CN209288714U - Disposable electrocardioelectrode process units - Google Patents
Disposable electrocardioelectrode process units Download PDFInfo
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- CN209288714U CN209288714U CN201821875006.3U CN201821875006U CN209288714U CN 209288714 U CN209288714 U CN 209288714U CN 201821875006 U CN201821875006 U CN 201821875006U CN 209288714 U CN209288714 U CN 209288714U
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- label
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Abstract
The utility model provides disposable electrocardioelectrode process units, including rack, punch mechanism, label transfer device, sensor laminating mechanism, conducting resinl laminating mechanism, fit body, cutting mechanism, the punch mechanism, label transfer device, sensor laminating mechanism, conducting resinl laminating mechanism, fit body, cutting mechanism are sequentially arranged in rack according to the production mode reform of disposable electrocardioelectrode.The disposable electrocardioelectrode process units of the utility model is compared to existing disposable electrocardioelectrode process units, it is low that electrocardioelectrode process units production efficiency can effectively be solved, the problem of being also easy to produce chemical contamination realizes production automation, reduces the demand to manpower.
Description
Technical field
The utility model relates to a kind of electrocardioelectrode process units, more particularly to disposable electrocardioelectrode process units.
Background technique
Important consumptive material of the disposable electrocardioelectrode as acquisition electrocardiogram, has a wide range of applications.But existing electrocardio electricity
Pole process units has biggish production drawback, such as can only produce single electrode, and cutting machine is step-by-step movement bicker, and every point
The production efficiency of clock is lower, only 40-50 piece, and the concora crush of step-by-step movement bicker cross cutting mode easily causes excessively cutting or cutting
It crosses shallowly, seriously affects the subsequent actual use of electrocardioelectrode.Furthermore existing electrocardioelectrode process units is using dropwise addition conducting resinl
Liquid, and conductive adhesive layer is formed after ultraviolet light solidifies, cause to generate biggish chemical contamination and purple in electrode production
External radiation seriously affects the health of worker.
Summary of the invention
The utility model provides disposable electrocardioelectrode process units, at least to solve the production of electrocardioelectrode process units
Inefficiency, the problem of being also easy to produce chemical contamination.
The utility model provides disposable electrocardioelectrode process units, including rack, punch mechanism, label transfer
Structure, sensor laminating mechanism, conducting resinl laminating mechanism, fit body, cutting mechanism, the punch mechanism, label transfer device,
Sensor laminating mechanism, conducting resinl laminating mechanism, fit body, cutting mechanism according to disposable electrocardioelectrode production mode reform according to
It is secondary to be mounted on the rack.
Further, the disposable electrocardioelectrode process units further includes label transport mechanism, the label transport machine
Structure include label paper unreel, the winding of label hemisection machine, label bed die, the winding of label waste material, the label paper unreels, label hemisection
Machine, label waste material winding, label bed die winding be mounted on the rack, the label hemisection machine be located at label paper unreel, label give up
Between material winding, the label waste material winding is located between label hemisection machine, the winding of label bed die.
Further, the sensor laminating mechanism includes drum-type sensor pressing machine, first sensor vibrating disk,
Two sensor vibration disks, the drum-type sensor pressing machine include upper sensor press bonding roller, lower sensor press bonding roller, and described
The discharge end of one sensor vibration disk connects with upper sensor press bonding roller, and the discharge end of the second sensor vibrating disk is passed under
Sensor press bonding roller connects.
Further, the disposable electrocardioelectrode process units further includes conducting resinl transport establishment, the conducting resinl fortune
Transfer mechanism include conducting resinl unreel, the winding of conducting resinl counterdie, the winding of conducting resinl waste material, the conducting resinl unreels, conducting resinl counterdie
Winding, the winding of conducting resinl waste material are mounted on the rack, and the conducting resinl is unreeled to be received positioned at the winding of conducting resinl counterdie, conducting resinl waste material
Between volume, the conducting resinl unreels adjacent with conducting resinl laminating mechanism.
Further, the disposable electrocardioelectrode process units further includes protective film transport establishment, the protective film fortune
Transfer mechanism includes that main material strippable paper is wound, protective film unreels, and the main material strippable paper winding, protective film are unreeled according to the disposable heart
The production mode reform of electrode is sequentially arranged in rack, and the main material strippable paper winding, protective film unreel adjacent with fit body.
Further, the disposable electrocardioelectrode process units further includes main material let off roll, waste material wind-up roll, described
Main material let off roll, waste material wind-up roll are separately mounted to the both ends of rack, and the main material let off roll is adjacent with punch mechanism, institute
It is adjacent with cutting mechanism to state waste material wind-up roll.
Further, the cutting mechanism includes hemisection machine, cuts machine entirely, and the hemisection machine is mounted on fit body and cuts entirely
Between machine, the punch mechanism, hemisection machine, to cut machine be dise knife die-cutting machine entirely.
Further, the disposable electrocardioelectrode process units further includes testing agency, and the testing agency includes
First look detector, the second visual detector, third visual detector, the 4th visual detector, the First look detection
Device is mounted between label transfer device, sensor laminating mechanism, and second visual detector is mounted on sensor pressing machine
Between structure and conducting resinl laminating mechanism, the third visual detector is mounted between conducting resinl laminating mechanism and fit body,
4th visual detector is mounted on hemisection machine and cuts between machine entirely.
Further, the disposable electrocardioelectrode process units further includes control mechanism, the control mechanism and inspection
Mechanism is surveyed to be connected.
Further, the control mechanism also with punch mechanism, label transfer device, sensor laminating mechanism, conduction
Glue laminating mechanism, fit body, cutting mechanism are connected, and the control mechanism includes display, setup module, analysis module, control
Molding block, the analysis module are connected with display, setup module, control module respectively, the disposable electrocardioelectrode production
The application method of device are as follows: the normal pictures of pre-set product into setup module, by analysis module acquisition testing mechanism
It takes pictures information, and is compared with normal pictures, if the information of taking pictures is not inconsistent with normal pictures, analysis module will analyze result
It is sent to display and control module, disposable electrocardioelectrode process units is controlled by control module and is stopped to the electrocardio electricity not being inconsistent
Pole is processed, the display display analysis result.
A kind of on-line checking process of above-mentioned disposable electrocardioelectrode process units is also disclosed in the utility model, described online
Detection process is by First look detector, the second visual detector, third visual detector, the 4th visual detector respectively to mark
Electrode product after signing transfer device, sensor laminating mechanism, conducting resinl laminating mechanism, hemisection machining carries out vision-based detection,
Attributional analysis is carried out to electrode product by analysis module and is determined as NG if the electrode product does not meet quality criteria requirements
Product controls processing of the subsequent process stopping to NG product by control module.
The utility model compared with the existing technology, using continuously conveying materials, (easy for installation, cut all very dise knife cross cutting entirely by hemisection
Stablize) production method, sensor effectively increases the continuity of production, it is only necessary to dise knife cutter head using continuous pressing
Replacement can realize the production of products of different specifications.Meanwhile the utility model is carried out using cured good solid conduction glue
It is posted pressing after cross cutting (glue is cut off in hemisection, and base stock is not cut off), dispensing is replaced in a manner of rubberizing, reduces electrocardioelectrode production
Chemistry and ultraviolet pollution caused by the process.In addition, the utility model process units is by using successional production mechanism,
Make the speed of production up to 5-6 meters of every point of kinds, is calculated with product specification 50mm, the waste material of 1m can generate 18 finished products, single life
Produce can every point of kind reach 90-105 piece, and it is roller structure that the process units kind of the utility model, which produces mechanism,
Multiple rows of production can be realized by using suitable roller, therefore the process units of the utility model can greatly improve electrocardioelectrode
Production efficiency, thus reduce personnel burden, realize automated production.
Detailed description of the invention
Fig. 1 is the utility model embodiment perspective view；
Fig. 2 is the utility model embodiment main view；
Fig. 3 is the utility model embodiment working state figure；
Fig. 4 is structural schematic diagram of the utility model embodiment product in different step.
Specific embodiment
In order to make those skilled in the art better understand the scheme of the utility model, the utility model will be implemented below
Technical solution in example is clearly and completely described, it is clear that described embodiment is only the utility model a part
Embodiment, instead of all the embodiments.
The utility model embodiment discloses disposable electrocardioelectrode process units, as depicted in figs. 1 and 2, including rack,
Punch mechanism 1, label transfer device 2, sensor laminating mechanism 3, conducting resinl laminating mechanism 4, fit body 5, cutting mechanism, institute
State punch mechanism 1, label transfer device 2, sensor laminating mechanism 3, conducting resinl laminating mechanism 4, fit body 5, cutting mechanism
It is sequentially arranged in rack according to the production mode reform of disposable electrocardioelectrode.
Optionally, the disposable electrocardioelectrode process units further includes label transport mechanism, the label transport mechanism
71, label hemisection machine 72, label bed die winding 73, label waste material winding 74 are unreeled including label paper, the label paper unreels 71,
Label hemisection machine 72, label waste material winding 73, label bed die winding 74 are mounted on the rack, and the label hemisection machine 72 is located at mark
Label paper unreels between 71, label waste material winding 73, and the label waste material winding 73 is located at label hemisection machine 72, label bed die is wound
Between 74.
Optionally, the sensor laminating mechanism 3 includes drum-type sensor pressing machine, first sensor vibrating disk, the
Two sensor vibration disks, the drum-type sensor pressing machine 3 includes upper sensor press bonding roller, lower sensor press bonding roller, described
The discharge end of first sensor vibrating disk connects with upper sensor press bonding roller, and the discharge end of the second sensor vibrating disk is under
Sensor press bonding roller connects.
Optionally, the disposable electrocardioelectrode process units further includes conducting resinl transport establishment, the conducting resinl transport
Mechanism includes that conducting resinl unreels 81, conducting resinl counterdie winding 82, conducting resinl waste material winding 83, and the conducting resinl unreels 81, conduction
Glue counterdie winding 82, conducting resinl waste material winding 83 are mounted on the rack, and the conducting resinl unreels 81 and is located at the winding of conducting resinl counterdie
82, between conducting resinl waste material winding 83, it is adjacent with conducting resinl laminating mechanism 4 that the conducting resinl unreels 81.
Optionally, the disposable electrocardioelectrode process units further includes protective film transport establishment, the protective film transport
Mechanism includes that main material strippable paper winding 92, protective film unreel 91, and the main material strippable paper winding 92, protective film unreel 91 according to one
The production mode reform of secondary property electrocardioelectrode is sequentially arranged in rack, and the main material strippable paper winding 92, protective film unreel 91 and patch
It is adjacent to close mechanism 5.
Optionally, the disposable electrocardioelectrode process units further includes main material let off roll 11, waste material wind-up roll 12, institute
State main material let off roll 11, waste material wind-up roll 12 is separately mounted to the both ends of rack, the main material let off roll 11 and perforating press
Structure 1 is adjacent, and the waste material wind-up roll 12 is adjacent with cutting mechanism.
Optionally, the cutting mechanism includes hemisection machine 61, cuts machine 62 entirely, and the hemisection machine 61 is mounted on fit body 5
And cut between machine 62 entirely, the punch mechanism 1, hemisection machine 61, to cut machine 62 be dise knife die-cutting machine entirely.
Particularly, the disposable electrocardioelectrode process units further includes testing agency, and the testing agency includes first
Visual detector 111, the second visual detector 112, third visual detector 113, the 4th visual detector 114, described first
Visual detector 111 is mounted between label transfer device 2, sensor laminating mechanism 3, and second visual detector 112 is pacified
Between sensor laminating mechanism 3 and conducting resinl laminating mechanism 4, the third visual detector 113 is mounted on conductive glue laminated
It closes between mechanism 4 and fit body 5, the 4th visual detector 114 is mounted on hemisection machine 61 and cuts between machine 62 entirely.
Particularly, the disposable electrocardioelectrode process units further includes control mechanism 13, the control mechanism 13 and inspection
Mechanism is surveyed to be connected.
Particularly, the control mechanism 13 also with punch mechanism 1, label transfer device 2, sensor laminating mechanism 3, conductive
Glue laminating mechanism 4, fit body 5, cutting mechanism be connected, the control mechanism 1 include display, setup module, analysis module,
Control module, the analysis module are connected with display, setup module, control module respectively, and the disposable electrocardioelectrode is raw
Produce the application method of device are as follows: the normal pictures of pre-set product into setup module, by analysis module acquisition testing mechanism
Information of taking pictures, and be compared with normal pictures, if the information of taking pictures is not inconsistent with normal pictures, analysis module will analysis knot
Fruit is sent to display and control module, controls disposable electrocardioelectrode process units by control module and stops to the electrocardio not being inconsistent
Electrode is processed, the display display analysis result.First look detector 111, the second visual detector 112, third
Visual detector 113, the 4th visual detector 114 are industrial camera mechanism, and the industrial camera mechanism includes industrial camera, light
Source, the industrial camera, light source are located at the two sides up and down of product.
Wherein, as depicted in figs. 1 and 2, label transfer device 2, sensor laminating mechanism 3, conducting resinl laminating mechanism 4, patch
Closing mechanism 5 is roller press type structure.PET protection film structure is carried in protective film transport establishment.Main material let off roll 11, label paper
It unreels 71, conducting resinl and unreels 81, protective film and unreel and be placed with electrode main material, label paper, conducting resinl, PET protection film on 91 respectively,
It is double composed by matrix and bed die that electrode main material is that double-layer structure, label paper, the conducting resinl that matrix and releasing layer are combined into are
Layer structure,
In the actual production process, as shown in Figure 3 and Figure 4, electrode main material is rushed by punch mechanism 1 in electrode position
Hole；Label paper enters label hemisection machine 72 and carries out hemisection, it is ensured that the matrix of label paper is substantially shut off, and bed die is continuous, by label
Bed die winding 73 separates and collects bed die, and label paper matrix enters label transfer device 2, and is bonded with electrode main material surface, makes
The label construction of hemisection pastes the punching position in electrode main material, and waste material takes in label waste material winding 74；Label be posted after electricity
Pole main material enters sensor laminating mechanism 3 by upper sensor press bonding roller, lower sensor press bonding roller to the upper and lower surface of electrode main material
Paste sensor；Conducting resinl separates matrix with bed die under the action of conducting resinl counterdie winding 82, and matrix passes through conductive glue laminated
It closes mechanism 4 to paste on the electrode main material surface for being fixed with sensor, conducting resinl waste material is collected by conducting resinl waste material winding 83.Electrode
Main material enters fit body 5, removes the strippable paper on main material surface under the action of main material strippable paper winding 92, and pass through make-up machine
Structure 5 is bonded with PET protection film；Electrode after fitting enters cutting mechanism, as shown in figure 4, being cut into electrode shape by hemisection machine 61
Electrode is attached to protective film by cutting machine 62 entirely and cut off together by dress, realizes that finished product is collected.When in use, user only need to be according to half
The trace cut can remove electrode, carry out using.
The specific on-line checking process of disposable electrocardioelectrode process units is in the utility model embodiment, by the first view
Feel detector, the second visual detector, third visual detector, the 4th visual detector respectively to label transfer device, sensing
Electrode product after device laminating mechanism, conducting resinl laminating mechanism, hemisection machining carries out vision-based detection, by analysis module to electrode
Product carries out attributional analysis and is determined as NG product if the electrode product does not meet quality criteria requirements, by control module control
Make processing of the subsequent process stopping to NG product.
The utility model embodiment is using continuously conveying materials, the life of dise knife cross cutting (easy for installation, hemisection is cut all very stable entirely)
Production mode, sensor effectively increase the continuity of production, it is only necessary to can to the replacement of dise knife cutter head using continuous pressing
Realize the production of products of different specifications.Meanwhile the utility model embodiment is die cut using cured good solid conduction glue
It is posted pressing after (using hemisection mode, as long as glue is cut off, base stock is not cut), dispensing is replaced in a manner of rubberizing, reduces electrocardio electricity
Chemistry and ultraviolet pollution caused by the production process of pole.In addition, the utility model embodiment process units is by using continuous
The production mechanism of property makes speed of production up to 5-6 meters of every point of kinds, is calculated with product specification 50mm, the waste material of 1m can generate 18
A finished product, single production can every point of kind reach 90-105 piece, and the process units kind of the utility model production mechanism is equal
For roller structure, multiple rows of production can be realized by using suitable roller, therefore the process units of the utility model can be big
The big production efficiency for improving electrocardioelectrode realizes automated production to reduce personnel's burden.
The utility model embodiment also uses industrial camera as visual detector, to the intermediate products in production process into
Row Quality Detection realizes automatic detection process, avoids the application of manpower, effectively improve production efficiency.
Finally it should be noted that above embodiments are only to illustrate the technical solution of the utility model rather than limit it
System, although the utility model is described in detail referring to above-described embodiment, those of ordinary skill in the art should
Understand, technical staff read present specification after specific implementation of the utility model can still be modified or
Equivalent replacement, but these are modified or are changed within all without departing from present utility model application accompanying claims protection scope.
Claims (9)
1. disposable electrocardioelectrode process units, which is characterized in that the disposable electrocardioelectrode process units includes rack, punching
Holes mechanism, label transfer device, sensor laminating mechanism, conducting resinl laminating mechanism, fit body, cutting mechanism, the punching
Mechanism, label transfer device, sensor laminating mechanism, conducting resinl laminating mechanism, fit body, cutting mechanism are according to the disposable heart
The production mode reform of electrode is sequentially arranged in rack.
2. disposable electrocardioelectrode process units according to claim 1, which is characterized in that the disposable electrocardioelectrode
Process units further includes label transport mechanism, the label transport mechanism include label paper unreel, label hemisection machine, label bed die
Winding, the winding of label waste material, the label paper unreels, label hemisection machine, label waste material are wound, the winding of label bed die is mounted on machine
On frame, the label hemisection machine is located at label paper and unreels, between the winding of label waste material, and the label waste material winding is located at label moiety
It cuts between machine, the winding of label bed die.
3. disposable electrocardioelectrode process units according to claim 1, which is characterized in that the sensor laminating mechanism
Including drum-type sensor pressing machine, first sensor vibrating disk, second sensor vibrating disk, the drum-type sensor pressing
Machine includes upper sensor press bonding roller, lower sensor press bonding roller, the discharge end of the first sensor vibrating disk and upper sensor pressure
It closes roller to connect, the discharge end of the second sensor vibrating disk connects with lower sensor press bonding roller.
4. disposable electrocardioelectrode process units according to claim 1, which is characterized in that the disposable electrocardioelectrode
Process units further includes conducting resinl transport establishment, the conducting resinl transport establishment include conducting resinl unreel, conducting resinl counterdie winding,
The winding of conducting resinl waste material, the conducting resinl unreels, conducting resinl counterdie is wound, the winding of conducting resinl waste material is mounted on the rack, described
Conducting resinl unreels between the winding of conducting resinl counterdie, the winding of conducting resinl waste material, and the conducting resinl unreels and conducting resinl pressing machine
Structure is adjacent.
5. disposable electrocardioelectrode process units according to claim 1, which is characterized in that the disposable electrocardioelectrode
Process units further includes protective film transport establishment, and the protective film transport establishment includes that main material strippable paper is wound, protective film unreels,
The main material strippable paper winding, protective film are unreeled and are sequentially arranged in rack according to the production mode reform of disposable electrocardioelectrode, institute
State main material strippable paper winding, protective film unreel it is adjacent with fit body.
6. disposable electrocardioelectrode process units according to claim 1, which is characterized in that the disposable electrocardioelectrode
Process units further includes main material let off roll, waste material wind-up roll, and the main material let off roll, waste material wind-up roll are separately mounted to machine
The both ends of frame, the main material let off roll is adjacent with punch mechanism, and the waste material wind-up roll is adjacent with cutting mechanism.
7. disposable electrocardioelectrode process units according to claim 1, which is characterized in that the cutting mechanism includes half
It cuts machine, cut machine entirely, the hemisection machine is mounted on fit body and cuts between machine entirely, and the punch mechanism, hemisection machine, to cut machine equal entirely
For dise knife die-cutting machine.
8. disposable electrocardioelectrode process units according to claim 7, which is characterized in that the disposable electrocardioelectrode
Process units further includes testing agency, and the testing agency includes First look detector, the second visual detector, third vision
Detector, the 4th visual detector, the First look detector be mounted on label transfer device, sensor laminating mechanism it
Between, second visual detector is mounted between sensor laminating mechanism and conducting resinl laminating mechanism, the third vision inspection
It surveys device to be mounted between conducting resinl laminating mechanism and fit body, the 4th visual detector is mounted on hemisection machine and cuts machine entirely
Between.
9. disposable electrocardioelectrode process units according to claim 8, which is characterized in that the disposable electrocardioelectrode
Process units further includes control mechanism, and the control mechanism is connected with testing agency, the control mechanism also with punch mechanism, mark
It signs transfer device, sensor laminating mechanism, conducting resinl laminating mechanism, fit body, cutting mechanism to be connected, the control mechanism packet
Include display, setup module, analysis module, control module, the analysis module respectively with display, setup module, control mould
Block is connected.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821875006.3U CN209288714U (en) | 2018-11-14 | 2018-11-14 | Disposable electrocardioelectrode process units |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821875006.3U CN209288714U (en) | 2018-11-14 | 2018-11-14 | Disposable electrocardioelectrode process units |
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| CN209288714U true CN209288714U (en) | 2019-08-23 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109454455A (en) * | 2018-11-14 | 2019-03-12 | 翁文校 | Disposable electrocardioelectrode process units |
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2018
- 2018-11-14 CN CN201821875006.3U patent/CN209288714U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109454455A (en) * | 2018-11-14 | 2019-03-12 | 翁文校 | Disposable electrocardioelectrode process units |
| CN109454455B (en) * | 2018-11-14 | 2024-04-26 | 翁文校 | Disposable electrocardio electrode apparatus for producing |
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