CN115146996A - Three-dimensional visual supervision system and method based on industrial information - Google Patents

Three-dimensional visual supervision system and method based on industrial information Download PDF

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CN115146996A
CN115146996A CN202210882559.6A CN202210882559A CN115146996A CN 115146996 A CN115146996 A CN 115146996A CN 202210882559 A CN202210882559 A CN 202210882559A CN 115146996 A CN115146996 A CN 115146996A
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equipment
information
industrial
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database
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朱荣辉
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Zhuhai Aipujing Software Co ltd
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    • G—PHYSICS
    • G06—COMPUTING; CALCULATING OR COUNTING
    • G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q10/00—Administration; Management
    • G06Q10/06—Resources, workflows, human or project management; Enterprise or organisation planning; Enterprise or organisation modelling
    • G06Q10/063—Operations research, analysis or management
    • G06Q10/0631—Resource planning, allocation, distributing or scheduling for enterprises or organisations
    • G06Q10/06311—Scheduling, planning or task assignment for a person or group
    • G06Q10/063114—Status monitoring or status determination for a person or group
    • G—PHYSICS
    • G06—COMPUTING; CALCULATING OR COUNTING
    • G06F—ELECTRIC DIGITAL DATA PROCESSING
    • G06F16/00—Information retrieval; Database structures therefor; File system structures therefor
    • G06F16/20—Information retrieval; Database structures therefor; File system structures therefor of structured data, e.g. relational data
    • G06F16/25—Integrating or interfacing systems involving database management systems
    • G06F16/252—Integrating or interfacing systems involving database management systems between a Database Management System and a front-end application
    • G—PHYSICS
    • G06—COMPUTING; CALCULATING OR COUNTING
    • G06F—ELECTRIC DIGITAL DATA PROCESSING
    • G06F21/00—Security arrangements for protecting computers, components thereof, programs or data against unauthorised activity
    • G06F21/60—Protecting data
    • G06F21/602—Providing cryptographic facilities or services
    • G—PHYSICS
    • G06—COMPUTING; CALCULATING OR COUNTING
    • G06F—ELECTRIC DIGITAL DATA PROCESSING
    • G06F21/00—Security arrangements for protecting computers, components thereof, programs or data against unauthorised activity
    • G06F21/60—Protecting data
    • G06F21/64—Protecting data integrity, e.g. using checksums, certificates or signatures
    • G—PHYSICS
    • G06—COMPUTING; CALCULATING OR COUNTING
    • G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q50/00—Systems or methods specially adapted for specific business sectors, e.g. utilities or tourism
    • G06Q50/04—Manufacturing

Abstract

The invention discloses a three-dimensional visual supervision system and a method based on industrial information, belonging to the field of three-dimensional supervision, wherein the supervision system comprises an information acquisition module, an information transmission module, a database and an information feedback module; the information acquisition module is used for acquiring industrial information of industrial equipment in real time and monitoring the industrial equipment in real time, the information transmission module is used for transmitting the industrial information acquired by the information acquisition module to the database, the database stores the acquired industrial information and analyzes and processes the stored historical data information and the real-time monitoring information, and the information feedback module feeds back the information according to an analysis result of the database and informs relevant departments of taking corresponding measures as soon as possible to better manage the equipment. The invention enables an enterprise to well control the equipment to the industrial information of the equipment, and the industrial information of the enterprise is prevented from being leaked by monitoring the equipment through three-dimensional visualization and encrypting in the process.

Description

Three-dimensional visual supervision system and method based on industrial information
Technical Field
The invention relates to the field of three-dimensional supervision, in particular to a three-dimensional visual supervision system and a three-dimensional visual supervision method based on industrial information.
Background
In the production, management and operation process of industry, industrial equipment is an indispensable part of an enterprise, and the industrial information of the industrial equipment can be mastered, so that the enterprise can better manage the equipment.
Production in modern enterprises is mainly carried out by machine equipment, and the continuity and the balance of the production process are ensured by the normal operation of the machine. Therefore, equipment management plays an important role in enterprise production. If the equipment is not maintained timely in the process of equipment management, the production efficiency of the equipment is low or the fault shutdown loss is caused; the long-term overhaul of the equipment or the untimely repair of the equipment loss can cause the equipment to be scrapped in advance, and the continuity and the balance of the enterprise production are damaged. In modern industrial enterprises, the automation degree of equipment is high, the production continuity is strong, and sometimes, the whole production line of an enterprise can be interrupted due to the halt of one piece of equipment, so that the equipment management plays a fundamental role in the production, operation and management of the enterprise.
Good development of enterprises depends on the quality of products, and high-quality products are closely related to high-quality equipment. The operation state of the equipment affects the quality of enterprise products, the loss of raw materials, the loss of product working hours, the loss of production stoppage and the like, and the result of equipment management work is presented through the technical state of the equipment and quantified through the calculation of product cost. Therefore, the production capacity of an enterprise can be effectively improved by enhancing equipment management, and the cost of the enterprise is saved.
One of the goals of equipment management is to ensure product quality. The equipment is an important factor influencing the product quality, the quality of the product is influenced by the precision, the performance and the like of the equipment, so the whole process control of the product quality, particularly the equipment of a quality control point is required, the design and manufacture, the running state, the precision, the performance and the like of the equipment are required to be controlled, the capability, the technical level, the professional knowledge and the like of equipment operators are required to be mastered, and all links influencing the quality in the equipment management work can be effectively controlled to ensure the product quality.
Therefore, how to monitor industrial equipment of an enterprise in real time and analyze the equipment is necessary, so that relevant departments of the enterprise can take measures for response conveniently, and three-dimensional visual supervision is realized. Therefore, a three-dimensional visual monitoring system and method based on industrial information are needed to solve the problem.
Disclosure of Invention
The invention aims to provide a three-dimensional visual monitoring system and a method based on industrial information, which are used for collecting and storing basic industrial information of industrial equipment of an enterprise, monitoring the industrial information of the equipment in real time, analyzing the searched industrial equipment, performing three-dimensional display according to an analysis result and issuing a response instruction through voice so as to solve the problems in the background technology.
In order to solve the technical problems, the invention provides the following technical scheme: a three-dimensional visual surveillance system based on industrial information, the surveillance system comprising: the system comprises an information acquisition module, an information transmission module, a database and an information feedback module;
the information acquisition module is connected with the information transmission module, the information transmission module is connected with the database, and the database is connected with the information feedback module; the information acquisition module is used for acquiring industrial information of the industrial equipment in real time and monitoring the industrial equipment in real time; the information transmission module is used for transmitting the industrial information acquired by the information acquisition module to a database; the database stores the acquired industrial information and analyzes and processes the stored historical data information and the real-time monitoring information; the information feedback module feeds back according to the analysis result of the database, informs relevant departments of taking corresponding measures as soon as possible, and manages the equipment better.
Furthermore, the information acquisition module comprises an information input unit, a time detection unit, a yield detection unit and a voltage monitoring unit; the information entry unit is used for entering model, serial number, mechanical structure, material, quantity, position and theoretical output information of industrial equipment to the database, the time detecting unit is used for detecting the operating time and the fault time of the industrial equipment, the output detecting unit is used for detecting the actual output of the industrial equipment, and the voltage monitoring unit is used for detecting the voltage between equipment parts. The purpose of statistics is to provide basis and basic data for capacity design and production decision and production analysis.
Further, the information transmission module comprises an information encryption unit and an information transmission unit; the information encryption unit is used for encrypting the basic industrial information acquired by the information acquisition module, relevant departments need to check the information through a secret key, and the information transmission unit is used for transmitting the industrial information acquired by the information acquisition module to the database.
Further, the database comprises a data storage unit, a data analysis unit and a data management unit; the data storage unit stores the industrial information acquired by the information acquisition module; the data analysis unit is used for analyzing and processing historical data information and real-time monitoring information; the data management unit is used for carrying out classification management on the stored industrial information, and related departments inquire the industrial information of the industrial equipment through a database.
Further, the information feedback module comprises a three-dimensional display unit and a voice instruction unit; when the condition of a certain device is required to be inquired, the model number, the serial number, the mechanical structure, the material, the quantity, the position and the theoretical yield information of the industrial device, the operation time and the fault time detected by the time detection unit, the actual yield of the industrial device and the analysis result of the device by the data analysis unit, which are detected by the yield detection unit, are displayed in a three-dimensional way through the three-dimensional display unit according to the serial number input by the input device and the analysis and processing result of the database; the voice instruction unit prompts relevant departments to take corresponding measures by issuing voice instructions.
A three-dimensional visual supervision method based on industrial information comprises the following steps:
s1: acquiring basic industrial information of industrial equipment, and monitoring the industrial information in real time;
s2: transmitting the data monitored in real time to a database and encrypting the data;
s3: storing the collected industrial information into a database, performing classified management on historical data information and real-time monitoring information of the equipment, and analyzing the searched industrial equipment;
further, in step S3, the down time caused by the equipment is T, the maintenance time of the equipment is T', and the planned total service time of the equipment is T, with the unit: hour, equipment failure rate K Fault of Comprises the following steps:
Figure BDA0003764762370000031
when K is Fault of ≥k 1 Time, k, indicates a high failure rate of the device 1 Indicating a set equipment failure rate threshold;
the equipment failure generally refers to an event or phenomenon that the equipment loses or reduces the specified function of the equipment, and is represented by the fact that certain parts of the equipment lose the original precision or performance, so that the equipment cannot normally run, the technical performance is reduced, the production of the equipment is interrupted or the efficiency is reduced, and the production is influenced. Simply a device or its components, lose the function it should achieve. The equipment failure rate refers to the percentage of the failure shutdown time and the time for starting the equipment, and is an index for examining the technical state, failure strength, maintenance quality and efficiency of the equipment. And analyzing the technical state of the equipment according to the equipment failure rate, and if the equipment failure rate is high, informing relevant departments of enterprises to check, maintain and update certain parts of the equipment.
The number of intact equipment is M, the total number of production equipment is M, and the unit is: table, then equipment availability factor K Intact Comprises the following steps:
Figure BDA0003764762370000032
when K is Intact ≤k 2 Then, it shows that the equipment is low in perfection rate, wherein k 2 Indicating a set device health threshold;
the equipment availability ratio refers to the specific gravity of intact production equipment in all production equipment. It is an important index for reflecting the technical condition of enterprise equipment and evaluating the management working level of the equipment. The general criteria for equipment health are: the equipment performance is good, for example, the precision of mechanical processing equipment meets the process requirement; the equipment operates normally, such as the abrasion and corrosion degree of parts do not exceed the technical regulation standard; the consumption of raw materials, fuel, oil and the like is normal, and the leakage phenomena of oil, water, steam and electricity do not exist. And analyzing the management working level of the enterprise equipment according to the equipment availability ratio, if the equipment availability ratio is low, less main equipment with good equipment performance exists, and informing related departments of the enterprise to strengthen maintenance and repair of the equipment and purchase new equipment.
The actual output per hour is a, the theoretical output per hour is A, and the equipment utilization rate is K By using Comprises the following steps:
Figure BDA0003764762370000041
when K is By using ≤k 3 Time, indicates low equipment utilization, where k 3 Indicating a set equipment utilization rate threshold;
the equipment utilization rate refers to the utilization efficiency of the equipment. Is a technical and economic index reflecting the working state of equipment and the production efficiency. In a typical enterprise, the equipment investment is often a large proportion of the total investment. Therefore, whether the equipment can be fully utilized directly relates to investment benefits, the utilization rate of the equipment is improved, and the product cost is relatively reduced. Therefore, as a manager of an enterprise, it is necessary to fully recognize this point when making production decisions. Analyzing the equipment production capacity according to the equipment utilization rate, if the equipment utilization rate is low, the equipment production capacity is weak, the actual yield is low, and informing relevant departments of an enterprise to maintain the equipment;
the number of new devices put into use by the end of the report period is x, the number of old devices updated by the end of the report period is y, the number of old devices not updated is z, and the unit is: station, then equipment update rate K Updating Comprises the following steps:
Figure BDA0003764762370000042
the device update rate is the ratio of the updated devices to all devices that need to be updated by the end of the reporting period. The reporting period is a period in which the change condition needs to be explained when the dynamic analysis index is calculated, and is a period in which a certain activity is completed and the activity result is reported in a popular way. Old equipment must be replaced because it is out of function or virtually worn. The device update rate is one of the indexes reflecting the change in the number of devices of the enterprise. And analyzing and researching the current situation of the equipment according to the equipment update rate so as to know the quantity change situation of the enterprise equipment.
Further, in step S3, the voltage monitoring unit detects the voltage between the components, and the voltage set U is:
U＝{U 1 ,U 2 ,…,U n }，
the unit is: v; if the voltage set is U from time i I ＝{U i ,U i+1 ,…,U n And if the voltages in the set are not equal to the normal voltage U', the voltage between the two parts is abnormal, and a fault occurs between the two parts.
Further, in step S4, the three-dimensional display adopts a true three-dimensional display technology, a three-dimensional space model is constructed, screening is performed by inputting the serial number of the industrial device, the information of the searched industrial device is visually checked through a three-dimensional image, and the voltage abnormal position is highlighted. The data of the true three-dimensional model is almost consistent with the real object, the fidelity reaches more than 95 percent, strong and vivid sense organ impact can be brought, and the experience of being personally on the scene is obtained. The true three-dimensional display technology has the advantages of vivid images, full-view, multi-angle, simultaneous multi-person observation, real-time interaction and the like.
Compared with the prior art, the invention has the following beneficial effects:
1. the information of the industrial equipment is stored through the database, so that comparison and analysis are convenient, the industrial information of the equipment can be quickly consulted, the industrial information of the equipment is monitored in real time, and enterprises can conveniently manage the equipment.
2. The invention encrypts in the data transmission process, protects the information security of enterprises and prevents information leakage.
3. The invention adopts a three-dimensional display technology, and can more quickly and directly pass through the industrial information monitoring equipment of the equipment.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention. In the drawings:
FIG. 1 is a schematic diagram of the module components of a three-dimensional visual monitoring system and method based on industrial information according to the present invention;
FIG. 2 is a schematic diagram of the steps of a three-dimensional visual monitoring system and method based on industrial information according to the present invention;
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-2, the present invention provides a technical solution: the utility model provides a three-dimensional visual supervisory systems and method based on industrial information, the basic industrial information of the industrial equipment of collection storage enterprise, carries out real-time supervision to the industrial information of equipment, carries out the analysis to the industrial equipment who seeks, carries out three-dimensional display and gives the reply instruction through pronunciation according to the analysis result to solve the problem that proposes among the above-mentioned background art.
In order to solve the technical problems, the invention provides the following technical scheme: a three-dimensional visual surveillance system based on industrial information, the surveillance system comprising: the system comprises an information acquisition module, an information transmission module, a database and an information feedback module;
the information acquisition module is connected with the information transmission module, the information transmission module is connected with the database, and the database is connected with the information feedback module; the information acquisition module is used for acquiring industrial information of the industrial equipment in real time and monitoring the industrial equipment in real time; the information transmission module is used for transmitting the industrial information acquired by the information acquisition module to a database; the database stores the collected industrial information and analyzes and processes the stored historical data information and the real-time monitoring information; the information feedback module feeds back according to the analysis result of the database, and informs relevant departments to take corresponding measures as soon as possible, so that the equipment is better managed.
Furthermore, the information acquisition module comprises an information input unit, a time detection unit, a yield detection unit and a voltage monitoring unit; the information entry unit is used for entering model, serial number, mechanical structure, material, quantity, position and theoretical output information of industrial equipment to the database, the time detecting unit is used for detecting the operating time and the fault time of the industrial equipment, the output detecting unit is used for detecting the actual output of the industrial equipment, and the voltage monitoring unit is used for detecting the voltage between equipment parts. The purpose of statistics is to provide basis and basic data for capacity design and production decision and production analysis.
Further, the information transmission module comprises an information encryption unit and an information transmission unit; the information encryption unit is used for encrypting the basic industrial information acquired by the information acquisition module, relevant departments need to check the information through a secret key, and the information transmission unit is used for transmitting the industrial information acquired by the information acquisition module to the database.
Further, the database comprises a data storage unit, a data analysis unit and a data management unit; the data storage unit stores the industrial information acquired by the information acquisition module; the data analysis unit is used for analyzing and processing historical data information and real-time monitoring information; the data management unit is used for carrying out classified management on the stored industrial information, and related departments inquire the industrial information of the industrial equipment through a database.
Further, the information feedback module comprises a three-dimensional display unit and a voice instruction unit; when the condition of a certain device is required to be inquired, the model number, the serial number, the mechanical structure, the material, the quantity, the position and the theoretical yield information of the industrial device, the operation time and the fault time detected by the time detection unit, the actual yield of the industrial device and the analysis result of the device by the data analysis unit, which are detected by the yield detection unit, are displayed in a three-dimensional way through the three-dimensional display unit according to the serial number input by the input device and the analysis and processing result of the database; the voice instruction unit prompts relevant departments to take corresponding measures by issuing voice instructions.
A three-dimensional visual supervision method based on industrial information comprises the following steps:
s1: acquiring basic industrial information of industrial equipment, and monitoring the industrial information in real time;
s2: transmitting the data monitored in real time to a database and encrypting the data;
s3: storing the collected industrial information into a database, performing classified management on historical data information and real-time monitoring information of the equipment, and analyzing the searched industrial equipment;
further, in step S3, the down time caused by the equipment is t, the maintenance time of the equipment is t', and the unit is: when the total planned service time of the equipment is T, the failure rate of the equipment is K Fault of Comprises the following steps:
Figure BDA0003764762370000061
when K is Fault of ≥k 1 Time, k, indicates a high failure rate of the device 1 Indicating a set equipment failure rate threshold;
the equipment failure generally refers to an event or a phenomenon that the equipment loses or reduces the specified function of the equipment, and is represented as that certain parts of the equipment lose the original precision or performance, so that the equipment cannot normally run, the technical performance is reduced, the production of the equipment is interrupted, or the efficiency is reduced, so that the production is influenced. Simply a device or its components, lose the function it should achieve. The equipment failure rate refers to the percentage of the failure shutdown time and the time for starting the equipment, and is an index for evaluating the technical state, the failure strength, the maintenance quality and the efficiency of the equipment. And analyzing the technical state of the equipment according to the equipment failure rate, and if the equipment failure rate is high, informing relevant departments of enterprises to check, maintain and update certain parts of the equipment.
The number of intact equipment is M, the total number of production equipment is M, and the unit is: table, then equipment availability factor K Is intact Comprises the following steps:
Figure BDA0003764762370000071
when K is Intact ≤k 2 Time, k, which indicates low facility availability 2 Indicating a set device integrity rate threshold;
the equipment availability ratio refers to the specific gravity of intact production equipment in all production equipment. It is an important index for reflecting the technical condition of enterprise equipment and evaluating the management working level of the equipment. The general criteria for equipment health are: the equipment performance is good, for example, the precision of mechanical processing equipment meets the process requirement; the equipment operates normally, such as the abrasion and corrosion degree of parts do not exceed the technical regulation standard; the consumption of raw materials, fuel, oil and the like is normal, and the leakage phenomena of oil, water, steam and electricity do not exist. And analyzing the management working level of the enterprise equipment according to the equipment availability ratio, if the equipment availability ratio is low, less main equipment with good equipment performance exists, informing relevant departments of the enterprise to strengthen maintenance and repair of the equipment, and purchasing new equipment.
The actual output per hour is a, the theoretical output per hour is A, and the equipment utilization rate is K By using Comprises the following steps:
Figure BDA0003764762370000072
when K is By using ≤k 3 Time, indicates low equipment utilization, where k 3 Indicating a set equipment utilization rate threshold;
the equipment utilization rate refers to the use efficiency of the equipment. Is a technical and economic index reflecting the working state of equipment and the production efficiency. In a typical enterprise, the equipment investment is often a large proportion of the total investment. Therefore, whether the equipment can be fully utilized directly relates to investment benefits, the utilization rate of the equipment is improved, and the product cost is relatively reduced. Therefore, as a manager of an enterprise, it is necessary to fully recognize this point when making production decisions. Analyzing the equipment production capacity according to the equipment utilization rate, if the equipment utilization rate is low, the equipment production capacity is weak, the actual yield is low, and informing relevant departments of an enterprise to maintain the equipment;
the number of new devices put into use by the end of the report period is x, the number of old devices updated by the end of the report period is y, the number of old devices not updated is z, and the unit is: station, then equipment update rate K Updating Comprises the following steps:
Figure BDA0003764762370000073
the device update rate is the ratio of the updated devices to all devices that need to be updated by the end of the reporting period. The reporting period is a period in which a change condition needs to be described when a dynamic analysis index is calculated, and is colloquially a period in which a certain activity is completed and an activity result is reported. Old equipment must be replaced because it is out of function or virtually worn. The device update rate is one of the indexes reflecting the change in the number of enterprise devices. And analyzing and researching the current situation of the equipment according to the equipment update rate so as to know the quantity change situation of the enterprise equipment.
Further, in step S3, the voltage monitoring unit detects the voltage between the components, and the voltage set U is:
U＝{U 1 ,U 2 ,…,U n }，
the unit is: v; if the voltage set is U from time i I ＝{U i ,U i+1 ,…,U n When the voltages in the set are not equal to the normal voltage U', the voltage between two parts is abnormal, and a fault occurs between the two parts。
Further, in step S4, the three-dimensional display adopts a true three-dimensional display technology, a three-dimensional space model is constructed, screening is performed by inputting the serial number of the industrial device, the information of the searched industrial device is visually checked through a three-dimensional image, and the voltage abnormal position is highlighted. The data of the true three-dimensional model is almost consistent with that of a real object, the fidelity reaches more than 95%, strong and vivid sensory impact can be brought, and the experience of being personally on the scene is obtained. The true three-dimensional display technology has the advantages of vivid images, full-view, multi-angle, simultaneous observation by multiple persons, real-time interaction and the like.
The first embodiment is as follows:
the equipment A is stopped for 16 hours in one month, maintained for 10 hours, the daily load time is 8 hours, and the equipment failure rate K of the equipment in the month is calculated by 20 days on duty in one month Fault of Comprises the following steps:
Figure BDA0003764762370000081
the actual hourly output of the equipment A is 10, the theoretical hourly output is 80, and the equipment utilization rate K is By using Comprises the following steps:
Figure BDA0003764762370000082
if the equipment failure rate threshold k 1 =5%, then k Fault of >k 1 The equipment failure rate is higher than a threshold; threshold k of device utilization 3 =80%, then k By using <k 3 The equipment utilization rate is lower than a threshold value; therefore, the down time can be reduced by overhauling the parts of the equipment, the actual yield is increased, the failure rate of the equipment is reduced, the utilization rate of the equipment is improved, and the performance of the equipment is improved.
The enterprise has 500 devices in common, wherein 460 devices are in good condition, and the device integrity rate K is Intact Comprises the following steps:
Figure BDA0003764762370000091
if the device integrity threshold k 2 =98%, then k Intact <k 2 The equipment availability ratio is lower than a threshold value, and the equipment with good enterprise performance does not reach the standard;
the number of new devices put into use by the end of the report period is 80, the number of old devices updated by the end of the report period is 60, and the number of old devices not yet updated is 360, and the device update rate K is Updating Comprises the following steps:
Figure BDA0003764762370000092
therefore, the performance condition and the quantity change condition of the enterprise equipment can be better solved through the equipment perfection rate and the equipment update rate, the enterprise management equipment is convenient, and the equipment current condition is convenient to research.
The second embodiment:
when the set U of measured voltages between the two parts α and β of the device B is:
U＝{20,20,20,50,55,53,52，54,57}，
if the normal voltage U' =20V, the voltage between the two parts is abnormal by comparing the voltages, and the two parts are highlighted through the three-dimensional image, so that related personnel can conveniently overhaul.
It should be noted that, in this document, relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described above, or equivalents may be substituted for elements thereof. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (9)

1. A three-dimensional visual supervisory system based on industrial information, its characterized in that: the monitoring system comprises an information acquisition module, an information transmission module, a database and an information feedback module;
the information acquisition module is connected with the information transmission module, the information transmission module is connected with the database, and the database is connected with the information feedback module; the information acquisition module is used for acquiring industrial information of the industrial equipment in real time and monitoring the industrial equipment in real time; the information transmission module is used for transmitting the industrial information acquired by the information acquisition module to a database; the database stores the collected industrial information and analyzes and processes the stored historical data information and the real-time monitoring information; the information feedback module feeds back according to the analysis result of the database, and informs relevant departments to take corresponding measures as soon as possible, so that the equipment is better managed.
2. The industrial information-based three-dimensional visual supervision system according to claim 1, characterized in that: the information acquisition module comprises an information input unit, a time detection unit, a yield detection unit and a voltage detection unit; the information entry unit is used for entering model, serial number, mechanical structure, material, quantity, position and theoretical output information of industrial equipment to the database, the time detecting unit is used for detecting the operating time and the fault time of the industrial equipment, the output detecting unit is used for detecting the actual output of the industrial equipment, and the voltage monitoring unit is used for detecting the voltage between equipment parts.
3. The industrial information-based three-dimensional visual supervision system according to claim 2, characterized in that: the information transmission module comprises an information encryption unit and an information transmission unit; the information encryption unit is used for encrypting the basic industrial information acquired by the information acquisition module, relevant departments need to check the information through a secret key, and the information transmission unit is used for transmitting the industrial information acquired by the information acquisition module to the database.
4. The industrial information-based three-dimensional visual supervision system according to claim 3, characterized in that: the database comprises a data storage unit, a data analysis unit and a data management unit; the data storage unit stores the industrial information acquired by the information acquisition module; the data analysis unit is used for analyzing and processing historical data information and real-time monitoring information; the data management unit is used for carrying out classification management on the stored industrial information, and related departments inquire the industrial information of the industrial equipment through a database.
5. The industrial information-based three-dimensional visual supervision system according to claim 4, characterized in that: the information feedback module comprises a three-dimensional display unit and a voice instruction unit; when the condition of a certain device is required to be inquired, the model number, the serial number, the mechanical structure, the material, the quantity, the position and the theoretical yield information of the industrial device, the operation time and the fault time of the time detection unit, the actual yield of the industrial device, the voltage between parts and the analysis result of the voltage monitoring unit on the device are displayed in a three-dimensional mode through the three-dimensional display unit according to the serial number input by the input device and the analysis and processing result of the database; the voice instruction unit reminds relevant departments to take corresponding measures by issuing voice instructions.
6. A three-dimensional visual supervision method based on industrial information is characterized by comprising the following steps: the method comprises the following steps:
s1: acquiring basic industrial information of industrial equipment, and monitoring the industrial information in real time;
s2: transmitting the data monitored in real time to a database, and encrypting the data;
s3: storing the collected industrial information into a database, performing classified management on historical data information and real-time monitoring information of the equipment, and analyzing the searched industrial equipment;
s4: and according to the analysis result, three-dimensional display is carried out on the searched industrial information and analysis information of the industrial equipment, and a response instruction is issued at the same time.
7. The three-dimensional visual supervision method based on industrial information according to claim 6, characterized in that: in step S3, the failure downtime caused by the equipment is T, the equipment maintenance time is T', the planned total service time of the equipment is T, and the equipment failure rate K is Fault of Comprises the following steps:
Figure FDA0003764762360000021
when K is Fault of ≥k 1 Time, indicates that the equipment failure rate is high, wherein, k 1 Indicating a set equipment failure rate threshold;
analyzing the technical state of the equipment according to the equipment failure rate, and if the equipment failure rate is higher than a set threshold value, informing relevant departments of an enterprise to check, maintain and update certain parts of the equipment;
the number of intact equipment is M, the total number of production equipment is M, and the equipment integrity rate K is Is intact Comprises the following steps:
Figure FDA0003764762360000022
when K is Intact ≤k 2 Time, indicating equipmentThe perfectness ratio is low, wherein k 2 Indicating a set device health threshold;
analyzing the management working level of the enterprise equipment according to the equipment availability ratio, if the equipment availability ratio is lower than a set threshold value, less main equipment with good equipment performance exists, informing relevant departments of the enterprise to strengthen maintenance and repair of the equipment, and purchasing new equipment;
the actual output per hour is a, the theoretical output per hour is A, and the equipment utilization rate is K By using Comprises the following steps:
Figure FDA0003764762360000023
when K is By using ≤k 3 Time, k, represents a low equipment utilization 3 Indicating a set device utilization threshold;
analyzing the equipment production capacity according to the equipment utilization rate, if the equipment utilization rate is lower than a set threshold value, the equipment production capacity is weak, the actual yield is low, and related departments of an enterprise are informed to maintain the equipment;
the number of new devices already put into use by the end of the report period is x, the number of old devices updated by the end of the report period is y, and the number of old devices not updated is z, the device update rate K is Updating Comprises the following steps:
Figure FDA0003764762360000031
and analyzing and researching the current situation of the equipment according to the equipment update rate, analyzing the proportion of the updated equipment to all the equipment needing to be updated, and knowing the quantity change situation of the enterprise equipment.
8. The three-dimensional visual supervision method based on industrial information according to claim 6, characterized in that: in step S3, the voltage monitoring unit detects the voltage between the components, and the set U of the voltage is:
U＝{U 1 ,U 2 ,…,U n }，
if the voltage set is U from time i I ＝{U i ,U i+1 ,…,U n And if the voltages in the set are not equal to the normal voltage U', the voltage between the two parts is abnormal, and a fault occurs between the two parts.
9. The three-dimensional visual supervision method based on industrial information according to claim 6, characterized in that: in step S4, the three-dimensional display adopts a true three-dimensional display technology, constructs a three-dimensional space model, performs screening by inputting the serial number of the industrial device, visually checks the information of the industrial device to be searched through a three-dimensional image, and highlights the voltage abnormality.
CN202210882559.6A 2022-07-26 2022-07-26 Three-dimensional visual supervision system and method based on industrial information Pending CN115146996A (en)

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