CN110977467A - Automatic assembling method and device for friction plate set of gearbox - Google Patents
Automatic assembling method and device for friction plate set of gearbox Download PDFInfo
- Publication number
- CN110977467A CN110977467A CN201911418710.5A CN201911418710A CN110977467A CN 110977467 A CN110977467 A CN 110977467A CN 201911418710 A CN201911418710 A CN 201911418710A CN 110977467 A CN110977467 A CN 110977467A
- Authority
- CN
- China
- Prior art keywords
- steel sheet
- friction plate
- positioning tool
- photographic
- stacking
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
- B23P21/002—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units stationary whilst being composed
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
- B23P19/007—Picking-up and placing mechanisms
Abstract
The invention discloses an automatic assembling method and device for a friction plate group of a gearbox, wherein a clamping jaw takes a steel sheet, the steel sheet is placed on a stacking and positioning tool, then a photographic error-proofing device is used for carrying out photographic detection on the steel sheet, the back clamping jaw takes the friction plate correctly identified, the friction plate is placed on the steel sheet of the stacking and positioning tool, and the photographic error-proofing device is used for carrying out photographic detection; correctly identifying a back clamping jaw, taking a steel sheet, placing the steel sheet to a friction plate on a stacking and positioning tool, then carrying out photographic detection by a photographic error-proofing device, carrying out photographic detection on the steel sheet and the friction plate after the steel sheet and the friction plate are assembled, taking a stopping steel sheet by the clamping jaw, and placing the stopping steel sheet to the friction plate on the stacking and positioning tool; after the photographic error-proofing device is correctly identified, the photographic error-proofing device is rotated by 180 degrees; air nozzle and dust catcher suction nozzle start, and the clean friction disc group of dust absorption avoids the paper base friction to drop more impurity, covers 360, has realized the mistake proofing of every 1 piece, and the station beat obviously reduces.
Description
Technical Field
The invention belongs to the technical field of front-drive 8AT gearboxes, and particularly relates to a gearbox friction plate set automatic assembling method and device.
Background
As shown in fig. 1, the friction plate set in the front-engine front-wheel drive 8AT gearbox comprises: the brake device generally comprises 3 parts including a friction plate, a steel sheet and a stop steel sheet, wherein 1 stop steel sheet is provided, and the friction plate and the steel sheet are the same in number; generally, the following steps are performed from bottom to top in sequence:
steel sheet-friction sheet-stop steel sheet.
Still include single paper base friction disc, 1 piece stop/adjust steel sheet, 2 single paper base friction discs, multiple friction discs, steel sheet, the friction disc is 1 more than the steel sheet;
generally, the following steps are performed from bottom to top in sequence:
single paper base friction plate (paper base on bottom) -friction plate-steel plate-friction plate-single paper base friction plate (paper base on top) -stop steel plate. The front and back surfaces of the friction plate are both provided with paper-based materials; the front and back surfaces of the steel sheet are not provided with paper-based materials; single paper based friction plate: only one side has paper base material; stopping steel sheets: the front and the back sides are not provided with paper base materials;
during actual assembly, the paper-based material is required to be in contact with the steel surface, paper-based particles are easy to fall off due to the fact that the paper-based material is in contact with other parts, the AT gearbox has very high requirement on cleanliness, and once impurities of the gearbox enter, the performance of the gearbox is easy to lose efficacy; the friction sheet group is taken during manual dust collection to cause the friction of the paper base to drop more impurities. And the friction disc equipment has the direction requirement, has the assembly order requirement, and because the friction disc group part is more in quantity, some can reach more than 15, hardly realize the mistake proofing of every 1 piece during manual assembly, and manual identification has wrong dress, neglected loading, many dress risks, influences the gearbox performance.
Disclosure of Invention
The invention aims to solve the technical problem of providing an automatic assembling method and device for a gearbox friction plate group, overcoming the defects of the existing control method, realizing 360-degree coverage of dust absorption and error prevention of every 1 friction plate, obviously reducing the working position beat, improving the working efficiency and increasing the productivity.
In order to solve the technical problems, the technical scheme of the invention is as follows: the automatic assembling method of the friction plate set of the gearbox comprises the following steps:
taking a steel sheet by a clamping jaw, placing the steel sheet on a stacking and positioning tool, then carrying out photographic detection on the steel sheet by a photographic error-proofing device, correctly identifying a back clamping jaw taking friction plate, placing the friction plate on the steel sheet of the stacking and positioning tool, and carrying out photographic detection by the photographic error-proofing device;
correctly identifying the rear clamping jaw, taking a steel sheet, placing the steel sheet to a friction plate on the stacking and positioning tool, and then carrying out photographic detection by the photographic error-proofing device.
An optimization scheme, further comprising the steps of:
after the steel sheet and the friction sheet are assembled, the steel sheet and the friction sheet are subjected to photographic detection by a photographic error-proofing device, a stopping steel sheet is finally taken by a clamping jaw, and the stopping steel sheet is placed on the friction sheet on the stacking and positioning tool;
after the photographic error-proofing device is correctly identified, the photographic error-proofing device is rotated by 180 degrees;
the air nozzle and the suction nozzle of the dust collector are started to collect dust and clean the friction plate set.
An optimization scheme, further comprising the steps of:
and taking the friction plate group to a measuring and positioning tool, and measuring the thickness of the friction plate group by using a measuring device.
An optimized scheme comprises a rack, wherein a stacking and positioning tool, a storage bin, a photographing error-proofing device and a clamping jaw are arranged on the rack.
According to an optimized scheme, an air nozzle is arranged above a stacking and positioning tool, and a dust collector suction nozzle is arranged below the stacking and positioning tool;
a measuring and positioning tool is arranged on one side of the stacking and positioning tool, and a measuring device is arranged on the measuring and positioning tool.
By adopting the technical scheme, compared with the prior art, the invention has the following advantages:
1. by adopting the special positioning tool and the special dust collector suction head and configuring the wind cutting nozzle, more impurities falling due to paper base friction caused by taking the friction sheet group during manual dust collection can be avoided, and the defect that the manual dust collection can not cover 360 degrees can be avoided.
2. By adopting a special positioning tool, the equipment is automatically assembled, and by matching with photographing for error prevention, misassembly, neglected assembly and multi-assembly can be effectively prevented; error proofing of every 1 chip is achieved.
3. The friction plate set is automatically assembled, the workload of manual operation is reduced, the station beat is obviously reduced, the working efficiency can be improved, and the productivity is increased.
Drawings
FIG. 1 is a schematic structural diagram of an automatic assembling device for a friction plate set of a gearbox in an embodiment of the invention;
FIG. 2 is a side view of an automatic assembling device for friction plate sets of a gearbox in an embodiment of the invention;
in the figure, the position of the upper end of the main shaft,
1-a frame, 2-a measuring and positioning tool, 3-a dust collector suction nozzle, 4-a stacking and positioning tool, 5-a measuring device, 6-an air nozzle, 7-a storage bin, 8-a photographic error-proofing device and 9-a clamping jaw.
Detailed Description
In order to more clearly understand the technical features, objects and effects of the present invention, the embodiments of the present invention will be described with reference to the accompanying drawings, and it will be understood by those skilled in the art that the following should not be construed as limiting the scope of the present invention.
An embodiment, as shown in fig. 1 and fig. 2, provides an automatic assembling method and device for a friction plate set of a transmission, and the device for realizing the assembling process includes:
The automatic assembly process comprises the following steps:
the clamping jaw 9 takes a steel sheet from the bin 7, places the steel sheet on the stacking and positioning tool 4, then the photographic error-proofing device 8 performs photographic detection on the steel sheet, correctly identifies the back clamping jaw 9 to take the steel sheet, places the friction sheet on the steel sheet of the stacking and positioning tool 4, performs photographic detection on the photographic error-proofing device 8, correctly identifies the back clamping jaw 9 to take the steel sheet, places the steel sheet to the friction sheet on the stacking and positioning tool 4, and then performs photographic detection on the photographic error-proofing device 8;
after the steel sheet and the friction sheet are assembled, the photo error prevention device 8 performs photo detection, finally the clamping jaw 9 takes the stop steel sheet, the stop steel sheet is placed on the friction sheet on the stacking and positioning tool 4, the photo error prevention device 8 rotates 180 degrees after being correctly identified, the air nozzle 6 and the dust collector suction nozzle 3 are started, dust is collected, the friction sheet group is cleaned, the friction sheet group is taken to the measuring and positioning tool 2, and the measuring device 5 measures the thickness of the friction sheet group.
The foregoing is illustrative of the best mode of the invention and details not described herein are within the common general knowledge of a person of ordinary skill in the art. The scope of the present invention is defined by the appended claims, and any equivalent modifications based on the technical teaching of the present invention are also within the scope of the present invention.
Claims (5)
1. The automatic assembling method of the friction plate set of the gearbox is characterized by comprising the following steps:
a clamping jaw (9) takes a steel sheet, places the steel sheet on a stacking and positioning tool (4), then a photographic error-proofing device (8) performs photographic detection on the steel sheet, correctly identifies a rear clamping jaw (9) taking friction plate, places the friction plate on the steel sheet of the stacking and positioning tool (4), and performs photographic detection on the photographic error-proofing device (8);
correctly identifying the back clamping jaw (9) to take the steel sheet, placing the steel sheet to a friction plate on the stacking and positioning tool (4), and then carrying out photographic detection by the photographic error-proofing device (8).
2. The automatic transmission friction plate set assembling method according to claim 1, characterized by further comprising the following steps:
after the steel sheet and the friction sheet are assembled, the steel sheet and the friction sheet are subjected to photographic detection by a photographic error-proofing device (8), a clamping jaw (9) finally takes a stopping steel sheet, and the stopping steel sheet is placed on the friction sheet on the stacking and positioning tool (4);
after the photographic error-proofing device (8) is correctly identified, the camera is rotated by 180 degrees;
the air nozzle (6) and the suction nozzle (3) of the dust collector are started to collect dust and clean the friction sheet set.
3. The automatic transmission friction plate set assembling method according to claim 1, characterized by further comprising the following steps:
and taking the friction plate group to a measuring and positioning tool (2), and measuring the thickness of the friction plate group by a measuring device (5).
4. The device for implementing the automatic assembling method of the friction plate group of the gearbox according to claim 1 is characterized by comprising a frame (1), wherein a stacking and positioning tool (4), a storage bin (7), a photographic error-proofing device (8) and a clamping jaw (9) are arranged on the frame (1).
5. The apparatus of claim 4, wherein: an air nozzle (6) is arranged above the stacking and positioning tool (4), and a dust collector suction nozzle (3) is arranged below the stacking and positioning tool (4);
a measuring and positioning tool (2) is arranged on one side of the stacking and positioning tool (4), and a measuring device (5) is arranged on the measuring and positioning tool (2).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911418710.5A CN110977467A (en) | 2019-12-31 | 2019-12-31 | Automatic assembling method and device for friction plate set of gearbox |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911418710.5A CN110977467A (en) | 2019-12-31 | 2019-12-31 | Automatic assembling method and device for friction plate set of gearbox |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110977467A true CN110977467A (en) | 2020-04-10 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201911418710.5A Pending CN110977467A (en) | 2019-12-31 | 2019-12-31 | Automatic assembling method and device for friction plate set of gearbox |
Country Status (1)
| Country | Link |
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| CN (1) | CN110977467A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111237432A (en) * | 2020-02-28 | 2020-06-05 | 盛瑞传动股份有限公司 | Error-proof identification control method and device for automatic assembly of friction plate set of gearbox |
| CN113523803A (en) * | 2021-09-10 | 2021-10-22 | 重庆长命科技有限公司 | Staggered plate assembling machine for friction plate and steel plate of clutch |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| JPS5245255A (en) * | 1975-10-08 | 1977-04-09 | Hitachi Ltd | Jig for assembly of electron tube |
| CN203062700U (en) * | 2013-03-01 | 2013-07-17 | 瑞福汽车控制系统(上海)有限公司 | Error protection device for assembling metal ring of gravity valve |
| CN105235950A (en) * | 2015-09-22 | 2016-01-13 | 苏州卓越金码电子科技有限公司 | Automatic detection equipment for package mistake proofing |
| CN207184955U (en) * | 2017-07-24 | 2018-04-03 | 黄石沪士电子有限公司 | A kind of PCB presses lamination mistake proofing stacking device |
| CN108568667A (en) * | 2017-12-04 | 2018-09-25 | 湖南吉盛国际动力传动系统有限公司 | A kind of automatic transmission general assembly and test method |
-
2019
- 2019-12-31 CN CN201911418710.5A patent/CN110977467A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5245255A (en) * | 1975-10-08 | 1977-04-09 | Hitachi Ltd | Jig for assembly of electron tube |
| CN203062700U (en) * | 2013-03-01 | 2013-07-17 | 瑞福汽车控制系统(上海)有限公司 | Error protection device for assembling metal ring of gravity valve |
| CN105235950A (en) * | 2015-09-22 | 2016-01-13 | 苏州卓越金码电子科技有限公司 | Automatic detection equipment for package mistake proofing |
| CN207184955U (en) * | 2017-07-24 | 2018-04-03 | 黄石沪士电子有限公司 | A kind of PCB presses lamination mistake proofing stacking device |
| CN108568667A (en) * | 2017-12-04 | 2018-09-25 | 湖南吉盛国际动力传动系统有限公司 | A kind of automatic transmission general assembly and test method |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111237432A (en) * | 2020-02-28 | 2020-06-05 | 盛瑞传动股份有限公司 | Error-proof identification control method and device for automatic assembly of friction plate set of gearbox |
| CN111237432B (en) * | 2020-02-28 | 2021-08-03 | 盛瑞传动股份有限公司 | Error-proof identification control method and device for automatic assembly of friction plate set of gearbox |
| CN113523803A (en) * | 2021-09-10 | 2021-10-22 | 重庆长命科技有限公司 | Staggered plate assembling machine for friction plate and steel plate of clutch |
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Application publication date: 20200410 |