CN110938934A - Cool antibacterial polyester fabric and production method thereof - Google Patents
Cool antibacterial polyester fabric and production method thereof Download PDFInfo
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- CN110938934A CN110938934A CN201911333899.8A CN201911333899A CN110938934A CN 110938934 A CN110938934 A CN 110938934A CN 201911333899 A CN201911333899 A CN 201911333899A CN 110938934 A CN110938934 A CN 110938934A
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B1/14—Other fabrics or articles characterised primarily by the use of particular thread materials
- D04B1/16—Other fabrics or articles characterised primarily by the use of particular thread materials synthetic threads
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F1/00—General methods for the manufacture of artificial filaments or the like
- D01F1/02—Addition of substances to the spinning solution or to the melt
- D01F1/10—Other agents for modifying properties
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F1/00—General methods for the manufacture of artificial filaments or the like
- D01F1/02—Addition of substances to the spinning solution or to the melt
- D01F1/10—Other agents for modifying properties
- D01F1/103—Agents inhibiting growth of microorganisms
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F6/00—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof
- D01F6/88—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from mixtures of polycondensation products as major constituent with other polymers or low-molecular-weight compounds
- D01F6/92—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from mixtures of polycondensation products as major constituent with other polymers or low-molecular-weight compounds of polyesters
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B1/14—Other fabrics or articles characterised primarily by the use of particular thread materials
- D04B1/18—Other fabrics or articles characterised primarily by the use of particular thread materials elastic threads
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/10—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
- D06B3/18—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics combined with squeezing, e.g. in padding machines
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C7/00—Heating or cooling textile fabrics
- D06C7/02—Setting
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/04—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]
Abstract
The invention discloses a cool antibacterial polyester fabric and a production method thereof, wherein the cool antibacterial polyester fabric comprises the following components: 80-90 parts of terylene, 0.5-1.5 parts of jade powder, 0.02-0.2 parts of zinc powder and 10-15 parts of spandex; the production method of the cool antibacterial polyester fabric comprises the following steps: preparing novel cool antibacterial yarns; weaving; removing oil in open width; pre-shaping the gray cloth; dyeing; and (5) determining the quality of the finished product. The cool antibacterial polyester fabric can effectively reduce the body temperature after sports; the sweat-free facial mask has good quick drying property, can quickly evaporate sweat discharged by a human body, and keeps dry and not attached to the skin; can effectively inhibit the growth of bacteria, ensure that the fabric feels cool and dry, and simultaneously effectively inhibit bacteria, and is beneficial to body health.
Description
Technical Field
The invention belongs to the technical field of textile production, and particularly relates to a cool antibacterial polyester fabric and a production method thereof.
Background
With the progress of society, the development of science and technology and the continuous improvement of living standard, people pursue life not only to be satisfied with temperature fullness, but also to pursue high-quality comfortable life and a health mode of 'sports for the whole people', with the popularization of 'health maintenance' consciousness, sports become an indispensable part in daily life of people, however, various problems and inconveniences are brought in the fierce sports process, people loving sports are always puzzled, the specific expression is that ① can cause the body temperature to rise rapidly in the fierce sports process, the body can automatically maintain normal body temperature through a sweat discharging mode, if sweat can not evaporate in time, sweat is sour and smelly, stuffy, ② a large amount of sweat can breed bacteria and harm body health, ③ people who take sweat can easily see cold, and normal work and life of people are affected.
In order to thoroughly solve the problems and inconvenience caused by sports, the technical field of textile production urgently needs to develop a fabric which has cool touch sense, can accelerate sweat evaporation and can inhibit bacteria.
Disclosure of Invention
Aiming at the problems in the prior art, the invention aims to provide a cool antibacterial polyester fabric. The invention also aims to provide a production method of the cool antibacterial polyester fabric.
The invention adopts the following technical scheme:
the cool antibacterial polyester fabric comprises the following components:
further, the cool antibacterial polyester fabric preferably comprises the following components:
further, the jade powder is prepared by grinding Taiwan flower lotus Futian jade, and the particle size of the jade powder is 300-500nm, preferably 400 nm.
Furthermore, the jade powder has the function of rapid heat conduction, is a mineral material with continuous cool feeling, and reduces the body temperature through the contact with the skin of a human body; the terylene has good quick-drying property, can quickly evaporate sweat discharged by a human body and keep dry and not attached to the skin, and the combination of the terylene and the terylene can make the fabric feel cool and dry and increase the comfort of the fabric.
Further, the zinc powder was purchased from 325 mesh zinc powder from large zinc industries, ltd, taizhou.
Furthermore, the zinc powder is a safe and nontoxic antibacterial agent and can effectively inhibit the growth of bacteria.
Furthermore, the cool antibacterial polyester fabric is a single-bead ground fabric, and the structural fabric has a certain gap, so that rapid heat dissipation is facilitated, air permeability is increased, and body sensing temperature is reduced.
A cool antibacterial polyester fabric comprises the following steps:
(1) preparing the novel cool antibacterial yarn: adding a proper amount of zinc powder and jade powder into the terylene for spinning to form novel cool antibacterial yarn;
(2) weaving: the spandex and the novel cool antibacterial yarn are woven into the single-bead ground fabric through a loom, wherein the number of needles is 28-36, preferably 28, and the number of inches is 30-34, preferably 30;
(3) open width oil removal: carrying out open width oil removal by using an open width water washing machine;
(4) pre-setting the gray cloth: utilizing a setting machine, and using clear water to perform embryo setting; setting temperature is 190-200 ℃, preferably 195 ℃; the qualitative speed is 20-30m/min, preferably 25 m/min; overfeeding is 40-50%; the padder pressure is 2.5-3 pounds; the liquid carrying rate is 75-80%; the width after fixation is 58-62 inches, preferably 59 inches; the determined gram weight is 180-fold and 190g/m2Preferably 180g/m2；
(5) Dyeing: dyeing by a disperse dyeing method;
(6) and (4) final product characterization: adding a softening agent and water into a setting machine, and performing finished product qualification; the concentration of the softening agent is 10-20g/L, preferably 20 g/L; the setting temperature is 100-150 ℃, and the preferable setting temperature is 130 ℃; the speed is 20-30m/min, preferably 25 m/min; overfeeding 20-25%; the padder pressure is 2.5-3 pounds; the width after fixation is 50-60 inches, preferably 59 inches; after determination, the gram weight is 170-190g/m2Preferably 180g/m2。
Further, the loom in the step (2) is preferably a Singapore Lidalida single-side circular knitting machine.
Further, the open width oil removal in the step (3) aims to clean the loom oil remained on the fabric in the weaving process, so as to prevent dye from being dyed in the dyeing process and prevent the fabric from appearing colored patterns.
Further, the open-width water washer in the step (3) is preferably a celebration brand open-width water washer.
Further, the machine speed of the open-width water washer in the step (3) is 20-30 yards/min, and preferably 25 yards/min.
Further, the chemical additives and parameters added to the open width water washing machine in the step (3) are shown in table 1:
TABLE 1
Further, DM-1132 described in Table 1 is a degreasing agent, available from Fine chemical group, Inc., of Germany, Guangdong.
Further, 729-100% described in Table 1 is an environmentally friendly low temperature scouring agent, available from Suzhou Lisheng chemical Co., Ltd.
Furthermore, the reason for the embryo presetting in the step (4) is that the heat shrinkage of spandex is large, which causes shrinkage deformation of the fabric, and the specification of the fabric needs to be controlled within a certain range through embryo presetting.
Further, the setting machine described in steps (4) and (6) was purchased from Fuji, 6500, and has 10-section oven.
Further, the principle of the disperse dyeing method in the step (5) is as follows: through high temperature, gaps between the terylene are enlarged, and free and dispersed dye molecules are embedded into the gaps of the terylene fiber to achieve the effect of dyeing.
Further, the softening agent in the step (6) is hydrophilic and is selected from hygroscopic and sweat releasing finishing agent T-160 of Suzhou Lisheng chemical company Limited.
Furthermore, the moisture-absorbing and sweat-releasing finishing agent T-160 in the step (6) belongs to a special high molecular compound, so that the polyester fabric has a lasting moisture-absorbing and ventilating function, and the fabric is favorable for dissipating heat in time; the fabric has excellent and lasting hydrophilic performance, super elasticity and anti-pilling effect, and discomfort caused by sweat accumulation in the exercise process is avoided.
The invention has the beneficial effects that:
(1) the jade powder used in the invention has a rapid heat conduction function, is a mineral material with a continuous cool feeling, and reduces the body temperature through the contact with the skin of a human body; the terylene has good quick-drying property, can quickly evaporate sweat discharged by a human body and keep dry and not attached to the skin; the zinc powder is a safe antibacterial agent without toxic and side effects, and can effectively inhibit the growth of bacteria; the combination of the three components can ensure that the fabric feels cool and dry and simultaneously effectively inhibits bacteria, thereby being beneficial to body health; the softening agent enables the polyester fabric to have a lasting moisture absorption and ventilation function, and is beneficial to timely heat dissipation of the fabric; the fabric has excellent and lasting hydrophilic performance, super elasticity and anti-pilling effect, and discomfort caused by sweat accumulation in the exercise process is avoided.
(2) The invention adopts single-bead ground fabric, and the fabric with the structure has certain gaps, thereby being beneficial to quickly radiating, increasing the air permeability and reducing the body sensing temperature.
Drawings
FIG. 1 is a picture of a cooling antibacterial polyester fabric in an embodiment of the invention.
Detailed Description
For better explanation of the present invention, the following specific examples are further illustrated, but the present invention is not limited to the specific examples.
Example 1
The cool antibacterial polyester fabric comprises the following components:
wherein the particle size of the jade powder is 300 nm.
A cool antibacterial polyester fabric comprises the following steps:
(1) preparing the novel cool antibacterial yarn: adding a proper amount of zinc powder and jade powder into the terylene for spinning to form novel cool antibacterial yarn;
(2) weaving: the spandex and the novel cool antibacterial yarn are woven into the single-bead ground fabric through a loom, wherein the number of needles is 28, and the number of inches is 30;
(3) open width oil removal: carrying out open width oil removal by using an open width water washing machine;
(4) pre-setting the gray cloth: utilizing a setting machine, and using clear water to perform embryo setting; setting temperature is 190 ℃; the qualitative speed is 20 m/min; overfeeding is 40%; padder pressure was 2.5 pounds; the liquid carrying rate is 75; the width after fixation is 58 inches; the determined gram weight is 180g/m2；
(5) Dyeing: dyeing by a disperse dyeing method;
(6) and (4) final product characterization: adding a softening agent and water into a setting machine, and performing finished product qualification; the concentration of the softening agent is 10 g/L; setting temperature is 100 ℃; the speed is 20 m/min; overfeeding by 20 percent; padder pressure was 2.5 pounds; the width after fixation is 50 inches; after determination, the gram weight is 170g/m2。
Wherein, the machine speed of the open-width water washing machine in the step (3) is 20 yards/min.
Wherein, the chemical addition agent and parameters added in the open width water washing machine in the step (3) are shown in a table 2:
TABLE 2
Example 2
The cool antibacterial polyester fabric comprises the following components:
wherein the particle size of the jade powder is 400 nm.
A cool antibacterial polyester fabric comprises the following steps:
(1) preparing the novel cool antibacterial yarn: adding a proper amount of zinc powder and jade powder into the terylene for spinning to form novel cool antibacterial yarn;
(2) weaving: the spandex and the novel cool antibacterial yarn are woven into the single-bead ground fabric through a loom, wherein the number of needles is 30, and the number of inches is 32;
(3) open width oil removal: carrying out open width oil removal by using an open width water washing machine;
(4) pre-setting the gray cloth: utilizing a setting machine, and using clear water to perform embryo setting; the setting temperature is 195 ℃; the qualitative speed is 24 m/min; overfeeding is 43%; padder pressure was 2.6 pounds; the liquid carrying rate is 77%; the width after fixation is 59 inches; the determined gram weight is 181g/m2；
(5) Dyeing: dyeing by a disperse dyeing method;
(6) and (4) final product characterization: adding a softening agent and water into a setting machine, and performing finished product qualification; the concentration of the softening agent is 15 g/L; setting temperature is 140 ℃; the speed is 27 m/min; overfeeding 22 percent; padder pressure was 2.9 pounds; the width after fixation is 58 inches; after determination, the gram weight is 182g/m2。
Wherein, the machine speed of the open-width water washer in the step (3) is 24 yards/min.
Wherein, the chemical addition agent and parameters added in the open width water washing machine in the step (3) are shown in a table 3:
TABLE 3
Example 3
The cool antibacterial polyester fabric comprises the following components:
wherein the particle size of the jade powder is 400 nm.
A cool antibacterial polyester fabric comprises the following steps:
(1) preparing the novel cool antibacterial yarn: adding a proper amount of zinc powder and jade powder into the terylene for spinning to form novel cool antibacterial yarn;
(2) weaving: the spandex and the novel cool antibacterial yarn are woven into the single-bead ground fabric through a loom, wherein the number of needles is 32, and the number of inches is 32.
(3) Open width oil removal: carrying out open width oil removal by using an open width water washing machine;
(4) pre-setting the gray cloth: utilizing a setting machine, and using clear water to perform embryo setting; the setting temperature is 195 ℃; the qualitative speed is 25 m/min; overfeeding is 45%; padder pressure was 2.8 pounds; the liquid carrying rate is 77%; the width after fixation is 60 inches; the determined gram weight is 180g/m2；
(5) Dyeing: dyeing by a disperse dyeing method;
(6) and (4) final product characterization: adding a softening agent and water into a setting machine, and performing finished product qualification; the concentration of the softening agent is 17 g/L; setting temperature is 130 ℃; the speed is 25 m/min; overfeeding 23%; padder pressure was 2.8 pounds; the width after fixation is 59 inches; the determined gram weight is 180g/m2。
Wherein, the machine speed of the open-width water washer in the step (3) is 26 yards/min.
Wherein, the chemical addition agent and parameters added in the open width water washing machine in the step (3) are shown in a table 4:
TABLE 4
Example 4
The cool antibacterial polyester fabric comprises the following components:
wherein the particle size of the jade powder is 500 nm.
A cool antibacterial polyester fabric comprises the following steps:
(1) preparing the novel cool antibacterial yarn: adding a proper amount of zinc powder and jade powder into the terylene for spinning to form novel cool antibacterial yarn;
(2) weaving: the spandex and the novel cool antibacterial yarn are woven into the single-bead ground fabric through a loom, wherein the number of needles is 36, and the number of inches is 34;
(3) open width oil removal: carrying out open width oil removal by using an open width water washing machine;
(4) pre-setting the gray cloth: utilizing a setting machine, and using clear water to perform embryo setting; setting temperature is 200 ℃; the qualitative speed is 30 m/min; overfeeding is 50%; padder pressure was 3 pounds; the liquid carrying rate is 80 percent; the width after fixation is 62 inches; the determined gram weight is 190g/m2；
(5) Dyeing: dyeing by a disperse dyeing method;
(6) and (4) final product characterization: adding a softening agent and water into a setting machine, and performing finished product qualification; the concentration of the softening agent is 20 g/L; setting temperature is 150 ℃; the speed is 30 m/min; overfeeding 25 percent; padder pressure was 3 pounds; the width after fixation is 60 inches; after determination, the gram weight is 190g/m2。
Wherein, the machine speed of the open-width water washer in the step (3) is 30 yards/min.
Wherein, the chemical addition agent and parameters added in the open width water washing machine in the step (3) are shown in a table 5:
TABLE 5
Furthermore, the cloth cover condition is checked by using a W2500 cloth checking machine of a WeChat machine, and the result shows that the cloth cover has no holes, no stains, no colored patterns and stable width.
Further, the physicochemical properties of the cool antibacterial polyester fabric in example 1 are tested according to a GB/T test method, the test number is No: EPKH190304018, and the details are shown in Table 6:
TABLE 6
As can be seen from Table 6, the cool antibacterial polyester fabric has the ice feeling value as high as 0.43, is cool and dry to touch, and improves the comfort level of the fabric; the antibacterial test result shows that the cool antibacterial polyester fabric disclosed by the invention can effectively resist staphylococcus aureus, escherichia coli and candida albicans, and avoid the possibility of bacterial infection after sports; and the other detection indexes all meet the standard requirements of customers.
The above description is only exemplary of the present invention and is not intended to limit the scope of the present invention, which is defined by the claims appended hereto, as well as the appended claims.
Claims (10)
1. The cool antibacterial polyester fabric is characterized by comprising the following components:
2. the cool antibacterial polyester fabric according to claim 1, wherein the particle size of the jade powder is 300-500 nm.
3. The production method of the cool antibacterial polyester fabric according to claim 1 or 2, characterized by comprising the following steps:
(1) preparing the novel cool antibacterial yarn: adding a proper amount of zinc powder and jade powder into the terylene for spinning to form novel cool antibacterial yarn;
(2) weaving: the spandex and the novel cool antibacterial yarn are woven into the single-bead ground fabric;
(3) removing oil in open width;
(4) pre-setting the gray cloth: utilizing a setting machine, and using clear water to perform embryo setting;
(5) dyeing: dyeing by a disperse dyeing method;
(6) and (4) final product characterization: adding a softening agent and water into a setting machine, and carrying out finished product qualification.
4. The production method of the cool antibacterial polyester fabric according to claim 3, wherein the number of the spinning needles in the step (2) is 28-36; cun and cun are 30-34.
5. The production method of the cool antibacterial polyester fabric according to claim 3, wherein the open width oil removal speed in the step (3) is 20-30 yards/min.
6. The production method of the cool antibacterial polyester fabric according to claim 3, wherein the pre-setting temperature of the gray cloth in the step (4) is 190-200 ℃; the qualitative speed is 20-30 m/min.
7. The production method of the cool antibacterial polyester fabric according to claim 3, characterized in that the pre-setting overfeeding of the gray cloth in the step (4) is 40-50%; the padder pressure is 2.5-3 pounds; the liquid carrying rate is 75-80%.
8. The production method of the cool antibacterial polyester fabric according to claim 3, wherein the breadth of the gray cloth in the step (4) after pre-shaping is 58-62 inches; the determined gram weight is 180-fold and 190g/m2。
9. The production method of the cool antibacterial polyester fabric according to claim 3, wherein the softening agent in the step (6) is a hydrophilic moisture-absorbing and sweat-releasing finishing agent.
10. The production method of the cool antibacterial polyester fabric according to claim 3,characterized in that the setting temperature in the step (6) is 100-150 ℃; the speed is 20-30 m/min; overfeeding 20-25%; the padder pressure is 2.5-3 pounds; the width after fixation is 50-60 inches; after determination, the gram weight is 170-190g/m2。
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| CN111893761A (en) * | 2020-06-18 | 2020-11-06 | 嘉兴市海宇纺织有限公司 | Production process of double-sided anisotropic antibacterial polyester fabric |
| CN112760794A (en) * | 2020-12-29 | 2021-05-07 | 江苏恒力化纤股份有限公司 | Preparation method of antibacterial knitted fabric |
| CN112779656A (en) * | 2020-12-30 | 2021-05-11 | 无锡恒隆纺织品有限公司 | Preparation method of biodegradable cool fabric |
| CN112962192A (en) * | 2021-03-03 | 2021-06-15 | 广东明丰纺织品有限公司 | Cool elastic jean fabric and preparation method thereof |
| CN113215713A (en) * | 2021-06-18 | 2021-08-06 | 广东兆联纺织有限公司 | Odor-removing UV-resistant cool fabric and preparation method thereof |
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