CN110950682B - Luminescent ceramic with high afterglow intensity and preparation method thereof - Google Patents

Luminescent ceramic with high afterglow intensity and preparation method thereof Download PDF

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CN110950682B
CN110950682B CN201911184951.8A CN201911184951A CN110950682B CN 110950682 B CN110950682 B CN 110950682B CN 201911184951 A CN201911184951 A CN 201911184951A CN 110950682 B CN110950682 B CN 110950682B
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luminescent
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glaze
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CN110950682A (en
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马超
柯善军
田维
朱志超
周营
孙飞野
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Foshan Oceano Ceramics Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B41/00After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
    • C04B41/80After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone of only ceramics
    • C04B41/81Coating or impregnation
    • C04B41/89Coating or impregnation for obtaining at least two superposed coatings having different compositions
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C8/00Enamels; Glazes; Fusion seal compositions being frit compositions having non-frit additions
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B41/00After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
    • C04B41/45Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements
    • C04B41/52Multiple coating or impregnating multiple coating or impregnating with the same composition or with compositions only differing in the concentration of the constituents, is classified as single coating or impregnation

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  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Structural Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
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  • Geochemistry & Mineralogy (AREA)
  • Glass Compositions (AREA)
  • Luminescent Compositions (AREA)

Abstract

The present disclosure provides a high afterglow intensity luminescent ceramic, which has a structure from bottom to top: the light-emitting layer comprises a blank layer, a surface glaze layer, a bonding layer, a light-emitting layer, a transparent layer and a pattern layer. The bonding layer is added to the luminescent ceramic, so that the bonding strength of the luminescent layer and the green body is realized, the transparent layer is also added, the transparent layer can realize the sealing effect on the luminescent layer, the resistance to rainwater erosion and acid-base corrosion is improved, the service life of the luminescent ceramic tile can be effectively prolonged, and meanwhile, surface stains and bonding substances are convenient to clean.

Description

Luminescent ceramic with high afterglow intensity and preparation method thereof
Technical Field
The disclosure relates to the technical field of ceramics, in particular to a luminescent ceramic with high afterglow intensity and a preparation method thereof.
Background
The light-storing energy-saving luminous ceramic tile can absorb visible light such as sunlight or lamplight and store light energy, and when light excitation is stopped, the stored energy is slowly released in the form of light for several hours or even tens of hours. The luminous ceramic tile has the advantages of super-long afterglow luminescence, high luminous brightness, long luminous time, no radioactivity and the like, can be used for warning signs of building decoration facilities and public place safety channels, can also be used for concealed illumination and low-degree emergency illumination, and brings great convenience to night life and engineering operation of people.
At present, light-storing energy-saving luminous ceramic tiles mainly have two ways to realize the light-storing energy-saving function. Firstly, mixing luminescent materials, organic solvents such as resin and the like according to a certain proportion to prepare a coating, and coating the coating on the surface of a ceramic tile to form a luminescent coating; and secondly, mixing the luminescent material and glaze powder by a wet method to prepare luminescent glaze, and applying the luminescent glaze cloth on the surface of the ceramic tile by using the processes of slurry spraying, wet screen printing and the like. The high polymer material in the luminescent coating is influenced by pollutants in the air, particularly acid rain and alkali rain, and phenomena such as chalking and the like can occur, so that the appearance quality is poor, and the luminescent intensity is reduced. The luminescent material in the luminescent glaze is easy to hydrolyze, the hydrolysis degree of heat treatment is increased, and the loss of luminescent intensity is large. Meanwhile, the wet glazing process has requirements on the granularity of the luminescent material, the smaller the granularity is, the more favorable the stable suspension of the glaze slurry is, but the luminescent material with small granularity is damaged by grinding processing, and the luminescent intensity is not high. Therefore, the luminescent ceramic tile prepared by applying the luminescent glaze by the wet method has poor luminescent afterglow performance.
Disclosure of Invention
The invention aims to provide a luminescent ceramic with high afterglow intensity and a preparation method thereof, so as to achieve the purpose of improving the corrosion resistance of the luminescent ceramic tile.
In order to realize the purpose, the technical scheme is as follows:
a luminescent ceramic with high afterglow intensity has a structure from bottom to top as follows: the light-emitting layer comprises a blank layer, a surface glaze layer, a bonding layer, a light-emitting layer, a transparent layer and a pattern layer.
The overglaze layer comprises the following material components: SiO 22、Al2O3、Fe2O3、TiO2、CaO、MgO、K2O、Na2O, ZnO and ZrO2(ii) a Preferably, the overglaze layer comprises the following components in percentage by mass: SiO 2260% -65% of Al2O315% -25% of Fe2O30.1 to 0.2 percent of TiO20.1 to 0.3 percent of CaO, 1.5 to 2.5 percent of CaO, 1.2 to 3.0 percent of MgO, and K23.5 to 4.5 percent of O and Na21.0 to 3.0 percent of O, 0.1 to 0.5 percent of ZnO and ZrO23.0 to 5.0 percent.
The bonding layer and the transparent layer are both made of low-temperature glaze; preferably, the low-temperature glaze comprises the following components: SiO 22、Al2O3、Fe2O3、TiO2、CaO、K2O、Na2O、B2O3BaO and Li2O, preferably, the low-temperature glaze comprises the following components in percentage by mass: SiO 2240 to 50 percent of Al2O310% -14% of Fe2O30.01 to 0.02 percent of TiO20.01 to 0.02 percent of CaO, 5 to 8 percent of CaO and K2O is 1-2% and Na2O is 1-2%, B2O325% -30%, BaO 3% -8% and Li2O is 1 to 3 percent.
The luminescent layerIs formed by mixing low-temperature glaze and luminescent material; preferably, the mass ratio of the low-temperature glaze to the luminescent material is (50: 50) - (80: 20); preferably, the luminescent material is rare earth Eu and Dy co-doped SrAl2O4、Sr2MgSi2O7、CaA12O4、Ca2MgSi2O7One or more luminescent materials.
A preparation method of luminescent ceramic with high afterglow intensity is characterized by comprising the following specific steps:
(1) coating the overglaze on the ceramic blank, and then firing to obtain a ceramic tile semi-finished product with the overglaze;
(2) paving low-temperature dry glaze particles on a ceramic tile semi-finished product with overglaze by using belt cloth to form a low-temperature glaze bonding layer;
(3) paving a mixture of low-temperature glaze and a luminescent material on the low-temperature glaze adhesive layer by using the belt cloth to form a luminescent layer;
(4) paving low-temperature dry glaze particles on the luminescent layer by using belt cloth to form a transparent layer, and then sintering to obtain a semi-finished luminescent ceramic tile;
(5) coating a layer of pattern on the transparent layer of the luminescent ceramic semi-finished product by using low-temperature pigment to form a pattern layer, and then carrying out low-temperature heat treatment to obtain a luminescent ceramic tile product.
The temperature of the firing in the step (1) is 1180-1225 ℃, and the time of the firing is preferably 55-65 min.
The method for preparing high afterglow intensity luminescent ceramic according to claim 5, wherein the thickness of said low temperature dry enamel granule is 0.5-1mm, preferably the particle size of said low temperature dry enamel granule is 20-40 mesh.
The thickness of the luminescent layer is 2-3mm, and the granularity of the luminescent layer is preferably 20-40 meshes.
The sintering temperature in the step (4) is 830-860 ℃, and the sintering time is 45-55 min.
The low-temperature pigment in the step (5) is glass ink; preferably, the coating method is a digital ink-jet printing or screen printing process; preferably, the temperature of the low-temperature heat treatment is 600-660 ℃, and the heat treatment time is 35-50 min.
The beneficial effect of this disclosure is: the luminescent ceramic is added with the bonding layer, so that the bonding strength of the luminescent layer and the green body is realized, and the transparent layer is also added, so that the sealing effect of the transparent layer on the luminescent layer can be realized, the rainwater erosion and the acid-base corrosion can be avoided, the service life of the luminescent ceramic tile can be effectively prolonged, and meanwhile, the surface stains and the bonding matters can be conveniently cleaned. The bonding layer and the transparent layer in the luminescent ceramic are both made of low-temperature glaze, and the luminescent layer is made of a mixture of the low-temperature glaze and a luminescent material, so that the temperature is low during firing, hydrolysis of the luminescent material is reduced, and attenuation of the luminescent performance of the luminescent material due to hydrolysis is avoided.
The luminescent layer in the luminescent ceramic with high afterglow intensity is prepared by mixing luminescent material and high boron low-temperature glaze, and can improve the afterglow intensity of the luminescent ceramic tile.
According to the preparation method of the high-afterglow-strength luminescent ceramic, the low-temperature pigment and the pattern design are combined for use, so that the product style of the conventional luminescent ceramic tile with simple color and monotonous style is changed, and the artistic aesthetics of the luminescent ceramic tile can be improved.
The preparation method of the high-afterglow-strength luminescent ceramic utilizes a high-temperature sintered blank body and a low-temperature sintered luminescent layer, realizes high afterglow performance under the condition of ensuring the strength of the whole brick, and effectively relieves the internal stress between the blank body and a glaze layer through multi-layer cloth.
Detailed Description
The following steps are only used for illustrating the technical scheme of the disclosure and are not limited; although the present disclosure has been described in detail with reference to the foregoing steps, those of ordinary skill in the art will understand that: the technical solutions recorded in the foregoing steps may still be modified, or some or all of the technical features may be equivalently replaced; such modifications or substitutions do not depart from the scope of the disclosed steps and aspects of the present disclosure.
Example 1
A high-afterglow-intensity luminescent ceramic is structurally characterized in that: the green body layer, the overglaze layer, the tie coat, the luminescent layer, the stratum lucidum and the pattern layer, wherein the material of tie coat and stratum lucidum is low temperature glaze, and the material of luminescent layer is that the low temperature glaze adds the proportion with luminescent material and is 50: 50, wherein the low-temperature glaze comprises the following components in percentage by mass: SiO 2240% of Al2O310% of Fe2O30.01% of TiO20.01 percent, 8 percent of CaO and K2O is 2% and Na2O is 2% and B2O330% of BaO, 4.98% of BaO and Li2O is 3 percent; the overglaze layer comprises the following components in percentage by mass: SiO 2260%、Al2O3 25%、Fe2O3 0.2%、TiO2 0.3%、CaO2.5%、MgO3.0%、K2O 2.5%、Na2O3.0%, ZnO0.5% and ZrO23.0 percent; the luminescent material is rare earth Eu and Dy codoped SrAl2O4And Ca2MgSi2O7A luminescent material.
A preparation method of luminescent ceramic with high afterglow intensity is characterized by comprising the following specific steps:
(1) coating the overglaze on the ceramic blank, and then firing to obtain a ceramic tile semi-finished product with the overglaze, wherein the firing temperature is 1200 ℃, and the firing time is 60 min;
(2) paving low-temperature dry glaze particles on a ceramic tile semi-finished product with overglaze by using belt cloth to form a low-temperature glaze adhesive layer, wherein the paving thickness is 0.5mm, and the meshes of the low-temperature dry glaze particles are 20 meshes;
(3) paving a mixture of low-temperature glaze and a luminescent material on the low-temperature glaze bonding layer by using a belt cloth to form a luminescent layer, wherein the paving thickness is 2.5mm, and the mesh of the mixture is 20 meshes;
(4) paving low-temperature dry glaze particles on the luminous layer by using belt cloth to form a transparent layer, and then sintering to obtain a semi-finished product of the luminous ceramic tile, wherein the paving thickness is 0.5mm, the sintering time is 45min at the sintering temperature of 830 ℃, and the meshes of the low-temperature dry glaze particles are 20 meshes;
(5) applying glass ink on the transparent layer of the luminescent ceramic semi-finished product according to designed lines by using a digital ink-jet printer to form a pattern layer, and then carrying out low-temperature heat treatment to obtain a luminescent ceramic tile product, wherein the temperature of the low-temperature heat treatment is 600 ℃, and the treatment time is 50 min.
Example 2
A high-afterglow-intensity luminescent ceramic is structurally characterized in that: the green body layer, the overglaze layer, the bonding layer, the luminescent layer, the transparent layer and the pattern layer, wherein the bonding layer and the transparent layer are both made of low-temperature glaze, and the luminescent layer is made of low-temperature glaze and luminescent material, wherein the addition ratio of the low-temperature glaze to the luminescent material is 80: 20, wherein the low-temperature glaze comprises the following components in percentage by mass: SiO 2241.25% of Al2O313.59% of Fe2O30.01% of TiO20.02% of CaO, 7.6% of CaO and K2O is 1.7%, Na2O is 2% and B2O325% of BaO, 6.46% of BaO and Li2O is 2.37%; the overglaze layer comprises the following components in percentage by mass: SiO 2265%、Al2O3 20%、Fe2O3 0.1%、TiO2 0.1%、CaO1.5%、MgO 3%、K2O 4.5%、Na2O2.2%, ZnO 0.1%, and ZrO23.5 percent; the luminescent material is rare earth Eu and Dy codoped SrAl2O4The light-emitting material of (1).
A preparation method of luminescent ceramic with high afterglow intensity is characterized by comprising the following specific steps:
(1) coating the overglaze on the ceramic blank, and then firing to obtain a ceramic tile semi-finished product with the overglaze, wherein the firing temperature is 1180 ℃, and the firing time is 65 min;
(2) paving low-temperature dry glaze grains on a ceramic tile semi-finished product with overglaze by using belt cloth to form a low-temperature glaze bonding layer, wherein the paved thickness is 1mm, and the meshes of the low-temperature dry glaze grains are 40 meshes;
(3) paving a mixture of low-temperature glaze and a luminescent material on the low-temperature glaze bonding layer by using belt cloth to form a luminescent layer, wherein the paving thickness is 2mm, and the mesh size of the mixture is 40 meshes;
(4) paving low-temperature dry glaze particles on the luminescent layer by using belt cloth to form a transparent layer, and then sintering to obtain a semi-finished luminescent ceramic tile, wherein the paving thickness is 1mm, the sintering temperature is 860 ℃ for 45min, and the mesh size of the low-temperature dry glaze particles is 40 meshes;
(5) and applying the glass ink on the transparent layer of the luminescent ceramic semi-finished product according to the designed lines by using a screen printing process to form a pattern layer, and then carrying out low-temperature heat treatment to obtain a luminescent ceramic tile product, wherein the temperature of the low-temperature heat treatment is 600 ℃, and the treatment time is 50 min.
Example 3
A high-afterglow-intensity luminescent ceramic is structurally characterized in that: the green body layer, the overglaze layer, the tie coat, the luminescent layer, the stratum lucidum and the pattern layer, wherein the material of tie coat and stratum lucidum is low temperature glaze, and the material of luminescent layer is that low temperature glaze and luminescent material addition ratio are 70: 20, wherein the low-temperature glaze comprises the following components in percentage by mass: SiO 2247.17% of Al2O310.12% of Fe2O30.02% of TiO20.01 percent of CaO, 5.54 percent of CaO and K2O is 1.27%, Na2O is 1.48%, B2O327.05%, BaO 4.78% and Li2O is 2.56 percent; the overglaze layer comprises the following components in percentage by mass: SiO 22 63.3%、Al2O3 21%、Fe2O30.2%、TiO2 0.2%、CaO2.5%、MgO2.0%、K2O3.5%、Na2O3.8%, ZnO0.5% and ZrO23 percent; the luminescent material is rare earth Eu and Dy codoped SrAl2O4、Sr2MgSi2O7、CaA12O4And Ca2MgSi2O7The light-emitting material of (1).
A preparation method of luminescent ceramic with high afterglow intensity is characterized by comprising the following specific steps:
(1) coating the overglaze on the ceramic blank, and then firing to obtain a ceramic tile semi-finished product with the overglaze, wherein the firing temperature is 1225 ℃, and the firing time is 55 min;
(2) paving low-temperature dry glaze particles on a ceramic tile semi-finished product with overglaze by using belt cloth to form a low-temperature glaze adhesive layer, wherein the paving thickness is 0.5mm, and the meshes of the low-temperature dry glaze particles are 30 meshes;
(3) paving a mixture of low-temperature glaze and a luminescent material on the low-temperature glaze bonding layer by using belt cloth to form a luminescent layer, wherein the paving thickness is 3mm, and the mesh size of the mixture is 30 meshes;
(4) paving low-temperature dry glaze particles on the luminous layer by using belt cloth to form a transparent layer, and then sintering to obtain a semi-finished product of the luminous ceramic tile, wherein the paving thickness is 0.5mm, the sintering temperature is 830 ℃, the sintering time is 55min, and the meshes of the low-temperature dry glaze particles are 30 meshes;
(5) and applying the glass ink on the transparent layer of the luminescent ceramic semi-finished product according to the designed lines by using a screen printing process to form a pattern layer, and then carrying out low-temperature heat treatment to obtain a luminescent ceramic tile product, wherein the temperature of the low-temperature heat treatment is 660 ℃, and the treatment time is 35 min.
Example 4
Comparative example: a luminescent ceramic, the structure of which from bottom to top is: the green body layer, the cover glaze layer and the luminescent layer are made of low-temperature glaze with low boron content and luminescent material, wherein the adding proportion of the low-temperature glaze to the luminescent material is 50: 50, wherein the low-temperature glaze with low boron content comprises the following components in percentage by mass: SiO 2250% of Al2O310% of Fe2O30.01% of TiO20.01% of CaO, 8% of CaO and K2O is 7%, Na2O is 7%, B2O310% of BaO, 4.98% of BaO and Li2O is 3 percent, and the luminescent material is rare earth Eu and Dy co-doped SrAl2O4And Ca2MgSi2O7A light-emitting material. The preparation method comprises the following specific steps:
(1) coating the overglaze on the ceramic blank, and then firing to obtain a ceramic tile semi-finished product with the overglaze, wherein the firing temperature is 1200 ℃, and the firing time is 60 min;
(2) spreading a mixture of low-temperature glaze with low boron content and a luminescent material on a porcelain blank with a cover glaze layer by using a belt cloth to form a luminescent layer, wherein the spread thickness is 2.5mm, the mesh of the mixture is 20 meshes, and the firing temperature is 830 ℃, and the firing time is 45 min.
The afterglow brightness of the high afterglow intensity luminescent ceramic prepared in the embodiments 1 to 3 and the afterglow brightness of the luminescent ceramic prepared in the comparative example after the acid and alkali corrosion treatment are respectively detected, and the results are shown in table 1.
TABLE 1 detection results of afterglow luminance of ceramic tiles
Figure BDA0002292175050000071

Claims (5)

1. The luminescent ceramic with high afterglow intensity is characterized in that the structure of the luminescent ceramic from bottom to top is as follows: the green body layer, the overglaze layer, the bonding layer, the luminous layer, the transparent layer and the pattern layer;
the bonding layer and the transparent layer are made of low-temperature glaze; the low-temperature glaze comprises the following components: SiO 22、Al2O3、Fe2O3、TiO2、CaO、K2O、Na2O、B2O3BaO and Li2O, the low-temperature glaze comprises the following components in percentage by mass: SiO 2240% -50% of Al2O310% -14% of Fe2O30.01 to 0.02 percent of TiO2Is 0.01 to 0.02 percentCaO 5-8%, K2O is 1 to 2 percent and Na2O is 1% -2%, B2O325% -30%, BaO 3% -8% and Li2O is 1 to 3 percent;
the luminescent layer is formed by mixing low-temperature glaze and luminescent materials; the mass ratio of the low-temperature glaze to the luminescent material is (50: 50) - (80: 20);
the overglaze layer comprises the following material components: SiO 22、Al2O3、Fe2O3、TiO2、CaO、MgO、K2O、Na2O, ZnO and ZrO2(ii) a The overglaze layer comprises the following components in percentage by mass: SiO 2260% -65% of Al2O315% -25% of Fe2O30.1 to 0.2 percent of TiO20.1 to 0.3 percent of CaO, 1.5 to 2.5 percent of CaO, 1.2 to 3.0 percent of MgO, and K23.5 to 4.5 percent of O and Na21.0 to 3.0 percent of O, 0.1 to 0.5 percent of ZnO and ZrO23.0% -5.0%;
the preparation method of the luminescent ceramic with high afterglow intensity comprises the following specific steps:
(1) coating the overglaze on the ceramic blank, and then firing to obtain a ceramic tile semi-finished product with the overglaze, wherein the firing temperature is 1180-1225 ℃, and the firing time is 55-65 min;
(2) paving low-temperature dry glaze particles on a ceramic tile semi-finished product with overglaze by using belt cloth to form a low-temperature glaze bonding layer;
(3) paving a mixture of low-temperature glaze and a luminescent material on the low-temperature glaze adhesive layer by using the belt cloth to form a luminescent layer;
(4) paving low-temperature dry glaze particles on the luminescent layer by using belt cloth to form a transparent layer, and then sintering to obtain a luminescent ceramic tile semi-finished product, wherein the sintering temperature is 830-860 ℃, and the sintering time is 45-55 min;
(5) coating a layer of pattern on the transparent layer of the luminescent ceramic semi-finished product by using a low-temperature pigment to form a pattern layer, and then carrying out low-temperature heat treatment to obtain a luminescent ceramic tile product; the temperature of the low-temperature heat treatment is 600-660 ℃, and the time of the low-temperature heat treatment is 35-50 min.
2. The high afterglow intensity luminescent ceramic of claim 1, wherein the luminescent material is rare earth Eu and Dy co-doped SrAl2O4、Sr2MgSi2O7、CaA12O4、Ca2MgSi2O7One or more of luminescent materials.
3. The method for preparing high afterglow intensity luminescent ceramic according to claim 1, wherein the thickness of said low temperature dry enamel particles is 0.5-1mm, and the particle size of said low temperature dry enamel particles is 20-40 mesh.
4. The method for preparing a high afterglow intensity luminescent ceramic according to claim 1 wherein the thickness of said luminescent layer is 2 to 3mm, and the particle size of said luminescent layer is 20 to 40 mesh.
5. The method for preparing high afterglow intensity luminescent ceramic according to claim 1, wherein the low temperature colorant in step (5) is glass ink; the coating method is a digital ink-jet printing or screen printing process.
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