CN112698144B - Electrode slice material strap detects, rubberizing and cross cutting production line - Google Patents
Electrode slice material strap detects, rubberizing and cross cutting production line Download PDFInfo
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- CN112698144B CN112698144B CN202110310930.7A CN202110310930A CN112698144B CN 112698144 B CN112698144 B CN 112698144B CN 202110310930 A CN202110310930 A CN 202110310930A CN 112698144 B CN112698144 B CN 112698144B
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
- G01R31/01—Subjecting similar articles in turn to test, e.g. "go/no-go" tests in mass production; Testing objects at points as they pass through a testing station
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D28/00—Shaping by press-cutting; Perforating
- B21D28/02—Punching blanks or articles with or without obtaining scrap; Notching
- B21D28/06—Making more than one part out of the same blank; Scrapless working
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D28/00—Shaping by press-cutting; Perforating
- B21D28/24—Perforating, i.e. punching holes
- B21D28/26—Perforating, i.e. punching holes in sheets or flat parts
- B21D28/265—Perforating, i.e. punching holes in sheets or flat parts with relative movement of sheet and tools enabling the punching of holes in predetermined locations of the sheet, e.g. holes punching with template
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D9/00—Cutting apparatus combined with punching or perforating apparatus or with dissimilar cutting apparatus
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J3/00—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed
- B41J3/407—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed for marking on special material
- B41J3/4075—Tape printers; Label printers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J3/00—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed
- B41J3/44—Typewriters or selective printing mechanisms having dual functions or combined with, or coupled to, apparatus performing other functions
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H20/00—Advancing webs
- B65H20/02—Advancing webs by friction roller
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/10—Handled articles or webs
- B65H2701/19—Specific article or web
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Forests & Forestry (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
Abstract
The invention relates to the technical field of electrode plate production equipment, and provides an electrode plate material strip detection, gluing and die cutting production line which comprises a die cutting rack, wherein a detection cutter holder is arranged on the die cutting rack and connected with a lining paper separation cutter holder, a hydrogel material strip is conveyed to the lining paper separation cutter holder, the lining paper separation cutter holder is connected with a hydrogel transfer cutter holder, the hydrogel transfer cutter holder transfers hydrogel to a release film, the release film and the electrode plate material strip are conveyed to a conveying press-fit cutter holder, the conveying press-fit cutter holder is connected with a protective film attaching cutter holder, the protective film attaching cutter holder is connected with an appearance cutting cutter holder, the appearance cutting cutter holder is connected with a conveying cutter holder, the conveying cutter holder is connected with a material strip dotted line punching cutter holder, and the material strip dotted line punching cutter holder is connected with the protective film separating cutter holder. The invention solves the problems that most of the existing electrode plate production equipment has simple structure, is difficult to realize the functions of automatic detection of electrode buttons on a material belt, automatic feeding of hydrogel, automatic die cutting and forming and the like, needs manual operation, and has low electrode plate production efficiency.
Description
Technical Field
The invention relates to the technical field of electrode plate production equipment, in particular to an electrode plate material belt detection, gluing and die cutting production line.
Background
The electrode plates are various in types, and comprise a disposable massage electrode plate, a disposable physiotherapy electrode plate, a disposable conductive electrode plate, a disposable self-adhesive electrode plate, a disposable viscose electrode plate, a disposable non-woven fabric electrode plate, a disposable electrocardio electrode plate, a disposable medical electrode plate, a disposable silica gel electrode plate, a disposable heating electrode plate and the like, and the electrode plates can be divided into square, round, button-shaped and the like according to the appearance shape.
Various electrode plate production equipment exists in the market at present, and the applicant finds that the current electrode plate production equipment has the following defects in use in practice: most of the existing electrode plate production equipment is simple in structure, the functions of automatic detection of electrode buckles on a material belt, automatic feeding of hydrogel, automatic die cutting and forming and the like are difficult to realize, manual work is needed, and the production efficiency of the electrode plate is greatly reduced.
Therefore, the development of an electrode plate material belt detection, gluing and die cutting production line has urgent research value, and also has good economic benefits and industrial application potential, which is the basis and the place where the invention can be completed.
Disclosure of Invention
The present inventors have conducted intensive studies to overcome the above-identified drawbacks of the prior art, and as a result, have completed the present invention after having made a great deal of creative efforts.
Specifically, the technical problems to be solved by the present invention are: the utility model provides an electrode piece material area detects, rubberizing and cross cutting production line to solve present electrode piece production facility mostly all simple structure, be difficult to realize that electrode on the material area detains functions such as automated inspection, aquogel automatic feeding and automatic cross cutting shaping, need artifical manual participation, electrode piece production efficiency hangs down the problem.
In order to solve the technical problems, the technical scheme of the invention is as follows:
an electrode slice material strip detection, gluing and die cutting production line comprises a die cutting rack, wherein a detection cutter holder is installed on the die cutting rack, a conductive detection mechanism and a code spraying identification mechanism which are used for detecting the conductivity of an electrode buckle on an electrode slice material strip are installed on the detection cutter holder, the discharge end of the detection cutter holder is connected with a lining paper separation cutter holder, a hydrogel damping conveying tray is further installed on the die cutting rack, a hydrogel material strip of the hydrogel damping conveying tray is conveyed to the lining paper separation cutter holder and is separated from the bottom lining paper of the hydrogel material strip through the lining paper separation cutter holder, the separated hydrogel material strip is conveyed to a hydrogel transfer cutter holder, a hydrogel cutting roller and a hydrogel transfer support are installed on the hydrogel transfer cutter holder, and the hydrogel transfer support transfers hydrogel on the hydrogel material strip to a release film, have aquogel from the type membrane with electrode slice material area is carried jointly to carrying the pressfitting blade holder, carry the discharge end of pressfitting blade holder to connect the attached blade holder of protection film, through the attached blade holder of protection film with the protection film adhere to from the surface of type membrane, the appearance is cut out the blade holder to the discharge end of the attached blade holder of protection film, through the waste material that the blade holder was cut to the appearance is collected on the garbage collection roller, the transport blade holder is connected to the discharge end of the blade holder is cut to the appearance, the discharge end of carrying the blade holder is connected the material and is taken the dotted line blade holder that punches, the discharge end of the blade holder is punched to the material area is connected protection film separation blade holder, through the protection film after protection film separation blade holder separation is collected on the protection film collection roller.
As a modified scheme, electrically conductive detection mechanism is including detecting the support frame, detect the support frame install in detect on the riser of blade holder, it detects the pendulum piece to install electrically conductive on the detection support frame, electrically conductive detection pendulum piece with electrode buckle on the electrode slice material area corresponds the setting, the upper portion correspondence of electrically conductive detection pendulum piece is provided with electrically conductive detection deflector roll, electrically conductive detection deflector roll also install in on the riser of detection blade holder, electrically conductive detection deflector roll with electrically conductive detection forms the space of electrically conductive detection of electrode buckle between the pendulum piece.
As an improved scheme, a first sliding groove used for installing the conductive detection swinging block is arranged on the detection supporting frame;
the conductive detection swing block comprises a detection block and an installation block, the detection block is installed in the installation groove of the installation block, a torsion spring is arranged between the detection block and the installation block, a first limiting boss matched with the first sliding groove is arranged at the bottom of the installation block, and a locking block used for fixing is connected to the bottom of the first limiting boss.
As an improved scheme, the code spraying identification mechanism comprises a code spraying bracket, and the code spraying bracket is arranged on a vertical plate of the detection tool apron;
the code spraying support comprises a first connecting rod and a plurality of connecting blocks which are connected with each other, the first connecting rod is installed on the connecting blocks, a code spraying fixing frame is installed on the first connecting rod, a code spraying device is installed on the code spraying fixing frame, and the code spraying direction of the code spraying device faces towards the electrode plate material strip.
As an improved scheme, the appearance cutting knife holder includes the appearance cutting roller by drive arrangement driven, it is provided with appearance cutting edge to arrange on the appearance cutting roller, the both ends of appearance cutting roller are provided with first supporting shaft shoulder respectively, it installs first back-up roll that cuts still to rotate on the appearance cutting knife holder, first back-up roll that cuts with appearance cutting roller transmission is connected, first supporting shaft shoulder with the first surperficial counterbalance that cuts the back-up roll.
As a modified scheme, the dotted line in area blade holder that punches includes the dotted line cutter roll that punches by drive arrangement driven, the dotted line punches to arrange on the cutter roll and is provided with first dotted line cutting edge and the second dotted line cutting edge that punches, the both ends of dotted line cutter roll that punches are provided with the second support shaft shoulder respectively, the dotted line in area still rotates on the blade holder that punches and installs the second and cuts the backing roll, the second cut the backing roll with the dotted line cutter roll transmission that punches is connected, the second support shaft shoulder with the second cuts the surperficial inconsistent of backing roll.
As a modified scheme, still install aquogel material area cutting mechanism and material area interval guiding mechanism in the cross cutting frame, the aquogel material area passes through aquogel material area cutting mechanism cuts, cuts the back aquogel material area passes through material area interval guiding mechanism carries extremely slip sheet separation blade holder.
As a modified scheme, the aquogel material area cuts the mechanism including cutting the support, cut the support mounting in the cross cutting frame, it cuts supporting platform to install on the support to cut, but the feed end and the discharge end of cutting supporting platform are equipped with the guide bar respectively, two the guide bar all rotate install in cut on the support, but still install position control and fixed sword of cutting on cutting the support, cut the sword with it corresponds the setting to cut supporting platform.
As an improved scheme, the slitting blade is mounted on a fixed block, the fixed block is mounted on a fixed seat, a position adjusting rod is abutted to the top of the fixed block, and the position adjusting rod is mounted on the fixed seat in a threaded manner;
the fixing seat is sleeved on a second connecting rod of the slitting support in a sliding mode, a limiting groove is axially formed in the second connecting rod, a limiting block is movably connected to the fixing seat, the limiting block is matched with the limiting groove, a locking knob is abutted to the limiting block, and the locking knob is installed on the fixing seat in a threaded mode.
As an improved scheme, the material strip interval guide mechanism comprises an interval support, the interval support is installed on the die cutting rack, an interval block is installed on the interval support, the feeding end and the discharging end of the interval block are respectively provided with an interval guide rod, the interval guide rods are all rotatably installed on the interval support, a material strip moving limiting groove is formed in the interval block, a plurality of limiting rods are arranged on the material strip moving limiting groove, and a space for limiting the interval of the hydrogel material strip is formed between the limiting rods and the side wall of the material strip moving limiting groove.
After the technical scheme is adopted, the invention has the beneficial effects that:
the detection tool apron is provided with the conductive detection mechanism and the code spraying identification mechanism, and the conductive detection mechanism can be used for directly detecting the conductivity of the electrode buckle of the material belt on a production line, so that the detection is convenient and the efficiency is high;
by arranging the code spraying identification mechanism, code spraying identification can be carried out on electrode plates with unqualified detection results of the conductive detection mechanism, so that defective products can be picked out in the follow-up process;
the separation of the lining paper on the hydrogel adhesive tape is realized by arranging the lining paper separation tool apron, the hydrogel transfer tool apron is provided with the hydrogel cutting roller and the hydrogel transfer support, the hydrogel cutting roller can cut the hydrogel on the hydrogel adhesive tape into sections and transfer the hydrogel onto the release film through the hydrogel transfer support, the delivery press-fit tool apron is arranged to realize the press-fit delivery of the release film and the electrode sheet adhesive tape, and the protective film can be added on the release film through the protective film attachment tool apron to facilitate the delivery of the subsequent adhesive tape;
the electrode sheet material strip can be subjected to dotted line punching by arranging the material strip dotted line punching tool apron, so that the electrode sheet material strip can be conveniently and independently separated when a subsequent electrode sheet is used;
through setting up aquogel material area cutting mechanism, can realize cutting hydrogel material area, make a aquogel material area can cut apart into many material areas, saved the quantity of carrying the charging tray, and then saved the space of device, through setting up material area interval guiding mechanism, realized the fixed spacing separation in cutting back aquogel material area, the aquogel material area after avoiding cutting is close to each other glues even, influences the use of subsequent preface.
In conclusion, the invention solves the problems that most of the existing electrode plate production equipment has simple structure, is difficult to realize the functions of automatic detection of electrode buttons on a material belt, automatic feeding of hydrogel, automatic die cutting and forming and the like, needs manual operation, and has low electrode plate production efficiency.
Drawings
FIG. 1 is a schematic front view of the present invention;
FIG. 2 is a schematic diagram of the moving process of the electrode sheet material strip of the present invention;
FIG. 3 is a schematic structural view of a conduction detecting mechanism according to the present invention;
FIG. 4 is a schematic structural diagram of a code-spraying identification mechanism according to the present invention;
FIG. 5 is a schematic structural view of a detection support frame and a conductive detection pendulum block according to the present invention;
FIG. 6 is a schematic structural view of a conductive detection swing block and a locking block of the present invention;
FIG. 7 is a schematic structural view of a hydrogel damping conveying tray in the invention;
FIG. 8 is a schematic view of another angular direction structure of a hydrogel damping conveying tray in the invention;
FIG. 9 is a schematic structural view of a slitting mechanism of the hydrogel material tape in the invention;
FIG. 10 is a schematic view of another angular orientation of a hydrogel tape slitting mechanism according to the present invention;
fig. 11 is a schematic structural view of a material tape spacing guide mechanism in the present invention;
FIG. 12 is a schematic view of the contour cutter holder according to the present invention;
FIG. 13 is a schematic view showing the structure of the outside cutting roll in the present invention;
FIG. 14 is a schematic view of the surface development of the profile cutting roll of the present invention;
FIG. 15 is a schematic illustration of the cutting depth of the profile cutting edge of the present invention;
FIG. 16 is a schematic view of a tape perforation tool post according to the present invention;
FIG. 17 is a schematic view of a dotted perforating knife roll of the present invention;
FIG. 18 is a schematic view of a hydrogel transfer scaffold of the present invention;
wherein each numerical designation refers to a particular meaning, element, and/or component, respectively, as follows in the figures.
In the figure: 1. the device comprises a die cutting rack, 2, a detection tool apron, 3, an electrode plate material belt, 4, a conductive detection mechanism, 401, a detection support frame, 402, a conductive detection swinging block, 403, a conductive detection guide roller, 404, a first sliding groove, 405, a detection block, 406, an installation block, 407, a torsion spring, 408, a first limiting boss, 409, a locking block, 5, a code spraying identification mechanism, 501, a code spraying support, 502, a first connecting rod, 503, a connecting block, 504, a code spraying fixing frame, 505, a code spraying device, 6, a lining paper separation tool apron, 7, a hydrogel damping conveying material disc, 701, a conveying shaft, 702, a conveying disc, 703, an annular friction plate, 704, a first limiting ring, a material belt, a compression spring, 706, a second limiting ring, 8, hydrogel, 9, a hydrogel transferring tool apron, 10, a hydrogel cutting roller, 11, a hydrogel transferring support, 12, a release film, 13, conveying and 14, a pressing film, Protective film attaching knife seat, 15, protective film, 16, shape cutting knife seat, 17, waste collecting roller, 18, conveying knife seat, 19, tape broken line punching knife seat, 20, protective film separating knife seat, 21, protective film collecting roller, 22, driving device, 23, shape cutting roller, 24, shape cutting edge, 2401, first arc section, 2402, second arc section, 25, first supporting shaft shoulder, 26, first cutting supporting roller, 27, broken line punching knife roller, 28, first broken line punching knife edge, 29, second broken line punching knife edge, 30, second supporting shaft shoulder, 31, second cutting supporting roller, 32, hydrogel tape cutting mechanism, 3201, cutting bracket, 3202, cutting supporting platform, 3203, guide rod, 3204, cutting edge, 3205, fixing block, 3206, fixing seat, 3207, position adjusting rod, 3208, second connecting rod, 3209, limiting groove, 3210, limiting block, 3211, knob, 33. the material belt spacing guide mechanism comprises 3301, a spacing support, 3302, a spacing block, 3303, a spacing guide rod, 3304, a material belt moving limiting groove, 3305, a limiting rod, 34, hydrogel, 35, a lining paper separating plate, 36, a bottom lining paper collecting roller, 37, an upper lining paper collecting roller, 38, a stripping knife, 39, a cursor positioning machine, 40, a third limiting ring, 41, a release film feeding roller, 42, a supporting conveying roller, 43, a first guide roller, 44 and a protective film conveying roller.
Detailed Description
The invention is further illustrated by the following specific examples. The use and purpose of these exemplary embodiments are to illustrate the present invention, not to limit the actual scope of the present invention in any way, and not to limit the scope of the present invention in any way.
As shown in fig. 1-4, 7, 8 and 18, an electrode sheet material strip detection, gluing and die cutting production line comprises a die cutting rack 1, wherein a detection cutter holder 2 is installed on the die cutting rack 1, and a conductive detection mechanism 4 and a code spraying identification mechanism 5 for detecting the conductivity of an electrode buckle on an electrode sheet material strip 3 are installed on the detection cutter holder 2, wherein the conductive detection mechanism 4 is installed in the direction of the feeding end of the detection cutter holder 2, and the code spraying identification mechanism 5 is installed in the direction of the discharging end of the detection cutter holder 2;
the discharge end of the detection tool apron 2 is connected with a lining paper separation tool apron 6, the discharge end of the lining paper separation tool apron 6 is provided with a lining paper separation plate 35, a hydrogel damping conveying tray 7 is further arranged on the die-cutting rack 1, the hydrogel damping conveying tray 7 comprises a feeding shaft 701 driven by a driving device 22, a feeding tray 702 is sleeved on the feeding shaft 701 in a rotating mode, annular friction plates 703 are arranged on two sides of the feeding tray 702 respectively, the annular friction plates 703 abut against the feeding tray 702, one end, away from the feeding tray 702, of one annular friction plate 703 abuts against a first limiting ring 704, one end, away from the feeding tray 702, of the other annular friction plate 703 abuts against a compression spring 705, one end, away from the annular friction plate 703, of the compression spring 705 abuts against a second limiting ring 706, and the first limiting ring 704 and the second limiting ring 706 are sleeved on the feeding shaft 701;
when the feeding device works, the driving device 22 works to drive the feeding shaft 701 to rotate at a constant speed, the feeding disc 702 is rotatably sleeved on the feeding shaft 701, the compression spring 705, the annular friction plate 703, the first limiting ring 704 and the second limiting ring 706 are used for realizing positioning and installation on the feeding shaft 701, in the machining process, when the stretching force of the material belt is large, the feeding disc 702 and the feeding shaft 701 rotate synchronously to realize slow feeding, when the stretching force of the material belt is small and the friction force between the compression spring 705 and the annular friction plate 703 and the feeding disc 702 is difficult to overcome, the feeding disc 702 does not rotate, only the feeding shaft 701 rotates, and the problem that the material belt is conveyed too much and sags is avoided;
the release film 12 with hydrogel 34 and the electrode sheet strip 3 are jointly conveyed to a conveying pressing tool apron 13, in the embodiment, the rotating speed of a hydrogel transferring tool apron 9 is smaller than that of the conveying pressing tool apron 13, the conveying pressing tool apron 13 is arranged to realize the pressing conveying of the release film 12 and the electrode sheet strip 3, the discharge end of the conveying pressing tool apron 13 is connected with a protective film attaching tool apron 14, a protective film conveying roller 44 is installed on a die cutting machine frame 1, a protective film 15 is installed on the protective film conveying roller 44, the free end of the protective film 15 is conveyed to the protective film attaching tool apron 14, the protective film 15 is attached to the surface of the release film 12 through the protective film attaching tool apron 14, the discharge end of the protective film attaching tool apron 14 is connected with an appearance cutting tool apron 16, the appearance contour of the electrode sheet strip 3 can be directly cut through the appearance cutting tool apron 16, the waste materials cut through the appearance cutting tool apron 16 are collected on a waste material collecting roller 17, the discharge end of the appearance cutting knife holder 16 is connected with a conveying knife holder 18, the discharge end of the conveying knife holder 18 is connected with a material belt dotted line punching knife holder 19, dotted line punching can be performed on an electrode plate material belt 3 through the material belt dotted line punching knife holder 19, subsequent electrode plates can be conveniently and independently separated when used, the discharge end of the material belt dotted line punching knife holder 19 is connected with a protective film separating knife holder 20, a protective film separating plate is installed at the discharge end of the protective film separating knife holder 20, the protective film separating plate is used for separating a protective film 15 from the electrode plate material belt 3, the separated protective film 15 is collected on a protective film collecting roller 21, and the electrode plate material belt 3 with the protective film 15 removed is conveyed to a collecting region to be collected;
in addition, a cursor positioning machine 39 is further installed at the input end of the external shape cutting knife holder 16, the cursor positioning machine 39 is common in daily life and belongs to common general knowledge of technical personnel in the technical field, and details are not repeated herein, and the cursor positioning machine 39 corresponds to a cursor positioning hole pre-processed on the electrode sheet material strip 3 so as to detect whether the electrode sheet material strip 3 is deflected in the conveying process.
In this embodiment, as shown in fig. 3 and 4, the conductive detection mechanism 4 includes a detection support frame 401, the detection support frame 401 is mounted on a vertical plate of the detection tool holder 2 through a locking member, a conductive detection swing block 402 is mounted on the detection support frame 401, the conductive detection swing block 402 is disposed corresponding to an electrode buckle on the electrode sheet strip 3, a conductive detection guide roller 403 is correspondingly disposed on an upper portion of the conductive detection swing block 402, the conductive detection guide roller 403 is also mounted on the vertical plate of the detection tool holder 2, a space for conductive detection of the electrode buckle is formed between the conductive detection guide roller 403 and the conductive detection swing block 402, the conductive detection swing block 402 and the conductive detection guide roller 403 are both connected to a conductive detection instrument through wires, the conductive detection instrument is connected to a PLC controller, the PLC controller is connected to a code sprayer 505 and can control the code sprayer 505, the PLC controller is not shown in the figures, the conductive detection instrument and the PLC controller are located in a control box at the bottom of the back of the die-cutting rack 1, not shown in the figures.
In this embodiment, as shown in fig. 5 and fig. 6, a first sliding groove 404 for installing a conductive detection swing block 402 is disposed on a detection support frame 401;
the conductive detection swing block 402 comprises a detection block 405 and an installation block 406, the detection block 405 is rotatably installed in an installation groove of the installation block 406 through a connecting pin, a torsion spring 407 is arranged between the detection block 405 and the installation block 406, the torsion spring 407 is sleeved on the connecting pin, torsion arms of the torsion spring 407 respectively abut against the side walls of the detection block 405 and the installation block 406, when the detection block 405 touches a convex hull at the bottom of an electrode buckle on the electrode sheet strip 3, the detection block 405 clings to the convex hull of the electrode buckle and gradually rotates in the movement process of the strip, conductive detection is realized without influencing smooth movement of the strip, and after the electrode buckle leaves, the detection swing block returns to the initial state under the elastic action of the torsion spring 407, so that automatic continuous conductive detection is realized;
the bottom of installation piece 406 is equipped with the first spacing boss 408 with first spout 404 looks adaptation, sliding fit between first spacing boss 408 and the first spout 404, through setting up first spacing boss 408 and first spout 404, make installation piece 406 can only remove along first spout 404, the bottom of first spacing boss 408 is connected with the latch segment 409 that is used for fixing through the retaining member, can lock latch segment 409 through the retaining member, realize the fixed of installation piece 406, thereby be convenient for adjust electrically conductive position of detecting pendulum block 402 on detecting support frame 401, so that it is corresponding with the position of electrode pole piece material area 3 upper electrode buckle, adjustment convenient and fast, and high applicability.
In this embodiment, as shown in fig. 4, the code spraying identification mechanism 5 includes a code spraying bracket 501, and the code spraying bracket 501 is installed on a vertical plate of the detection tool apron 2;
the code spraying support 501 comprises a first connecting rod 502 and a plurality of connecting blocks 503 which are connected with each other through locking pieces, the angle of each connecting block 503 can be adjusted by loosening the locking pieces, the first connecting rod 502 is installed on the corresponding connecting block 503, a code spraying fixing frame 504 is installed on the first connecting rod 502 through the locking pieces, the position of the code spraying fixing frame 504 can be adjusted along the first connecting rod 502 by loosening the locking pieces, the position of a code spraying device 505 is further adjusted, the code spraying device 505 is installed on the code spraying fixing frame 504 through the locking pieces, and the code spraying direction of the code spraying device 505 faces towards the electrode sheet material 3;
in addition, in the present embodiment, the locking member is preferably a bolt.
In this embodiment, as shown in fig. 12 to fig. 15, the shape cutting tool holder 16 includes a shape cutting roller 23 driven by a driving device 22, shape cutting blades 24 are arranged on the shape cutting roller 23, shapes of the electrode sheet 3 are cut by the shape cutting blades 24, the shape cutting blades 24 are circular, the shape cutting blades 24 correspond to electrode buttons on the electrode sheet 3, a first avoiding groove for avoiding the electrode buttons arranged on the electrode sheets is arranged on the shape cutting roller 23 and on the inner side of the shape cutting blades 24, the shape cutting blades 24 include a first arc 2401 and a second arc 2402, the cutting blade height of the first arc 2401 is greater than the cutting blade height of the second arc 2402, the first arc 2401 is used for cutting the release film 12 of the electrode sheet 3, the second arc 2402 is used for cutting the hydrogel 34 of the electrode sheet 3, thereby cutting the shapes of the electrode sheets, meanwhile, the release film 12 can be conveniently torn off when the electrode slice is used;
the two ends of the appearance cutting roller 23 are respectively provided with a first supporting shaft shoulder 25, the height of the first supporting shaft shoulder 25 is not less than that of the appearance cutting edge 24, the first supporting shaft shoulder 25 plays a role in protecting the appearance cutting edge 24, and the problem of knife breakage caused by overlarge cutting pressure of the appearance cutting edge 24 is avoided;
still rotate on the appearance cutting blade holder 16 and install first back-up roll 26 that cuts, first back-up roll 26 that cuts cooperates with appearance cutting roller 23, cut electrode piece material area 3, first back-up roll 26 that cuts is connected with appearance cutting roller 23 transmission, the mode that the transmission is connected can be gear engagement transmission, also can be gear chain transmission, in this embodiment, first back-up roll 26 that cuts is connected through gear engagement transmission between the roller 23 with appearance cutting, first supporting shaft shoulder 25 is inconsistent with the surface of first back-up roll 26 that cuts.
In this embodiment, as shown in fig. 16 and 17, the tape broken line punching knife holder 19 includes a broken line punching knife roll 27 driven by the driving device 22, a first broken line punching knife edge 28 and a second broken line punching knife edge 29 are arranged on the broken line punching knife roll 27, the first broken line punching knife edge 28 is arranged along the circumferential direction of the broken line punching knife roll 27, the second broken line punching knife edge 29 is arranged along the axial direction of the broken line punching knife roll 27, the first broken line punching knife edge 28 and the second broken line punching knife edge 29 are arranged to punch the broken line on the electrode sheet tape 3, so as to facilitate separation of subsequent electrode sheets when used alone, and second avoiding grooves for avoiding electrode buckles arranged on the electrode sheets are respectively arranged between any two second broken line punching knife edges 29;
the two ends of the dotted line punching knife roll 27 are respectively provided with a second supporting shaft shoulder 30, the height of the second supporting shaft shoulder 30 is not less than that of the dotted line punching knife edge, the second supporting shaft shoulder 30 plays a role in protecting the first dotted line punching knife edge 28 and the second dotted line punching knife edge 29, and the problem of knife breakage caused by overlarge cutting pressure of the first dotted line punching knife edge 28 and the second dotted line punching knife edge 29 is avoided;
a second cutting support roller 31 is further rotatably mounted on the material belt dotted line punching cutter holder 19, the second cutting support roller 31 is in transmission connection with the dotted line punching cutter roller 27, the transmission connection mode adopts gear meshing transmission, dotted line punching is carried out on the electrode plate material belt 3 through the second cutting support roller 31 and the dotted line punching cutter roller 27, and a second support shaft shoulder 30 is abutted against the surface of the second cutting support roller 31;
in the present embodiment, all the driving devices 22 are preferably driving motors.
In this embodiment, as shown in fig. 9-11, still install aquogel material strip cutting mechanism 32 and material strip interval guide mechanism 33 on cross cutting frame 1, aquogel material strip 8 is cut through aquogel material strip cutting mechanism 32, aquogel material strip 8 after cutting is carried to slip sheet separation blade holder 6 through material strip interval guide mechanism 33, through setting up aquogel material strip cutting mechanism 32, can realize cutting aquogel material strip 8, make a aquogel material strip 8 can be cut apart into many material strips, the quantity of transport charging tray 702 has been saved, and then the space of device has been saved, through setting up material strip interval guide mechanism 33, realized the fixed-pitch separation to cut back aquogel material strip 8, avoid aquogel material strip 8 after cutting to be close to each other and cohere, influence the use of later stage.
In this embodiment, as shown in fig. 9 and fig. 10, the hydrogel material strip cutting mechanism 32 includes a cutting support 3201, the cutting support 3201 is installed on the die cutting frame 1, a cutting support 3202 is installed on the cutting support 3201, a feed end and a discharge end of the cutting support 3202 are respectively provided with a guide rod 3203, two guide rods 3203 are all installed on the cutting support 3201 through the bearing rotation, a third limit ring 40 is installed on the guide rod 3203, the third limit ring 40 is installed on the guide rod 3203 through a locking member, a position-adjustable and fixed cutting edge 3204 is further installed on the cutting support 3201, the cutting edge 3204 corresponds to the cutting support 3202, and the material strip is cut through the cutting edge 3204.
In this embodiment, as shown in fig. 9 and 10, the cutting blade 3204 is mounted on the fixing block 3205 through a locking member, the fixing block 3205 is mounted on the fixing base 3206, a second limiting boss is disposed on one side of the fixing block 3205 facing the fixing base 3206, a second sliding slot adapted to the second limiting boss is disposed on the fixing base 3206, the fixing block 3205 is slidably mounted in the second sliding slot of the fixing base 3206 through the second limiting boss, a plurality of threaded holes for connection are disposed in the second sliding slot, an elliptical through hole for the locking member to pass through is disposed on the fixing block 3205, the locking member is connected with the threaded hole through the elliptical through hole, the fixing block 3205 is fixed on the fixing base 3206, the fixing block 3205 can only be adjusted in the vertical direction by disposing the second limiting boss and the second sliding slot, a position adjusting rod 3207 abuts against the top of the fixing block 3205, the position adjusting rod 3207 is threadedly mounted on the fixing base 3206, the fixing block 3205 can be fixed in the vertical direction by arranging the position adjusting rod 3207, so that the problem that the fixing block 3205 moves upwards under stress is avoided, and meanwhile, when a locking member of the fixing block 3205 is loosened, the position of the fixing block 3205 can be finely adjusted in the vertical direction by rotating the position adjusting rod 3207, so that the position adjustment and the fixing of the slitting blade 3204 in the vertical direction are realized, and the cutting depth of the hydrogel material belt 8 is conveniently adjusted;
the fixed seat 3206 is provided with a ring sleeve, the fixed seat 3206 is sleeved on a second connecting rod 3208 of the slitting support 3201 in a sliding manner through the ring sleeve, the second connecting rod 3208 is axially provided with a limiting groove 3209, the fixed seat 3206 is provided with a movably connected limiting block 3210, the limiting block 3210 is matched with the limiting groove 3209, the limiting block 3210 is abutted with a locking knob 3211, the locking knob 3211 is installed on the fixed seat 3206 in a threaded manner, the position of the fixed seat 3206 on the second connecting rod 3208 can be adjusted by loosening the locking knob 3211, the locking knob 3211 is screwed, the limiting block 3210 can be pushed to be tightly abutted into the limiting groove 3209 of the second connecting rod 3208, so that the position of the fixed seat 3206 can be fixed, therefore, the position adjustment and fixation of the slitting blade 3204 in the horizontal direction are realized, the adjustment of the width of the hydrogel tape 8 during slitting is convenient, and the adjustment is simple and convenient.
In this embodiment, as shown in fig. 11, the material tape spacing guide mechanism 33 includes a spacing bracket 3301, the spacing bracket 3301 is mounted on the die cutting frame 1, a spacing block 3302 is mounted on the spacing bracket 3301, a feeding end and a discharging end of the spacing block 3302 are respectively provided with a spacing guide rod 3303, both the spacing guide rods 3303 are rotatably mounted on the spacing bracket 3301 through bearings, spacing rings are respectively sleeved on the spacing guide rods 3303, the spacing rings are fixed on the spacing guide rods 3303 through locking members, and the positions of the spacing rings on the spacing guide rods 3303 can be adjusted by loosening the locking members, so that the gaps on both sides of the spacing rings can be adjusted;
the spacing blocks 3302 are provided with material belt movement limiting grooves 3304, a plurality of limiting rods 3305 are arranged on the material belt movement limiting grooves 3304, and a space for spacing the hydrogel material belt 8 is formed between the plurality of limiting rods 3305 and the side wall of the material belt movement limiting groove 3304, in this embodiment, the material belt is divided into two parts by the hydrogel material belt slitting mechanism 32, and two corresponding material belt movement limiting grooves 3304 are provided;
in addition, the spacer block 3302 and the spacer ring are both made of teflon, and the side edge of the cut hydrogel material belt 8 is prevented from being stuck to the spacer block 3302 or the spacer ring by the teflon material.
In this embodiment, as shown in fig. 1, the detection tool apron 2, the lining paper separation tool apron 6, the hydrogel transfer tool apron 9, the conveying press-fit tool apron 13, the protective film attaching tool apron 14, the appearance cutting tool apron 16, the conveying tool apron 18, the material tape dotted line punching tool apron 19, and the protective film separation tool apron 20 are all installed on the slide rail of the die cutting machine frame 1 through the sliding block which is arranged at the bottom, and are locked and fixed through the tightening piece, through setting the sliding block and the slide rail, the actual installation situation at the site is convenient to adjust the space between the tool aprons.
For ease of understanding, the working process of the present embodiment is given below:
as shown in fig. 1-18, an electrode sheet strip 3 with electrode buttons passes through a detection tool apron 2, the conductivity of the electrode buttons is detected by a conductive detection mechanism 4, the electrode buttons with unqualified conductive detection are subjected to code spraying identification by a code spraying device 505 of a code spraying identification mechanism 5, and then the electrode sheet strip 3 is conveyed to a lining paper separation tool apron 6;
the hydrogel material belt 8 arranged on the hydrogel damping conveying tray 7 is cut through a hydrogel material belt cutting mechanism 32, the cut hydrogel material belt 8 is respectively conveyed into a material belt spacing guide mechanism 33 and is separated at fixed intervals through the material belt spacing guide mechanism 33, and then the hydrogel material belt 8 is conveyed to a lining paper separation knife holder 6;
the lining paper separating knife seat 6 separates the bottom lining paper of the hydrogel material strip 8 from the hydrogel 34, the separated bottom lining paper is collected on a bottom lining paper collecting roller 36, and the hydrogel material strip 8 with the bottom lining paper removed is conveyed to the hydrogel transferring knife seat 9;
the hydrogel transferring tool apron 9 is provided with a hydrogel cutting roller 10 and a hydrogel transferring bracket 11, the hydrogel cutting roller 10 can cut the hydrogel 34 on the hydrogel material belt 8 into sections, and the hydrogel transferring bracket 11 transfers the hydrogel 34 to the release film 12;
the release film 12 with hydrogel 34 and the electrode sheet material strip 3 are jointly conveyed into a conveying press-fit cutter holder 13 for press-fit conveying, then conveyed to a protective film attaching cutter holder 14, a layer of protective film 15 is attached to the surface of the release film 12 through the protective film attaching cutter holder 14, then conveyed to an appearance cutting cutter holder 16, the appearance contour of the electrode sheet is cut through an appearance cutting blade 24, the cut waste is collected on a waste collecting roller 17, the cut electrode sheet material strip 3 is conveyed to a conveying cutter holder 18, conveyed to a material strip dotted line punching cutter holder 19 through the conveying cutter holder 18, the electrode sheet material strip 3 is punched through the material strip dotted line punching cutter holder 19 to facilitate subsequent independent tearing, the electrode sheet material strip 3 after being punched through dotted lines is conveyed to a protective film separating cutter holder 20, the protective film 15 on the electrode sheet material strip 3 is separated through the protective film separating cutter holder 20, and is collected through a protective film collecting roller 21, and conveying the electrode slice material belt 3 with the protective film 15 removed to a product collecting area for collection.
In conclusion, the electrode plate production equipment solves the problems that most of the existing electrode plate production equipment is simple in structure, the functions of automatic detection of electrode buttons on a material belt, automatic feeding of hydrogel, automatic die cutting and forming and the like are difficult to realize, manual operation is needed, and the electrode plate production efficiency is low.
It should be understood that these examples are for illustrative purposes only and are not intended to limit the scope of the present invention. Further, it should also be understood that various alterations, modifications and/or variations can be made to the present invention by those skilled in the art after reading the technical content of the present invention, and all such equivalents fall within the protective scope defined by the claims of the present application.
Claims (8)
1. The utility model provides an electrode slice material area detects, rubberizing and cross cutting production line which characterized in that: the die-cutting machine comprises a die-cutting rack, wherein a detection cutter holder is arranged on the die-cutting rack, a conductive detection mechanism and a code-spraying identification mechanism which are used for detecting the conductivity of an electrode buckle on an electrode sheet material are arranged on the detection cutter holder, a lining paper separation cutter holder is connected to the discharge end of the detection cutter holder, a hydrogel damping conveying tray is further arranged on the die-cutting rack, a hydrogel material belt of the hydrogel damping conveying tray is conveyed to the lining paper separation cutter holder and is separated from hydrogel through the lining paper separation cutter holder, the separated hydrogel material belt is conveyed to a hydrogel transfer cutter holder, a hydrogel cutting roller and a hydrogel transfer support are arranged on the hydrogel transfer cutter holder, the hydrogel transfer support transfers hydrogel on the hydrogel material belt to a release film, and the release film with hydrogel and the electrode sheet material are conveyed to the conveying cutter holder together for pressing, the discharge end of the conveying pressing cutter holder is connected with a protective film attaching cutter holder, a protective film is attached to the surface of the release film through the protective film attaching cutter holder, the discharge end of the protective film attaching cutter holder is connected with an appearance cutting cutter holder, waste materials cut through the appearance cutting cutter holder are collected on a waste material collecting roller, the discharge end of the appearance cutting cutter holder is connected with a conveying cutter holder, the discharge end of the conveying cutter holder is connected with a material belt dotted line punching cutter holder, the discharge end of the material belt dotted line punching cutter holder is connected with a protective film separating cutter holder, and the protective film separated through the protective film separating cutter holder is collected on a protective film collecting roller;
the conductive detection mechanism comprises a detection support frame, the detection support frame is installed on a vertical plate of the detection tool apron, a conductive detection swing block is installed on the detection support frame, the conductive detection swing block is arranged corresponding to an electrode buckle on the electrode plate material belt, a conductive detection guide roller is correspondingly arranged on the upper portion of the conductive detection swing block, the conductive detection guide roller is also installed on the vertical plate of the detection tool apron, and a space for conductive detection of the electrode buckle is formed between the conductive detection guide roller and the conductive detection swing block;
the detection support frame is provided with a first sliding groove for mounting the conductive detection swinging block;
the conductive detection swing block comprises a detection block and an installation block, the detection block is installed in an installation groove of the installation block, a torsion spring is arranged between the detection block and the installation block, a first limiting boss matched with the first sliding groove is arranged at the bottom of the installation block, and a locking block for fixing is connected to the bottom of the first limiting boss;
the input end of the appearance cutting knife seat is also provided with a cursor positioning machine, and the cursor positioning machine is arranged corresponding to a cursor positioning hole which is processed in advance on the electrode sheet material belt.
2. The electrode sheet material strip detecting, gluing and die cutting production line of claim 1, characterized in that: the code spraying identification mechanism comprises a code spraying bracket, and the code spraying bracket is arranged on a vertical plate of the detection tool apron;
the code spraying support comprises a first connecting rod and a plurality of connecting blocks which are connected with each other, the first connecting rod is installed on the connecting blocks, a code spraying fixing frame is installed on the first connecting rod, a code spraying device is installed on the code spraying fixing frame, and the code spraying direction of the code spraying device faces towards the electrode plate material strip.
3. The electrode sheet material strip detecting, gluing and die cutting production line of claim 1, characterized in that: the appearance cutting knife holder includes the appearance cutting roller by drive arrangement driven, it is provided with appearance cutting edge to arrange on the appearance cutting roller, the both ends of appearance cutting roller are provided with first support shaft shoulder respectively, it installs first back-up roll that cuts still to rotate on the appearance cutting knife holder, first back-up roll that cuts with the transmission of appearance cutting roller is connected, first support shaft shoulder with the first surperficial inconsistent that cuts the back-up roll.
4. The electrode sheet material strip detecting, gluing and die cutting production line of claim 1, characterized in that: the dotted line cutter holder that punches in material area includes the dotted line cutter roll that punches by drive arrangement driven, the dotted line is arranged on punching the cutter roll and is provided with first dotted line cutting edge and the second dotted line cutting edge that punches, the both ends of the dotted line cutter roll that punches are provided with the second support shaft shoulder respectively, it still rotates on punching the cutter holder in material area and installs the second and cut the backing roll, the second cut the backing roll with the dotted line cutter roll transmission that punches is connected, the second support shaft shoulder with the second cuts the surperficial counterbalance of backing roll.
5. The electrode sheet material strip detecting, gluing and die cutting production line of claim 1, characterized in that: still install aquogel material area cutting mechanism and material area interval guiding mechanism in the cross cutting frame, the aquogel material area passes through aquogel material area cutting mechanism cuts, cuts the back aquogel material area passes through material area interval guiding mechanism carries extremely slip sheet separation blade holder.
6. The electrode sheet material strip detecting, gluing and die cutting production line of claim 5, wherein: hydrogel material area cuts mechanism is including cutting the support, cut the support mounting in the cross cutting frame, it cuts supporting platform to install on the support to cut, but the feed end and the discharge end of cutting supporting platform are equipped with the guide bar respectively, two the guide bar all rotate install in cut on the support, but still install position control and fixed sword of cutting on cutting the support, cut the sword with it corresponds the setting to cut supporting platform.
7. The electrode sheet material strip detecting, gluing and die cutting production line of claim 6, wherein: the cutting blade is arranged on a fixed block, the fixed block is arranged on a fixed seat, the top of the fixed block is abutted with a position adjusting rod, and the position adjusting rod is arranged on the fixed seat in a threaded manner;
the fixing seat is sleeved on a second connecting rod of the slitting support in a sliding mode, a limiting groove is axially formed in the second connecting rod, a limiting block is movably connected to the fixing seat, the limiting block is matched with the limiting groove, a locking knob is abutted to the limiting block, and the locking knob is installed on the fixing seat in a threaded mode.
8. The electrode sheet material strip detecting, gluing and die cutting production line of claim 5, wherein: the material belt interval guide mechanism comprises an interval support, the interval support is installed on the die cutting rack, an interval block is installed on the interval support, the feeding end and the discharging end of the interval block are respectively provided with an interval guide rod, the interval guide rods are rotatably installed on the interval support, a material belt moving limiting groove is formed in the interval block, a plurality of limiting rods are arranged on the material belt moving limiting groove, and a space for limiting the interval of the hydrogel material belt is formed between the limiting rods and the side wall of the material belt moving limiting groove.
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| CN114050275B (en) * | 2021-09-14 | 2023-03-14 | 山东华滋自动化技术股份有限公司 | Membrane electrode combination equipment and process method for producing membrane electrode by using same |
| CN116001304B (en) * | 2023-02-07 | 2023-07-04 | 河北广艺高新自动化科技有限公司 | Production process and device for electrode plate with wire |
| CN117594805B (en) * | 2024-01-19 | 2024-04-02 | 山东华滋自动化技术股份有限公司 | Membrane electrode slitting equipment |
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