CN110947926A - Full-automatic zinc die casting runner separator - Google Patents
Full-automatic zinc die casting runner separator Download PDFInfo
- Publication number
- CN110947926A CN110947926A CN201911191045.0A CN201911191045A CN110947926A CN 110947926 A CN110947926 A CN 110947926A CN 201911191045 A CN201911191045 A CN 201911191045A CN 110947926 A CN110947926 A CN 110947926A
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- Prior art keywords
- workstation
- fixed connection
- hook
- supporting
- seat
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D17/00—Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
- B22D17/20—Accessories: Details
- B22D17/2076—Cutting-off equipment for sprues or ingates
Abstract
The invention discloses a full-automatic zinc die casting pouring gate separator, which is characterized in that a product stub bar on a stripper plate of die casting equipment is hooked by a material taking draw hook to be arranged on a conveying belt, the product stub bar hooked by the material taking draw hook is conveyed to be positioned, then the product stub bar to be positioned is hooked by a material feeding draw hook to be arranged on a rotating table, the rotating table rotates, a turnover component senses material taking and transfers the material to a working position, then the material is clamped and turned over, the product stub bar is placed on a placing table, ultrasonic equipment is started, the product and the stub bar are separated, the product freely falls into a placing box, and the stub bar is automatically returned by a return conveying belt, so that the product and the stub bar can be orderly placed, the cost can be reduced, and the production efficiency can be improved.
Description
Technical Field
The invention relates to the technical field of automation, in particular to a full-automatic zinc die casting pouring gate separator.
Background
The product is blown off from the mould die cavity with blowing to quick die casting production is accomplished to the end, because product and stub bar structure are special to want to put the orderly law of product through the vibrations dish and can't realize, so can only part product and stub bar with the manual work, the cost of labor is high, low in production efficiency, so how to put product and stub bar in order, therefore, the cost is reduced, promote production efficiency and become the problem that people's urgent needs were solved.
Disclosure of Invention
The invention aims to provide a full-automatic zinc die casting pouring gate separator which can orderly place products and material heads, reduce the cost and improve the production efficiency.
In order to achieve the purpose, the full-automatic zinc die casting pouring gate separator comprises a first workbench, die casting equipment, a taking and feeding mechanism, a turnover mechanism, a placing mechanism, ultrasonic equipment and a furnace returning conveying belt, wherein the die casting equipment is arranged on one side of the first workbench, the taking and feeding mechanism comprises a conveying belt, a taking draw hook and a feeding draw hook, the conveying belt is arranged on the first workbench and is positioned at a discharging port of the die casting equipment, the taking draw hook and the feeding draw hook are respectively connected with the first workbench in a sliding mode and are both positioned above the conveying belt, the taking draw hook is close to one end of the die casting equipment, and the feeding draw hook is arranged at one end far away from the die casting equipment;
turnover mechanism includes second workstation, revolving stage and upset subassembly, the second workstation sets up one side of first workstation, the revolving stage with the second workstation rotates to be connected, and is located the top of second workstation, the upset subassembly with second workstation fixed connection, and be located one side of revolving stage, place the mechanism including placing the platform and placing the box, place the platform with second workstation fixed connection, and be located the upset subassembly is kept away from the one end of revolving stage, it is in to place the box setting place the below of platform, ultrasonic equipment with second workstation fixed connection, and be located place the top of platform, the return conveyor belt sets up one side of second workstation.
The placing table comprises a base, supporting plates and supporting columns, the base is fixedly connected with the second workbench and is located above the second workbench, through holes which are communicated with each other are formed in the base and the second workbench, the placing box is arranged below the through holes, the number of the supporting plates is two, the two supporting plates are fixedly connected with the base and are located on two sides of the through holes, the supporting columns are respectively located on each supporting plate and are fixedly connected with the supporting plates and located between the two supporting plates, and at least two supporting columns are arranged on each supporting plate.
The placing mechanism further comprises a turnover plate, two clamping columns and an air cylinder, one end of the turnover plate is rotatably connected with the supporting plate and is located at one end, far away from the supporting column, of the supporting plate, the number of the clamping columns is two, the two clamping columns are fixedly connected with the turnover plate respectively and are located above the turnover plate, the air cylinder is fixedly connected with the base, and the output end of the air cylinder is fixedly connected with one end, far away from the supporting plate, of the turnover plate.
Wherein, get the material drag hook and include supporting seat, slide, first installed part and get the material hook, the supporting seat with first workstation fixed connection, and be located the top of workstation, the slide with supporting seat sliding connection, first installed part with slide fixed connection, and be located the slide is kept away from the one end of supporting seat, get the material hook the one end with first installed part fixed connection, the other end orientation of getting the material hook the discharge gate department of die-casting equipment.
Wherein, the pay-off drag hook includes pneumatic rod, first guide rail pole, removes seat, second installed part and pay-off hook, the pneumatic rod with first workstation fixed connection, and be located the lateral wall of first workstation, first guide rail pole with first workstation fixed connection, and be located the top of pneumatic rod, it establishes to remove the seat the first guide rail pole is last, and with first guide rail pole sliding connection, the second installed part with remove seat fixed connection, and be located remove the seat and keep away from the one end of first guide rail pole, the one end of pay-off hook with second installed part fixed connection, the other end orientation of getting the material hook the revolving stage.
Wherein, all be provided with position sensor on first installed part and the second installed part.
Wherein, the upset subassembly includes second guide rail pole, slides seat, connecting piece, upset motor, mounting panel and manipulator, second guide rail pole with second workstation fixed connection, and be located the below of second workstation, slide the seat cover and establish on the second guide rail pole, and follow the second guide rail pole slides, the one end of connecting piece with slide seat fixed connection, the other end of connecting piece with upset motor fixed connection, the output of upset motor with mounting panel fixed connection, the manipulator with mounting panel fixed connection to be located one side of revolving stage.
The turnover assembly further comprises a baffle, and the baffle is fixedly connected with the rotating table and is positioned above the rotating table.
The invention has the beneficial effects that: through get material drag hook and get product stub bar that die-casting equipment takes off on the flitch extremely on the conveyer belt, and will get the product stub bar that material drag hook got and transport to undetermined, then pay-off drag hook action hook gets the product stub bar on undetermined extremely on the revolving stage, the revolving stage rotates, upset subassembly response is got the material to move and carry to the work position, then press from both sides the material upset, put into the product stub bar extremely place bench, and start ultrasonic equipment separates product and stub bar, and the product freely weighs down extremely in placing the box, the stub bar passes through the automatic stove that returns of stove conveyer belt to this can put product and stub bar in order, and can reduce cost, promotes production efficiency.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is a front elevational view of a fully automatic zinc die casting gate separator of the present invention.
FIG. 2 is an overall structure schematic diagram of the full-automatic zinc die casting pouring gate separator.
FIG. 3 is an enlarged view of a portion of the structure of the fully automatic zinc die casting gate separator of the present invention.
FIG. 4 is a bottom view of the fully automatic zinc die casting gate separator of the present invention.
FIG. 5 is a side view of the fully automatic zinc die casting gate separator of the present invention.
FIG. 6 is a schematic structural diagram of a full-automatic zinc die casting gate separator of the present invention.
100-full-automatic zinc die casting pouring gate separator, 10-first workbench, 20-die casting equipment, 30-material taking and feeding mechanism, 31-conveying belt, 32-material taking draw hook, 321-supporting seat, 322-sliding plate, 323-first installation part, 324-material taking hook, 33-material feeding draw hook, 331-pneumatic rod, 332-first guide rail rod, 333-moving seat, 334-second installation part, 335-material feeding hook, 34-position sensor, 40-turnover mechanism, 41-second workbench, 42-rotating seat, 43-turnover component, 431-second guide rail rod, 432-sliding seat, 433-connecting piece, 434-turnover motor, 435-mounting plate, 436-manipulator, 437-baffle plate, 50-placing mechanism, 51-placing table, 511-base, 512-support plate, 513-supporting column, 514-through hole, 52-placing box, 53-turnover plate, 54-clamping column, 55-cylinder, 60-ultrasonic equipment and 70-returning conveyor belt.
Detailed Description
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are illustrative and intended to be illustrative of the invention and are not to be construed as limiting the invention.
In the description of the present invention, it is to be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on the orientations or positional relationships illustrated in the drawings, and are used merely for convenience in describing the present invention and for simplicity in description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed in a particular orientation, and be operated, and thus, are not to be construed as limiting the present invention. Further, in the description of the present invention, "a plurality" means two or more unless specifically defined otherwise.
Referring to fig. 1 to 6, the invention provides a full-automatic zinc die casting pouring gate separator 100, which includes a first workbench 10, a die casting device 20, a material taking and feeding mechanism 30, a turnover mechanism 40, a placing mechanism 50, an ultrasonic device 60 and a furnace returning conveyor belt 70, wherein the die casting device 20 is arranged on one side of the first workbench 10, the material taking and feeding mechanism 30 includes a conveyor belt 31, a material taking draw hook 32 and a material feeding draw hook 33, the conveyor belt 31 is arranged on the first workbench 10 and is located at a material outlet of the die casting device 20, the material taking draw hook 32 and the material feeding draw hook 33 are respectively connected with the first workbench 10 in a sliding manner and are both located above the conveyor belt 31, the material taking draw hook 32 is close to one end of the die casting device 20, and the material feeding draw hook 33 is arranged at one end far away from the die casting device 20;
the turnover mechanism 40 includes a second table 41, a rotating table 42 and a turnover assembly 43, the second working table 41 is arranged at one side of the first working table 10, the rotating table 42 is rotatably connected with the second working table 41, and is located above the second working platform 41, the turnover assembly 43 is fixedly connected with the second working platform 41, and is positioned at one side of the rotating table 42, the placing mechanism 50 comprises a placing table 51 and a placing box 52, the placing table 51 is fixedly connected with the second working table 41, and is located at one end of the turnover unit 43 far away from the rotating table 42, the placing box 52 is arranged below the placing table 51, the ultrasonic equipment 60 is fixedly connected with the second working table 41, and is located above the placing table 51, and the return conveyor 70 is provided at one side of the second work table 41.
In this embodiment, the first working table 10 is used for right get feeding mechanism 30 and play a supporting role, the second working table 41 is used for right the revolving stage 42 with the upset subassembly 43 plays a supporting role after the die casting machine finishes injecting the action, the upper and lower left and right dies are separated, the product stub bar is left on the stripper plate, the product stub bar on the stripper plate of the die casting equipment 20 is got through getting the material drag hook 32 hook to the conveyer belt 31, the conveyer belt 31 is driven by the motor to rotate, the conveyer belt 31 transports the product stub bar that gets the material drag hook 32 hook to the undetermined position, then the material drag hook 33 action hook gets the product stub bar on the undetermined position to the revolving stage 42, the revolving stage 42 is driven to rotate through the motor that is arranged below the second working table 41, and the direction of rotation is towards the upset subassembly 43, wait for the revolving stage 42 rotates to the predetermined position, the overturning assembly 43 is used for sensing material taking, transferring the material to a working position, clamping and overturning the material, placing a product stub bar on the placing table 51, starting the ultrasonic equipment 60, separating the product from the stub bar, enabling the product to freely fall into the placing box 52, automatically returning the stub bar through the returning conveyor belt 70, realizing full automation in the separation process of the product and the stub bar by the full-automatic zinc die casting pouring gate separator 100, reducing labor cost and improving production efficiency compared with the manual separation of the product and the stub bar, and placing the product in order and regularly compared with a vibration disc.
Further, the placing table 51 includes a base 511, two support plates 512 and two supporting columns 513, the base 511 is fixedly connected to the second workbench 41 and is located above the second workbench 41, through holes 514 are provided in the base 511 and the second workbench 41, the placing box 52 is disposed below the through holes 514, the two support plates 512 are fixedly connected to the base 511 and are located at two sides of the through holes 514, the supporting columns 513 are respectively located in each support plate 512 and are fixedly connected to and located between the two support plates 512, and at least two supporting columns 513 are provided on each support plate 512.
In this embodiment, the base 511 is configured to support the support plates 512 and the supporting columns 513, the two support plates 512 are disposed oppositely, and at least two supporting columns 513 are disposed on an inner side wall of each support plate 512, so that the product stub bar can be stably placed when the turnover assembly 43 turns over the product stub bar onto the placing table 51 through the mutual matching between the two support plates 512 and the plurality of supporting columns 513.
Further, the placing mechanism 50 further comprises a turning plate 53, two clamping columns 54 and two cylinders 55, one end of the turning plate 53 is rotatably connected with the supporting plate 512 and is located at one end of the supporting plate 512, which is far away from the abutting column 513, the two clamping columns 54 are respectively and fixedly connected with the turning plate 53 and are located above the turning plate 53, the cylinders 55 are fixedly connected with the base 511, and the output ends of the cylinders 55 are fixedly connected with one ends of the turning plate 53, which are far away from the supporting plate 512.
In this embodiment, when the turnover assembly 43 turns over the material head of the product onto the placing table 51, one end of the material head of the product is clamped between the two clamping columns 54, after the ultrasonic device 60 separates the product from the material head, the product falls down freely and passes through the through hole 514, and falls into the placing box 52, then the air cylinder 55 acts, the output end of the air cylinder 55 abuts against the turnover plate 53, the turnover plate 53 turns over on the support plate 512 in the direction of the return conveyor 70 along with the rise of the height of the output end of the air cylinder 55, and simultaneously the two clamping columns 54 clamp the material head of the product and turn over under the driving of the turnover plate 53, so as to push the material head onto the return conveyor 70 for automatic return.
Further, get material drag hook 32 and include supporting seat 321, slide 322, first installed part 323 and get material hook 324, supporting seat 321 with first workstation 10 fixed connection, and be located the top of workstation, slide 322 with supporting seat 321 sliding connection, first installed part 323 with slide 322 fixed connection, and be located slide 322 is kept away from the one end of supporting seat 321, the one end of getting material hook 324 with first installed part 323 fixed connection, the other end orientation of getting material hook 324 the discharge gate department of die-casting equipment 20.
In this embodiment, the supporting seat 321 is configured to support the sliding plate 322, the first mounting part 323, and the material taking hook 324, a driving motor is disposed in the sliding plate 322, so that the sliding plate 322 can slide on the supporting seat 321, the material taking hook 324 is fixedly connected to the sliding plate 322 through the first mounting part 323, after the injection action of the die casting machine is completed, the upper, lower, left, and right dies are separated, the product stub bar is left on the stripper plate, the sliding plate 322 slides on the supporting seat 321, and the material taking hook 324 is used to hook the product stub bar onto the conveying belt 31, so as to hook the product stub bar by the material taking hook 32.
Further, pay-off drag hook 33 includes pneumatic rod 331, first guide rail pole 332, removes seat 333, second installed part 334 and pay-off hook 335, pneumatic rod 331 with first workstation 10 fixed connection, and be located the lateral wall of first workstation 10, first guide rail pole 332 with first workstation 10 fixed connection, and be located pneumatic rod 331's top, remove seat 333 cover and establish on first guide rail pole 332, and with first guide rail pole 332 sliding connection, second installed part 334 with remove seat 333 fixed connection, and be located remove seat 333 and keep away from the one end of first guide rail pole 332, the one end of pay-off hook 335 with second installed part 334 fixed connection, the other end orientation of getting material hook 324 the revolving stage 42.
In this embodiment, the material feeding hook 335 is connected to the moving base 333 through the second mounting member 334, the conveyor belt 31 transports the product stub bar hooked by the material feeding hook 324 to a position to be located, the pneumatic rod 331 acts, the output end of the pneumatic rod 331 extends to abut against the moving base 333, and slides towards the direction of the rotating table 42 on the second guide rail rod 431, and the material feeding hook 335 acts to hook the product stub bar to be located on the rotating table 42, so that the material feeding hook 33 hooks the product stub bar.
Further, a position sensor 34 is disposed on each of the first mounting member 323 and the second mounting member 334.
In this embodiment, the first mounting member 323 and the second mounting member 334 are both provided with position sensors 34, and the position sensors 34 can monitor the moving distances of the material taking hook 324 and the material feeding hook 335 in real time, so that the material taking hook 324 and the material feeding hook 335 can slide accurately and accurately, and the product stub bar can be hooked.
Further, upset subassembly 43 includes second guide rail pole 431, slides seat 432, connecting piece 433, upset motor 434, mounting panel 435 and manipulator 436, second guide rail pole 431 with second workstation 41 fixed connection, and be located the below of second workstation 41, slide seat 432 cover is established on the second guide rail pole 431, and follow second guide rail pole 431 slides, the one end of connecting piece 433 with slide seat 432 fixed connection, the other end of connecting piece 433 with upset motor 434 fixed connection, upset motor 434 the output with mounting panel 435 fixed connection, manipulator 436 with mounting panel 435 fixed connection to be located one side of revolving stage 42.
In this embodiment, the turning motor 434 is fixedly connected to the slide base 432 through a connecting member 433, the mounting plate 435 is used to support the manipulator 436, the manipulator 436 clamps the product stub on the rotary table 42 after the rotary table 42 rotates to a preset position, the slide base 432 moves on the second guide rail rod 431 in a direction toward the placing table 51, after the rotary table moves to a specific position, the turning motor 434 drives the manipulator 436 to turn in a direction toward the placing table 51, so that the product stub is placed on the placing table 51 in a reverse direction, then the product and the stub are separated by starting the ultrasonic equipment 60, the product drops freely down into the placing box 52, the stub is automatically returned by the return conveyor 70, and the full-automatic zinc die casting sprue separator 100 can be fully automated in the product and stub separation process, for separating product and stub bar with the manual work, can reduce the cost of labor, promote production efficiency, for the vibrations dish, can be with putting of the orderly law of product.
Further, the turnover assembly 43 further includes a blocking plate 437, wherein the blocking plate 437 is fixedly connected to the rotating table 42 and is located above the rotating table 42.
In the present embodiment, the baffle 437 can limit the position of the material head placed on the rotary table 42.
While the invention has been described with reference to a preferred embodiment, it will be understood by those skilled in the art that various changes in form and detail may be made therein without departing from the spirit and scope of the invention as defined by the appended claims.
Claims (8)
1. A full-automatic zinc die casting pouring gate separator is characterized in that,
the die-casting device comprises a first workbench, die-casting equipment, a material taking and feeding mechanism, a turnover mechanism, a placing mechanism, ultrasonic equipment and a furnace returning conveying belt, wherein the die-casting equipment is arranged on one side of the first workbench, the material taking and feeding mechanism comprises a conveying belt, a material taking draw hook and a material feeding draw hook, the conveying belt is arranged on the first workbench and is positioned at a material outlet of the die-casting equipment, the material taking draw hook and the material feeding draw hook are respectively in sliding connection with the first workbench and are both positioned above the conveying belt, the material taking draw hook is close to one end of the die-casting equipment, and the material feeding draw hook is arranged at one end far away from the die-casting equipment;
turnover mechanism includes second workstation, revolving stage and upset subassembly, the second workstation sets up one side of first workstation, the revolving stage with the second workstation rotates to be connected, and is located the top of second workstation, the upset subassembly with second workstation fixed connection, and be located one side of revolving stage, place the mechanism including placing the platform and placing the box, place the platform with second workstation fixed connection, and be located the upset subassembly is kept away from the one end of revolving stage, it is in to place the box setting place the below of platform, ultrasonic equipment with second workstation fixed connection, and be located place the top of platform, the return conveyor belt sets up one side of second workstation.
2. The full-automatic zinc die casting gate separator of claim 1,
the placing table comprises a base, supporting plates and supporting columns, the base is fixedly connected with the second workbench and is located above the second workbench, through holes which are communicated with each other are formed in the base and the second workbench, the placing box is arranged below the through holes, the number of the supporting plates is two, the two supporting plates are fixedly connected with the base and are located on two sides of the through holes, the supporting columns are respectively located on each supporting plate fixedly connected and located between the two supporting plates, and at least two supporting columns are arranged on each supporting plate.
3. The full-automatic zinc die casting gate separator of claim 2,
the placing mechanism further comprises a turnover plate, two clamping columns and an air cylinder, one end of the turnover plate is rotatably connected with the supporting plate and is located at one end, far away from the supporting column, of the supporting plate, the number of the clamping columns is two, the two clamping columns are fixedly connected with the turnover plate respectively and are located above the turnover plate, the air cylinder is fixedly connected with the base, and the output end of the air cylinder is fixedly connected with one end, far away from the supporting plate, of the turnover plate.
4. The full-automatic zinc die casting gate separator of claim 1,
get the material drag hook and include supporting seat, slide, first installed part and get the material hook, the supporting seat with first workstation fixed connection, and be located the top of workstation, the slide with supporting seat sliding connection, first installed part with slide fixed connection, and be located the slide is kept away from the one end of supporting seat, get the material hook one end with first installed part fixed connection, get the other end orientation of material hook the discharge gate department of die-casting equipment.
5. The full-automatic zinc die casting gate separator of claim 4,
the pay-off drag hook includes pneumatic rod, first guide rail pole, removal seat, second installed part and pay-off hook, the pneumatic rod with first workstation fixed connection, and be located the lateral wall of first workstation, first guide rail pole with first workstation fixed connection, and be located the top of pneumatic rod, it establishes to remove the seat the first guide rail pole is last, and with first guide rail pole sliding connection, the second installed part with remove seat fixed connection, and be located remove the seat and keep away from the one end of first guide rail pole, the one end of pay-off hook with second installed part fixed connection, the other end orientation of getting the material hook the revolving stage.
6. The full-automatic zinc die casting gate separator of claim 5,
and position sensors are arranged on the first mounting part and the second mounting part.
7. The full-automatic zinc die casting gate separator of claim 1,
the upset subassembly includes second guide rail pole, slides seat, connecting piece, upset motor, mounting panel and manipulator, second guide rail pole with second workstation fixed connection, and be located the below of second workstation, slide the seat cover and establish on the second guide rail pole, and follow the second guide rail pole slides, the one end of connecting piece with slide seat fixed connection, the other end of connecting piece with upset motor fixed connection, the output of upset motor with mounting panel fixed connection, the manipulator with mounting panel fixed connection to be located one side of revolving stage.
8. The full-automatic zinc die casting gate separator of claim 7,
the turnover assembly further comprises a baffle, and the baffle is fixedly connected with the rotating table and is positioned above the rotating table.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911191045.0A CN110947926A (en) | 2019-11-28 | 2019-11-28 | Full-automatic zinc die casting runner separator |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911191045.0A CN110947926A (en) | 2019-11-28 | 2019-11-28 | Full-automatic zinc die casting runner separator |
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| Publication Number | Publication Date |
|---|---|
| CN110947926A true CN110947926A (en) | 2020-04-03 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201911191045.0A Pending CN110947926A (en) | 2019-11-28 | 2019-11-28 | Full-automatic zinc die casting runner separator |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113798465A (en) * | 2021-10-22 | 2021-12-17 | 深圳市联星服装辅料有限公司 | Water gap separator |
-
2019
- 2019-11-28 CN CN201911191045.0A patent/CN110947926A/en active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113798465A (en) * | 2021-10-22 | 2021-12-17 | 深圳市联星服装辅料有限公司 | Water gap separator |
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