CN113002002B - Electrode slice production line - Google Patents

Electrode slice production line Download PDF

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Publication number
CN113002002B
CN113002002B CN202110310924.1A CN202110310924A CN113002002B CN 113002002 B CN113002002 B CN 113002002B CN 202110310924 A CN202110310924 A CN 202110310924A CN 113002002 B CN113002002 B CN 113002002B
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CN
China
Prior art keywords
cutting
foam
tool apron
block
hydrogel
Prior art date
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Active
Application number
CN202110310924.1A
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Chinese (zh)
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CN113002002A (en
Inventor
宋光辉
王玉亮
赵长喜
宋信信
姜腾飞
李光强
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Shandong Hoaco Automation Technology Co Ltd
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Shandong Hoaco Automation Technology Co Ltd
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Priority to CN202110310924.1A priority Critical patent/CN113002002B/en
Publication of CN113002002A publication Critical patent/CN113002002A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/74Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by welding and severing, or by joining and severing, the severing being performed in the area to be joined, next to the area to be joined, in the joint area or next to the joint area
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/34Sorting according to other particular properties
    • B07C5/344Sorting according to other particular properties according to electric or electromagnetic properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/48Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding
    • B29C65/4805Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding characterised by the type of adhesives
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/56Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using mechanical means or mechanical connections, e.g. form-fits
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/02Preparation of the material, in the area to be joined, prior to joining or welding
    • B29C66/022Mechanical pre-treatments, e.g. reshaping
    • B29C66/0224Mechanical pre-treatments, e.g. reshaping with removal of material
    • B29C66/02241Cutting, e.g. by using waterjets, or sawing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/03After-treatments in the joint area
    • B29C66/032Mechanical after-treatments
    • B29C66/0326Cutting, e.g. by using waterjets, or perforating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00Other particular articles
    • B29L2031/34Electrical apparatus, e.g. sparking plugs or parts thereof
    • B29L2031/3406Components, e.g. resistors

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)

Abstract

The invention relates to the technical field of electrode plate production equipment, and provides an electrode plate production line which comprises a die cutting rack, wherein a logo attaching cutter holder is arranged on the die cutting rack, the logo attaching cutter holder is connected with a foam cutting and separating cutter holder, the foam cutting and separating cutter holder is connected with a first conveying cutter holder, the first conveying cutter holder is connected with a rotary dotter, the rotary dotter is connected with an electrode buckle detecting cutter holder, the electrode buckle detecting cutter holder is connected with a hydrogel lining paper separating cutter holder, the hydrogel lining paper separating cutter holder is connected with a hydrogel transferring cutter holder, the hydrogel transferring cutter holder is connected with a conveying pressing cutter holder, the conveying pressing cutter holder is connected with a protective film attaching cutter holder, the protective film attaching cutter holder is connected with an appearance cutting cutter holder, the appearance cutting cutter holder is connected with a second conveying cutter holder, the second conveying cutter holder is connected with a material tape dotted line punching cutter holder, and the material tape punching cutter holder is connected with a protective film separating cutter holder. The invention solves the problems that most electrode plate production equipment has simple structure, is difficult to realize automatic production of feeding, buckling and cutting, and has lower production efficiency.

Description

Electrode slice production line
Technical Field
The invention relates to the technical field of electrode plate production equipment, in particular to an electrode plate production line.
Background
The electrode plates are various in types, and comprise a disposable massage electrode plate, a disposable physiotherapy electrode plate, a disposable conductive electrode plate, a disposable self-adhesive electrode plate, a disposable viscose electrode plate, a disposable non-woven fabric electrode plate, a disposable electrocardio electrode plate, a disposable medical electrode plate, a disposable silica gel electrode plate, a disposable heating electrode plate and the like, and the electrode plates can be divided into square, round, button-shaped and the like according to the appearance shape.
Various electrode plate production equipment exists in the current market, and the current electrode plate production equipment has the following defects when in use: most of the existing electrode plate production equipment is simple in structure, the automatic production of feeding, dotting and cutting is difficult to realize, and the production efficiency is low.
Therefore, the electrode plate production line is developed, and has urgent research value, good economic benefit and good industrial application potential.
Disclosure of Invention
In order to overcome the defects of the prior art, the invention provides an electrode plate production line, which aims to solve the problems that most of the existing electrode plate production equipment is simple in structure, difficult to realize automatic production of feeding, dotting and cutting and low in production efficiency.
In order to solve the technical problems, the technical scheme of the invention is as follows:
an electrode plate production line comprises a die cutting rack, wherein a logo attaching cutter holder is installed on the die cutting rack, a foam lining paper cutting mechanism is installed on the logo attaching cutter holder, a logo conveying roller set and a foam conveying roller are arranged at the feeding end of the logo attaching cutter holder, the discharging end of the logo attaching cutter holder is connected with a foam cutting and separating cutter holder, the discharging end of the foam cutting and separating cutter holder is connected with a first conveying cutter holder, the discharging end of the first conveying cutter holder is connected with a rotary buckle machine, an electrode buckle is pressed on a foam material belt through the rotary buckle machine, the discharging end of the rotary buckle machine is connected with an electrode buckle detecting cutter holder, a conductive detecting mechanism and a code spraying lining paper identification mechanism are installed on the electrode buckle detecting cutter holder, the discharging end of the electrode buckle detecting cutter holder is connected with a hydrogel separating cutter holder, and a hydrogel conveying tray is further installed on the die cutting rack, hydrogel material of hydrogel transport charging tray takes to carry to hydrogel slip sheet separation blade holder, hydrogel transfer blade holder is connected to the discharge end of hydrogel slip sheet separation blade holder, through hydrogel transfer blade holder will hydrogel on the hydrogel material takes transfers to from the type membrane, the discharge end of hydrogel transfer blade holder is connected and is carried the pressfitting blade holder, the discharge end of carrying the pressfitting blade holder is connected the attached blade holder of protection film, the appearance is connected to the discharge end of the attached blade holder of protection film and is cut the blade holder, the second is carried to the discharge end of appearance cutting blade holder connection second, the discharge end of second transport blade holder is connected the material and is taken the dotted line blade holder that punches, the protection film separation blade holder is connected to the discharge end of dotted line material area blade holder that punches, the discharge end of protection film separation blade holder is provided with the product collecting region.
As an improved scheme, the foam lining paper cutting mechanism comprises a foam lining paper cutting support, the foam lining paper cutting support is mounted on a vertical plate of the logo attaching tool apron, a supporting plate and a foam lining paper cutting supporting roller are arranged on the foam lining paper cutting support, a fixed seat is mounted on the supporting plate in a sliding mode, and a stopping adjusting rod for fixing is arranged between the fixed seat and the supporting plate;
install micromatic setting on the fixing base, install first installation piece on the micromatic setting, first installation piece with slidable mounting between the fixing base, install a plurality of bubble cotton slip sheet cutting blade on the first installation piece, it is a plurality of bubble cotton slip sheet cutting blade all with bubble cotton slip sheet cutting backing roll corresponds the setting.
As an improved scheme, the logo conveying roller group comprises logo conveying rollers, logo paper on the logo conveying rollers is separated into logo lining paper and logo pasters through a logo separating roller, the logo lining paper is collected on a logo lining paper collecting roller, and the logo pasters and the foam tapes are conveyed into the logo attaching knife seats together through a pair of oppositely arranged limiting rollers.
As an improved scheme, a pre-separation roller is installed at the feed end of the foam cutting and separating tool apron, and foam lining paper on the foam tape is input into the foam cutting and separating tool apron through the pre-separation roller;
The foam cutting and separating tool apron is rotatably provided with a foam cutting roller and a foam cutting support roller, the foam cutting roller is provided with a cursor positioning hole cutting blade and an electrode hole cutting blade in an arrayed manner, and cut foam lining paper is collected on a foam lining paper collecting roller.
As an improved scheme, the rotary button punching machine comprises a first support frame arranged on the die cutting rack, a bottom plate is slidably arranged on the first support frame through an adjusting mechanism, and a second support frame, a male button feeding disc and a female button feeding disc are arranged on the bottom plate;
the second support frame is provided with a first shaft sleeve, a second shaft sleeve and a third shaft sleeve;
a first transmission shaft is rotatably arranged in the first shaft sleeve, a male buckle pressure plate is arranged at one end of the first transmission shaft, and a first suction adjusting mechanism is arranged between the male buckle pressure plate and the first shaft sleeve;
a second transmission shaft is rotatably arranged in the second shaft sleeve, a female buckle pressure plate is arranged at one end, close to the male buckle pressure plate, of the second transmission shaft, the female buckle pressure plate and the male buckle pressure plate are correspondingly arranged and rotate synchronously in opposite directions, female buckles and male buckles are continuously pressed on the cotton soaking material belt through the female buckle pressure plate and the male buckle pressure plate respectively, and a second air suction adjusting mechanism is arranged between the female buckle pressure plate and the second shaft sleeve;
A third transmission shaft is rotatably arranged in the third shaft sleeve, a transfer disc is arranged at one end, close to the female buckle pressure plate, of the third transmission shaft, the transfer disc and the female buckle pressure plate are correspondingly arranged and rotate synchronously in opposite directions, and a third air suction adjusting mechanism is arranged between the transfer disc and the third shaft sleeve;
the discharging end of the male buckle feeding disc is connected with a male buckle conveying track, the discharging end of the male buckle conveying track is communicated with the feeding end of a male buckle feeding mechanism, and the discharging end of the male buckle feeding mechanism is connected with the male buckle pressure plate;
the discharging end of the female buckle feeding disc is connected with the female buckle conveying track, the discharging end of the female buckle conveying track is communicated with the feeding end of the female buckle feeding mechanism, and the discharging end of the female buckle feeding mechanism is connected with the transfer disc.
As an improved scheme, the adjusting mechanism comprises a lead screw, two ends of the lead screw are respectively and rotatably mounted on two first supporting blocks, and the two first supporting blocks are both mounted on the first supporting frame;
one end part of the two end parts of the screw rod extends to the outer side of the first supporting block and is provided with an adjusting handle, a first locking block is sleeved on the screw rod and close to the adjusting handle, the first locking block is arranged on the first supporting block, and a locking handle used for adjusting a gap between the first locking block and the screw rod is arranged on the first locking block;
And a first connecting block is connected between the two first supporting blocks on the screw rod, and the first connecting block is arranged on the bottom plate.
As an improved scheme, the first suction adjusting mechanism, the second suction adjusting mechanism and the third suction adjusting mechanism each include a first suction cup and a second suction cup, and the first suction cup and the second suction cup are respectively sleeved on the first transmission shaft, the second transmission shaft and the third transmission shaft;
one side of the first sucker abuts against the male buckle pressure plate, the female buckle pressure plate and the transfer plate respectively, and the other side of the first sucker is tightly attached to the second sucker and fixedly arranged on the second sucker through a locking part;
one side, far away from the first sucker, of the second sucker is abutted against a connecting flange of a first shaft sleeve, a connecting flange of a second shaft sleeve and a connecting flange of a third shaft sleeve respectively, and pin sleeves for preventing the second sucker from rotating are arranged among the second sucker, the connecting flange of the first shaft sleeve, the connecting flange of the second shaft sleeve and the connecting flange of the third shaft sleeve;
the connecting flange of the first shaft sleeve, the connecting flange of the second shaft sleeve and the connecting flange of the third shaft sleeve are respectively provided with a plurality of jackscrew mounting holes, a plurality of jackscrews are mounted in the jackscrew mounting holes, and the jackscrews are all abutted to the second sucker.
As an improved scheme, the conductive detection mechanism comprises a detection support frame, the detection support frame is mounted on a vertical plate of the electrode buckle detection tool apron, a conductive detection swing block is mounted on the detection support frame, the conductive detection swing block is arranged corresponding to an electrode buckle on the foam material belt, a conductive detection guide roller is correspondingly arranged at the upper part of the conductive detection swing block, the conductive detection guide roller is also mounted on the vertical plate of the electrode buckle detection tool apron, and a space for conductive detection of the electrode buckle is formed between the conductive detection guide roller and the conductive detection swing block;
the detection support frame is provided with a first sliding groove for mounting the conductive detection swinging block;
the conductive detection swing block comprises a detection block and a second installation block, the detection block is installed in the installation groove of the second installation block, a torsion spring is arranged between the detection block and the second installation block, a first limiting boss matched with the first sliding groove is arranged at the bottom of the second installation block, and a second locking block used for fixing is connected to the bottom of the first limiting boss.
As a modified scheme, still install aquogel material area cutting mechanism and material area interval guiding mechanism in the cross cutting frame, the aquogel material area passes through aquogel material area cutting mechanism cuts, cuts the back aquogel material area passes through material area interval guiding mechanism carries extremely aquogel slip sheet separation blade holder.
As an improved scheme, the hydrogel material strip cutting mechanism comprises a cutting support, the cutting support is mounted on the die cutting rack, a cutting support platform is mounted on the cutting support, guide rods are respectively arranged at the feeding end and the discharging end of the cutting support platform, the two guide rods are rotatably mounted on the cutting support, a cutting blade capable of being adjusted and fixed in position is further mounted on the cutting support, and the cutting blade is arranged corresponding to the cutting support platform;
the material belt interval guide mechanism comprises an interval support, the interval support is also installed on the die cutting rack, an interval block is installed on the interval support, the feeding end and the discharging end of the interval block are respectively provided with an interval guide rod, the interval guide rods are all rotatably installed on the interval support, a material belt moving limiting groove is formed in the interval block, a plurality of limiting rods are arranged on the material belt moving limiting groove, and the limiting rods and the side wall of the material belt moving limiting groove form a space for limiting the interval of the hydrogel material belt.
After the technical scheme is adopted, the invention has the beneficial effects that:
by arranging the logo attaching tool apron, the feeding end of the logo attaching tool apron is provided with the logo conveying roller set, the transportation and the automatic attachment of logo paper are facilitated, the cutting of lining paper on the surface of a foam material strip is realized by arranging a foam lining paper cutting mechanism, the cutting of an electrode buckle and a cursor positioning hole on the foam is realized by arranging a foam cutting and separating tool apron, the separation of the surface lining paper is realized, a male buckle and a female buckle are buckled on the foam material strip by arranging a rotary type dotter, the automatic buckling and installation of the electrode buckle is realized, the electrode buckle detecting tool apron is arranged, a conductive detecting mechanism and a code spraying identification mechanism are arranged on the electrode buckle detecting tool apron, the conductivity of the electrode buckle on the foam material strip can be detected by the conductive detecting mechanism, code spraying identification can be carried out on electrode plates with unqualified detection results of the conductive detecting mechanism by the code spraying identification mechanism, the screening of subsequent defective products is facilitated, and the hydrogel separating tool apron is arranged, the separation of hydrogel adhesive tape upper bottom layer slip sheet and aquogel is realized, through setting up aquogel transfer blade holder, with the automatic transfer of aquogel on the aquogel material area from the type membrane, through carrying the pressfitting blade holder, will have the aquogel from type membrane pressfitting to the bubble cotton material area, can be at the attached protection film in surface in material area through setting up the attached blade holder of protection film, can cut out the appearance profile of electrode piece on the bubble cotton material area through setting up appearance cutting blade holder, it punches to carry out the dotted line on the material area to punch the blade holder through setting up the dotted line in material area, separate alone when being convenient for follow-up electrode piece to use, separate the protection film through setting up protection film separation blade holder and collect, collect the electrode piece through setting up the product collecting region.
In conclusion, the invention solves the problems that most of the existing electrode plate production equipment has simple structure, is difficult to realize the automatic production of feeding, dotting and cutting and has lower production efficiency.
Drawings
FIG. 1 is a schematic front view of the present invention;
FIG. 2 is a schematic view of the process of feeding, dotting and trimming the material tape of the present invention;
FIG. 3 is a schematic structural view of a logo attaching tool apron, a logo conveying roller set and a foam cutting and separating tool apron in the invention;
FIG. 4 is a schematic structural view of a logo attaching tool holder, a foam lining paper cutting mechanism and a foam cutting and separating tool holder according to the present invention;
FIG. 5 is a schematic structural view of a cutting mechanism for foam backing paper in the present invention;
FIG. 6 is a schematic view showing the construction of a foam cutting roll according to the present invention;
FIG. 7 is a schematic cross-sectional view of a rotary type dotter according to the present invention;
FIG. 8 is a schematic view of the structure of the rotary type dotter and the adjusting mechanism of the present invention;
FIG. 9 is an exploded view of the first bushing, pin press plate and pin removal mechanism of the present invention;
FIG. 10 is a schematic view of the structure of FIG. 9 at another angular orientation;
FIG. 11 is an exploded view of the second bushing and female snap platen of the present invention;
FIG. 12 is a schematic view of the structure of FIG. 11 at another angular orientation;
FIG. 13 is a schematic illustration of an exploded configuration of the third hub and transfer plate of the present invention;
FIG. 14 is a schematic view of the structure of FIG. 13 at another angular orientation;
FIG. 15 is a schematic structural view of a box feeding mechanism and a box removing mechanism according to the present invention;
FIG. 16 is a schematic view of the structure of the conduction detecting mechanism according to the present invention;
FIG. 17 is a schematic structural diagram of a code-spraying identification mechanism according to the present invention;
FIG. 18 is a schematic structural view of a detection support frame and a conductive detection pendulum block according to the present invention;
FIG. 19 is a schematic structural view of a conductive detection swing block and a second locking block of the present invention;
FIG. 20 is a schematic view of a hydrogel delivery tray according to the present invention;
FIG. 21 is a schematic view of a slitting mechanism for a hydrogel tape of the present invention;
FIG. 22 is a schematic view of another angular orientation of a hydrogel tape slitting mechanism according to the present invention;
fig. 23 is a schematic structural view of a tape spacing guide mechanism according to the present invention;
FIG. 24 is a schematic view showing the structure of the contour cutter holder according to the present invention;
FIG. 25 is a schematic view showing the structure of the outside cutting roll in the present invention;
FIG. 26 is a schematic view of the surface development of the profile cutting roll of the present invention;
FIG. 27 is a schematic illustration of the cutting depth of the profile cutting edge of the present invention;
FIG. 28 is a schematic view of a tape perforation tool apron of the present invention;
FIG. 29 is a schematic view of a dotted perforating knife roll of the present invention;
FIG. 30 is a schematic view of a hydrogel transfer scaffold of the present invention;
wherein each numerical designation refers to a particular meaning, element, and/or component, respectively, as follows in the figures.
In the figure: 1. a die cutting frame, 2, a logo attaching knife seat, 3, a foam lining paper cutting mechanism, 301, a foam lining paper cutting support, 302, a support plate, 303, a foam lining paper cutting support roll, 304, a fixed seat, 305, a stop adjusting rod, 306, a fine adjustment device, 307, a first mounting block, 308, a foam lining paper cutting blade, 4, a logo conveying roller group, 401, a logo conveying roller, 402, a logo separating roller, 403, a logo, 404, a logo pasting paper, 405, a logo lining paper collecting roller, 406, a limiting roller, 407, a first limiting ring, 5, a foam conveying roller, 6, a foam cutting separating knife seat, 601, a pre-separating roller, 602, a foam cutting roller, 603, a foam cutting support roll, 604, a cursor positioning hole cutting edge, 605, an electrode hole cutting edge, 606, a foam lining paper collecting roller, 7, a first conveying knife seat, 8, a wheel dotter, 801, a first support frame, 802, an adjusting mechanism, 8021. a screw, 8022, a first supporting block, 8023, an adjusting handle, 8024, a first locking block, 8025, a locking handle, 8026, a first connecting block, 803, a bottom plate, 804, a second supporting frame, 805, a male buckle feeding tray, 806, a female buckle feeding tray, 807, a first shaft sleeve, 808, a second shaft sleeve, 809, a third shaft sleeve, 810, a first transmission shaft, 811, a male buckle pressing tray, 812, a first suction adjusting mechanism, 813, a second transmission shaft, 814, a female buckle pressing tray, 815, a second suction adjusting mechanism, 816, a third transmission shaft, 817, a transfer tray, 818, a third suction adjusting mechanism, 819, a male buckle feeding rail, 820, a male buckle feeding mechanism, 821, a female buckle feeding rail, 822, 823, a first suction cup, 824, a second suction cup, 825, a connecting flange of the first shaft sleeve, 826, a connecting flange of the second shaft sleeve, 827, a connecting flange of the third shaft sleeve, 828, a connecting flange of the third shaft sleeve, A pin bush, 829, a jackscrew, 830, a first baffle, 831, a second baffle, 832, a shifting fork groove, 833, a male buckle clearing mechanism, 834, a first clearing piece, 835, a connecting plate, 836, a clearing groove, 837, a feeding track, 838, an auxiliary smooth track, 839, a feeding screw, 840, a female buckle clearing mechanism, 841, a second clearing piece, 842, a female buckle collecting groove, 9, a foam material belt, 10, an electrode buckle detecting knife seat, 11, a conductive detecting mechanism, 1101, a detecting support frame, 1102, a conductive detecting swing block, 1103, a conductive detecting guide roller, 1104, a first chute, 1105, a detecting block, 1106, a second mounting block, 1107, a torsional spring, 1108, a first limiting boss, 1109, a second locking block, 12, a code spraying identification mechanism, 1201, a code spraying bracket, 1202, a first connecting rod, a second connecting block, 1204, a code spraying bracket, 1205, a code spraying device, 13, a hydrogel separating knife seat, 14. hydrogel conveying tray, 1401, a feeding shaft, 1402, a feeding tray, 1403, an annular friction plate, 1404, a compression spring, 1405, a second fixing ring, 15, a hydrogel material belt, 16, a hydrogel transfer cutter holder, 1601, a hydrogel cutting roller, 1602, a hydrogel cutting support roller, 1603, a hydrogel transfer support, 1604, a stripping cutter, 17, a release film, 18, a conveying press cutter holder, 19, a protective film attaching cutter holder, 20, a shape cutting cutter holder, 2001, a shape cutting roller, 2002, a shape cutting edge, 2003, a first arc section, 2004, a second arc section, 2005, a first support shaft shoulder, 2006, a first cutting support roller, 21, a second conveying cutter holder, 22, a material belt dotted line punching cutter holder, 2201, a dotted line punching cutter roller, 2202, a first dotted line punching cutter edge, 2203, a second dotted line punching cutter edge, 2204, a second support shaft shoulder, 2205, a second cutting support roller, 23, a protective film separating cutter holder, 24. a product collecting area, 25, a hydrogel tape slitting mechanism, 2501, a slitting bracket, 2502, a slitting supporting platform, 2503, a guide rod, 2504, a slitting blade, 2505, a second limiting ring, 2506, a fixing block, 2507, a supporting seat, 2508, a position adjusting rod, 2509, a second connecting rod, 2510, a limiting groove, 2511, a limiting block, 2512, a locking knob, 26, a tape spacing guide mechanism, 2601, a spacing bracket, 2602, a spacing block, 2603, a spacing guide rod, 2604, a tape moving limiting groove, 2605, a limiting rod, 27, a protective film conveying roller, 28, a waste collecting roller, 29, hydrogel, 30, a protective film, 31, a release film conveying roller, 32, a bottom layer collecting roller, 33, an upper layer collecting roller, 34, a cursor positioning machine, 35 and a protective film collecting roller.
Detailed Description
The invention is further illustrated by the following specific examples. The use and purpose of these exemplary embodiments are to illustrate the present invention, not to limit the actual scope of the present invention in any way, and not to limit the scope of the present invention in any way.
As shown in fig. 1, 2, 7, 8 and 18, an electrode plate production line comprises a die cutting frame 1, wherein a logo attaching tool holder 2 is installed on the die cutting frame 1, a foam lining paper cutting mechanism 3 is installed at a discharge end of the logo attaching tool holder 2, and the foam lining paper cutting mechanism 3 is arranged to cut lining paper on the surface of a foam material tape 9;
the feeding end of the logo attaching tool apron 2 is provided with a logo conveying roller set 4 and a foam conveying roller 5, the logo paper is conveyed and automatically attached conveniently by the aid of the logo conveying roller set 4, the foam conveying roller 5 is installed on the die cutting rack 1, the discharging end of the logo attaching tool apron 2 is connected with a foam cutting and separating tool apron 6, foam cutting electrode buckles and cursor positioning holes are separated through the foam cutting and separating tool apron 6, surface lining paper is separated, the discharging end of the foam cutting and separating tool apron 6 is connected with a first conveying tool apron 7, the discharging end of the first conveying tool apron 7 is connected with a rotary dotter 8, male buckles and female buckles are dotted on foam material belts 9 by the aid of the rotary dotter 8, and automatic dotting installation of the electrode buckles is achieved;
The discharge end of the rotary dotter 8 is connected with an electrode buckle detection tool apron 10, a conductive detection mechanism 11 and a code spraying identification mechanism 12 are installed on the electrode buckle detection tool apron 10, the conductivity of the electrode buckle on the foam material belt 9 can be detected through the conductive detection mechanism 11, code spraying identification can be carried out on electrode plates with unqualified detection results of the conductive detection mechanism 11 through the code spraying identification mechanism 12, and screening of subsequent defective products is facilitated;
the discharge end of the electrode buckle detection tool apron 10 is connected with a hydrogel lining paper separation tool apron 13, the hydrogel lining paper separation tool apron 13 is arranged, separation of bottom lining paper and hydrogel 29 on a hydrogel material belt 15 is achieved, a hydrogel conveying material tray 14 is further installed on the die cutting rack 1, the hydrogel conveying material tray 14 comprises a feeding shaft 1401 driven by a driving device, the feeding shaft 1401 is rotatably sleeved with a feeding disc 1402, annular friction plates 1403 are respectively arranged on two sides of the feeding disc 1402, the annular friction plates 1403 are abutted against the feeding disc 1402, one end, far away from the feeding disc 1402, of one annular friction plate 1403 is abutted against a first fixing ring, one end, far away from the feeding disc 1402, of the other annular friction plate 1403 is abutted against a compression spring 1404, one end, far away from the annular friction plate 1403, of the compression spring 1404 is abutted against a second fixing ring 1405, the first fixing ring and the second fixing ring are sleeved on the feeding shaft 1401, and the same structure is adopted, the first retaining ring is not indicated in the figures;
When the feeding device works, the driving device works to drive the feeding shaft 1401 to rotate at a constant speed, the feeding disc 1402 is rotatably sleeved on the feeding shaft 1401, and the compression spring 1404, the annular friction plate 1403, the first fixing ring and the second fixing ring 1405 are used for realizing positioning and installation on the feeding shaft 1401, in the processing process, when the stretching force of the material belt is large, the feeding disc 1402 and the feeding shaft 1401 rotate synchronously to realize gentle feeding, when the stretching force of the material belt is small, the friction force between the compression spring 1404 and the annular friction plate 1403 and the feeding disc 1402 is difficult to overcome, the feeding disc 1402 does not rotate, only the feeding shaft 1401 rotates, and the problem that the material belt is conveyed too much and sags is avoided;
the hydrogel material belt 15 of the hydrogel conveying tray 14 is conveyed to the hydrogel lining paper separating cutter holder 13, the discharge end of the hydrogel lining paper separating cutter holder 13 is connected with the hydrogel transferring cutter holder 16, the lining paper separating plate on the hydrogel lining paper separating cutter holder 13 separates the bottom lining paper of the hydrogel material belt 15 from the hydrogel 29, the separated bottom lining paper is collected on the bottom lining paper collecting roller 32, the separated hydrogel material belt 15 is conveyed to the hydrogel transferring cutter holder 16, the hydrogel transferring cutter holder 16 is provided with the hydrogel cutting roller 1601, the hydrogel cutting support roller 1602 and the hydrogel transferring bracket 1603, the hydrogel 29 on the hydrogel material belt 15 can be cut into sections through the hydrogel cutting roller 1601 and the hydrogel cutting support roller 1602, and the hydrogel 29 is transferred to the release film 17 through the hydrogel transferring bracket 1603, so that the hydrogel 29 is transferred, and meanwhile, the hydrogel 29 is separated from the lining paper on the upper layer, the upper-layer lining paper after transferring the hydrogel 29 is collected on the upper-layer lining paper collecting roller 33, wherein the release film 17 is installed on the release film conveying roller 31, the release film conveying roller 31 is installed on the die cutting frame 1, in this embodiment, the peeling knife 1604 is installed on the hydrogel transferring bracket 1603, and the peeling edge of the peeling knife 1604 is disposed near the hydrogel cutting support roller 1602, the hydrogel 29 on the hydrogel tape 15 can be peeled off by the peeling edge and transferred onto the release film 17, furthermore, the hydrogel transferring bracket 1603 is not limited to the configuration scheme of this embodiment, other technical schemes capable of transferring the hydrogel 29 onto the release film 17 can be adopted, and those skilled in the art should understand that: modifying the technical scheme described in each embodiment, or equivalently replacing part or all of the technical features; the modifications or the substitutions do not cause the essence of the corresponding technical solutions to depart from the scope of the technical solutions of the embodiments of the present invention, and the technical solutions are all covered in the scope of the claims and the specification of the present invention;
The discharge end of the hydrogel transfer knife holder 16 is connected with a conveying press-fit knife holder 18, a release film 17 with hydrogel 29 is pressed on the foam material belt 9 through the conveying press-fit knife holder 18, the discharge end of the conveying press-fit knife holder 18 is connected with a protective film attaching knife holder 19, a protective film conveying roller 27 is installed on the die cutting rack 1, a protective film 30 is installed on the protective film conveying roller 27, the protective film 30 is conveyed to the protective film attaching knife holder 19, the protective film 30 can be attached to the surface of the material belt through the protective film attaching knife holder 19, the discharge end of the protective film attaching knife holder 19 is connected with a shape cutting knife holder 20, the shape contour of an electrode plate can be cut on the foam material belt 9 through the shape cutting knife holder 20, waste materials cut through the shape cutting knife holder 20 are collected on a waste material collecting roller 28, the discharge end of the shape cutting knife holder 20 is connected with a second conveying knife holder 21, the discharge end of the second conveying knife holder 21 is connected with a dotted line punching knife holder 22, dotted line punching can be performed on the material belt by arranging the material belt dotted line punching cutter holder 22, so that the subsequent electrode plates can be conveniently and independently separated when used, the discharge end of the material belt dotted line punching cutter holder 22 is connected with the protective film separation cutter holder 23, the discharge end of the protective film separation cutter holder 23 is provided with a protective film 30 separation plate, the protective film 30 separation plate realizes separation of the protective film 30 and the material belt, the separated protective film 30 is collected on the protective film collection roller 35, and the electrode plates are collected by arranging the product collection area 24;
In addition, a cursor positioning machine 34 is further installed at the input end of the outer shape cutting tool holder 20, the cursor positioning machine 34 is common in daily life and belongs to the common knowledge of technical personnel in the technical field, and details are not repeated herein, and the cursor positioning machine 34 corresponds to a cursor positioning hole processed on the material belt to detect whether the foam material belt 9 is deflected in the conveying process.
In the embodiment, referring to fig. 3, the foam slip sheet cutting mechanism 3 includes a foam slip sheet cutting bracket 301, the foam slip sheet cutting bracket 301 is mounted on a vertical plate of the logo attaching tool holder 2 through a locking member, a supporting plate 302 and a foam slip sheet cutting supporting roller 303 are disposed on the foam slip sheet cutting bracket 301, the foam slip sheet cutting supporting roller 303 is rotatably mounted on the foam slip sheet cutting bracket 301 through a bearing, a fixing seat 304 is slidably mounted on the supporting plate 302, a first slider is mounted at the bottom of the fixing seat 304, a first sliding rail is mounted on the supporting plate 302, the fixing seat 304 is slidably mounted on the first sliding rail of the supporting plate 302 through the first slider, so as to achieve sliding mounting, a stopping adjusting rod 305 for fixing is disposed between the fixing seat 304 and the supporting plate 302, the stopping adjusting rod 305 includes a stopping threaded rod, the stopping threaded rod penetrates through the fixing seat 304, one end of the stopping threaded rod abuts against the supporting plate 302, the other end is provided with a first adjusting knob, and the fixing and loosening of the fixing seat 304 are realized by rotating the adjusting knob in the forward direction or the reverse direction, so that the position of the fixing seat 304 can be conveniently adjusted;
The fixing base 304 is provided with a fine adjustment device 306, in this embodiment, the fine adjustment device 306 is a differential head which is common in daily life and is common to those skilled in the art, and will not be described herein again, a measuring rod of the differential head extends to the outside of the bottom of the fixing base 304 and is provided with a first mounting block 307, the first mounting block 307 is slidably mounted with the fixing base 304, a second sliding block is mounted on one side of the first mounting block 307 close to the fixing base 304 by a bolt, a second sliding rail which is slidably fitted with the second sliding block is mounted on the fixing base 304 by a bolt, the first mounting block 307 is slidably fitted with the fixing base 304 along the vertical direction, a plurality of foam lining paper cutting blades 308 are mounted on the first mounting block 307 by a locking member and a pressing plate, the plurality of foam cutting blades 308 are all arranged corresponding to the foam lining paper cutting support roller 303, by using the fine adjustment device 306, the fine adjustment device 306 has high adjustment precision, is suitable for fine adjustment of the size, is convenient for controlling the cutting depth of the lining paper on the surface of the foam, and avoids damaging the foam layer;
in addition, the locking members in this embodiment are preferably bolts.
In this embodiment, referring to fig. 3, the logo conveying roller set 4 includes a logo conveying roller 401, a logo paper roll is installed on the logo conveying roller 401, the logo paper on the logo conveying roller 401 is separated into a logo lining paper 403 and a logo sticker 404 by a logo separating roller 402, the logo lining paper 403 is collected on a logo lining paper collecting roller 405, the logo sticker 404 is attached to the bottom of the foam tape 9 after passing through a pair of oppositely arranged limiting rollers 406, and is conveyed to the logo attaching knife seat 2 together with the foam tape 9;
The first limiting rings 407 which are oppositely arranged are mounted on the limiting rollers 406, a space for limiting logo paper is formed between the first limiting rings 407, and the logo conveying roller 401, the logo separating roller 402 and the logo lining paper collecting roller 405 are mounted on the die cutting rack 1.
In this embodiment, as shown in fig. 3, a pre-separation roller 601 is installed at a feeding end of the foam cutting and separating tool apron 6, the pre-separation roller 601 is installed on a vertical plate of the foam cutting and separating tool apron 6, a foam lining paper on a foam tape 9 is input into the foam cutting and separating tool apron 6 through the pre-separation roller 601, the foam lining paper and the foam can be pre-separated by the pre-separation roller 601, and then the foam lining paper and the foam enter the foam cutting and separating tool apron 6 together, so that the foam lining paper and the foam are not attached too tightly by pre-separation, and collection of waste materials after cutting the foam is prevented from being influenced;
the foam cutting separation tool apron 6 is rotatably provided with a foam cutting roller 602 and a foam cutting support roller 603, a cursor positioning hole cutting edge 604 and an electrode hole cutting edge 605 are arranged on the foam cutting roller 602, wherein the cursor positioning hole cutting edge 604 is of a square structure, one row is arranged along the circumference of the surface of the foam cutting roller 602 and corresponds to the cursor positioning machine 34, the electrode hole cutting edge 605 is of a circular structure and is matched with the electrode buckle, two rows are arranged along the circumference of the surface of the foam cutting roller 602 and are symmetrically arranged at two sides of the cursor positioning hole respectively, cut foam lining paper is collected on a foam lining paper collection roller 606, and the foam lining paper collection roller 606 is arranged on the die cutting frame 1.
In this embodiment, as shown in fig. 3, the rotary dotter 8 includes a first support frame 801 mounted on the die-cutting frame 1, a slider is disposed at the bottom of the first support frame 801, the first support frame can be slidably mounted on a slide rail of the die-cutting frame 1 through the slider, support profiles are further mounted on two sides of the first support frame 801, support pads with adjustable height are mounted at the bottom of the support profiles, when the rotary dotter 8 needs to be moved, the support pads are rotated upward away from the ground, and after the position of the support pads is adjusted, the support pads are rotated downward to be attached to the ground, so as to ensure the stability of the rotary dotter 8 during operation, a bottom plate 803 is slidably mounted on the first support frame 801 through an adjustment mechanism 802, a second support frame 804, a male button feeding plate 805 and a female button feeding plate 806 are mounted on the bottom plate 803, and the bottom plate 803 can be moved on the first support frame 801 by setting the adjustment mechanism 802, so as to adjust the second support frame 804, the male button feeding plate 803 mounted on the bottom plate 803, The positions of the male buckle feeding disc 805 and the female buckle feeding disc 806 are respectively arranged on the second support frame 804 through the male buckle pressure plate 811, the female buckle pressure plate 814 and the transfer plate 817, so that the adjustment of the buckling positions on the foam material tape 9 is realized, meanwhile, two sets of buckling devices can be oppositely arranged on the first support frame 801 along two sides of the conveying direction of the foam material tape 9, the relative distance and the relative position of buckling on the foam by the two sets of buckling devices can be respectively adjusted through the adjusting mechanism 802, and the position adjustment is convenient and quick;
A first shaft sleeve 807, a second shaft sleeve 808 and a third shaft sleeve 809 are fixedly arranged on the second support frame 804;
a first transmission shaft 810 is rotatably mounted in the first shaft sleeve 807, a male buckle pressing plate 811 is mounted at one end of the first transmission shaft 810 through a locking member, a plurality of male buckle material positions for picking up male buckles are arranged on the outer peripheral surface of the male buckle pressing plate 811, a first suction adjusting mechanism 812 is arranged between the male buckle pressing plate 811 and the first shaft sleeve 807, the first suction adjusting mechanism 812 is used for connecting or disconnecting the communication between the male buckle pressing plate 811 and a suction pipeline, and the first suction adjusting mechanism 812 is sleeved on the first transmission shaft 810;
a second transmission shaft 813 is rotatably mounted in the second shaft sleeve 808, one end, close to the male buckle pressure plate 811, of the second transmission shaft 813 is provided with a female buckle pressure plate 814 through a locking member, the female buckle pressure plate 814 and the male buckle pressure plate 811 are correspondingly arranged and rotate synchronously in opposite directions, a plurality of female buckle material positions for picking up female buckles are arranged on the outer circumferential surface of the female buckle pressure plate 814, the female buckles and the male buckles are continuously pressed on the foam material belt 9 respectively at the female buckle material positions of the female buckle pressure plate 814 and the male buckle material positions of the male buckle pressure plate 811, a second air suction adjusting mechanism 815 is arranged between the female buckle pressure plate 814 and the second shaft sleeve 808, the second air suction adjusting mechanism 815 is used for turning on or off the communication between the female buckle pressure plate 814 and an air suction pipeline, and the second air suction adjusting mechanism 813 is sleeved on the second transmission shaft;
A third transmission shaft 816 is rotatably mounted in a third shaft sleeve 809, a transfer disc 817 is mounted at one end of the third transmission shaft 816 close to the female buckle pressure plate 814 through a locking member, the transfer disc 817 and the female buckle pressure plate 814 are correspondingly arranged and rotate synchronously in opposite directions, a plurality of transfer material positions for continuously transferring the female buckles to the female buckle material positions are arranged on the outer circumferential surface of the transfer disc 817, a third air suction adjusting mechanism 818 is arranged between the transfer disc 817 and the third shaft sleeve 809, the third air suction adjusting mechanism 818 is used for connecting or disconnecting the communication between the transfer disc 817 and an air suction pipeline, the third air suction adjusting mechanism 818 is sleeved on the third transmission shaft 816, the female buckles can be continuously transferred to the female buckle material positions through the transfer material positions, and then the female buckles and the male buckles are continuously pressed on the foam through the female buckle material positions and the male buckle material positions, so that the function of continuous and non-intermittent button beating is realized, and the working efficiency is higher;
by arranging the first shaft sleeve 807, the second shaft sleeve 808 and the third shaft sleeve 809, a transmission shaft is arranged in the shaft sleeves, and the male buckle pressure plate 811, the female buckle pressure plate 814 and the transfer plate 817 are respectively arranged at one end part of the transmission shaft, so that the installation is convenient and rapid, and meanwhile, the two sets of buckling devices can be oppositely arranged in a short distance by the installation mode, so that the electrode buckles on the foam material belt 9 are closer to the traditional buckling equipment, and the width of foam is further reduced;
In addition, still be provided with the boss respectively on pin thread material level, box material level and transportation material level, the width of boss is less than the maximum diameter of pin thread and box, simultaneously, is provided with the constant head tank on the boss respectively, and specific application number that can refer to is: CN201910621129.7, applicant: shandong Huazi Automation technology, Inc., with the patent names: the descriptions of the fourth, tenth and twelfth positive numbers of the embodiments of the rotary stitching device in the patent application are not repeated herein;
all be provided with the mounting groove that is used for inspiratory gas pocket and cooperation installation on pin thread pressure disk 811, box thread pressure disk 814 and transport dish 817 and first sucking disc 823 and second sucking disc 824, concrete can refer to the application number and be: CN201910621129.7, applicant: shandong Huazi Automation technology, Inc., with the patent names: the descriptions of the positive numbers of the sixth to eighth segments and the tenth to eleventh segments of the specific embodiments in the patent application of the wheel-rotating pressing device are not repeated herein;
the discharge end of the male buckle feeding tray 805 is connected with a male buckle conveying rail 819, the discharge end of the male buckle conveying rail 819 is communicated with the feed end of a male buckle feeding mechanism 820, the discharge end of the male buckle feeding mechanism 820 is connected with a male buckle pressure plate 811, and the male buckle feeding tray 805, the male buckle conveying rail 819 and the male buckle feeding mechanism 820 are arranged to realize the automatic feeding function of the male buckle;
The discharge end of the box feeding tray 806 is connected with a box feeding rail 821, the discharge end of the box feeding rail 821 is communicated with the feed end of a box feeding mechanism 822, the discharge end of the box feeding mechanism 822 is connected with a transfer tray 817, and the automatic feeding function of the box is realized by arranging the box feeding tray 806, the box feeding rail 821 and the box feeding mechanism 822;
in addition, the male buckle feeding tray 805 and the female buckle feeding tray 806 in this embodiment both adopt vibrating trays, which are common in daily life and belong to the common general knowledge of technical personnel in the technical field, and are not described herein again.
In this embodiment, as shown in fig. 3, the adjusting mechanism 802 includes a lead screw 8021, two ends of the lead screw 8021 are rotatably mounted on the two first supporting blocks 8022 through bearings, respectively, and the two first supporting blocks 8022 are both mounted on the first supporting frame 801 through locking parts;
one end of the two end parts of the screw 8021 extends to the outer side of the first support block 8022 and is provided with an adjusting handle 8023, a first locking block 8024 is sleeved on the screw 8021 and is close to the adjusting handle 8023, the first locking block 8024 is in clearance fit with the screw 8021, the first locking block 8024 is arranged on the first support block 8022, an opening gap is formed at the position where the first locking block 8024 is sleeved with the screw 8021, a locking handle 8025 used for adjusting the gap between the first locking block 8024 and the screw 8021 is arranged on the first locking block 8024, the locking handle 8025 is arranged at one end of the first locking block 8024, which is provided with the opening gap, and is in threaded connection with the first locking block 8024, the opening gap of the first locking block 8024 is reduced by rotating the locking handle 8025 and is tightly attached to the screw 8021, so that the screw 8021 is prevented from rotating;
The first connecting block 8026 is connected to the lead screw 8021 and located between the two first support blocks 8022, the first connecting block 8026 is installed on the bottom plate 803, the third slider is installed at the bottom of the bottom plate 803, the third slide rail is installed on the first support frame 801, the bottom plate 803 is installed on the third slide rail of the first support frame 801 through the third slider in a sliding manner, the lead screw 8021 can be rotated by rotating the adjusting handle 8023, the lead screw 8021 drives the first connecting block 8026 to move along the axis direction, and then the bottom plate 803 is driven to slide on the first support frame 801, so that the position of the bottom plate 803 can be adjusted, and the adjustment is convenient and fast.
In this embodiment, referring to fig. 3, each of the first suction adjusting mechanism 812, the second suction adjusting mechanism 815 and the third suction adjusting mechanism 818 includes a first suction cup 823 and a second suction cup 824, the first suction cup 823 and the second suction cup 824 are respectively sleeved on the first transmission shaft 810, the second transmission shaft 813 and the third transmission shaft 816, and the first suction cup 823 is made of nylon and has good wear resistance;
one side of the first sucker 823 abuts against the male buckle pressure plate 811, the female buckle pressure plate 814 and the transfer plate 817 respectively, and the other side of the first sucker is tightly attached to the second sucker 824 and is fixedly installed on the second sucker 824 through a locking member;
One side of the second suction cup 824, which is far away from the first suction cup 823, is respectively abutted against a connecting flange 825 of the first shaft sleeve, a connecting flange 826 of the second shaft sleeve and a connecting flange 827 of the third shaft sleeve, and a pin sleeve 828 for preventing the second suction cup 824 from rotating is arranged between the second suction cup 824 and the connecting flange 825 of the first shaft sleeve, between the connecting flange 826 of the second shaft sleeve and between the second suction cup 824 and the connecting flange 827 of the third shaft sleeve, so that the second suction cup 824 can be prevented from rotating with the connecting flanges of the shaft sleeves by positioning through the pin sleeve 828, and meanwhile, the position of the second suction cup 824 can only be adjusted along the axial direction of the pin sleeve 828;
the flange 825 of first axle sleeve, still be equipped with a plurality of jackscrews 829 mounting holes on the flange 826 of the flange of second axle sleeve and the flange 827 of third axle sleeve respectively, jackscrew 829 is all installed in a plurality of jackscrew 829 mounting holes, jackscrew 829 all supports and leans on second sucking disc 824, through twisting jackscrew 829 with the help of tools such as spanners, jackscrew 829 can promote second sucking disc 824 and first sucking disc 823 to male buckle pressure disk 811, female buckle pressure disk 814 or transport dish 817 direction removal, and then change male buckle pressure disk 811, female buckle pressure disk 814 or transport dish 817 and first sucking disc 823 between the clearance, and then realize the regulation of leakproofness, and the regulation mode is simple and convenient, and fast, avoid the material to detain and appear adsorbing insecurely, the problem that drops easily, the yield of product production has been improved.
In this embodiment, as shown in fig. 3, a first baffle 830 is disposed outside the first air suction adjusting mechanism 812, a second baffle 831 is disposed outside the second air suction adjusting mechanism 815, the first baffle 830 and the second baffle 831 are both arc-shaped, the first baffle 830 is mounted on the connecting flange 825 of the first shaft sleeve by bolts, and the second baffle 831 is mounted on the connecting flange 826 of the second shaft sleeve by bolts;
one end of the second baffle 831, which is close to the transfer disc 817, is provided with a shifting fork groove 832 used for shifting a box on a transfer material level to the box material level, an opening of the shifting fork groove 832 faces the transfer material level, the groove width of the shifting fork groove 832 is smaller than the maximum diameter of the box and larger than the boss width of the transfer material level, so that the shifting fork groove 832 can shift the box on the transfer material level to the box material level, the transfer efficiency of the shifting fork groove 832 is improved, and omission is avoided;
a male buckle removing mechanism 833 is further arranged on the outer side of the first suction regulating mechanism 812, the male buckle removing mechanism 833 is arranged opposite to the first baffle 830, and the male buckle removing mechanism 833 is used for timely taking off a male buckle which is not pressed on foam from a male buckle material level, so that the male buckle is prevented from falling to other areas of equipment and influencing the normal operation of buckle making due to the fact that a part of the position of a male buckle pressing plate 811 has no adsorption function in the rotating process of the male buckle pressing plate 811;
The male buckle removing mechanism 833 comprises a first removing piece 834, the first removing piece 834 is arranged on a connecting plate 835, and the connecting plate 835 is arranged on a connecting flange 825 of the first shaft sleeve;
the first cleaning element 834 is provided with a cleaning groove 836 for removing the male buckle from the male buckle material level, the groove width of the cleaning groove 836 is larger than the boss width of the male buckle material level and smaller than the maximum diameter of the male buckle, and the male buckle on the male buckle pressing plate 811 can be taken down through the cleaning groove 836.
In this embodiment, as shown in fig. 3, the pin feeding mechanism 820 and the box feeding mechanism 822 both include a feeding rail 837, the feeding rail 837 is respectively mounted on the second support frame 804 by bolts, a feeding end of the feeding rail 837 is respectively communicated with a discharging end of the pin conveying rail 819 and a discharging end of the box conveying rail 821, a discharging end of the feeding rail 837 respectively corresponds to a pin material level of the pin platen 811 and a box material level of the box platen 814, and the pins conveyed by the pin conveying rail 819 or the boxes conveyed by the box conveying rail 821 are respectively conveyed to the pin material level or the box material level by the feeding rail 837;
the discharge end of the feeding rail 837 is also provided with an auxiliary leveling rail 838, the auxiliary leveling rail 838 comprises a pair of guide rails which are arranged oppositely, the two guide rails are respectively bolted on the feeding rail 837, the two guide rails are both arranged in an arc structure, the inner arc surfaces of the two guide rails are respectively matched with the outer arc surfaces of the male buckle pressure plate 811 and the female buckle pressure plate 814, so that uneven male buckles or female buckles can be adsorbed on the male buckle material level of the male buckle pressure plate 811 or the female buckle material level of the female buckle pressure plate 814 to level, the quality of buckling is ensured, and meanwhile, the gap between the two guide rails is used for avoiding the convex part of the male buckle or female buckle;
Supporting frames are respectively installed at the tops of the feeding rails 837, feeding screws 839 are rotatably installed on the supporting frames through bearings, the feeding screws 839 are arranged close to the feeding rails 837, so that the feeding screws 839 can be in contact with the side walls of the convex parts of the male buckle or the female buckle on the feeding rails 837, the male buckle or the female buckle can be further pushed to move on the feeding rails 837, one ends of the feeding screws 839, which are located at the feeding ends of the feeding rails 837, extend to the outer sides of the supporting frames and are provided with transmission gears, the transmission gears are connected with output shafts of driving motors through transmission belts, and the feeding screws 839 are driven to rotate through the driving motors, so that feeding of the male buckle or the female buckle is realized;
the feeding screw 839 is provided with spiral threads for pushing the female buckle or the male buckle to move on the feeding rail 837, the thread pitch of the spiral threads is gradually increased from the feeding end of the feeding rail 837 to the discharging end of the feeding rail 837, so that the male buckle or the female buckle are gradually separated, the feeding speed is gradually increased, the feeding efficiency is improved, and the production efficiency of button making is further improved;
the support frame of the female buckle feeding mechanism 822 is also provided with a female buckle clearing mechanism 840, female buckles which are not pressed on foam on the female buckle material level can be cleared by the female buckle clearing mechanism 840, and the phenomenon that the female buckles fall to other areas of equipment to influence the normal operation of punching due to the fact that the female buckles do not have an adsorption function in partial areas during the rotation process of the female buckle pressing disc 814 is avoided;
The box cleaning mechanism 840 comprises a pair of second cleaning members 841 which are arranged oppositely, the two second cleaning members 841 are both arranged on a support frame of the box feeding mechanism 822, box collecting grooves 842 are arranged at the bottoms of the two second cleaning members 841 and close to the support frame of the box feeding mechanism 822, the box collecting grooves 842 can be arranged on the second cleaning members 841 through bolts or arranged on the support frame, and the box cleaned by the second cleaning members 841 can be collected through the box collecting grooves 842;
the distance between one ends of the two second clearing pieces 841, which are close to the box pressing plate 814, is greater than the width of a boss for adsorbing a box on the box material level, and is less than the maximum diameter of the box, the box which is not pressed on the foam cotton on the box pressing plate 814 is peeled off, the distance between one ends of the two second clearing pieces 841, which are far away from the box pressing plate 814, is greater than the maximum diameter of the box, and the peeled box falls into the box collecting tank 842.
In this embodiment, as shown in fig. 3, the conductive detection mechanism 11 includes a detection support frame 1101, the detection support frame 1101 is installed on a vertical plate of the electrode buckle detection tool apron 10 through a locking member, a conductive detection swing block 1102 is installed on the detection support frame 1101, the conductive detection swing block 1102 is arranged corresponding to an electrode buckle on the foam tape 9, a conductive detection guide roller 1103 is correspondingly arranged on an upper portion of the conductive detection swing block 1102, the conductive detection guide roller 1103 is also installed on the vertical plate of the electrode buckle detection tool apron 10, a space for conductive detection of the electrode buckle is formed between the conductive detection guide roller 1103 and the conductive detection swing block 1102, the conductive detection swing block 1102 and the conductive detection guide roller 1103 are both connected to a conductive detection instrument through wires, the conductive detection instrument is connected to a PLC controller, the PLC controller is connected to a code spraying device 1205, the code spraying device 1205 can be controlled, the conductive detection instrument and the PLC controller are located in a control box at the bottom of the back of the die-cutting rack 1, not shown in the figures;
A first chute 1104 for mounting the conductive detection swing block 1102 is arranged on the detection support frame 1101;
the conductive detection pendulum block 1102 comprises a detection block 1105 and a second installation block 1106, the detection block 1105 is rotatably installed in an installation groove of the second installation block 1106 through a connecting pin, a torsion spring 1107 is arranged between the detection block 1105 and the second installation block 1106, the torsion spring 1107 is sleeved on the connecting pin, two torsion arms of the torsion spring 1107 respectively abut against the side walls of the detection block 1105 and the second installation block 1106, when the conductive detection pendulum block is used, the detection block 1105 touches a convex hull of an electrode buckle on a foam material belt 9, the detection block 1105 tightly clings to the convex hull of the electrode buckle and gradually rotates in the movement process of the material belt, the conductive detection is realized, the smooth movement of the material belt is not influenced, and after the electrode buckle leaves, the conductive detection pendulum block returns to the initial state under the elastic action of the torsion spring 1107, so that the automatic continuous conductive detection is realized;
the bottom of second installation piece 1106 is equipped with the first spacing boss 1108 with first spout 1104 looks adaptation, sliding fit between first spacing boss 1108 and the first spout 1104, through setting up first spacing boss 1108 and first spout 1104, make second installation piece 1106 only can move along first spout 1104, the bottom of first spacing boss 1108 is connected with second latch 1109 that is used for fixing through the retaining member, can realize being connected and locking of second latch 1109 and second installation piece 1106 through the retaining member, and then lock second installation piece 1106 on detecting the support frame 1101, be convenient for from this to adjust the position of electrically conductive detection pendulum 1102 on detecting the support frame 1101, so that it is corresponding with the position of electrode buckle on the cotton material area 9 of bubble, adjustment convenient and fast, the suitability is good.
In this embodiment, as shown in fig. 4, the code spraying identification mechanism 12 includes a code spraying bracket 1201, and the code spraying bracket 1201 is installed on a vertical plate of the electrode buckle detection tool apron 10;
spout a yard support 1201 and include head rod 1202 and a plurality of second connecting block 1203 through retaining member interconnect, can adjust the angle of second connecting block 1203 through loosening the retaining member, head rod 1202 installs on second connecting block 1203, install through the retaining member on head rod 1202 and spout a yard mount 1204, spout and install on the yard mount 1204 and spout a yard ware 1205, can follow head rod 1202 adjustment through loosening the retaining member and spout the position of yard mount 1204, and then the position of spouting a yard ware 1205 is spouted in the adjustment, spout and install through the retaining member on the yard mount 1204 and spout a yard ware 1205, spout a yard direction orientation of spouting a yard ware 1205 and bubble cotton material area 9.
In this embodiment, as shown in fig. 12 to fig. 15, the shape cutting tool holder 20 includes a shape cutting roller 2001 driven by a driving device, shape cutting edges 2002 are arranged on the shape cutting roller 2001, shapes of the foam material tape 9 are cut by the shape cutting edges 2002, the shape cutting edges 2002 are circular, and the shape cutting edges 2002 correspond to electrode buttons on the foam material tape 9;
A first avoiding groove for avoiding an electrode buckle is arranged on the outer shape cutting roller 2001 and positioned on the inner side of the outer shape cutting edge 2002, the outer shape cutting edge 2002 comprises a first arc section 2003 and a second arc section 2004, the cutting edge height of the first arc section 2003 is greater than that of the second arc section 2004, the first arc section 2003 is used for cutting the release film 17 layer of the foam material belt 9, and the second arc section 2004 is used for cutting the hydrogel 29 layer of the foam material belt 9, so that the outer shape of the electrode sheet can be cut, and meanwhile, the release film 17 can be conveniently torn off when the electrode sheet is used by cutting part of the release film 17;
the two ends of the shape cutting roller 2001 are respectively provided with a first supporting shaft shoulder 2005, the height of the first supporting shaft shoulder 2005 is not smaller than that of the shape cutting edge 2002, and the first supporting shaft shoulder 2005 plays a role in protecting the shape cutting edge 2002, so that the problem of knife breakage caused by overlarge cutting pressure of the shape cutting edge 2002 is avoided;
the first cutting support roller 2006 is further rotatably mounted on the shape cutting tool apron 20, the first cutting support roller 2006 is matched with the shape cutting roller 2001 to cut the foam material belt 9, the first cutting support roller 2006 is in transmission connection with the shape cutting roller 2001, the transmission connection mode can be gear meshing transmission or gear chain transmission, in the embodiment, the first cutting support roller 2006 is in transmission connection with the shape cutting roller 2001 through gear meshing, and the first support shaft shoulder 2005 is abutted to the surface of the first cutting support roller 2006.
In this embodiment, as shown in fig. 16 and 17, the tape dotted line punching knife holder 22 includes a dotted line punching knife roll 2201 driven by a driving device, a first dotted line punching knife edge 2202 and a second dotted line punching knife edge 2203 are arranged on the dotted line punching knife roll 2201, the first dotted line punching knife edge 2202 is arranged along the circumferential direction of the dotted line punching knife roll 2201, the second dotted line punching knife edge 2203 is arranged along the axial direction of the dotted line punching knife roll 2201, the first dotted line punching knife edge 2202 and the second dotted line punching knife edge 2203 are arranged to punch dotted lines on the foam tape 9, separation of subsequent electrode pieces when the electrode pieces are used separately is facilitated, and second avoiding grooves for avoiding electrode buckles are respectively arranged between any two second dotted line punching knife edges 2203;
two ends of the dotted line punching knife roll 2201 are respectively provided with a second supporting shaft shoulder 2204, the height of the second supporting shaft shoulder 2204 is not less than that of the dotted line punching knife edge, and the second supporting shaft shoulder 2204 plays a role in protecting the first dotted line punching knife edge 2202 and the second dotted line punching knife edge 2203, so that the problem of knife breakage caused by overlarge cutting pressure of the first dotted line punching knife edge 2202 and the second dotted line punching knife edge 2203 is avoided;
a second cutting support roller 2205 is further rotatably mounted on the material belt dotted line punching cutter holder 22, the second cutting support roller 2205 is in transmission connection with the dotted line punching cutter roller 2201, the transmission connection mode adopts gear meshing transmission, dotted line punching is performed on the foam material belt 9 through the second cutting support roller 2205 and the dotted line punching cutter roller 2201, and a second support shaft shoulder 2204 is abutted against the surface of the second cutting support roller 2205;
In this embodiment, the driving device is preferably a driving motor.
In this embodiment, as shown in fig. 9-11, still install aquogel material strip cutting mechanism 25 and material strip interval guide mechanism 26 on the cross cutting frame 1, aquogel material strip 15 is cut through aquogel material strip cutting mechanism 25, aquogel material strip 15 after cutting is carried to aquogel lining paper separation blade holder 13 through material strip interval guide mechanism 26, through setting up aquogel material strip cutting mechanism 25, can realize cutting aquogel material strip 15, make a aquogel material strip 15 can be cut apart into many material strips, the quantity of carrying charging tray 1402 is saved, and then the space of device has been saved, through setting up material strip interval guide mechanism 26, the fixed-pitch separation to aquogel material strip 15 after cutting has been realized, aquogel material strip 15 after avoiding cutting is close to each other and is cohered, influence the use of subsequent.
In this embodiment, as shown in fig. 9 and 10, the hydrogel tape slitting mechanism 25 includes a slitting bracket 2501, the slitting bracket 2501 is mounted on a die cutting frame 1, a slitting support platform 2502 is mounted on the slitting bracket 2501, guide rods 2503 are respectively disposed at a feeding end and a discharging end of the slitting support platform 2502, both the guide rods 2503 are rotatably mounted on the slitting bracket 2501 through bearings, a second limiting ring 2505 is sleeved on each guide rod 2503, the second limiting ring 2505 is mounted on each guide rod 2503 through a locking member, a slitting blade 2504 which can be adjusted and fixed in position is further mounted on the slitting bracket 2501, the slitting blade 2504 is disposed corresponding to the slitting support platform 2502, and the tape is slit through the slitting blade 2504;
The slitting blade 2504 is mounted on the fixing block 2506 through a locking piece, the fixing block 2506 is mounted on the supporting seat 2507, the supporting seat 2507 is slidably mounted on a second connecting rod 2509 of the slitting bracket 2501, one side of the fixing block 2506, facing the supporting seat 2507, is provided with a second limiting boss, the supporting seat 2507 is provided with a second sliding groove matched with the second limiting boss, the fixing block 2506 is slidably mounted in the second sliding groove of the supporting seat 2507 through the second limiting boss, a plurality of threaded holes for connection are formed in the second sliding groove, an oval through hole for the locking piece to pass through is formed in the fixing block 2506, the locking piece is connected with the threaded hole through the oval through hole, the fixing block 2506 is further fixed on the supporting seat 2507, the fixing block 2506 can only be adjusted in the vertical direction through the arrangement of the second limiting boss and the second sliding groove, the top of the fixing block 2506 abuts against a position adjusting rod 2508, the position adjusting rod 2508 is threadedly mounted on the supporting seat 2507, the fixing block 2506 can be fixed in the vertical direction by arranging the position adjusting rod 2508, so that the problem that the fixing block 2506 moves upwards under stress is avoided, and meanwhile, when a locking piece of the fixing block 2506 is loosened, the position of the fixing block 2506 can be finely adjusted in the vertical direction by rotating the position adjusting rod 2508, so that the position of the slitting blade 2504 in the vertical direction is adjusted and fixed, and the cutting depth of the hydrogel material belt 15 is conveniently adjusted;
The supporting seat 2507 is provided with a ring sleeve, the supporting seat 2507 is sleeved on a second connecting rod 2509 of the slitting support 2501 in a sliding mode through the ring sleeve, a limiting groove 2510 is axially arranged on the second connecting rod 2509, a limiting block 2511 of movable connection is arranged on the supporting seat 2507, the limiting block 2511 is matched with the limiting groove 2510, a locking knob 2512 is abutted to the limiting block 2511, the locking knob 2512 is mounted on the supporting seat 2507 in a threaded mode, the position of the supporting seat 2507 on the second connecting rod 2509 can be adjusted by loosening the locking knob 2512, the locking knob 2512 is screwed, the limiting block 2511 can be pushed to abut against the limiting groove 2510 of the second connecting rod 2509 tightly, the position of the supporting seat 2507 can be fixed, therefore, position adjustment and fixation of the slitting blade 2504 in the horizontal direction are achieved, adjustment and fixation of the width of the hydrogel material belt 15 when slitting are facilitated, and adjustment is simple and convenient.
In this embodiment, as shown in fig. 11, the tape spacing guiding mechanism 26 includes a spacing bracket 2601, the spacing bracket 2601 is mounted on the die-cutting frame 1, a spacing block 2602 is mounted on the spacing bracket 2601, a feeding end and a discharging end of the spacing block 2602 are respectively provided with a spacing guide rod 2603, the two spacing guide rods 2603 are rotatably mounted on the spacing bracket 2601 through bearings, the spacing guide rods 2603 are respectively sleeved with a spacing ring, the spacing rings are fixed on the spacing guide rods 2603 through locking members, and the positions of the spacing rings on the spacing guide rods 2603 can be adjusted by loosening the locking members, so as to facilitate adjustment of gaps at two sides of the spacing rings;
A material belt moving limiting groove 2604 is formed in the spacing block 2602, a plurality of limiting rods 2605 are arranged on the material belt moving limiting groove 2604, and a space for spacing and limiting the hydrogel material belt 15 is formed between the plurality of limiting rods 2605 and the side wall of the material belt moving limiting groove 2604, in this embodiment, the material belt is divided into two by a material belt dividing and cutting mechanism, and two corresponding material belt moving limiting grooves 2604 are provided;
in addition, the spacing blocks 2602 and the spacing rings are both made of teflon, and the side edges of the cut hydrogel material belts 15 are prevented from being stuck to the spacing blocks 2602 or the spacing rings due to the fact that the spacing blocks 2602 and the spacing rings are made of teflon materials.
In this embodiment, as shown in fig. 1, the attached blade holder 2 of logo, the foam cutting and separating blade holder 6, the first conveying blade holder 7, the electrode buckle detection blade holder 10, the hydrogel slip sheet separating blade holder 13, the hydrogel transfer blade holder 16, the conveying and laminating blade holder 18, the attached blade holder 19 of protection film, the appearance cutting blade holder 20, the second conveying blade holder 21, the tape dotted line punching blade holder 22, the protection film separating blade holder 23 is installed on the slide rail of the die cutting rack 1 through the sliding block arranged at the bottom, and is locked and fixed through the tightening piece, through setting the sliding block and the slide rail, the space between the blade holders is adjusted according to the actual installation situation on site.
For ease of understanding, the operation of the present embodiment is given below:
as shown in fig. 1-18, firstly, a foam tape 9 is installed on a foam conveying roller 5, the free end of the foam tape 9 passes through two limiting rollers 406 and enters into a logo attaching knife holder 2, meanwhile, two logo paper rolls are respectively installed on a logo conveying roller 401, the free end of the logo paper roll is separated into a logo lining paper 403 and a logo pasting paper 404 through a logo separating roller 402, the logo pasting paper 404 passes through the two limiting rollers 406 and is attached to the bottom of the foam tape 9 and enters into the logo attaching knife holder 2 together with the foam tape 9 for stitching, and the logo lining paper 403 is respectively collected on a logo lining paper collecting roller 405 through a guide roller;
the foam cotton tape 9 enters the foam lining paper cutting mechanism 3 after coming out of the logo attaching knife holder 2, the foam lining paper cutting blade 308 partially cuts lining paper on the surface of the foam cotton tape 9, and partial lining paper is reserved on the surface of foam cotton so as to facilitate the use of subsequent finished products;
the foam lining paper cut by the foam lining paper cutting mechanism 3 is pre-separated through a pre-separation roller 601, then enters a foam cutting and separating tool apron 6 together with a foam material belt 9, a cursor positioning hole and an electrode hole are cut on the foam material belt 9 through a foam cutting roller 602 on the foam cutting and separating tool apron 6, cut foam waste materials are adhered to the foam lining paper, and the foam lining paper is collected on a foam lining paper collecting roller 606;
The foam material belt 9 with the foam lining paper removed enters the first conveying cutter holder 7 and is conveyed to the rotary button sewing machine 8 through the first conveying cutter holder 7;
when the foam material belt 9 passes through the rotary button making machine 8, the male buttons in the male button feeding tray 805 enter the feeding rail 837 of the male button feeding mechanism 820 through the male button conveying rail 819, gradually move to the outlet end from the inlet end of the feeding rail 837 through the feeding screw 839, and are adsorbed on the male button material level of the male button pressure plate 811 through the first air suction adjusting mechanism 812;
the female buckles in the female buckle feeding disc 806 enter a feeding track 837 of a female buckle feeding mechanism 822 through a female buckle feeding track 821, gradually move from an inlet end to an outlet end of the feeding track 837 through a feeding screw 839, and are adsorbed on a transfer material level of the transfer disc 817 through a third air suction adjusting mechanism 818, the transfer disc 817 and the female buckle pressure disc 814 synchronously rotate in opposite directions, the female buckles on the transfer material level of the transfer disc 817 are continuously transferred to the female buckle material level of the female buckle pressure disc 814 through a shifting fork groove 832, and are adsorbed on the female buckle material level of the female buckle pressure disc 814 through a second air suction adjusting mechanism 815;
the male buckle pressing plate 811 and the female buckle pressing plate 814 synchronously rotate oppositely and are respectively positioned at the upper side and the lower side of the foam material belt 9, so that the male buckle on the male buckle material level and the female buckle on the female buckle material level are synchronously and continuously pressed on the electrode holes of the foam material belt 9, and continuous buckling and continuous material conveying are realized;
The buckled foam material belt 9 is conveyed to an electrode buckle detection cutter holder 10, the conductivity of the electrode buckle is detected through a conductive detection mechanism 11 on the electrode buckle detection cutter holder 10, code spraying identification is carried out on the electrode buckle with unqualified conductive detection through a code spraying device 1205 of a code spraying identification mechanism 12, and then the foam material belt 9 is conveyed to a hydrogel lining paper separation cutter holder 13;
the hydrogel material belt 15 arranged on the hydrogel conveying tray 14 is cut through a hydrogel material belt cutting mechanism 25, the cut hydrogel material belt 15 is respectively conveyed into a material belt spacing guide mechanism 26 and is separated at regular intervals through the material belt spacing guide mechanism 26, and the cut hydrogel material belt 15 at intervals is conveyed to a hydrogel lining paper separating cutter holder 13;
the hydrogel lining paper separating knife seat 13 separates the bottom lining paper of the hydrogel material strip 15 from the hydrogel 29, the separated bottom lining paper is collected on a bottom lining paper collecting roller 32, and the hydrogel material strip 15 with the bottom lining paper removed is conveyed to the hydrogel transferring knife seat 16;
the hydrogel transferring tool apron 16 is provided with a hydrogel cutting roller 1601 and a hydrogel transferring bracket 1603, the hydrogel cutting roller 1601 can cut the hydrogel 29 on the hydrogel material belt 15 into sections, and the hydrogel 29 is transferred to the release film 17 through the hydrogel transferring bracket 1603;
The release film 17 with hydrogel 29 and the foam material belt 9 are jointly conveyed into a conveying press-fit cutter holder 18 for press-fit conveying, then conveyed to a protective film attaching cutter holder 19, a layer of protective film 30 is attached to the surface of the release film 17 through the protective film attaching cutter holder 19, then conveyed to a shape cutting cutter holder 20, the shape contour of an electrode sheet is cut through a shape cutting edge 2002 on the shape cutting cutter holder 20, the cut waste is collected on a waste collecting roller 28, the cut foam material belt 9 is conveyed to a second conveying cutter holder 21, conveyed to a material belt dotted line punching cutter holder 22 through the second conveying cutter holder 21, dotted line punching is carried out on the foam material belt 9 through the material belt dotted line punching cutter holder 22, subsequent independent tearing and use are facilitated, the foam material belt 9 after dotted line punching is conveyed to a protective film separating cutter holder 23, the protective film 30 on the foam material belt 9 is separated through the protective film separating cutter holder 23, and the foam material belt 9 is collected by a protective film collecting roller 35, and the foam material belt 9 with the protective film 30 removed is conveyed to the product collecting area 24 for collection.
In conclusion, the invention solves the problems that most of the existing electrode plate production equipment has simple structure, is difficult to realize automatic production of feeding, dotting and cutting and has lower production efficiency.
It should be understood that these examples are for illustrative purposes only and are not intended to limit the scope of the present invention. Further, it should also be understood that various alterations, modifications and/or variations can be made to the present invention by those skilled in the art after reading the technical content of the present invention, and all such equivalents fall within the protective scope defined by the claims of the present application.

Claims (9)

1. The utility model provides an electrode slice production line which characterized in that: the die cutting machine comprises a die cutting machine frame, wherein a logo attaching tool apron is installed on the die cutting machine frame, a foam lining paper cutting mechanism is installed on the logo attaching tool apron, a logo conveying roller set and a foam conveying roller are arranged at the feeding end of the logo attaching tool apron, the discharging end of the logo attaching tool apron is connected with a foam cutting and separating tool apron, the discharging end of the foam cutting and separating tool apron is connected with a first conveying tool apron, the discharging end of the first conveying tool apron is connected with a rotary dotter, an electrode buckle is pressed on a foam material belt through the rotary dotter, the discharging end of the rotary dotter is connected with an electrode buckle detecting tool apron, a conductive detecting mechanism and a code spraying identification mechanism are installed on the electrode buckle detecting tool apron, the discharging end of the electrode buckle detecting tool apron is connected with a hydrogel lining paper separating tool apron, a hydrogel conveying material disc is further installed on the die cutting machine frame, and hydrogel of the hydrogel conveying material disc is conveyed to the hydrogel separating tool apron, the discharging end of the hydrogel lining paper separation tool apron is connected with a hydrogel transfer tool apron, hydrogel on a hydrogel material belt is transferred onto a release film through the hydrogel transfer tool apron, the discharging end of the hydrogel transfer tool apron is connected with a conveying pressing tool apron, the discharging end of the conveying pressing tool apron is connected with a protective film attaching tool apron, the discharging end of the protective film attaching tool apron is connected with an appearance cutting tool apron, the discharging end of the appearance cutting tool apron is connected with a second conveying tool apron, the discharging end of the second conveying tool apron is connected with a material belt dotted line punching tool apron, the discharging end of the material belt dotted line punching tool apron is connected with a protective film separation tool apron, and the discharging end of the protective film separation tool apron is provided with a product collecting region;
The conductive detection mechanism comprises a detection support frame, the detection support frame is installed on a vertical plate of the electrode buckle detection tool apron, a conductive detection swing block is installed on the detection support frame, the conductive detection swing block is arranged corresponding to an electrode buckle on the foam material belt, a conductive detection guide roller is correspondingly arranged on the upper portion of the conductive detection swing block, the conductive detection guide roller is also installed on the vertical plate of the electrode buckle detection tool apron, and a space for conductive detection of the electrode buckle is formed between the conductive detection guide roller and the conductive detection swing block;
the detection support frame is provided with a first sliding groove for mounting the conductive detection swinging block;
the conductive detection swing block comprises a detection block and a second installation block, the detection block is installed in the installation groove of the second installation block, a torsion spring is arranged between the detection block and the second installation block, a first limiting boss matched with the first sliding groove is arranged at the bottom of the second installation block, and a second locking block used for fixing is connected to the bottom of the first limiting boss.
2. An electrode sheet production line as claimed in claim 1, characterized in that: the foam slip sheet cutting mechanism comprises a foam slip sheet cutting support, the foam slip sheet cutting support is mounted on a vertical plate of the logo attaching tool apron and is provided with a supporting plate and a foam slip sheet cutting supporting roller, a fixed seat is slidably mounted on the supporting plate, and a locking adjusting rod for fixing is arranged between the fixed seat and the supporting plate;
The fine adjustment device is installed on the fixing seat, a first installation block is installed on the fine adjustment device, the first installation block is slidably installed between the fixing seat, a plurality of foam lining paper cutting blades are installed on the first installation block, and the foam lining paper cutting blades are all arranged corresponding to the foam lining paper cutting support roller.
3. An electrode sheet production line as claimed in claim 1, characterized in that: the logo conveying roller group comprises logo conveying rollers, logo paper on the logo conveying rollers is separated into logo lining paper and logo pasters through logo separating rollers, the logo lining paper is collected on a logo lining paper collecting roller, and the logo pasters and the foam tapes are conveyed into the logo attaching knife seat together through a pair of oppositely arranged limiting rollers.
4. An electrode sheet production line as claimed in claim 1, characterized in that: a pre-separation roller is installed at the feed end of the foam cutting and separating tool apron, and foam lining paper on the foam material belt is input into the foam cutting and separating tool apron through the pre-separation roller;
the foam cutting and separating tool apron is rotatably provided with a foam cutting roller and a foam cutting support roller, the foam cutting roller is provided with a cursor positioning hole cutting blade and an electrode hole cutting blade in an arrayed manner, and cut foam lining paper is collected on a foam lining paper collecting roller.
5. An electrode sheet production line as claimed in claim 1, characterized in that: the rotary button punching machine comprises a first support frame arranged on the die cutting rack, a bottom plate is arranged on the first support frame in a sliding mode through an adjusting mechanism, and a second support frame, a male button feeding disc and a female button feeding disc are arranged on the bottom plate;
the second support frame is provided with a first shaft sleeve, a second shaft sleeve and a third shaft sleeve;
a first transmission shaft is rotatably arranged in the first shaft sleeve, a male buckle pressure plate is arranged at one end of the first transmission shaft, and a first suction adjusting mechanism is arranged between the male buckle pressure plate and the first shaft sleeve;
a second transmission shaft is rotatably arranged in the second shaft sleeve, a female buckle pressure plate is arranged at one end, close to the male buckle pressure plate, of the second transmission shaft, the female buckle pressure plate and the male buckle pressure plate are correspondingly arranged and rotate synchronously in opposite directions, female buckles and male buckles are continuously pressed on the cotton soaking material belt through the female buckle pressure plate and the male buckle pressure plate respectively, and a second air suction adjusting mechanism is arranged between the female buckle pressure plate and the second shaft sleeve;
a third transmission shaft is rotatably arranged in the third shaft sleeve, a transfer disc is arranged at one end, close to the female buckle pressure plate, of the third transmission shaft, the transfer disc and the female buckle pressure plate are correspondingly arranged and rotate synchronously in opposite directions, and a third air suction adjusting mechanism is arranged between the transfer disc and the third shaft sleeve;
The discharge end of the male buckle feeding disc is connected with a male buckle conveying track, the discharge end of the male buckle conveying track is communicated with the feed end of a male buckle feeding mechanism, and the discharge end of the male buckle feeding mechanism is connected with the male buckle pressure plate;
the female buckle feeding mechanism is characterized in that the discharging end of the female buckle feeding plate is connected with a female buckle conveying rail, the discharging end of the female buckle conveying rail is communicated with the feeding end of the female buckle feeding mechanism, and the discharging end of the female buckle feeding mechanism is connected with the transfer plate.
6. An electrode sheet production line as claimed in claim 5, characterized in that: the adjusting mechanism comprises a lead screw, two ends of the lead screw are respectively and rotatably arranged on the two first supporting blocks, and the two first supporting blocks are both arranged on the first supporting frame;
one end part of the two end parts of the screw rod extends to the outer side of the first supporting block and is provided with an adjusting handle, a first locking block is sleeved on the screw rod and close to the adjusting handle, the first locking block is arranged on the first supporting block, and a locking handle used for adjusting a gap between the first locking block and the screw rod is arranged on the first locking block;
and a first connecting block is connected between the two first supporting blocks on the screw rod, and the first connecting block is arranged on the bottom plate.
7. An electrode sheet production line as claimed in claim 5, characterized in that: the first air suction adjusting mechanism, the second air suction adjusting mechanism and the third air suction adjusting mechanism respectively comprise a first sucker and a second sucker, and the first sucker and the second sucker are respectively sleeved on the first transmission shaft, the second transmission shaft and the third transmission shaft;
one side of the first sucker abuts against the male buckle pressure plate, the female buckle pressure plate and the transfer plate respectively, and the other side of the first sucker is tightly attached to the second sucker and fixedly arranged on the second sucker through a locking part;
one side, far away from the first sucker, of the second sucker is abutted against a connecting flange of a first shaft sleeve, a connecting flange of a second shaft sleeve and a connecting flange of a third shaft sleeve respectively, and pin sleeves for preventing the second sucker from rotating are arranged among the second sucker, the connecting flange of the first shaft sleeve, the connecting flange of the second shaft sleeve and the connecting flange of the third shaft sleeve;
the connecting flange of the first shaft sleeve, the connecting flange of the second shaft sleeve and the connecting flange of the third shaft sleeve are respectively provided with a plurality of jackscrew mounting holes, a plurality of jackscrews are mounted in the jackscrew mounting holes, and the jackscrews are all abutted to the second sucker.
8. An electrode sheet production line as claimed in claim 1, characterized in that: still install aquogel material area and cut mechanism and material area interval guiding mechanism in the cross cutting frame, the aquogel material area passes through aquogel material area is cut mechanism cuts, after cutting the aquogel material area passes through material area interval guiding mechanism carries extremely aquogel slip sheet separation blade holder.
9. An electrode sheet production line as claimed in claim 8, characterized in that: the hydrogel material strip slitting mechanism comprises a slitting support, the slitting support is installed on the die cutting rack, a slitting support platform is installed on the slitting support, guide rods are respectively arranged at the feeding end and the discharging end of the slitting support platform, the two guide rods are rotatably installed on the slitting support, a slitting blade capable of being adjusted in position and fixed is also installed on the slitting support, and the slitting blade is arranged corresponding to the slitting support platform;
the material belt interval guide mechanism comprises an interval support, the interval support is also installed on the die cutting rack, an interval block is installed on the interval support, the feeding end and the discharging end of the interval block are respectively provided with an interval guide rod, the interval guide rods are all rotatably installed on the interval support, a material belt moving limiting groove is formed in the interval block, a plurality of limiting rods are arranged on the material belt moving limiting groove, and the limiting rods and the side wall of the material belt moving limiting groove form a space for limiting the interval of the hydrogel material belt.
CN202110310924.1A 2021-03-24 2021-03-24 Electrode slice production line Active CN113002002B (en)

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Application Number Priority Date Filing Date Title
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CN113002002B true CN113002002B (en) 2022-07-29

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Publication number Priority date Publication date Assignee Title
CN116001304B (en) * 2023-02-07 2023-07-04 河北广艺高新自动化科技有限公司 Production process and device for electrode plate with wire
CN117594805B (en) * 2024-01-19 2024-04-02 山东华滋自动化技术股份有限公司 Membrane electrode slitting equipment

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