CN110942162A - Intelligent maintenance overall plan management system for mechanical equipment based on big data - Google Patents
Intelligent maintenance overall plan management system for mechanical equipment based on big data Download PDFInfo
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- 238000012423 maintenance Methods 0.000 title claims abstract description 53
- 230000010365 information processing Effects 0.000 claims abstract description 21
- 238000003860 storage Methods 0.000 claims abstract description 16
- 230000005540 biological transmission Effects 0.000 claims abstract description 8
- 230000015556 catabolic process Effects 0.000 claims description 13
- 238000006731 degradation reaction Methods 0.000 claims description 13
- 238000007726 management method Methods 0.000 claims description 13
- 239000010687 lubricating oil Substances 0.000 claims description 12
- 230000017525 heat dissipation Effects 0.000 claims description 8
- 238000004519 manufacturing process Methods 0.000 description 13
- 238000000034 method Methods 0.000 description 8
- 238000005299 abrasion Methods 0.000 description 2
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- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 230000003628 erosive effect Effects 0.000 description 1
- 238000005065 mining Methods 0.000 description 1
- 230000008092 positive effect Effects 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
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- G06Q10/06—Resources, workflows, human or project management; Enterprise or organisation planning; Enterprise or organisation modelling
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Abstract
The invention discloses an intelligent maintenance overall plan management system for mechanical equipment based on big data, which comprises an information acquisition module, an information transmission module, an information cache module, an information storage module, an information feedback module and an information processing module, wherein the information acquisition module is respectively connected with the information transmission module, the information cache module and the information storage module in sequence, and the information storage module, the information feedback module and the information processing module are sequentially connected in a head position. According to the invention, different mechanical equipment information units are arranged in the information acquisition module, so that data can be correspondingly transmitted to maintenance personnel of different equipment, the working efficiency is improved, and the practicability is strong.
Description
Technical Field
The invention relates to the field of maintenance overall plan management systems for mechanical equipment, in particular to an intelligent maintenance overall plan management system for mechanical equipment based on big data.
Background
In the daily use and operation process of the machine equipment, due to the influence of factors such as external load, internal stress, abrasion, corrosion, natural erosion and the like, the size, the shape, the mechanical property and the like of individual parts or the whole of the machine equipment are changed, the production capacity of the equipment is reduced, the consumption of raw materials and power is increased, the product quality is reduced, and even personal and equipment accidents are caused. This is an objective rule for technical degradation that all devices cannot avoid. In the enterprise, due to the production continuity of the machine equipment, most of the equipment is produced under the extremely adverse conditions of serious abrasion, strong corrosiveness, high pressure, high or low temperature and the like. Therefore, maintenance work is more important than other departments. In order to make the machine equipment always produce efficiency and prolong the service life of the equipment, the equipment must be subjected to moderate overhaul and daily maintenance. The method is an important measure for mining the production potential of enterprises, and is also a basic material foundation for ensuring that more, quick, good and provincial production tasks are completed or excessive production tasks are completed. Due to the above-mentioned internal and external factors, the functions of the equipment are gradually deteriorated after a certain period of operation, especially transmission equipment, industrial furnaces and equipment which is severely corroded. Generally, the method is characterized in that the total function of equipment is reduced due to the reduction of capacity, the deterioration of process indexes, the increase of consumption quota and the reduction of reliability, and for different enterprises, the overhaul system is different due to the difference of the scale, the property, the quantity and the complexity of the enterprises. This is because the number of devices in an enterprise varies, the performance is good or bad, the importance is high, the complexity is low, and the like. For example, chemical systems have a plurality of industries, production processes are greatly different, and some production processes require long-period continuous operation, even preferably, the continuous operation lasts for more than 330 days in a year; some production processes are batch and only need to be operated continuously for a period of time; some processes cannot be interrupted; some can be started or stopped. In addition, the structure and the complexity of the equipment are different, and the maintenance requirements are also different. Therefore, the enterprise equipment maintenance needs to adopt a policy of classified maintenance, and is more appropriate, for example, the enterprise equipment is divided into important equipment and non-important equipment, the important equipment and the non-important equipment are respectively provided with lubricating oil loss, bolt loosening, line degradation, bearing breakage and poor motor heat dissipation, the lubricating oil loss, the bolt loosening, the line degradation, the bearing breakage and the poor motor heat dissipation are recorded by inspection personnel and then uploaded to a computer terminal, and then the maintenance personnel perform fixed-point maintenance according to the uploaded information.
Disclosure of Invention
The invention aims to solve the defects in the prior art, and provides an intelligent maintenance overall planning management system for mechanical equipment based on big data.
In order to achieve the purpose, the invention adopts the following technical scheme:
the utility model provides a mechanical equipment overhauls overall plan management system with intelligence based on big data, includes information acquisition module, information transfer module, information buffer module, information storage module, information feedback module and information processing module, the information acquisition module is connected gradually with information transfer module, information buffer module and information storage module respectively, information storage module, information feedback module and information processing module are first connected in proper order.
Preferably, the information acquisition module comprises a lubricating oil loss acquisition unit, a bolt looseness acquisition unit, a line degradation acquisition unit, a bearing fracture acquisition unit and a motor poor heat dissipation acquisition unit.
Preferably, the information processing module includes an information receiving unit and an information calling unit.
Preferably, the information transmission module transmits all the information acquired by the information acquisition module to the information cache module, thereby playing a role of connection.
Preferably, the information storage module stores the information acquired by the information acquisition module, wherein the data which do not conform to the setting are sent to the information feedback module, the information feedback module sends the non-conventional information to the information processing module after receiving the non-conventional data, and the information calling unit sends the warning information to the non-conventional information on the display end after the information receiving unit in the information processing module receives the non-conventional information.
Preferably, the lubricating oil loss acquisition unit, the bolt looseness acquisition unit, the line degradation acquisition unit, the bearing fracture acquisition unit and the motor fan heat failure acquisition unit are all maintained on line by maintenance personnel, recorded on a paper list and then uniformly uploaded to a computer.
The invention has the beneficial effects that:
according to the invention, corresponding data information is obtained through the lubricating oil loss obtaining unit, the bolt looseness obtaining unit, the circuit degradation obtaining unit, the bearing fracture obtaining unit and the motor poor heat dissipation obtaining unit, so that the simplification of complex problems is realized, maintenance personnel in different fields can conveniently look up the complex problems, and the maintenance speed is further accelerated.
2, after the uploaded information is stored by the information storage module, the abnormal information is fed back to the processing module through the feedback system, and the processing module can remind a corresponding maintenance worker at a computer terminal, so that the maintenance efficiency is improved, and the labor amount of the maintenance worker is reduced.
In conclusion, the equipment is classified and uploaded, and the big data is fed back to the computer end of the corresponding maintenance personnel, so that the maintenance work is more reasonable, and the maintenance work efficiency is improved.
Drawings
Fig. 1 is a diagram of an intelligent maintenance overall plan management system for a large data-based mechanical device according to the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
Referring to fig. 1, the intelligent maintenance overall plan management system for big data based mechanical equipment comprises an information acquisition module, an information transmission module, an information cache module, an information storage module, an information feedback module and an information processing module, wherein the information acquisition module is respectively connected with the information transmission module, the information cache module and the information storage module in sequence, the information storage module, the information feedback module and the information processing module are sequentially connected in a first position, the information acquisition module comprises a lubricating oil loss acquisition unit, a bolt looseness acquisition unit, a circuit degradation acquisition unit, a bearing fracture acquisition unit and a motor poor heat dissipation acquisition unit, the information transmission module transmits all information acquired by the information acquisition module to the information cache module to play a connecting role, the information storage module stores the information acquired by the information acquisition module, the data which are not in accordance with the set data are sent to the information feedback module, the information feedback module sends the unconventional information to the information processing module after receiving the unconventional data, after the information receiving unit in the information processing module receives the unconventional information, the information calling unit sends the unconventional information to the information processing module, the warning information appears at the display end, the lubricating oil missing acquisition unit, the bolt loosening acquisition unit, the circuit degradation acquisition unit, the bearing fracture acquisition unit and the motor fan heat failure acquisition unit are all maintained on line through maintenance personnel, and after the recording is carried out on a paper list, the lubricating oil missing acquisition unit, the bolt loosening acquisition unit, the circuit degradation acquisition unit, the bearing fracture acquisition.
The working principle is as follows: firstly, a maintenance system is established, the maintenance system can be set as daily maintenance and scheduled maintenance, the daily maintenance and maintenance uses short time and least cost, finds and processes sudden faults as early as possible, eliminates the problems of influencing equipment performance and causing quality reduction in time, ensures that the device normally and safely operates, daily maintenance personnel check all mechanical equipment, timely processes the faults when the devices directly influencing the equipment and continuously produced devices are produced, records the faults after processing, uploads the processed faults to a computer end, records non-important equipment on a table, records non-conventional information, uploads the recorded non-conventional information to the computer end, an information acquisition module acquires and stores the information, and the non-conventional information uploaded to the computer end, such as lubricating oil loss, bolt looseness, line degradation, bearing fracture and poor motor heat dissipation data, is sent to an information feedback module, the information feedback module sends the unconventional information to the information processing module after receiving the unconventional data, the information receiving unit in the information processing module sends the unconventional information to the corresponding computer end of the maintenance personnel after receiving the unconventional information, the computer end of the maintenance personnel can generate corresponding warning and reminding information, and then the maintenance personnel maintain according to the corresponding information. The plan presetting system is mainly aimed at the maintenance of equipment and devices which have direct influence on production, i.e. the plan which is based on prevention and has stronger planning is planned according to the operation interval of the equipment and can be divided into monthly planning maintenance and annual planning maintenance, so that the maintenance can be carried out before the equipment fails, the performance is recovered, the service life of the equipment is prolonged, the full preparation work (planning, examining and repairing contents, making various diagrams, preparing required spare parts, materials, manpower, balance of machines and tools and the like) can be carried out before the maintenance to ensure the quality of the maintenance work and arrange the maintenance plan in coordination with the production plan, the maintenance personnel can carry out on-site repair on the mechanical equipment with problems, the records are required after the repair and are uploaded to a computer end, the information acquisition module acquires and stores the information, the unconventional information uploaded to the computer end, such as lubricating oil loss, bolt looseness, circuit degradation, bearing fracture and poor motor heat dissipation data, is sent to the information feedback module, the information feedback module sends the unconventional information to the information processing module after receiving the unconventional data, the information receiving unit in the information processing module sends the unconventional information to the computer end of a corresponding maintenance worker after receiving the unconventional information, and the maintenance worker conducts key inspection on the repaired mechanical equipment during daily maintenance according to the repair information uploaded in a planned and preset system, so that the method has a very positive effect on maintaining the normal production of enterprises, improving the production efficiency, and ensuring the product quality and the production safety.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.
Claims (6)
1. The utility model provides a mechanical equipment overhauls overall plan management system based on big data with intelligence, includes information acquisition module, information transfer module, information buffer module, information storage module, information feedback module and information processing module, its characterized in that, information acquisition module connects gradually with information transfer module, information buffer module and information storage module respectively, information storage module, information feedback module and information processing module are first connected in proper order.
2. The intelligent maintenance overall planning management system for the big-data-based mechanical equipment is characterized in that the information acquisition module comprises a lubricating oil loss acquisition unit, a bolt looseness acquisition unit, a line degradation acquisition unit, a bearing fracture acquisition unit and a motor poor heat dissipation acquisition unit.
3. The intelligent maintenance overall planning management system for big data based mechanical equipment according to claim 1, wherein the information processing module comprises an information receiving unit and an information calling unit.
4. The intelligent maintenance overall planning management system for big data based mechanical equipment according to claim 1, wherein the information transmission module transmits all the information acquired by the information acquisition module to the information cache module, and plays a role in connection.
5. The intelligent maintenance overall plan management system for big data based mechanical equipment as claimed in claim 1, wherein the information storage module stores the information obtained by the information obtaining module, wherein the data that does not meet the setting is sent to the information feedback module, the information feedback module receives the non-regular data and then sends the non-regular information to the information processing module, and the information receiving unit in the information processing module receives the non-regular information and then the information calling unit sends the non-regular information to the display terminal to display the warning information.
6. The intelligent maintenance overall planning management system for the mechanical equipment based on the big data as claimed in claim 2, wherein the lubricating oil missing acquisition unit, the bolt loosening acquisition unit, the circuit degradation acquisition unit, the bearing fracture acquisition unit and the motor fan heat failure acquisition unit are all maintained on line by a maintenance worker, recorded on a paper list, and then uploaded to a computer end in a unified manner.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911249539.XA CN110942162A (en) | 2019-12-09 | 2019-12-09 | Intelligent maintenance overall plan management system for mechanical equipment based on big data |
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| CN201911249539.XA CN110942162A (en) | 2019-12-09 | 2019-12-09 | Intelligent maintenance overall plan management system for mechanical equipment based on big data |
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Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105447576A (en) * | 2015-12-23 | 2016-03-30 | 本钢板材股份有限公司 | Equipment management system |
| CN108198267A (en) * | 2018-01-02 | 2018-06-22 | 国网浙江省电力有限公司电力科学研究院 | Line inspection method and system based on intelligent terminal |
| CN208314557U (en) * | 2018-02-27 | 2019-01-01 | 华能重庆珞璜发电有限责任公司 | Mobile terminal is used in power plant's maintenance |
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- 2019-12-09 CN CN201911249539.XA patent/CN110942162A/en active Pending
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105447576A (en) * | 2015-12-23 | 2016-03-30 | 本钢板材股份有限公司 | Equipment management system |
| CN108198267A (en) * | 2018-01-02 | 2018-06-22 | 国网浙江省电力有限公司电力科学研究院 | Line inspection method and system based on intelligent terminal |
| CN208314557U (en) * | 2018-02-27 | 2019-01-01 | 华能重庆珞璜发电有限责任公司 | Mobile terminal is used in power plant's maintenance |
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Application publication date: 20200331 |