CN110961358A - Transfer system and method for goods stored in sorting cabinet - Google Patents
Transfer system and method for goods stored in sorting cabinet Download PDFInfo
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- CN110961358A CN110961358A CN201911358209.4A CN201911358209A CN110961358A CN 110961358 A CN110961358 A CN 110961358A CN 201911358209 A CN201911358209 A CN 201911358209A CN 110961358 A CN110961358 A CN 110961358A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C3/00—Sorting according to destination
Abstract
The invention discloses a transfer system and a method for goods stored in a sorting cabinet, wherein the transfer system comprises the following steps: letter sorting cabinet, goods transfer device, controlling means, wherein: the sorting cabinet comprises a plurality of sorting storage grids; one end of the sorting and storage grid is provided with a sorting port, and the other end of the sorting and storage grid is provided with a switch door which is used for being switched on and off according to a control instruction of the control device; the sorting port is provided with a detection device for detecting the goods storage of the sorted goods storage lattices in real time; the control device is used for sending a control instruction to control the opening and closing of the door and the dispatching of the cargo transferring device according to the detection result; the goods transfer device is used for dispatching below the opening and closing door of the sorting storage grids filled with goods according to a control instruction of the control device so as to receive the goods released from the sorting storage grids and transfer the goods. According to the embodiment of the invention, the goods can be automatically sorted and transferred without manual intervention, and the sorting efficiency and the transferring efficiency of the goods are improved.
Description
Technical Field
The invention relates to the field of cargo sorting, in particular to a transfer system and a transfer method for goods stored in a sorting cabinet.
Background
Currently, sorting cabinets are used to sort and store goods, each containing a plurality of sorting cells. Among the current robot letter sorting system, the robot discerns every goods in a pile of goods and sorts the letter sorting check storage in the letter sorting cabinet, and after the letter sorting check was filled with the goods, generally need the manual work to pack the goods that fill the letter sorting check and transport to next destination to empty the letter sorting check, continue letter sorting goods.
The existing artificial transportation mode has the following problems: firstly, need consume great artifical long, secondly artificial efficiency is on the low side, and the goods of sorting cabinet even transports and still need stop the robot operation, just can carry out artifical goods packing again and transport, influences the letter sorting efficiency and the transport efficiency of goods seriously.
Disclosure of Invention
In view of this, embodiments of the present invention provide a transfer system and a transfer method for goods stored in a sorting cabinet, which can automatically realize sorting and transferring of goods without manual intervention, and improve sorting efficiency and transferring efficiency of goods.
The technical scheme adopted by the invention for solving the technical problems is as follows:
according to an aspect of an embodiment of the present invention, there is provided a transit system for sorting cabinets storing goods, the transit system comprising: letter sorting cabinet, goods transfer device, controlling means respectively with letter sorting cabinet reaches goods receiving arrangement communication connection, wherein:
the sorting cabinet is used for storing goods sorted by the robot and comprises a plurality of sorting and goods storing grids; one end of the sorting and storage grid is provided with a sorting port for receiving the goods sorted by the robot, and the other end of the sorting and storage grid is provided with a switch door for opening and closing according to a control instruction of the control device so as to accommodate or release the goods; the sorting port is provided with a detection device for detecting the goods storage of the sorting storage grids in real time and feeding back the detection result to the control device;
the control device is used for sending a control instruction to control the opening and closing of the door and the dispatching of the cargo transferring device according to the detection result;
the cargo transferring device is used for dispatching below a switch door of the sorting storage grids filled with the cargos according to a control instruction of the control device so as to receive the cargos released from the sorting storage grids and transfer the cargos.
In one possible design, a plurality of the sorting storage grids are distributed in an array.
In one possible design, the sorting and storage grid is arranged obliquely, so that stored goods can slide freely and be released after the opening and closing door is opened.
In one possible design, the control device controls the opening and closing of the opening and closing door according to the detection result, and includes:
the detection result shows that the sorting storage grid is full of goods, and the opening and closing door is controlled to be opened;
and after the detection result shows that the sorting storage grids are not filled with the goods or the sorting storage grids are emptied of the goods, controlling the switch door to close.
In one possible design, the cargo transferring device comprises a cargo storage box for receiving the cargo released from the sorting cargo storage cells.
In one possible design, the control device comprises a main controller and a sub-controller, wherein the sub-controller is arranged on the sorting cabinet and used for receiving detection information of the detection device and feeding the detection information back to the main controller, and/or independently controlling the opening and closing of the switch door; the main controller can be arranged on the server and used for sending control instructions to control the opening and closing of the door and the dispatching of the cargo transferring device according to information fed back by the sub-controllers.
In a possible design, the cargo transferring device further comprises a lifting conveyor belt, which is arranged on one side of the opening and closing door of the sorting cabinet and is used for bearing the cargo storage boxes and conveying the cargo storage boxes to the lower part of the opening and closing door of the sorting cargo storage grid filled with the cargo according to a control instruction of the control device so as to receive the cargo in the sorting cargo storage grid.
In one possible design, the lifting conveyor belt comprises a lifting mechanism and a section conveyor belt connected with the lifting mechanism, and the lifting mechanism is used for lifting or lowering the section conveyor belt according to a control command of the control device; the section conveyor belt is used for bearing and conveying the goods storage boxes, and the goods storage boxes are conveyed to the position below the opening and closing door of the sorting and goods storage grid filled with goods according to the control instruction of the control device.
In one possible design, the length of the segment conveyor is slightly greater than the length of the sorting cabinet.
In one possible design, the transfer system further includes a mobile cart for receiving the magazine transported by the segment conveyor and transferring the magazine to a next destination.
In one possible design, the cargo transferring device further comprises a lifting device, the lifting device is arranged on one side of a door of the sorting cabinet, the lifting device comprises a lifting mechanism and a lifting flat plate, and the lifting mechanism is connected with the lifting flat plate and used for lifting or descending the lifting flat plate according to a control instruction of the control device.
In a possible design, the cargo transferring device further includes a moving trolley accommodated on the lifting platform and capable of moving along the lifting platform, wherein the moving trolley is used for bearing the cargo storage box, and the cargo storage box is driven to move along the lifting platform to a position below a switch door of the sorting cargo storage cell filled with the cargo according to a control instruction of the control device, so that the cargo storage box receives the cargo in the sorting cargo storage cell and transfers the cargo to a next destination.
According to another aspect of the embodiment of the invention, a transferring method for sorting cabinet storage goods is provided, which is applied to a transferring system for sorting cabinet storage goods, and the transferring system comprises: the sorting cabinet comprises a plurality of sorting and storage lattices, one end of each sorting and storage lattice is provided with a sorting port, the other end of each sorting and storage lattice is provided with a switch door, and the sorting port is provided with a detection device; wherein the transfer method comprises:
the detection device detects the goods storage of the sorting and storage grids in real time and feeds back the detection result to the control device;
the control device sends a control instruction to control the opening and closing of the door and the dispatching of the cargo transferring device according to the detection result;
the goods transfer device dispatches the lower part of the switch door of the sorting storage grid filled with goods according to the control instruction of the control device, receives the goods released from the sorting storage grid and transfers the goods.
In one possible design, the cargo transferring device further comprises a lifting conveyor belt arranged on one side of the opening and closing door of the sorting cabinet, the lifting conveyor belt comprises a lifting mechanism and a section conveyor belt connected with the lifting mechanism, and the section conveyor belt is used for bearing and conveying the cargo storage box;
the goods transfer device dispatches below the switch door of the sorting storage grid filled with goods according to the control instruction of the control device, and comprises: the lifting mechanism lifts or lowers the section of the conveyor belt according to a control instruction of the control device; the section conveyor belt conveys the goods storage box to the position below a switch door of the sorting goods storage grid filled with goods according to a control instruction of the control device, so that the goods storage box receives the goods released from the sorting goods storage grid and transfers the goods.
In one possible design, the cargo transferring device further comprises a lifting device and a moving trolley, the lifting device is arranged on one side of a switch door of the sorting cabinet, and the lifting device comprises a lifting mechanism and a lifting flat plate; the movable trolley is accommodated on the lifting flat plate, can move along the lifting flat plate and is used for bearing the cargo storage box;
the goods transfer device dispatches below the switch door of the sorting storage grid filled with goods according to the control instruction of the control device, and comprises:
the lifting mechanism lifts the lifting flat plate according to a control instruction of the control device;
the movable trolley moves to the position below the opening and closing door of the sorting and storage grid filled with the goods along the lifting flat plate according to the control instruction of the control device, and the movable trolley drives the storage box to move to the position below the opening and closing door of the sorting and storage grid filled with the goods, so that the storage box receives the goods in the sorting and storage grid.
Compared with the related art, the transfer system and the method for goods stored in the sorting cabinet provided by the embodiment of the invention comprise the following steps: letter sorting cabinet, goods transfer device, controlling means respectively with letter sorting cabinet reaches goods receiving arrangement communication connection, wherein: the sorting cabinet is used for storing goods sorted by the robot and comprises a plurality of sorting and goods storing grids; one end of the sorting and storage grid is provided with a sorting port for receiving the goods sorted by the robot, and the other end of the sorting and storage grid is provided with a switch door for opening and closing according to a control instruction of the control device so as to accommodate or release the goods; the sorting port is provided with a detection device for detecting the goods storage of the sorting storage grids in real time and feeding back the detection result to the control device; the control device is used for sending a control instruction to control the opening and closing of the door and the dispatching of the cargo transferring device according to the detection result; the cargo transferring device is used for dispatching below a switch door of the sorting storage grids filled with the cargos according to a control instruction of the control device so as to receive the cargos released from the sorting storage grids and transfer the cargos. According to the embodiment of the invention, the detection device is arranged at the sorting port of the sorting storage grid of the sorting cabinet, the goods storage of the sorting storage grid is detected in real time, the detection result is fed back to the control device, the control device sends a control command to control the opening and closing of the door and the dispatching of the goods transfer device according to the detection result, the goods transfer device is dispatched below the opening and closing door of the sorting storage grid filled with the goods according to the control command of the control device to receive and transfer the goods released from the sorting storage grid, so that the goods can be automatically sorted, whether the sorting grid of the sorting cabinet is filled with the goods or not can be automatically detected, when the sorting grid is detected to be filled with the goods, the goods in the sorting format can be automatically transferred in a coordinated manner without manual intervention, automatically realize the letter sorting and the transportation of goods, improve the letter sorting efficiency and the transportation efficiency of goods.
Drawings
Fig. 1 is a schematic structural diagram of a transfer system for goods stored in a sorting cabinet according to an embodiment of the present invention;
fig. 2 is a schematic structural diagram of a transfer system for goods stored in a sorting cabinet according to an embodiment of the present invention;
fig. 3 is a schematic structural diagram of another transfer system for sorting cabinets to store goods according to an embodiment of the present invention;
fig. 4 is a schematic flow chart of a transfer method for sorting cabinets storing goods according to an embodiment of the present invention;
fig. 5 is a schematic flow chart of a transfer method for sorting cabinets storing goods according to an embodiment of the present invention;
fig. 6 is a schematic flow chart of another transferring method for sorting cabinets to store goods according to an embodiment of the present invention.
The implementation, functional features and advantages of the objects of the present invention will be further explained with reference to the accompanying drawings.
Detailed Description
In order to make the technical problems, technical solutions and advantageous effects to be solved by the present invention clearer and clearer, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
In the following description, suffixes such as "module", "component", or "unit" used to denote elements are used only for facilitating the explanation of the present invention, and have no specific meaning in itself. Thus, "module", "component" or "unit" may be used mixedly.
It should be noted that the terms "first," "second," and the like in the description and claims of the present invention and in the drawings described above are used for distinguishing between similar elements and not necessarily for describing a particular sequential or chronological order.
In one embodiment, as shown in fig. 1, the present invention provides a transit system for sorting cabinets storing goods, the transit system comprising: the device comprises a sorting cabinet 10, a cargo transferring device 20 and a control device 30, wherein the control device 30 is respectively in communication connection with the sorting cabinet 10 and the cargo receiving device 20; wherein:
the sorting cabinet 10 is used for storing goods sorted by the robot, and the sorting cabinet 10 comprises a plurality of sorting and goods storing lattices 11; one end of the sorting and storage grid 11 is provided with a sorting port 111 for receiving the goods sorted by the robot, and the other end is provided with a switch door 112 for opening and closing according to a control instruction of the control device 30 to accommodate or release the goods; the sorting port 111 is provided with a detection device 1111 for detecting the goods storage of the sorting storage grid 11 in real time and feeding back the detection result to the control device 30.
The control device 30 is configured to send a control instruction according to the detection result to control the opening and closing of the opening and closing door 112 and the scheduling of the cargo transferring device 20.
The cargo transferring device 20 is configured to dispatch the goods to the lower side of the opening and closing door 112 of the sorting storage cell 11 filled with the goods according to the control instruction of the control device 30, so as to receive the goods released from the sorting storage cell 11 and transfer the goods.
In this embodiment, a detection device is arranged at a sorting port of a sorting storage cell of the sorting cabinet, so as to detect the storage of the goods in the sorting storage cell in real time and feed back the detection result to the control device, the control device sends a control command to control the opening and closing of the door and the dispatching of the goods transfer device according to the detection result, the goods transfer device dispatches the control command of the control device to the position below the door of the sorting storage cell filled with the goods so as to receive and transfer the goods released from the sorting storage cell, so as to automatically sort the goods, automatically detect whether the sorting cell of the sorting cabinet is filled with the goods, automatically coordinate and transfer the goods in a sorting format when the sorting cell is detected to be filled with the goods, automatically realize the sorting and transferring of the goods without manual intervention, the sorting efficiency and the transfer efficiency of goods are improved.
Further, a plurality of the sorting and storage lattices 11 are distributed in an array.
Further, the sorting and storage compartment 11 is disposed in an inclined manner, so that the stored goods can be freely slid and released after the opening and closing door 112 is opened.
Further, the control device 30 controls the opening and closing of the opening and closing door 112 according to the detection result, and includes: if the detection result shows that the sorting and storage grid 11 is full of goods, the opening and closing door 112 is controlled to be opened; and after the detection result shows that the sorting storage compartment 11 is not filled with the goods or the sorting storage compartment 11 is emptied of the goods, controlling the switch door 112 to be closed.
In one embodiment, as shown in fig. 2, the cargo transferring device 20 comprises a cargo box 21 for receiving cargo released from the sorting cargo compartment 11.
Optionally, the control device 30 includes a main controller (not shown) and a sub-controller (not shown), wherein the sub-controller is disposed on the sorting cabinet 10, and is used for receiving and feeding back the detection information of the detection device 1111 to the main controller, and/or separately controlling the opening and closing of the switch door 112. The main controller may be disposed on the server, and is configured to send a control command to control the opening and closing of the door 112 and the dispatching of the cargo transferring device 20 according to the information fed back by the sub-controller.
Further, the cargo transferring device 20 further includes a lifting conveyor belt 22 disposed on one side of the opening and closing door 112 of the sorting cabinet 10, and configured to carry the cargo storage box 21 and convey the cargo storage box 21 to a position below the opening and closing door 112 of the sorting cargo storage cell 11 filled with the cargo according to a control command of the control device 30, so as to receive the cargo in the sorting cargo storage cell 11.
Further, the lifting conveyor 22 comprises a lifting mechanism 221 and a segment conveyor 222 connected to the lifting mechanism 221, wherein the lifting mechanism 221 is configured to lift or lower the segment conveyor 222 according to a control instruction of the control device 30; the segment conveyor 222 is used for carrying and transporting the container 21, and conveys the container 21 under the opening and closing door 112 of the sorting and storage cell 11 filled with goods according to the control command of the control device 30.
Specifically, the lifting mechanism 221 is configured to lift or lower the segment of the conveyor belt 222 according to a control instruction of the control device 30, and includes: the control device 30 controls the lifting mechanism 221 to lift the section of the conveyor belt 222 when the sorting storage grid 11 is full of goods according to the detection result; after the control device 30 displays that the sorting storage compartment 11 is not filled with the goods or the sorting storage compartment 11 is emptied of the goods according to the detection result, the lifting mechanism 221 is controlled to lower the segment conveyor belt 222.
Further, the segment belt 222 is transported in engagement with the external belt in the initial state, in which the elevating mechanism 221 is in the lowered position.
Further, the length of the segment belt 222 is slightly greater than the length of the sorting cabinet 10.
Further, the transfer system further includes an Automated Guided Vehicle (AGV)40 for receiving the magazine 21 transferred by the segment conveyor 222 and transferring the magazine to the next destination.
In one embodiment, as shown in fig. 3, the cargo transferring device 20 further includes a lifting device 25, the lifting device 25 is disposed at one side of the opening and closing door 112 of the sorting cabinet 10, the lifting device 25 includes a lifting mechanism 251 and a lifting plate 252, the lifting mechanism 251 is connected to the lifting plate 252 for lifting or lowering the lifting plate 252 according to the control command of the control device 30.
Specifically, the lifting mechanism 251 lifts or lowers the lifting platform 252 according to the control instruction of the control device 30, including: the control device 30 controls the lifting mechanism 251 to lift the lifting plate 252 when the control device displays that the sorting storage grid 11 is full of goods according to the detection result; after the control device 30 displays that the sorting storage compartment 11 is not filled with the goods or the sorting storage compartment 11 is emptied of the goods according to the detection result, the lifting mechanism 251 is controlled to lower the lifting platform 252.
Further, the cargo transferring apparatus 20 further includes a moving vehicle (AGV)40 accommodated on the lifting platform 252 and movable along the lifting platform 252, wherein the moving vehicle 40 is used for carrying the cargo storage box 21, moving along the lifting platform 252 to below the opening and closing door 112 of the full sorting cargo storage cell 11 according to the control command of the control apparatus 30, and driving the cargo storage box 21 to move to below the opening and closing door 112 of the full sorting cargo storage cell 11, so that the cargo storage box 21 receives the cargo in the sorting cargo storage cell 11 and transfers the cargo to the next destination.
Optionally, in an embodiment, the cargo transferring device 20 further comprises a lifting device 25, the lifting device 25 is disposed on the side of the door 112 of the sorting cabinet 10, and the lifting device 25 only comprises a lifting mechanism 251 and does not comprise a lifting plate 252. The lifting mechanism 251 is disposed under the ground, and is used for lifting or lowering the movable trolley 40 according to the control command of the control device 30. Specifically, the control device 30 displays that the sorting storage cell 11 is full of the goods according to the detection result, sends a control command to control the moving trolley 40 to move below the switch door 112 of the sorting storage cell 11 full of the goods, and then controls the lifting mechanism 251 to lift the moving trolley 40 to below the switch door 112 of the sorting storage cell 11 full of the goods, so that the goods storage box 21 receives the goods in the sorting storage cell 11; after the control device 30 displays that the sorting storage compartment 11 is not full of goods or the sorting storage compartment 11 is empty of goods according to the detection result, the lifting mechanism 251 is controlled to lower the moving trolley 40, and after the lifting mechanism 251 is lowered back to the ground initial position, the moving trolley 40 moves away from the lifting mechanism 251 according to the control instruction of the control device 30, and the goods in the sorting storage compartment 11 received by the goods storage box 21 are transported to the next destination.
In one embodiment, as shown in fig. 4, the present invention provides a transferring method for sorting cabinet stored goods, which is applied to a transferring system for sorting cabinet stored goods, the transferring system includes: the sorting cabinet comprises a plurality of sorting and storage lattices, one end of each sorting and storage lattice is provided with a sorting port, the other end of each sorting and storage lattice is provided with a switch door, and the sorting port is provided with a detection device; wherein the transfer method comprises:
s1, the detection device detects the goods storage of the sorting storage grids in real time and feeds back the detection result to the control device;
s2, the control device sends a control instruction to control the opening and closing of the door and the dispatching of the cargo transferring device according to the detection result;
s3, the cargo transferring device dispatches the lower part of the switch door of the sorting storage grid filled with the cargos according to the control instruction of the control device, receives the cargos released from the sorting storage grid and transfers the cargos.
In this embodiment, the goods storage of the sorting storage grids is detected in real time by a detection device arranged at a sorting port of the sorting storage grids of the sorting cabinet, and the detection result is fed back to the control device; the control device sends a control instruction to control the opening and closing of the door and the dispatching of the cargo transferring device according to the detection result; goods transfer device basis according to controlling means's control command dispatch is to filling with the goods the switch door below of letter sorting storage goods check, receive and follow the goods of letter sorting storage goods check release are transported to can sort the goods automatically, and can detect automatically whether the letter sorting check of letter sorting cabinet has filled the goods, when detecting that the letter sorting check has filled the goods, coordinate the goods of transporting letter sorting form automatically, need not artifical the intervention, realize the letter sorting and the transportation of goods automatically, improve the letter sorting efficiency and the transport efficiency of goods.
Furthermore, a plurality of sorting and storage grids are distributed in an array manner. The sorting and storage grids are obliquely arranged, so that stored goods can freely slide and be released after the switch door is opened.
Further, in step S2, the controlling means controls the opening and closing of the opening and closing door according to the detection result, and includes: the detection result shows that the sorting storage grid is full of goods, and the opening and closing door is controlled to be opened; and after the detection result shows that the sorting storage grids are not filled with the goods or the sorting storage grids are emptied of the goods, controlling the switch door to close.
Further, the cargo transferring device comprises a cargo storage box for receiving the cargo released from the sorting cargo storage cells.
Further, the goods transfer device further comprises a lifting conveyor belt, wherein the lifting conveyor belt is arranged on one side of a door of the sorting cabinet and used for bearing the goods storage box. In the step S3, the cargo transferring device dispatches the cargo below the opening and closing door of the sorting and storing grid filled with the cargo according to the control instruction of the control device, and includes: the lifting conveyor belt conveys the goods storage box to the position below a switch door of the sorting goods storage grid filled with goods according to a control instruction of the control device, so that the goods storage box receives the goods in the sorting goods storage grid.
Furthermore, the lifting conveyor belt comprises a lifting mechanism and a section conveyor belt connected with the lifting mechanism, and the section conveyor belt is used for bearing and conveying the goods storage box. In the step S3, the cargo transferring device dispatches the cargo below the opening and closing door of the sorting and storing grid filled with the cargo according to the control instruction of the control device, and includes: the lifting mechanism lifts or lowers the section of the conveyor belt according to a control instruction of the control device; the section conveyor belt conveys the goods storage box to the position below a switch door of the sorting goods storage grid filled with goods according to a control instruction of the control device, so that the goods storage box receives the goods released from the sorting goods storage grid and transfers the goods.
Specifically, the lifting mechanism lifts or lowers the segment of the conveyor belt according to a control instruction of the control device, and the lifting mechanism comprises: the control device displays that the sorting storage grids are full of goods according to the detection result, and controls the lifting mechanism to lift the section of the conveyor belt; and the control device controls the lifting mechanism to lower the section conveyor belt after the sorting storage grids are displayed to be not filled with the goods or the sorting storage grids are emptied of the goods according to the detection result.
Further, the section conveyor belt is connected with the external conveyor belt for transmission in an initial state, and the lifting mechanism is in a descending position in the initial state.
Further, the length of the section of the conveyor belt is slightly larger than that of the sorting cabinet.
Further, the transfer system further comprises a mobile cart (AGV). The transfer method still further comprises: the mobile trolley receives the goods storage box conveyed by the conveyor belt at the section and transports the goods storage box to the next destination.
Further, the goods transfer device still includes elevating gear, elevating gear sets up switch door one side of letter sorting cabinet, elevating gear includes elevating system and lift flat board, elevating system connects the lift flat board, be used for according to controlling means's control command lifting or decline the lift flat board.
Specifically, the lifting mechanism lifts or lowers the lifting flat plate according to a control instruction of the control device, and includes: the control device controls the lifting device to lift the lifting flat plate when the control device displays that the sorting storage grids are full of goods according to the detection result; and the control device controls the lifting mechanism to lower the lifting flat plate after the control device displays that the sorting goods storage grid is not filled with goods or the sorting goods storage grid is emptied of goods according to the detection result.
Further, the goods transfer device further comprises a moving trolley (AGV) which is accommodated on the lifting flat plate and can move along the lifting flat plate, and the moving trolley is used for bearing the goods storage box. In the step S3, the cargo transferring device dispatches the cargo below the opening and closing door of the sorting and storing grid filled with the cargo according to the control instruction of the control device, and includes:
the lifting mechanism lifts the lifting flat plate according to a control instruction of the control device;
the movable trolley moves to the position below the opening and closing door of the sorting and storage grid filled with the goods along the lifting flat plate according to the control instruction of the control device, and the movable trolley drives the storage box to move to the position below the opening and closing door of the sorting and storage grid filled with the goods, so that the storage box receives the goods in the sorting and storage grid.
It should be noted that the method embodiment and the system embodiment belong to the same concept, and specific implementation processes thereof are described in detail in the system embodiment, and technical features in the system embodiment are correspondingly applicable in the method embodiment, which is not described herein again.
The technical solution of the present invention is further described in detail with reference to specific examples.
Example 1:
in one embodiment, as shown in FIG. 2, the present invention provides a diversion system for sorting cabinets storing goods. In the present embodiment, the cargo transferring device 20 is described by taking the elevating conveyor belt 22 as an example.
A transit system for a sorting cabinet storing goods, comprising: sorting cabinet 10, lifting conveyor belt 22, storage box 21, controlling means 30, travelling car (AGV)40, wherein:
the control device 30 is in communication connection with the sorting cabinet 10, the lifting conveyor belt 22 and the moving trolley 40, and is configured to send a control instruction to control opening and closing of the door of the sorting cabinet 10, lifting or lowering of the lifting conveyor belt 22 and scheduling of the moving trolley 40 according to the detection result.
The sorting cabinet 10 is used for storing the goods sorted by the robot.
Specifically, the sorting cabinet 10 includes a plurality of sorting storage compartments 11, and the sorting storage compartments 11 are distributed in an array. One end of the sorting and storage grid 11 is provided with a sorting port 111 for receiving the goods sorted by the robot, and the other end is provided with a switch door 112 which is in communication connection with the control device 30 and is switched on and off according to a control instruction of the control device 30 so as to accommodate or release the goods; the sorting port 111 is provided with a detection device 1111 for detecting the goods storage of the sorting storage grid 11 in real time and feeding back the detection result to the control device 30.
Specifically, the opening and closing door 112 is opened and closed according to a control command of the control device 30, and includes: the control device 30 controls the opening and closing door 112 to open when the sorting and storage compartment 11 is full of goods according to the detection result; the control device 30 controls the switch door 112 to close after the sorting storage compartment 11 is not filled with the goods or the sorting storage compartment 11 is emptied of the goods according to the detection result.
The sorting and storage grid 11 is arranged obliquely, so that stored goods can slide and be released freely after the switch door 112 is opened.
The cargo box 21 for receiving the cargo released from the sorting cargo compartment 11.
The lifting conveyor belt 22 is disposed on one side of the opening and closing door 112 of the sorting cabinet 10, is in communication connection with the control device 30, and is configured to carry the container 21 and convey the container 21 to a position below the opening and closing door 112 of the sorting and storage cell 11 filled with the goods according to a control command of the control device 30, so as to receive the goods in the sorting and storage cell 11.
The lifting conveyor belt 22 comprises a lifting mechanism 221 and a segment conveyor belt 222 connected with the lifting mechanism 221, wherein the lifting mechanism 221 is used for lifting or lowering the segment conveyor belt 222 according to a control instruction of the control device 30; the segment conveyor 222 is used for carrying and transporting the container 21, and conveys the container 21 under the opening and closing door 112 of the sorting and storage cell 11 filled with goods according to the control command of the control device 30. The segment belt 222 is initially transported in engagement with the outer belt, and the elevator mechanism 221 is in a lowered position. The length of the segment belt 222 is slightly greater than the length of the sorting cabinet 10.
Specifically, the lifting mechanism 221 is configured to lift or lower the segment of the conveyor belt 222 according to a control instruction of the control device 30, and includes: the control device 30 controls the lifting mechanism 221 to lift the section of the conveyor belt 222 when the sorting storage grid 11 is full of goods according to the detection result; after the control device 30 displays that the sorting storage compartment 11 is not filled with the goods or the sorting storage compartment 11 is emptied of the goods according to the detection result, the lifting mechanism 221 is controlled to lower the section of the conveyor belt 222 to be connected with an external conveyor belt for transmission.
The mobile vehicle (AGV)40 is used for dispatching to the position of the segment conveyor 222 according to the control command of the control device 30, receiving the container 21 transmitted by the segment conveyor 222 and transporting to the next destination.
Optionally, the control device 30 includes a main controller (not shown) and a sub-controller (not shown), wherein the sub-controller is disposed on the sorting cabinet 10, and is used for receiving and feeding back the detection information of the detection device 1111 to the main controller, and/or separately controlling the opening and closing of the switch door 112. The main controller may be disposed on the server, and is configured to send a control command to control the opening and closing of the door 112 and the dispatching of the lifting mechanism 221, the segment conveyor 222, and the mobile car (AGV)40 according to information fed back by the sub-controller.
The embodiment provides a transfer system for sorting cabinet storage goods, and when concrete operation, set up the detection device real-time detection of letter sorting mouth the goods storage of letter sorting storage goods check to feed back the testing result to controlling means. The control device controls the opening and closing of the door according to the detection result, when the detection result shows that the sorting storage grids are full of goods, the lifting mechanism is controlled to lift the section conveyor belt, and the section conveyor belt conveys the goods storage box to the position below the opening and closing door of the sorting storage grids full of goods according to the control instruction of the control device so as to receive the goods in the sorting storage grids. The control device controls the opening and closing door of the sorting and storage grids to be opened, the sorting and storage grids are obliquely arranged, and stored goods can freely slide and release after the opening and closing door is opened and slide into the goods storage box below the opening and closing door of the sorting and storage grids. And after the detection device detects that the sorting storage grids are emptied of the goods, the detection result is fed back to the control device. And the control device controls the opening and closing door to be closed according to the detection result, and simultaneously controls the lifting mechanism to descend so as to lower the section of the conveyor belt to be connected with an external conveyor belt. The control device simultaneously controls the section conveyor belts and the external conveyor belts to start, the section conveyor belts transmit the goods storage boxes to the external conveyor belts, and the mobile car (AGV) dispatches the position of the section conveyor belts according to the control command of the control device so as to receive the goods storage boxes transmitted by the section conveyor belts and transfer the goods storage boxes to the next destination. So far, realize the transportation of letter sorting cabinet storage goods. Thereby can sort the goods automatically to can detect the letter sorting check of letter sorting cabinet whether fill the goods automatically, when detecting that the letter sorting check has filled the goods, coordinate the goods of transporting the letter sorting form automatically, need not the manual work and intervene, realize the letter sorting and the transportation of goods automatically, improve the letter sorting efficiency and the efficiency of transporting of goods.
Example 2:
in one embodiment, as shown in FIG. 3, the present invention provides a diversion system for sorting cabinets storing goods. In the present embodiment, the cargo transferring device 20 is illustrated by taking the lifting device 25 and the moving vehicle (AGV)40 as an example.
A transit system for a sorting cabinet storing goods, comprising: sorting cabinets 10, a magazine box 21, a control device 30, a lifting device 25, a mobile trolley (AGV)40, wherein:
the control device 30 is in communication connection with the sorting cabinet 10, the lifting device 25 and the moving trolley 40, and is configured to send a control instruction to control opening and closing of the door of the sorting cabinet 10, lifting or lowering of the lifting device 25 and scheduling of the moving trolley 40 according to the detection result.
The sorting cabinet 10 is used for storing the goods sorted by the robot.
Specifically, the sorting cabinet 10 includes a plurality of sorting storage compartments 11, and the sorting storage compartments 11 are distributed in an array. One end of the sorting and storage grid 11 is provided with a sorting port 111 for receiving the goods sorted by the robot, and the other end is provided with a switch door 112 which is in communication connection with the control device 30 and is switched on and off according to a control instruction of the control device 30 so as to accommodate or release the goods; the sorting port 111 is provided with a detection device 1111 for detecting the goods storage of the sorting storage grid 11 in real time and feeding back the detection result to the control device 30.
Specifically, the opening and closing door 112 is opened and closed according to a control command of the control device 30, and includes: the control device 30 controls the opening and closing door 112 to open when the sorting and storage compartment 11 is full of goods according to the detection result; the control device 30 controls the switch door 112 to close after the sorting storage compartment 11 is not filled with the goods or the sorting storage compartment 11 is emptied of the goods according to the detection result.
The sorting and storage grid 11 is arranged obliquely, so that stored goods can slide and be released freely after the switch door 112 is opened.
The cargo box 21 for receiving the cargo released from the sorting cargo compartment 11.
The lifting device 25 is disposed at one side of the opening and closing door 112 of the sorting cabinet 10 and is in communication connection with the control device 30, the lifting device 25 includes a lifting mechanism 251 and a lifting plate 252, and the lifting mechanism 251 is connected to the lifting plate 252 and is used for lifting or lowering the lifting plate 252 according to a control instruction of the control device 30.
Specifically, the lifting mechanism 251 lifts or lowers the lifting platform 252 according to the control instruction of the control device 30, including: the control device 30 controls the lifting mechanism 251 to lift the lifting plate 252 when the control device displays that the sorting storage grid 11 is full of goods according to the detection result; after the control device 30 displays that the sorting storage compartment 11 is not filled with the goods or the sorting storage compartment 11 is emptied of the goods according to the detection result, the lifting mechanism 251 is controlled to lower the lifting platform 252.
The mobile vehicle (AGV)40 is accommodated on the lifting platform 252, can move along the lifting platform 252, is in communication connection with the control device 30, and is used for bearing the cargo storage box 21, moves to the position below the switch door 112 of the full cargo sorting cargo storage cell 11 along the lifting platform 252 according to the control instruction of the control device 30, and drives the cargo storage box 21 to move to the position below the switch door 112 of the full cargo sorting cargo storage cell 11, so that the cargo storage box 21 receives the cargo in the sorting cargo storage cell 11, and transfers to the next destination after the lifting platform 252 descends to the ground.
Optionally, the control device 30 includes a main controller (not shown) and a sub-controller (not shown), wherein the sub-controller is disposed on the sorting cabinet 10, and is used for receiving and feeding back the detection information of the detection device 1111 to the main controller, and/or separately controlling the opening and closing of the switch door 112. The main controller may be disposed on the server, and is configured to send a control command to control the opening and closing of the door 112 and the dispatching of the mobile vehicle (AGV)40 according to information fed back by the sub-controller.
The embodiment provides a transfer system for sorting cabinet storage goods, and when concrete operation, set up the detection device real-time detection of letter sorting mouth the goods storage of letter sorting storage goods check to feed back the testing result to controlling means. The control device controls the opening and closing of the door according to the detection result, when the detection result shows that the sorting storage grids are full of goods, the lifting mechanism is controlled to lift the lifting flat plate, and meanwhile, the moving trolley is controlled to move to the position below the opening and closing door of the sorting storage grids full of goods along the lifting flat plate so as to drive the storage box to move to the position below the opening and closing door of the sorting storage grids full of goods, and therefore the storage box can receive the goods in the sorting storage grids. The control device controls the opening and closing door of the sorting and storage grids to be opened, the sorting and storage grids are obliquely arranged, and stored goods can freely slide and release after the opening and closing door is opened and slide into the goods storage box below the opening and closing door of the sorting and storage grids. And after the detection device detects that the sorting storage grids are emptied of the goods, the detection result is fed back to the control device. The control device controls the opening and closing door to be closed according to the detection result, and simultaneously controls the lifting mechanism to drive the lifting flat plate to descend, so that the lifting flat plate descends to the ground. The control device controls the movable trolley to start, and the goods storage box is transported to the next destination. So far, realize the transportation of letter sorting cabinet storage goods. Thereby can sort the goods automatically to can detect the letter sorting check of letter sorting cabinet whether fill the goods automatically, when detecting that the letter sorting check has filled the goods, coordinate the goods of transporting the letter sorting form automatically, need not the manual work and intervene, realize the letter sorting and the transportation of goods automatically, improve the letter sorting efficiency and the efficiency of transporting of goods.
Example 3:
in one embodiment, as shown in fig. 5, the present invention provides a transferring method for goods stored in a sorting cabinet, which is applied to a transferring system for goods stored in a sorting cabinet. In this embodiment, the cargo transferring device is described by taking an elevating conveyor as an example.
The invention provides a transferring method for goods stored in a sorting cabinet, which is applied to a transferring system for goods stored in the sorting cabinet, and the transferring system comprises: the method comprises the following steps: the automatic sorting system comprises a sorting cabinet, a lifting conveyor belt, a cargo storage box, a control device and a moving trolley (AGV), wherein the control device is respectively in communication connection with the sorting cabinet, the lifting conveyor belt and the moving trolley; the sorting cabinet comprises a plurality of sorting and storage grids which are distributed in an array manner, one end of each sorting and storage grid is provided with a sorting port, the other end of each sorting and storage grid is provided with a switch door, and the sorting port is provided with a detection device; the sorting and storage grids are arranged in an inclined manner; the lifting conveyor belt is arranged on one side of a switch door of the sorting cabinet and is used for bearing the goods storage box; the lifting conveyor belt comprises a lifting mechanism and a section conveyor belt connected with the lifting mechanism, and the section conveyor belt is used for bearing and conveying the cargo storage box. Wherein the transfer method comprises:
and S401, receiving the goods released by the sorting robot through the sorting goods storage grid.
And S402, detecting whether the sorting and storage grids are full of stored goods or not by the detection device in real time, and feeding back a detection result to the control device.
And S403, the control device displays that the sorting storage grids are full of goods according to the detection result, and controls the lifting mechanism to lift the section of the conveyor belt.
And S404, the section conveyor belt conveys the goods storage box to the position below an opening and closing door of the sorting goods storage grid filled with goods according to a control instruction of the control device.
And S405, the control device controls to open a door of the sorting and storage grid filled with the goods.
Step S406, the goods storage box receives goods released from the sorting goods storage grid.
Step S407, the detection device detects whether the goods in the sorting and storage grid are empty in real time and feeds back the detection result to the control device.
And step S408, after the control device displays that the sorting goods storage grid is emptied of goods according to the detection result, controlling the switch door to close.
And step S409, the control device controls the lifting mechanism to lower the section of the conveyor belt to a height connected with an external conveyor belt.
And S410, receiving the goods storage box transmitted by the conveyor belt at the section by the mobile trolley, and transporting the goods storage box to the next destination.
Example 4:
in one embodiment, as shown in fig. 6, the present invention provides a transferring method for goods stored in a sorting cabinet, which is applied to a transferring system for goods stored in a sorting cabinet. In the present embodiment, the cargo transferring apparatus is described by taking an elevator and a mobile car (AGV) as an example.
The invention provides a transferring method for goods stored in a sorting cabinet, which is applied to a transferring system for goods stored in the sorting cabinet, and the transferring system comprises: the method comprises the following steps: the automatic sorting system comprises a sorting cabinet, a cargo storage box, a control device, a lifting device and a mobile trolley (AGV), wherein the control device is respectively in communication connection with the sorting cabinet, the lifting device and the AGV; the sorting cabinet comprises a plurality of sorting and storage grids which are distributed in an array manner, one end of each sorting and storage grid is provided with a sorting port, the other end of each sorting and storage grid is provided with a switch door, and the sorting port is provided with a detection device; the sorting and storage grids are arranged in an inclined manner; the lifting device is arranged on one side of a door of the sorting cabinet, and comprises a lifting mechanism and a lifting flat plate, and the lifting mechanism is connected with the lifting flat plate. Wherein the transfer method comprises:
and S501, receiving the goods released by the sorting robot through the sorting goods storage grid.
Step S502, the detection device detects whether the sorting storage grids are full of stored goods in real time and feeds back the detection result to the control device.
And S503, the control device displays that the sorting storage grids are full of goods according to the detection result, and controls the lifting mechanism to lift the lifting flat plate.
And S504, the movable trolley moves to the position below the opening and closing door of the sorting and storage grid filled with the goods along the lifting flat plate according to the control instruction of the control device, and drives the goods storage box to move to the position below the opening and closing door of the sorting and storage grid filled with the goods.
And step S505, the control device controls to open a door of the sorting and storage grid filled with the goods.
Step S506, the storage box receives the goods released from the sorting storage grid.
And step S507, the detection device detects whether the goods in the sorting and storage grid are emptied in real time and feeds back the detection result to the control device.
And step S508, after the control device displays that the sorting goods storage grid is emptied of goods according to the detection result, the switch door is controlled to be closed.
Step S509, the control device controls the lifting mechanism to lower the lifting plate to the ground.
And step S510, the movable trolley moves according to the control instruction of the control device, and the goods storage box is transported to the next destination.
It should be noted that, in this document, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of other like elements in a process, method, article, or apparatus that comprises the element.
The above-mentioned serial numbers of the embodiments of the present invention are merely for description and do not represent the merits of the embodiments.
Through the above description of the embodiments, those skilled in the art will clearly understand that the method of the above embodiments can be implemented by software plus a necessary general hardware platform, and certainly can also be implemented by hardware, but in many cases, the former is a better implementation manner. Based on such understanding, the technical solutions of the present invention may be embodied in the form of a software product, which is stored in a storage medium (such as ROM/RAM, magnetic disk, optical disk) and includes instructions for enabling a terminal (such as a mobile phone, a computer, a server, an air conditioner, or a network device) to execute the method according to the embodiments of the present invention.
While the present invention has been described with reference to the embodiments shown in the drawings, the present invention is not limited to the embodiments, which are illustrative and not restrictive, and it will be apparent to those skilled in the art that various changes and modifications can be made therein without departing from the spirit and scope of the invention as defined in the appended claims.
Claims (15)
1. A transfer system for sorting cabinets storing goods, characterized in that: the transfer system comprises: letter sorting cabinet, goods transfer device, controlling means respectively with letter sorting cabinet reaches goods receiving arrangement communication connection, wherein:
the sorting cabinet is used for storing goods sorted by the robot and comprises a plurality of sorting and goods storing grids; one end of the sorting and storage grid is provided with a sorting port for receiving the goods sorted by the robot, and the other end of the sorting and storage grid is provided with a switch door for opening and closing according to a control instruction of the control device so as to accommodate or release the goods; the sorting port is provided with a detection device for detecting the goods storage of the sorting storage grids in real time and feeding back the detection result to the control device;
the control device is used for sending a control instruction to control the opening and closing of the door and the dispatching of the cargo transferring device according to the detection result;
the cargo transferring device is used for dispatching below a switch door of the sorting storage grids filled with the cargos according to a control instruction of the control device so as to receive the cargos released from the sorting storage grids and transfer the cargos.
2. The transfer system of claim 1 wherein a plurality of said sortation bins are arranged in an array.
3. The transfer system of claim 1, wherein the sorting storage compartments are arranged at an angle to allow stored goods to slide freely for release after the opening and closing door is opened.
4. The transfer system according to claim 1, wherein the control device controls the opening and closing of the opening and closing door according to the detection result, and comprises:
the detection result shows that the sorting storage grid is full of goods, and the opening and closing door is controlled to be opened;
and after the detection result shows that the sorting storage grids are not filled with the goods or the sorting storage grids are emptied of the goods, controlling the switch door to close.
5. The transfer system of claim 1, further wherein the cargo transferring device comprises a cargo storage bin for receiving cargo released from the sorting storage bin.
6. The transfer system according to claim 1, wherein the control device comprises a main controller and a sub-controller, wherein the sub-controller is arranged on the sorting cabinet and used for receiving and feeding back detection information of the detection device to the main controller and/or independently controlling the opening and closing of the switch door; the main controller can be arranged on the server and used for sending control instructions to control the opening and closing of the door and the dispatching of the cargo transferring device according to information fed back by the sub-controllers.
7. The transfer system of claim 5, wherein the cargo transferring device further comprises a lifting conveyor belt, which is disposed on a side of the opening and closing door of the sorting cabinet, and is used for carrying the cargo storage box and conveying the cargo storage box to a position below the opening and closing door of the sorting cargo storage cell filled with the cargo according to a control command of the control device, so as to receive the cargo in the sorting cargo storage cell.
8. The transfer system according to claim 7, wherein the lifting conveyor comprises a lifting mechanism and a segment conveyor connected with the lifting mechanism, and the lifting mechanism is used for lifting or lowering the segment conveyor according to a control command of the control device; the section conveyor belt is used for bearing and conveying the goods storage boxes, and the goods storage boxes are conveyed to the position below the opening and closing door of the sorting and goods storage grid filled with goods according to the control instruction of the control device.
9. The transfer system of claim 8, wherein the length of the segment conveyor is slightly greater than the length of the sorting cabinet.
10. The transfer system of claim 8, further comprising a mobile cart for receiving the magazines from the segment conveyor and transferring them to a next destination.
11. The transfer system according to claim 5, wherein the cargo transferring device further comprises a lifting device disposed at a side of the door of the sorting cabinet, the lifting device comprises a lifting mechanism and a lifting plate, and the lifting mechanism is connected to the lifting plate and used for lifting or lowering the lifting plate according to the control command of the control device.
12. The transfer system of claim 11, wherein the cargo transferring device further comprises a moving cart received on the lifting platform and movable along the lifting platform, the moving cart being configured to carry the cargo storage box, and to move the cargo storage box along the lifting platform to a position below the opening and closing door of the sorting storage compartment filled with the cargo according to the control command of the control device, so that the cargo storage box receives the cargo in the sorting storage compartment and transfers the cargo to the next destination.
13. A transfer method for sorting cabinet-stored goods, characterized in that the transfer method is applied to a transfer system for sorting cabinet-stored goods according to any one of claims 1 to 12, the transfer system comprising: the sorting cabinet comprises a plurality of sorting and storage lattices, one end of each sorting and storage lattice is provided with a sorting port, the other end of each sorting and storage lattice is provided with a switch door, and the sorting port is provided with a detection device; wherein the transfer method comprises:
the detection device detects the goods storage of the sorting and storage grids in real time and feeds back the detection result to the control device;
the control device sends a control instruction to control the opening and closing of the door and the dispatching of the cargo transferring device according to the detection result;
the goods transfer device dispatches the lower part of the switch door of the sorting storage grid filled with goods according to the control instruction of the control device, receives the goods released from the sorting storage grid and transfers the goods.
14. The transfer method according to claim 13, wherein the cargo transferring device further comprises a lifting conveyor belt arranged on one side of the opening and closing door of the sorting cabinet, the lifting conveyor belt comprises a lifting mechanism and a section conveyor belt connected with the lifting mechanism, and the section conveyor belt is used for carrying and conveying the cargo storage box;
the goods transfer device dispatches below the switch door of the sorting storage grid filled with goods according to the control instruction of the control device, and comprises: the lifting mechanism lifts or lowers the section of the conveyor belt according to a control instruction of the control device; the section conveyor belt conveys the goods storage box to the position below a switch door of the sorting goods storage grid filled with goods according to a control instruction of the control device, so that the goods storage box receives the goods released from the sorting goods storage grid and transfers the goods.
15. The transfer method according to claim 13, wherein the cargo transferring device further comprises a lifting device and a moving trolley, the lifting device is arranged at one side of the door of the sorting cabinet, and the lifting device comprises a lifting mechanism and a lifting flat plate; the movable trolley is accommodated on the lifting flat plate, can move along the lifting flat plate and is used for bearing the cargo storage box;
the goods transfer device dispatches below the switch door of the sorting storage grid filled with goods according to the control instruction of the control device, and comprises:
the lifting mechanism lifts the lifting flat plate according to a control instruction of the control device;
the movable trolley moves to the position below the opening and closing door of the sorting and storage grid filled with the goods along the lifting flat plate according to the control instruction of the control device, and the movable trolley drives the storage box to move to the position below the opening and closing door of the sorting and storage grid filled with the goods, so that the storage box receives the goods in the sorting and storage grid.
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