CN110949936A - Method and system for controlling supply flow of parts - Google Patents
Method and system for controlling supply flow of parts Download PDFInfo
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- CN110949936A CN110949936A CN201911218681.8A CN201911218681A CN110949936A CN 110949936 A CN110949936 A CN 110949936A CN 201911218681 A CN201911218681 A CN 201911218681A CN 110949936 A CN110949936 A CN 110949936A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/137—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed
- B65G1/1373—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed for fulfilling orders in warehouses
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Abstract
The invention discloses a method and a system for controlling a goods supply process, wherein the method comprises the following steps: in the part stock process, acquiring the number of brackets required by an order and selecting the brackets; scanning preset manufacturer labels on the component box of the bracket when the component box on the bracket reaches the highest load so as to lock component data corresponding to all the preset manufacturer labels obtained by scanning in a correlation manner; updating the data of the spare parts according to the data of the parts which are related and locked, and judging whether the quantity of the brackets which are selected in an accumulated way is equal to the quantity of the required brackets minus 1; if not, continuing to select the next bracket; if yes, the last bracket is used for stock, and the data of the parts which are already in stock are updated according to the data of the parts which are correspondingly locked and associated with all the preset manufacturer labels on the last bracket, so that when the data of the parts which are already in stock and are updated latest are matched with the data of the parts which are ordered, the stock is completed. Therefore, the problems that the checking operation is long in time consumption and easy to make mistakes are solved, and the operation precision is improved.
Description
Technical Field
The invention relates to the field of logistics, in particular to a method and a system for controlling a goods supply process.
Background
With the advancement of technology, smart manufacturing and industry 4.0 gradually walks into the field of vision of people, and the appearance of the smart manufacturing and industry gradually improves the phenomenon of traditional manufacturing pipelining and helps to liberate both hands of workers. When this technique is applied to the supplier side, its contribution is mainly in the manufacture and sorting of parts, and in order to complete the delivery of parts in order without error, it is still necessary to perform manual checking work at the supply stage, especially in the stock flow therein, and such checking work is time-consuming and highly error-prone.
Disclosure of Invention
The invention mainly aims to provide a method and a system for controlling a goods supply process, aiming at solving the technical problems of long time consumption and high possibility of error in manual checking.
In order to achieve the above object, the present invention provides a method for controlling a supply process of a component, comprising the steps of:
in the part stock process, acquiring the number of brackets required by the order issued by a manufacturer corresponding to the order, and selecting the brackets according to a preset sequence;
when the part box on the bracket selected by control reaches the highest load, scanning a preset manufacturer label on each part box arranged on the bracket by a scanning gun so as to lock part data corresponding to all preset manufacturer labels scanned on the bracket in a correlation manner;
updating the data of the spare parts according to the data of the related and locked parts, and judging whether the number of the brackets reaching the highest load currently is equal to the number of the required brackets minus 1;
if not, continuing to select the next bracket;
and if so, selecting the last bracket for stock, updating the data of the stock parts according to the data of the parts correspondingly locked and associated with all preset manufacturer labels scanned and obtained on the last bracket, and completing stock to enter a part delivery process when the latest updated data of the stock parts is matched with the data of the parts issued by the order.
Optionally, before all steps, the method further comprises:
when an order issued by a manufacturer is received, acquiring part boxes mapped with preset manufacturer labels related to the order, wherein each preset manufacturer label corresponds to each part box one to one;
in the part picking process, when picking of the parts in one part box is finished by using the obtained part box, a supplier label of the corresponding part in the part box and a preset manufacturer label mapped by the part box are obtained through a scanning gun, and whether the obtained supplier label is matched with the obtained preset manufacturer label is judged;
if yes, continuing to pick the internal parts of the next part box until all the obtained part boxes are used up, determining to finish the picking process, and entering a part stock process;
if not, determining that the goods in the part box are picked wrongly.
Optionally, the step of obtaining a part box mapped with a preset vendor tag related to the order includes:
printing all preset manufacturer labels related to the order, wherein each manufacturer label corresponds to one part type in the order, and attaching each preset manufacturer label to any vacant part box to determine that all the preset manufacturer labels are mapped with the part boxes.
Optionally, the step of determining whether the obtained vendor tag matches the obtained preset vendor tag includes:
determining the part type and/or part specification corresponding to the acquired supplier label;
determining the part type and/or part specification corresponding to the obtained preset manufacturer label;
judging whether the part type and/or the part specification corresponding to the supplier label correspond to the part type and/or the part specification corresponding to the preset manufacturer label;
if so, determining that the obtained supplier label is matched with the obtained preset manufacturer label;
and if not, determining that the acquired supplier label is not matched with the acquired preset manufacturer label.
Optionally, after all steps, the method further comprises:
during the part shipment process, when a bracket loaded with part boxes is transferred to logistics transportation equipment, scanning the preset manufacturer labels of any part box on the bracket through a scanning gun so as to set the supply states of all the preset manufacturer labels locked in association with the bracket as shipped, and determining that the part shipment is finished until the supply states of all the preset manufacturer labels in the order are set as shipped.
In addition, to achieve the above objects, the present invention provides a goods supply flow control system including a processing terminal, a sorting apparatus, and a scanning gun, wherein,
the processing terminal is used for acquiring the number of brackets required by the order issued by the manufacturer in the part stock process;
the sorting device is used for selecting the brackets according to a preset sequence;
the scanning gun is used for scanning a preset manufacturer label arranged on each part box on the bracket when the part box on the bracket selected by the sorting device is controlled to reach the highest load, so as to lock the part data corresponding to all the preset manufacturer labels scanned on the bracket in a correlation manner;
the processing terminal is further used for updating the data of the spare parts according to the data of the associated and locked parts and judging whether the number of the brackets reaching the highest load currently is equal to the number of the required brackets minus 1; if the number of the brackets reaching the highest load currently is not equal to the required number of the brackets minus 1, triggering the sorting device to continue to select the next bracket; if the number of the brackets reaching the highest load currently is equal to the required number of the brackets minus 1, triggering the sorting device to select the last bracket for stock;
and the processing terminal is also used for updating the data of the parts to be prepared according to the data of the parts correspondingly locked and associated with all the preset manufacturer labels scanned and obtained on the last bracket, so that when the latest updated data of the parts to be prepared is matched with the data of the parts issued by the order, the preparation is completed to enter the part delivery process.
Optionally, the system further comprises an auxiliary device;
the auxiliary device is used for acquiring part boxes mapped with preset manufacturer labels related to an order when the order issued by a manufacturer is received, wherein each preset manufacturer label corresponds to each part box one to one;
the scanning gun is further used for acquiring a supplier label of a corresponding part in the part box and a preset manufacturer label mapped by the part box when the sorting device finishes the sorting of the parts in the part box by using the acquired part box in the part sorting process;
the control terminal is also used for judging whether the obtained supplier label is matched with the obtained preset manufacturer label; if yes, triggering the sorting device to continue to sort the internal parts of the next part box until all the obtained part boxes are used up, determining that the sorting process is finished, and entering a part stock process; if not, determining that the goods in the part box are picked wrongly.
Optionally, the auxiliary device is specifically configured to print all preset manufacturer labels related to the order, each manufacturer label corresponds to a part type in the order, and each preset manufacturer label is attached to any empty part box, so as to determine that all preset manufacturer labels are mapped to part boxes.
Optionally, the control terminal includes a determining module and a judging module;
the determining module is used for determining the part type and/or part specification corresponding to the acquired supplier label and the part type and/or part specification corresponding to the acquired preset manufacturer label;
the judging module is used for judging whether the part type and/or the part specification corresponding to the supplier label correspond to the part type and/or the part specification corresponding to the preset manufacturer label; if so, determining that the obtained supplier label is matched with the obtained preset manufacturer label; and if not, determining that the acquired supplier label is not matched with the acquired preset manufacturer label.
Optionally, the scanning gun is further configured to scan a preset manufacturer tag of any part box on the carrier every time a carrier loaded with the part box is transferred to the logistics transportation equipment during the part shipment process, so as to set the supply status of all preset manufacturer tags locked in association with the carrier to be shipped, and determine that the part shipment is completed until the supply status of all preset manufacturer tags in the order is set to be shipped.
The method and the system for controlling the part supply process provided by the embodiment of the invention can realize the following beneficial effects:
1. in the stock process, all preset manufacturer labels on the same bracket are scanned by the scanning gun and are associated and locked, so that a box-support relation is established, the generation of defective products is prevented, automatic checking is realized, the working efficiency is improved, and the error rate is reduced;
2. in the goods picking process, the preset manufacturer labels and the supplier labels of the same part of the goods box are scanned by the scanning gun for matching, so that the goods picking error can be prevented;
3. in the shipment process, shipment handover is completed to a logistics provider by scanning a preset manufacturer label of a part, so that the shipment precision can be mastered in real time and the shipment handover can be completed;
4. wholly realized automatic checking on each supply link based on supplier side, the wrong article that the condition that can not appear the wrong watch or neglected to see corresponds and leads to or owe the article, promoted supply precision and operating efficiency, whole supply of goods is visual, can in time discover unusually.
Drawings
Fig. 1 is a schematic flow chart illustrating a method for controlling a supply process of parts according to an embodiment of the present invention;
fig. 2 is a schematic structural diagram of an embodiment of a component supply process control system according to the present invention.
The implementation, functional features and advantages of the objects of the present invention will be further explained with reference to the accompanying drawings.
Detailed Description
It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
Referring to fig. 1, in an embodiment of the method for controlling a supply process of parts according to the present invention, the method includes the steps of:
step S11, acquiring the number of brackets required by the order issued by the manufacturer in the process of part stock, and selecting the brackets according to the preset sequence;
step S12, when the parts box on the bracket selected by control reaches the highest load, scanning the preset manufacturer label on each parts box on the bracket by the scanning gun, so as to lock the parts data corresponding to all the preset manufacturer labels scanned on the bracket in a correlation manner;
step S13, updating the data of the spare parts according to the data of the related locked parts, and judging whether the number of the brackets reaching the highest load currently is equal to the number of the required brackets minus 1; if not, go to step S14; if yes, go to step S15;
step S14, continuing to select the next tray;
step S15, selecting the last tray for stock, and updating the data of the parts already in stock according to the data of the parts correspondingly locked and associated with all the preset manufacturer labels scanned on the last tray, so that when the latest updated data of the parts already in stock matches the data of the parts placed in the order, the stock is completed to enter the part shipment process.
The present embodiment is applied to a supplier-side supply process, and it can be understood that the supply process generally involves three processes of picking, preparing and delivering goods in sequence. The stock process is a support-picking link carried out after picking, and parts which are picked need to be prepared according to support as a unit. The tray is also corresponding to the bracket, which is a common part bearing frame in logistics, the parts which can be borne by each bracket are limited, even if the brackets have uniform specifications, the types of the parts are many in a supply link, and therefore, the parts which can be borne by the brackets are limited. For example, the bracket may carry 5 a parts, 6B parts, 2C parts, or 4 a parts and 2B parts, etc., which are combined and determined according to the size specification of the parts, and will not be described herein.
The processing terminal can know the combination of all the loaded parts of the bracket in advance, when an order issued by a manufacturer service terminal is received, the minimum number of the brackets is determined according to all the types of the parts related to the order, meanwhile, the part combination arrangement mode formed by the minimum number of the brackets can be fed back to a worker in a stock process through the display terminal or directly fed back to the sorting device, and the required parts on each bracket are conveyed to the brackets by the sorting device through a mechanical arm, a conveying belt and the like. Alternatively, the minimum number of pallets required can be determined, each time for the sorting device to load the most loaded component up to the last pallet. The selected pallets are also processed by the sorting device, and can be AGV trolleys or forklifts and the like, and the preset sequence can be random or nearest.
After the sorting device selects the bracket, the parts are sorted according to the part combination sequence or the maximum load placing condition fed back by the processing terminal. It should be noted that, when the highest load principle is adopted, the last tray is actually used, and the last tray is often not full, so that when the last tray is selected, the process of scanning the preset manufacturer labels by the scanning gun can be directly carried out after the picking is finished without the highest load principle, and finally whether the stock is correct or not is determined according to whether the updated data of the parts of the stock is matched with the data in the order. It should be noted that the scanning guns used for stock, picking and delivery are generally different in number, and have different scanning confirmation authorities in different process links, and multiple scanning guns may be provided in the same process link, and the specific structure of the scanning gun is not limited here, and only the function thereof needs to be realized. In addition, the device can be used in a manual driving mode, and can also be used for automatic scanning on a conveying belt or a fixed position.
The preset manufacturer tag may be an RFID (Radio Frequency Identification) tag, or may be a common barcode/two-dimensional code tag. The component box may be provided on a component box, and the component box may be not necessarily a box-like structure, may be a cage-like structure, and may be recycled many times, and only a packaging container for loading components is shown here. The preset manufacturer labels are configured by the same manufacturer, each preset manufacturer label is correspondingly provided with part data required by the manufacturer, and the part data can comprise the quantity of each box of parts, the supplier model of the parts, the manufacturer model of the parts, the color of the parts, the size of the parts, the material of the parts and the like. The scanning gun scans the preset manufacturer labels respectively corresponding to all the part boxes on the bracket, so that the details of all the parts on the bracket can be known, the control terminal establishes a box support relationship by performing related locking on the parts, the parts on the same bracket are stored and recorded together, and the box support relationship is kept fixed and cannot be changed before being transported to a manufacturer warehouse. In addition, a scanning gun for releasing the box-holder relationship can be arranged, and when an order is made or other situations needing to release the box-holder relationship occur, the association locking can be released through the scanning gun. If the part data corresponding to the preset manufacturer label on the bracket is locked in a correlation mode, the bracket part can be considered to be capable of being subjected to stock acceptance, and the part data can be stored and updated to the stock part data list. Therefore, a manager of the part supplier can know the supply preparation condition of the order in time, and supply visualization is realized.
Accordingly, when the data of all the parts in stock of the order is updated, all the brackets are used and finished, the newly updated data of the parts in stock is equal to the data of the parts in stock issued on the order, so that the stock flow of the parts is finished, the situation that the parts are lacked in the order can be prevented in the stock flow in the supply process, automatic checking is realized, and the supply precision and the operation efficiency are improved.
It should be noted that, when the data of the parts already in stock is updated once, the data of the parts in the order may be checked and subtracted, or after all the box-tray relations are established, it is determined uniformly whether the parts on all the trays are the same as the data of the parts in the total order, so as to check the stock or find out the missing parts, so as to perform replenishment on the last tray when there is a shortage.
Further, in another embodiment of the method for controlling a supply flow of parts according to the present invention, before the step S10, the method further includes:
step S21, when an order issued by a manufacturer is received, acquiring part boxes mapped with preset manufacturer labels related to the order, wherein each preset manufacturer label corresponds to each part box one to one;
step S22, in the process of picking the parts, when the obtained parts box is used to pick the parts in the parts box, the supplier label of the corresponding parts in the parts box and the preset manufacturer label mapped by the parts box are obtained through the scanning gun, and whether the obtained supplier label is matched with the obtained preset manufacturer label is judged; if yes, go to step S23; if not, go to step S24;
step S23, continuing to pick the internal articles in the next part box until all the obtained part boxes are used up, determining to finish the picking process, and entering the part stock process;
in step S24, a picking error is determined in the part box.
The embodiment is applied to the picking link before stock, and understandably, if the stock link is mainly used for the control of the anti-default products of the parts, the anti-false product control is required to be achieved through the picking link. The preparation process of mapping the part box to the preset manufacturer label is involved, and meanwhile, the supplier label corresponding to the part box internal product is also set by the supplier, and the supplier label can also comprise the quantity of each box of the part, the part supplier type, the part manufacturer type, the part color, the part size, the part material and the like, and is independent from the management of the preset manufacturer label.
The preparation of the part box can be recycled, a sorting device can sort and select the part box according to the label every time, or all preset manufacturer labels related to the order can be directly printed, each manufacturer label corresponds to one part type in the order, and each preset manufacturer label is attached to any vacant part box so as to determine that all the preset manufacturer labels are mapped with the part boxes. It should be noted that there may be a plurality of component boxes corresponding to the same component type, and the preset manufacturer labels may be the same or different, and there is only one component type and one preset manufacturer label for one component box.
In the whole picking process, if the sorting device finishes picking the parts, comparing whether the supplier labels of the parts in the same part box are matched with the mapped preset manufacturer labels or not, wherein the matching process can be that the control terminal determines the part types and/or part specifications corresponding to the acquired supplier labels and the part types and/or part specifications corresponding to the acquired preset manufacturer labels; then judging whether the part type and/or part specification corresponding to the supplier label is corresponding to the part type and/or part specification corresponding to the preset manufacturer label; when the correspondence is consistent, determining that the obtained supplier label is matched with the obtained preset manufacturer label; when not corresponding, it is determined that the obtained vendor tag does not match the obtained preset vendor tag. It should be noted that the part type and the part specification designed by the matching process are commonly included in the two labels, and can be used to distinguish whether the parts have the same feature data. For example, the part type may be a part supplier model and/or a manufacturer model, and the feature in the remaining part data is a part specification.
It should be noted that the supplier label corresponding to the part may be set on the sorted part or attached to a small package in units of parts, for example, attached to a bag of part packages, or may be attached after being identified by the sorting device at the time of picking.
This embodiment is through in the flow of choosing goods, and the preset firm label and the supplier label of the same portion article case of scanning through the scanning rifle are matchd, can prevent to choose goods mistake and produce, guarantee that the condition that the article of follow-up link can not appear and see by mistake. In addition, after the goods in the part box are picked incorrectly, the staff can be informed to process the goods, or the goods are placed in a wrong picking area to wait for disposal, or the goods are directly emptied and then sorted again.
Optionally, in another embodiment of the method for controlling a supply flow of parts according to the present invention, after the step S15, the method may further include the following steps:
step S30, during the shipment process of the parts, when a tray loaded with the parts is transferred to the logistics transportation equipment, scanning the preset manufacturer labels of any part on the tray by the scanning gun to set the supply status of all the preset manufacturer labels locked in association with the tray as shipped, and determining that the shipment of the parts is completed until the supply status of all the preset manufacturer labels in the order is set as shipped.
The embodiment is applied to the shipment process, and it can be understood that the shipment process is the last link of delivering the part to the manufacturer by the supplier, and under the condition that the supply shortage prevention and the error prevention are ensured in the prior period, the shipment condition needs to be known in time, the preset manufacturer label on the box-tray relationship can still be utilized, and the supplier label (when the supplier label is arranged outside the part box) can be utilized. Because the bin stock relationship is established, the supplier label is unique and only one other component bin is identified that can be associated with the pallet. If the labels are distinguished according to the types of the parts, all the part boxes on the whole bracket can be scanned when the labels of the suppliers are consistent, or a sub-order number can be formed when the box-bracket relationship is established, and the sub-order number can be directly scanned through a scanning gun.
It should also be noted that, when the stock is completed, an order number for the supplier and/or manufacturer may be formed for all carriers of the same order, and when all carriers are loaded, the order number is scanned to determine that the shipment is complete.
According to the scheme, in the delivery process, the preset manufacturer label/order number of the scanning part is scanned to complete delivery and delivery to the logistics provider, so that the delivery precision can be mastered in real time and delivery can be completed, and the visual final process link of supply of goods is also improved.
Referring to fig. 2, the present invention also proposes a goods supply flow control system, which includes a processing terminal 10, a sorting apparatus 20, and a scan gun 30, wherein,
the processing terminal 10 is configured to obtain the number of brackets required by the order issued by the manufacturer in the part stock process;
the sorting device 20 is used for selecting the brackets according to a preset sequence;
the scanning gun 30 is configured to scan a preset manufacturer label on each part box disposed on the selected tray whenever the part box on the tray reaches a maximum load under the control of the sorting apparatus 20, so as to lock part data corresponding to all preset manufacturer labels scanned on the tray in a correlated manner;
the processing terminal 10 is further configured to update the data of the parts already in stock according to the data of the parts locked in association, and determine whether the number of the brackets currently reaching the highest load is equal to the number of the required brackets minus 1; if the number of the brackets reaching the highest load currently is not equal to the required number of the brackets minus 1, triggering the sorting device to continue to select the next bracket; if the number of trays currently reaching the highest load is equal to the required number of trays minus 1, triggering the sorting apparatus 20 to select the last tray for stock;
the processing terminal 10 is further configured to update the data of the parts already stored according to the data of the parts correspondingly locked and associated with all the preset manufacturer labels scanned and obtained on the last bracket, so that when the latest updated data of the parts already stored matches the data of the parts issued by the order, the parts are stored to enter a part shipment process.
The execution process of the system of this embodiment may be executed by referring to an embodiment of the foregoing method, and is not described herein again. The embodiment can guarantee that the condition of lacking parts in the order is prevented in the stock flow in the material supply process, automatic checking is realized, and material supply precision and operation efficiency are improved.
Optionally, in another embodiment, the system further comprises an auxiliary device;
the auxiliary device is used for acquiring part boxes mapped with preset manufacturer labels related to an order when the order issued by a manufacturer is received, wherein each preset manufacturer label corresponds to each part box one to one;
the auxiliary device is specifically used for printing all preset manufacturer labels related to the order, each manufacturer label corresponds to one part type in the order, and each preset manufacturer label is attached to any empty part box so as to determine that all the preset manufacturer labels are mapped with the part boxes;
the scanning gun is further used for acquiring a supplier label of a corresponding part in the part box and a preset manufacturer label mapped by the part box when the sorting device finishes the sorting of the parts in the part box by using the acquired part box in the part sorting process;
the control terminal is also used for judging whether the obtained supplier label is matched with the obtained preset manufacturer label; if yes, triggering the sorting device to continue to sort the internal parts of the next part box until all the obtained part boxes are used up, determining that the sorting process is finished, and entering a part stock process; if not, determining that the goods in the part box are picked wrongly.
The control terminal can comprise a determining module and a judging module;
the determining module is used for determining the part type and/or part specification corresponding to the acquired supplier label and the part type and/or part specification corresponding to the acquired preset manufacturer label;
the judging module is used for judging whether the part type and/or the part specification corresponding to the supplier label correspond to the part type and/or the part specification corresponding to the preset manufacturer label; if so, determining that the obtained supplier label is matched with the obtained preset manufacturer label; and if not, determining that the acquired supplier label is not matched with the acquired preset manufacturer label.
The execution process of this embodiment may refer to another embodiment of the component supply process control, which is not described herein again. This embodiment is through in the flow of choosing goods, and the preset firm label and the supplier label of the same portion article case of scanning through the scanning rifle are matchd, can prevent to choose goods mistake and produce, guarantee that the condition that the article of follow-up link can not appear and see by mistake.
Further, the scanning gun in the system is further configured to scan a preset manufacturer tag of any part box on the bracket when a bracket loaded with the part box is transferred to the logistics transportation equipment during a part shipment process, so as to set the supply status of all preset manufacturer tags locked in association with the bracket as shipped, and determine that the shipment of the part is completed until the supply status of all preset manufacturer tags in the order is set as shipped. The specific implementation process can refer to still another embodiment of the method item, and in the shipment process, shipment handover is completed to the logistics provider by scanning the preset manufacturer label of the part, so that the shipment precision can be grasped in real time, the shipment handover is completed, and shipment visualization is realized.
Wholly the system has realized automatic checking on each supply link based on supplier side, and the wrong article that the condition that can not appear the wrong watch or neglected to see corresponds and leads to or owe the article has promoted supply precision and operating efficiency, and whole supply of goods is visual, can in time discover unusually.
The invention also proposes a computer-readable storage medium on which a computer program is stored. The computer-readable storage medium may be the Memory 20 in the processing terminal of fig. 1, and may also be at least one of a ROM (Read-Only Memory)/RAM (Random Access Memory), a magnetic disk, and an optical disk, and the computer-readable storage medium includes several instructions for enabling a processing terminal device (which may be a mobile phone, a computer, a server, a processing terminal, or a network device) having the processing terminal to execute the method according to the embodiments of the present invention.
It is to be understood that throughout the description of the present specification, reference to the term "one embodiment", "another embodiment", "other embodiments", or "first through nth embodiments", etc., is intended to mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
It should be noted that, in this document, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or system that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or system. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of other like elements in a process, method, article, or system that comprises the element.
The above-mentioned serial numbers of the embodiments of the present invention are merely for description and do not represent the merits of the embodiments.
Through the above description of the embodiments, those skilled in the art will clearly understand that the method of the above embodiments can be implemented by software plus a necessary general hardware platform, and certainly can also be implemented by hardware, but in many cases, the former is a better implementation manner. Based on such understanding, the technical solution of the present invention essentially or contributing to the prior art can be embodied in the form of a software product, which is stored in a storage medium (such as ROM/RAM, magnetic disk, optical disk) as described above and includes several instructions for enabling a processing terminal (which may be a mobile phone, a computer, a server, or a network device) to execute the method according to the embodiments of the present invention.
The above description is only a preferred embodiment of the present invention, and not intended to limit the scope of the present invention, and all modifications of equivalent structures and equivalent processes, which are made by using the contents of the present specification and the accompanying drawings, or directly or indirectly applied to other related technical fields, are included in the scope of the present invention.
Claims (10)
1. A method for controlling a supply process of a component, the method comprising the steps of:
in the part stock process, acquiring the number of brackets required by the order issued by a manufacturer corresponding to the order, and selecting the brackets according to a preset sequence;
when the part box on the bracket selected by control reaches the highest load, scanning a preset manufacturer label on each part box arranged on the bracket by a scanning gun so as to lock part data corresponding to all preset manufacturer labels scanned on the bracket in a correlation manner;
updating the data of the spare parts according to the data of the related and locked parts, and judging whether the number of the brackets reaching the highest load currently is equal to the number of the required brackets minus 1;
if not, continuing to select the next bracket;
and if so, selecting the last bracket for stock, updating the data of the stock parts according to the data of the parts correspondingly locked and associated with all preset manufacturer labels scanned and obtained on the last bracket, and completing stock to enter a part delivery process when the latest updated data of the stock parts is matched with the data of the parts issued by the order.
2. The method for controlling a supply flow of parts according to claim 1, wherein before all the steps, the method further comprises:
when an order issued by a manufacturer is received, acquiring part boxes mapped with preset manufacturer labels related to the order, wherein each preset manufacturer label corresponds to each part box one to one;
in the part picking process, when picking of the parts in one part box is finished by using the obtained part box, a supplier label of the corresponding part in the part box and a preset manufacturer label mapped by the part box are obtained through a scanning gun, and whether the obtained supplier label is matched with the obtained preset manufacturer label is judged;
if yes, continuing to pick the internal parts of the next part box until all the obtained part boxes are used up, determining to finish the picking process, and entering a part stock process;
if not, determining that the goods in the part box are picked wrongly.
3. The method for controlling a supply flow of parts according to claim 2, wherein the step of obtaining the part box mapped with the predetermined vendor tag related to the order comprises:
printing all preset manufacturer labels related to the order, wherein each manufacturer label corresponds to one part type in the order, and attaching each preset manufacturer label to any vacant part box to determine that all the preset manufacturer labels are mapped with the part boxes.
4. The method as claimed in claim 2, wherein the step of determining whether the obtained supplier tag matches the obtained predetermined vendor tag comprises:
determining the part type and/or part specification corresponding to the acquired supplier label;
determining the part type and/or part specification corresponding to the obtained preset manufacturer label;
judging whether the part type and/or the part specification corresponding to the supplier label correspond to the part type and/or the part specification corresponding to the preset manufacturer label;
if so, determining that the obtained supplier label is matched with the obtained preset manufacturer label;
and if not, determining that the acquired supplier label is not matched with the acquired preset manufacturer label.
5. The method for controlling the supply flow of parts according to any one of claims 1 to 4, wherein after all the steps, the method further comprises:
during the part shipment process, when a bracket loaded with part boxes is transferred to logistics transportation equipment, scanning the preset manufacturer labels of any part box on the bracket through a scanning gun so as to set the supply states of all the preset manufacturer labels locked in association with the bracket as shipped, and determining that the part shipment is finished until the supply states of all the preset manufacturer labels in the order are set as shipped.
6. A control system for the supply process of goods is characterized by comprising a processing terminal, a sorting device and a scanning gun,
the processing terminal is used for acquiring the number of brackets required by the order issued by the manufacturer in the part stock process;
the sorting device is used for selecting the brackets according to a preset sequence;
the scanning gun is used for scanning a preset manufacturer label arranged on each part box on the bracket when the part box on the bracket selected by the sorting device is controlled to reach the highest load, so as to lock the part data corresponding to all the preset manufacturer labels scanned on the bracket in a correlation manner;
the processing terminal is further used for updating the data of the spare parts according to the data of the associated and locked parts and judging whether the number of the brackets reaching the highest load currently is equal to the number of the required brackets minus 1; if the number of the brackets reaching the highest load currently is not equal to the required number of the brackets minus 1, triggering the sorting device to continue to select the next bracket; if the number of the brackets reaching the highest load currently is equal to the required number of the brackets minus 1, triggering the sorting device to select the last bracket for stock;
and the processing terminal is also used for updating the data of the parts to be prepared according to the data of the parts correspondingly locked and associated with all the preset manufacturer labels scanned and obtained on the last bracket, so that when the latest updated data of the parts to be prepared is matched with the data of the parts issued by the order, the preparation is completed to enter the part delivery process.
7. The system for controlling the supply process of goods as claimed in claim 6, wherein the system further comprises an auxiliary device;
the auxiliary device is used for acquiring part boxes mapped with preset manufacturer labels related to an order when the order issued by a manufacturer is received, wherein each preset manufacturer label corresponds to each part box one to one;
the scanning gun is further used for acquiring a supplier label of a corresponding part in the part box and a preset manufacturer label mapped by the part box when the sorting device finishes the sorting of the parts in the part box by using the acquired part box in the part sorting process;
the control terminal is also used for judging whether the obtained supplier label is matched with the obtained preset manufacturer label; if yes, triggering the sorting device to continue to sort the internal parts of the next part box until all the obtained part boxes are used up, determining that the sorting process is finished, and entering a part stock process; if not, determining that the goods in the part box are picked wrongly.
8. The system as claimed in claim 7, wherein the auxiliary device is specifically configured to print all preset manufacturer labels related to the order, each manufacturer label corresponds to a part type in the order, and attach each preset manufacturer label to any empty part box to determine that all preset manufacturer labels are mapped to part boxes.
9. The system for controlling a supply flow of parts according to claim 7, wherein the control terminal comprises a determination module and a judgment module;
the determining module is used for determining the part type and/or part specification corresponding to the acquired supplier label and the part type and/or part specification corresponding to the acquired preset manufacturer label;
the judging module is used for judging whether the part type and/or the part specification corresponding to the supplier label correspond to the part type and/or the part specification corresponding to the preset manufacturer label; if so, determining that the obtained supplier label is matched with the obtained preset manufacturer label; and if not, determining that the acquired supplier label is not matched with the acquired preset manufacturer label.
10. The system as claimed in any one of claims 6-9, wherein the scanning gun is further configured to scan the predetermined vendor tag of any one of the component boxes on the carrier every time the carrier loaded with the component box is transferred to the logistics transportation equipment during the component shipment process, so as to set the supply status of all predetermined vendor tags locked in association with the carrier as shipped, and determine that the shipment of the component is completed until the supply status of all predetermined vendor tags in the order is set as shipped.
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| EP0562573B1 (en) * | 1992-03-25 | 1996-06-12 | Toyota Jidosha Kabushiki Kaisha | Automated warehouse inloading/outloading storage controller |
| CN101678956A (en) * | 2007-06-01 | 2010-03-24 | 村田机械株式会社 | Inspection system and inspection method |
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