CN214166488U

CN214166488U - Visual disk inserting machine

Info

Publication number: CN214166488U
Application number: CN202022875320.5U
Authority: CN
Inventors: 郭成住
Original assignee: Cixi Minda Automation Equipment Co ltd
Current assignee: Cixi Minda Automation Equipment Co ltd
Priority date: 2020-12-04
Filing date: 2020-12-04
Publication date: 2021-09-10
Anticipated expiration: 2030-12-04

Abstract

The utility model discloses a vision plug tray machine, turn to the feeding agencies including support frame, hopper feed mechanism, first plug tray mechanism and casing, one side on support frame top is provided with hopper feed mechanism, and one side on hopper feed mechanism top installs first plug tray mechanism, pay-off conveyer belt mechanism is installed to one side on support frame top, and one side on ejection of compact conveyer belt mechanism top installs the casing and turns to the feeding agencies, second plug tray mechanism is installed to one side on support frame top, and the support frame top of second plug tray mechanism one side installs letter sorting conveyer belt mechanism, the storage silo is installed to one side on support frame top, and ejection of compact area motor power is installed to one side of storage silo bottom. The utility model discloses not only promote the work efficiency of inserting a set machine, improve the work precision of inserting a set machine, still promote the work application scope of inserting a set machine.

Description

Visual disk inserting machine

Technical Field

The utility model relates to a plug tray machine technical field specifically is a vision plug tray machine.

Background

In recent years, with the rapid development of scientific technology, the types of products on the market are increasingly abundant, and the parts forming the products on the market are various in forms, wherein the types of the parts are common, various columnar parts are generally required to be assembled in product holes or assembled in jig holes in actual industrial production, the products are taken out, the directions and the heads and the tails of the products are observed and manually placed in the positions needing to be assembled by the traditional operation method, the manual operation efficiency is relatively low, and the traditional manual operation becomes more and more unavailable along with the gradual rise of labor cost in recent years, so that the problems of assembling small columnar products, automatic plug trays of electronic component products and the like and positioning are urgently needed to be solved by the technical industry.

The existing disk inserting machines on the market are various in types and can basically meet the use requirements of people, but certain defects still exist, and the specific problems are as follows.

(1) When the existing tray inserting machine is used, the characteristics of different workpieces are difficult to identify, feeding is performed, and the phenomenon of material conveying error frequently occurs, so that the feeding precision of the tray inserting machine is limited;

(2) in the feeding process of the existing disc inserting machine, the phenomena of blockage and entanglement of materials often occur, so that the working efficiency of the disc inserting machine is greatly reduced;

(3) the angle and position adjusting range of the materials are limited in the process of picking up the materials by the conventional disk inserting machine, so that the working application range of the device is reduced.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a vision inserting tray machine to the pay-off precision that proposes inserting tray machine among the above-mentioned background is limited, work efficiency is low and the material clamp is got intensity low, the problem that the work piece dropped appears easily.

In order to achieve the above object, the utility model provides a following technical scheme: a visual tray inserting machine comprises a support frame, a hopper feeding mechanism, a first tray inserting mechanism and a casing steering material taking mechanism, wherein the hopper feeding mechanism is arranged on one side of the top end of the support frame, the first tray inserting mechanism is arranged on one side of the top end of the hopper feeding mechanism, the feeding and conveying mechanism is arranged on one side of the top end of the support frame, the casing steering material taking mechanism is arranged on one side of the top end of the discharging and conveying mechanism, the second tray inserting mechanism is arranged on one side of the top end of the support frame, the sorting and conveying mechanism is arranged on the top end of the support frame on one side of the second tray inserting mechanism, a storage bin is arranged on one side of the top end of the support frame, a discharging belt power motor is arranged on one side of the bottom end of the storage bin, a lifting belt main body is arranged on the outer wall on one side of the storage bin, a lifting belt power motor is arranged on one side of the lifting belt main body, a discharging belt main body is arranged on one side of the bottom end of the storage bin, the material level sensor is installed on the outer wall of one side of the hopper main body, a second feeding belt is installed on one side of the top end of the supporting frame, a visual light source is installed on one side inside the second feeding belt, a first feeding belt is installed on one side of the top end of the supporting frame, a first feeding motor is installed on one side of the first feeding belt, a material sweeping motor is installed on one side of the first feeding belt, a second hairbrush is installed on one side of the top end of the first feeding belt, a first hairbrush is installed on the top end of the first feeding belt on one side of the second hairbrush, a second camera is installed above the first feeding belt, a first camera is installed above the second feeding belt, a photoelectric sensor is installed on one side of the bottom end of the first feeding belt, a material receiving metal plate is installed on the outer wall of the first feeding belt on one side of the photoelectric sensor, a second feeding motor is installed on the outer wall on one side of the second feeding belt, and a feed back baffle is arranged at the top end of the second feeding belt at one side of the second feeding motor.

Preferably, the second tray inserting mechanism is internally provided with a turnover tray frame, a tray feeding cylinder, a transverse pushing tray block, a transverse pushing cylinder, a platen cylinder, an overturning block, an overturning cylinder, a tray placing moving clamping structure, a clamping structure moving cylinder, a tray placing main body, an induction photoelectric structure, a product limiting mold, a baffle main body, a baffle upper-lower cylinder and a product pressing cylinder in sequence, the turnover tray frame is installed on one side of the top end of the support frame, the tray feeding cylinder is installed on one side of the turnover tray frame, the transverse pushing tray block is installed on the top end of the support frame on one side of the tray feeding cylinder, the platen block is arranged on one side of the transverse pushing tray block, the transverse pushing cylinder is installed on one side of the platen block, the platen cylinder is installed on the top end of the support frame on one side of the transverse pushing tray block, the overturning cylinder is installed on one side of the top of the support frame, and the overturning block is arranged on one side of the overturning cylinder, the utility model discloses a spacing mould of product, including support frame, clamping structure, set of dish motion clamping structure, set of dish main part, induction photoelectricity, and the spacing mould of induction photoelectricity, one side on support frame top is provided with the separation blade main part, and one side of separation blade main part is provided with the separation blade upper and lower cylinder to one side of cylinder is provided with the product cylinder of impressing about the separation blade.

Preferably, the inside of letter sorting conveyer belt mechanism has set gradually driving motor, conveyer belt main part, pressure material strip, full material photoelectricity, pushes away material cylinder, spacing separation blade and isolation cylinder, the conveyer belt main part is installed to one side on support frame top, and one side of conveyer belt main part is provided with driving motor, one side on conveyer belt main part surface is provided with the pressure material strip, and presses the conveyer belt main part surface mounting of material strip one side to have full material photoelectricity, one side of conveyer belt main part is provided with the blanking mouth, and installs one side of blanking mouth and replace the board.

Preferably, the surface of the conveying belt body on the full material photoelectric side is provided with an isolation cylinder, one side of the isolation cylinder is provided with a material pushing cylinder, and one side of the surface of the conveying belt body is provided with a limiting blocking piece.

Preferably, the casing turns to extracting mechanism's inside and has set gradually support, reciprocating cylinder main part, spacing photoelectricity, hold-in range pulley subassembly, track, rotatory air-lock joint, turns to motor, sucking disc, slider and motion motor, the support is installed to one side on support frame top, and installs the motion motor on the outer wall of support one side, spacing photoelectricity is installed to one side on support surface, and the support surface mounting on one side of spacing photoelectricity has the synchronous pulley subassembly to the support surface mounting on one side of hold-in range pulley subassembly has the track, and one side slidable mounting on track surface has the slider, the reciprocating cylinder main part is installed to one side of support.

Preferably, a steering motor is installed on one side of the surface of the sliding block, a rotary air joint is installed on one side of the top end of the steering motor, and a sucker is installed on one side of the bottom end of the steering motor.

Compared with the prior art, the beneficial effects of the utility model are that: the visual disc inserting machine not only improves the working efficiency of the disc inserting machine and the working precision of the disc inserting machine, but also improves the working application range of the disc inserting machine;

(1) the material level sensor on the hopper main body is adjustable in height and used for meeting the requirements of improving the performance of various materials, preventing scratching and straightening long materials, the discharging belt main body and the hopper main body are provided with a height difference, discharging drops can prevent the materials from being entangled, the lifting belt steps can be arranged according to the width of the materials, holding the lifted materials to the maximum extent, enabling the lifted materials not to be entangled, and simultaneously playing a role in material diversion, thereby preventing the phenomena of material blockage and entanglement and improving the working efficiency of the tray inserting machine;

(2) the first feeding belt and the second brush are arranged, a material receiving metal plate receives and lifts materials to be fed, the products can flow to the first feeding belt due to inclination and product dead weight, the first feeding belt drives the products to advance, the first brush and the second brush are driven by the material sweeping motor to sweep the stacked products onto the tiled first feeding belt, a photoelectric sensor is arranged between the material receiving metal plate and the second brush and used for controlling the number of the products, the products are driven to the visual field range of the second camera by the first feeding belt, the second camera identifies the positive and negative, the angle and the coordinate of the products and feeds the coordinates back to the PLC, the values calculated by the PLC are conveyed to the inside of the first feeding motor, the products are conveyed to a material taking position, the residual materials after sorting flow onto the second feeding belt through a material returning baffle plate and are identified by the first camera, air holes are formed in the second feeding belt, and the products can smoothly flow back through air blowing, the second feeding belt can adopt a transparent belt, and the visual light source is arranged in the middle of the second feeding belt, so that the recognition rate of products is improved, the influence of the color of the products on a camera system is reduced, and the working precision of the disc inserting machine is improved;

(3) the machine shell steering and taking mechanism is composed of two groups of structures which are bilaterally symmetrical and is used for sorting products in different directions, the motion motor drives the suckers to move to corresponding coordinates, the suckers press down and suck air simultaneously, the suckers are used for clamping the products to finish material work, the suckers are lifted to an initial position, the steering motor rotates by a corresponding angle, the PLC calculates according to a visual identification angle and simultaneously drives the reciprocating cylinder main body to move to a material placing position, the material placing work is finished, the machine shell steering and taking mechanism places the sorted products on the conveyor belt main body according to a certain direction, a position-adjustable limiting separation blade is arranged at the rear part of the conveyor belt main body, when the materials reach more placing formats than the second inserting plate mechanism, the full material photoelectric induction is realized, the isolating cylinder presses down to isolate the products needing inserting plates, and the material pushing cylinder pushes the products to enter a plate inserting station, thereby promote the work application scope of inserting a set machine, the conveyer belt main part adopts two blanking mouths that form in the middle of, lets unexpected (if the winding, the stack causes) product of perpendicular to product blowing direction drop, and the latter half is sealed with the U type for the board, avoids the product to mix conveyer belt main part, realizes the reduction of fault rate and guarantees the life of equipment.

Drawings

Fig. 1 is a schematic view of a main view assembly structure of the present invention;

FIG. 2 is an enlarged schematic view of the hopper feeding mechanism of the present invention;

FIG. 3 is an enlarged schematic view of the feeding and conveying belt mechanism of the present invention;

FIG. 4 is an enlarged schematic view of the conveying belt mechanism of the present invention;

FIG. 5 is an enlarged schematic view of the material-fetching mechanism for steering the casing of the present invention;

fig. 6 is an enlarged schematic structural view of a second tray inserting mechanism of the present invention;

in the figure: 1. a support frame; 2. a hopper feeding mechanism; 201. a storage bin; 202. a belt power motor is hoisted; 203. a discharge belt body; 204. a hopper body; 205. a level sensor; 206. a lifting belt body; 207. the discharging belt is provided with a power motor; 3. a first tray insertion mechanism; 4. a discharge conveyor belt mechanism; 5. a feeding and conveying belt mechanism; 501. a second feed motor; 502. a feed back baffle plate; 503. a first camera; 504. a second camera; 505. a first brush; 506. a first feed zone; 507. a second brush; 508. a sweeping motor; 509. a first feed motor; 510. receiving metal plates; 511. a photoelectric sensor; 512. a second feed zone; 513. a visual light source; 6. a second tray inserting mechanism; 601. a storage and transfer disc frame; 602. a disc feeding cylinder; 603. transversely pushing the push disc block; 604. a transverse pushing cylinder; 605. a platen cylinder; 606. turning over the block; 607. turning over the air cylinder; 608. the placing plate moves and clamps the structure; 609. a clamping structure moving cylinder; 610. a placing plate main body; 611. sensing the photoelectricity; 612. a product limiting mould; 613. a baffle plate main body; 614. a baffle plate upper and lower cylinder; 615. pressing the product into the cylinder; 616. pressing a disc block; 7. a sorting conveyor belt mechanism; 701. a drive motor; 702. a conveyor belt body; 703. pressing the material strips; 704. full material photoelectric; 705. a material pushing cylinder; 706. a limiting baffle plate; 707. an isolation cylinder; 708. replacing the plate; 709. a blanking port; 8. the shell turns to the reclaiming mechanism; 801. a support; 802. a reciprocating cylinder body; 803. limiting photoelectricity; 804. a synchronous pulley assembly; 805. a track; 806. a rotary gas joint; 807. a steering motor; 808. a suction cup; 809. a slider; 810. a motion motor.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1-6, the present invention provides an embodiment: a visual tray inserting machine comprises a support frame 1, a hopper feeding mechanism 2, a first tray inserting mechanism 3 and a casing steering material taking mechanism 8, wherein the hopper feeding mechanism 2 is arranged on one side of the top end of the support frame 1, the first tray inserting mechanism 3 is arranged on one side of the top end of the hopper feeding mechanism 2, a feeding conveyer belt mechanism 5 is arranged on one side of the top end of the support frame 1, the casing steering material taking mechanism 8 is arranged on one side of the top end of a discharging conveyer belt mechanism 4, a second tray inserting mechanism 6 is arranged on one side of the top end of the support frame 1, a sorting conveyer belt mechanism 7 is arranged on the top end of the support frame 1 on one side of the second tray inserting mechanism 6, a storage bin 201 is arranged on one side of the top end of the support frame 1, a discharging belt power motor 207 is arranged on one side of the bottom end of the storage bin 201, a lifting belt main body 206 is arranged on the outer wall of one side of the storage bin 201, and a lifting belt power motor 202 is arranged on one side of the lifting belt main body 206, a discharging belt main body 203 is arranged on one side of the bottom end of the storage bin 201, a hopper main body 204 is arranged on one side of the lifting belt main body 206, and a material level sensor 205 is arranged on the outer wall of one side of the hopper main body 204;

the feeding operation is carried out through the hopper feeding mechanism 2, the contact part of the storage bin 201 and the discharging belt main body 203 is provided with a soft material at one end for connection, the discharging belt main body 203 is provided with steps, the materials in the bin are driven to move through every step, so that the smooth outflow of the materials is ensured, meanwhile, the middle section of the discharging belt main body 203 can receive the materials which are not sorted completely, the secondary circulating feeding is completed, the hopper main body 204 is arranged at the lower part of the lifting belt main body 206, the height of the material level sensor 205 on the hopper main body 204 can be adjusted, the lifting performance for meeting various materials is prevented from being scratched, long materials are placed in a correct way, the discharging belt main body 203 and the hopper main body 204 are provided with a height difference, the discharging can be dropped, the materials can be prevented from being entangled, the lifting belt steps can be arranged according to the width of the materials, the lifted materials can be held tightly to the maximum extent, the lifted materials are not entangled, and simultaneously play a role of material shunting, so that the materials are prevented from being blocked, The entanglement phenomenon improves the working efficiency of the disc inserting machine;

a second feeding belt 512 is installed at one side of the top end of the support frame 1, a visual light source 513 is installed at one side inside the second feeding belt 512, a first feeding belt 506 is installed at one side of the top end of the support frame 1, a first feeding motor 509 is installed at one side of the first feeding belt 506, and a sweeping motor 508 is installed at one side of the first feeding motor 509, a second brush 507 is installed at one side of the top end of the first feeding belt 506, a first brush 505 is arranged at the top end of the first feeding belt 506 at one side of the second brush 507, a second camera 504 is arranged above the first feeding belt 506, a first camera 503 is arranged above the second feeding belt 512, a photoelectric inductor 511 is arranged at one side of the bottom end of the first feeding belt 506, a material receiving metal plate 510 is arranged on the outer wall of the first feeding belt 506 at one side of the photoelectric sensor 511, a second feeding motor 501 is arranged on the outer wall at one side of the second feeding belt 512, a feed-back baffle plate 502 is arranged at the top end of the second feed belt 512 at one side of the second feed motor 501;

the material receiving metal plate 510 receives the material for lifting and feeding, the product can flow onto the first feeding belt 506 due to the slope and the product self weight, the product is driven by the first feeding belt 506 to advance, the first brush 505 and the second brush 507 are driven by the material sweeping motor 508 to sweep the overlapped product onto the first feeding belt 506 which is tiled, a photoelectric sensor 511 is arranged between the material receiving metal plate 510 and the second brush 507 for controlling the amount of the product, the product is driven by the first feeding belt 506 to the visual field range of the second camera 504, the second camera 504 identifies the front, back, angle and coordinate of the product and feeds back the identified product to the PLC, the value calculated by the PLC is conveyed to the inside of the first feeding motor 509 to feed the product to a material taking position, the rest material after sorting flows onto the second feeding belt 512 through the material returning baffle plate 502, the identified by the first camera 503, the second feeding belt 512 is provided with air holes, and the product can smoothly flow back through air blowing, the second feeding belt 512 can adopt a transparent belt, and the visual light source 513 is arranged in the middle of the second feeding belt 512, so that the recognition rate of products is improved, the influence of the color of the products on a camera system is reduced, and the working precision of the disc inserting machine is improved;

the sorting conveying belt mechanism 7 is internally provided with a driving motor 701, a conveying belt main body 702, a material pressing strip 703, a full material photoelectric sensor 704, a material pushing cylinder 705, a limiting baffle plate 706 and an isolating cylinder 707 in sequence, the conveying belt main body 702 is installed on one side of the top end of the support frame 1, the driving motor 701 is arranged on one side of the conveying belt main body 702, the material pressing strip 703 is arranged on one side of the surface of the conveying belt main body 702, the full material photoelectric sensor 704 is installed on the surface of the conveying belt main body 702 on one side of the material pressing strip 703, the isolating cylinder 707 is installed on the surface of the conveying belt main body 702 on one side of the full material photoelectric sensor 704, the material pushing cylinder 705 is arranged on one side of the isolating cylinder 707, the limiting baffle plate 706 is installed on one side of the surface of the conveying belt main body 702, a blanking port 709 is arranged on one side of the conveying belt main body 702, and a replacement plate 708 is installed on one side of the blanking port 709;

the inside of the machine shell steering material taking mechanism 8 is sequentially provided with a bracket 801, a reciprocating cylinder main body 802, a limiting photoelectric device 803, a synchronous pulley component 804, a track 805, a rotary air joint 806, a steering motor 807, a suction cup 808, a slide block 809 and a motion motor 810, one side of the top end of the support frame 1 is provided with the bracket 801, and the outer wall of one side of the bracket 801 is provided with a motion motor 810, one side of the surface of the bracket 801 is provided with a limit photoelectric device 803, and a synchronous pulley component 804 is arranged on the surface of the bracket 801 at one side of the limiting photoelectric unit 803, a track 805 is arranged on the surface of a support 801 on one side of the synchronous pulley component 804, a sliding block 809 is arranged on one side of the surface of the track 805 in a sliding manner, a reciprocating cylinder main body 802 is arranged on one side of the support 801, a steering motor 807 is arranged on one side of the surface of the sliding block 809, a rotary air joint 806 is arranged on one side of the top end of the steering motor 807, and a suction cup 808 is arranged on one side of the bottom end of the steering motor 807;

the shell steering material taking mechanism 8 is composed of two groups of structures which are bilaterally symmetrical and used for sorting products with different directions and positive and negative directions, a moving motor 810 drives a sucker 808 to move to a corresponding coordinate, the sucker 808 presses down and sucks air at the same time, the sucker 808 clamps the products to finish material work, the sucker 808 rises to an initial position, a steering motor 807 rotates by a corresponding angle, a PLC calculates and simultaneously moves the motor 810 to drive a reciprocating cylinder main body 802 to move to a discharging position according to a visual identification angle, discharging work is finished, the shell steering material taking mechanism 8 puts the sorted products on a conveyor belt main body 702 according to a certain direction, a position-adjustable limiting baffle 706 is arranged at the rear part of the conveyor belt main body 702, when the materials reach more than the placing format corresponding to the second disc inserting mechanism 6, full material photoelectric 704 is induced, an isolation cylinder 707 presses down to isolate the products needing to push material and insert discs, the cylinder 705 pushes the products to enter a disc inserting station, therefore, the working application range of the tray inserting machine is widened, the conveying belt main body 702 adopts two blanking ports 709 formed in the middle, products which are unexpected (such as winding and stacking) and perpendicular to the product discharging direction drop, the rear half part is sealed by a U-shaped replacement plate 708, the products are prevented from being mixed into the conveying belt main body 702, the reduction of the failure rate is realized, and the service life of equipment is ensured;

the second tray inserting mechanism 6 is internally provided with a turnover storage tray frame 601, a tray feeding cylinder 602, a transverse pushing tray block 603, a transverse pushing cylinder 604, a platen cylinder 605, a turning block 606, a turning cylinder 607, a tray placing motion clamping structure 608, a clamping structure motion cylinder 609, a tray placing body 610, an induction photoelectricity 611, a product limiting mold 612, a baffle body 613, a baffle up-down cylinder 614 and a product pressing cylinder 615 in sequence, one side of the top end of the support frame 1 is provided with the turnover storage tray frame 601, one side of the turnover storage tray frame 601 is provided with the tray feeding cylinder 602, the top end of the support frame 1 at one side of the tray feeding cylinder 602 is provided with the transverse pushing tray block 603, one side of the transverse pushing tray block 603 is provided with the platen block 616, one side of the platen block 616 is provided with the transverse pushing cylinder 604, the top end of the support frame 1 at one side of the transverse pushing tray block 603 is provided with the cylinder 605, and one side of the top of the support frame 1 is provided with the turning cylinder 607, a turning block 606 is arranged on one side of the turning cylinder 607, a clamping structure moving cylinder 609 is arranged on one side of the bottom end of the support frame 1, a placing disc moving clamping structure 608 is arranged on one side of the top end of the clamping structure moving cylinder 609, a placing disc main body 610 is arranged on one side of the top end of the support frame 1, an induction photoelectric device 611 is arranged on one side of the placing disc main body 610, a product limiting mold 612 is arranged above the induction photoelectric device 611, a blocking piece main body 613 is arranged on one side of the top end of the product limiting mold 612, a blocking piece upper and lower cylinder 614 is arranged on one side of the blocking piece main body 613, and a product pressing cylinder 615 is arranged on one side of the blocking piece upper and lower cylinder 614;

placing more turnover discs on a turnover disc storage frame 601, pressing an upper layered turnover disc by a pressing disc block 616, pushing a transverse pushing disc block 603 out, dropping a lowest turnover disc, pushing the turnover disc block 603 to a disc limiting block position by the transverse pushing disc block 603, moving a disc feeding cylinder 602 to a corresponding working position, receiving a product sent out by a discharge conveyor belt by a turning block 606, stopping a baffle main body 613 below, driving the baffle main body 613 by a turning cylinder 607 to move to complete the action of the product, turning and standing the product to the inlet direction of the turnover disc, forming an inlet corresponding to the size of the product by the product limiting mold 612 and the baffle main body 613 as the turning block 606 turns the product to fall into the interior of the product limiting mold 612, pressing the product into the turnover disc by the product pressing cylinder, driving the baffle main body 613 to rise by the baffle upper and lower cylinders 614 after the product is pressed, arranging a disc moving and clamping structure 608 with a spring inside, and clamping the turnover disc after being fed, the positioning of the turnover disc is ensured when the inserting disc is pressed in, products are inserted simultaneously, after the separation blade rises, the clamping structure moving cylinder 609 drives the placing disc moving clamping structure 608 to move forwards, the separation blade main body 613 descends, the placing disc moving clamping structure 608 returns to the initial position again, as the clamping force is formed by the spring, the turnover disc can slide by the action, the displacement of the corresponding lattice number of the turnover disc is completed, meanwhile, the next group of inserting disc products and the products of which the inserting disc is completed are isolated, and the steps are repeated continuously.

The working principle is as follows: when the material distribution device is used, firstly, the material is fed through the hopper feeding mechanism 2, the contact part of the storage bin 201 and the discharging belt main body 203 is connected by a soft material at one end, the discharging belt main body 203 is provided with steps, the material in the material bin is driven to move every time through one step, so that the smooth outflow of the material is ensured, meanwhile, the middle section of the discharging belt main body 203 can receive the unfinished sorted material to complete the secondary circulation feeding, the hopper main body 204 is arranged at the lower part of the lifting belt main body 206, the height of the material level sensor 205 on the hopper main body 204 can be adjusted to meet the requirements of the lifting performance of various materials, scratch resistance, long material alignment and the like, the discharging belt main body 203 and the hopper main body 204 are provided with a height difference, the discharged material falls to prevent the entanglement of the material, the lifting belt steps can be arranged according to the width of the material, the lifted material can be held tightly to the utmost, the lifted material is not entangled, and the material distribution function is achieved at the same time, thereby preventing the phenomena of material blockage and entanglement, improving the working efficiency of the tray inserting machine, receiving and lifting the material by a material receiving sheet metal 510, the product can flow onto a first feeding belt 506 due to the inclination and the product dead weight, the product is driven to advance by the first feeding belt 506, a first brush 505 and a second brush 507 are driven by a material sweeping motor 508 to sweep the overlapped product onto the tiled first feeding belt 506, a photoelectric sensor 511 is arranged between the material receiving sheet metal 510 and the second brush 507 for controlling the amount of the product, the product is driven to the visual field range of a second camera 504 by the first feeding belt 506, the second camera 504 identifies the front and back, the angle and the coordinate of the product and feeds back to a PLC, the value calculated by the PLC is conveyed to the inside of the first feeding motor 509 to convey the product to the material taking position, the sorted residual material flows onto a second feeding belt 512 through a material returning baffle plate 502 and is identified by the first camera 503, the second feeding belt 512 is provided with air holes, products can smoothly flow back by air blowing, the second feeding belt 512 can adopt a transparent belt, and the visual light source 513 is arranged in the middle of the second feeding belt 512, so that the recognition rate of the products is improved, the influence of the color of the products on a camera system is reduced, and the working precision of the disc inserting machine is improved;

It is obvious to a person skilled in the art that the invention is not restricted to details of the above-described exemplary embodiments, but that it can be implemented in other specific forms without departing from the spirit or essential characteristics of the invention. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Claims

1. The utility model provides a vision inserting plate machine, turns to extracting mechanism (8), its characterized in that including support frame (1), hopper feed mechanism (2), first inserting plate mechanism (3) and casing: one side of the top end of the support frame (1) is provided with a hopper feeding mechanism (2), one side of the top end of the hopper feeding mechanism (2) is provided with a first inserting disc mechanism (3), one side of the top end of the support frame (1) is provided with a feeding conveyer belt mechanism (5), one side of the top end of a discharging conveyer belt mechanism (4) is provided with a casing steering material taking mechanism (8), one side of the top end of the support frame (1) is provided with a second inserting disc mechanism (6), the top end of the support frame (1) at one side of the second inserting disc mechanism (6) is provided with a sorting conveyer belt mechanism (7), one side of the top end of the support frame (1) is provided with a storage bin (201), one side of the bottom end of the storage bin (201) is provided with a discharging belt power motor (207), the outer wall at one side of the storage bin (201) is provided with a lifting belt main body (206), and one side of the lifting belt power motor (202) is arranged at one side of the lifting belt main body (206), a discharge belt main body (203) is installed on one side of the bottom end of the storage bin (201), a hopper main body (204) is installed on one side of the lifting belt main body (206), a material level sensor (205) is installed on the outer wall of one side of the hopper main body (204), a second feeding belt (512) is installed on one side of the top end of the support frame (1), a visual light source (513) is installed on one side of the inside of the second feeding belt (512), a first feeding belt (506) is installed on one side of the top end of the support frame (1), a first feeding motor (509) is installed on one side of the first feeding belt (506), a sweeping motor (508) is installed on one side of the first feeding motor (509), a second brush (507) is installed on one side of the top end of the first feeding belt (506), and a first brush (505) is installed on the top end of the first feeding belt (506) on one side of the second brush (507), second camera (504) are installed to the top of first feeding area (506), and first camera (503) are installed to the top of second feeding area (512), photoelectric inductor (511) are installed to one side of first feeding area (506) bottom, and install on the first feeding area (506) outer wall of photoelectric inductor (511) one side and connect material panel beating (510), install second feeding motor (501) on the outer wall of second feeding area (512) one side, and feed back baffle (502) are installed on second feeding area (512) top of second feeding motor (501) one side.

2. The visual disk inserter according to claim 1, wherein: the interior of the second tray inserting mechanism (6) is sequentially provided with a storage and turnover tray frame (601), a tray feeding cylinder (602), a transverse pushing tray block (603), a transverse pushing cylinder (604), a pressure plate cylinder (605), a turning block (606), a turning cylinder (607), a tray placing motion clamping structure (608), a clamping structure motion cylinder (609), a tray placing main body (610), an induction photoelectric device (611), a product limiting mold (612), a baffle main body (613), a baffle upper and lower cylinder (614) and a product pressing cylinder (615), the storage and turnover tray frame (601) is installed on one side of the top end of the support frame (1), the tray feeding cylinder (602) is installed on one side of the storage and turnover tray frame (601), the transverse pushing tray block (603) is installed on the top end of the support frame (1) on one side of the tray feeding cylinder (602), and the pressure plate block (616) is arranged on one side of the transverse pushing tray block (603), a transverse pushing cylinder (604) is installed on one side of the pressure plate block (616), a pressure plate cylinder (605) is installed on the top end of the support frame (1) on one side of the transverse pushing plate block (603), a turning cylinder (607) is installed on one side of the top of the support frame (1), a turning block (606) is arranged on one side of the turning cylinder (607), a clamping structure moving cylinder (609) is installed on one side of the bottom end of the support frame (1), a placing plate moving clamping structure (608) is arranged on one side of the top end of the clamping structure moving cylinder (609), a placing plate main body (610) is installed on one side of the top end of the support frame (1), an induction photoelectric body (611) is arranged on one side of the placing plate main body (610), a product limiting mold (612) is arranged above the induction photoelectric body (611), a blocking piece main body (613) is arranged on one side of the top end of the product limiting mold (612), and one side of the baffle plate main body (613) is provided with a baffle plate up-and-down cylinder (614), and one side of the baffle plate up-and-down cylinder (614) is provided with a product press-in cylinder (615).

3. The visual disk inserter according to claim 1, wherein: the sorting conveyer belt mechanism (7) is internally provided with a driving motor (701), a conveyer belt main body (702), a material pressing strip (703), a full material photoelectric sensor (704), a material pushing cylinder (705), a limiting baffle sheet (706) and an isolating cylinder (707) in sequence, the conveyer belt main body (702) is installed on one side of the top end of the support frame (1), the driving motor (701) is arranged on one side of the conveyer belt main body (702), the material pressing strip (703) is arranged on one side of the surface of the conveyer belt main body (702), and the full material photoelectric sensor (704) is installed on the surface of the conveyer belt main body (702) on one side of the material pressing strip (703).

4. A visual disk inserter according to claim 3 wherein: full conveyer belt main part (702) surface mounting of material photoelectricity (704) one side has isolation cylinder (707), one side of isolating cylinder (707) is provided with pushes away material cylinder (705), and spacing separation blade (706) are installed to one side on conveyer belt main part (702) surface, one side of conveyer belt main part (702) is provided with blanking mouth (709), and one side of blanking mouth (709) is installed and is replaced board (708).

5. The visual disk inserter according to claim 1, wherein: the inside of the machine shell steering material taking mechanism (8) is sequentially provided with a support (801), a reciprocating cylinder main body (802), a limiting photoelectric body (803), a synchronous pulley component (804), a track (805), a rotary air joint (806), a steering motor (807), a sucker (808), a sliding block (809) and a motion motor (810), one side of the top end of the support frame (1) is provided with the support (801), a motion motor (810) is arranged on the outer wall of one side of the bracket (801), a limiting photoelectric device (803) is arranged on one side of the surface of the bracket (801), a synchronous pulley component (804) is arranged on the surface of the bracket (801) at one side of the limiting photoelectric component (803), and a track (805) is arranged on the surface of a support (801) on one side of the synchronous pulley component (804), a sliding block (809) is arranged on one side of the surface of the track (805) in a sliding mode, and a reciprocating cylinder body (802) is arranged on one side of the support (801).

6. The visual disk inserter according to claim 5, wherein: the rotary air joint is characterized in that a steering motor (807) is installed on one side of the surface of the sliding block (809), a rotary air joint (806) is installed on one side of the top end of the steering motor (807), and a sucker (808) is installed on one side of the bottom end of the steering motor (807).