CN110931274A - Structure of disk energizing machine - Google Patents
Structure of disk energizing machine Download PDFInfo
- Publication number
- CN110931274A CN110931274A CN201811002930.5A CN201811002930A CN110931274A CN 110931274 A CN110931274 A CN 110931274A CN 201811002930 A CN201811002930 A CN 201811002930A CN 110931274 A CN110931274 A CN 110931274A
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- Prior art keywords
- sliding frame
- rod
- cam
- transmission
- disc
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES OR LIGHT-SENSITIVE DEVICES, OF THE ELECTROLYTIC TYPE
- H01G13/00—Apparatus specially adapted for manufacturing capacitors; Processes specially adapted for manufacturing capacitors not provided for in groups H01G4/00 - H01G11/00
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
Abstract
The invention discloses a disc energizing machine structure.A core pushing assembly comprises a motor, a first cam, a swinging rod and a sliding frame, wherein the first cam is rotatably connected to a machine table in a rotating mode and is in transmission connection with the motor and the swinging rod; when the sliding frame is located at the initial position, the sliding frame corresponds to the tail end of the conveying belt, and the capacitor core located at the tail end of the conveying belt moves to the sliding frame; when the sliding frame is located at the pushing-out position, the sliding frame corresponds to the clamping jaw, and the clamping jaw clamps the capacitor core on the sliding frame. Because the first cam is in transmission connection with the same motor as the divider and the second cam, the rotating speed of the motor is much higher than that of the cylinder, so that the disc energizing machine structure can perform energizing test on 80 or more capacitor cores in one minute, the production efficiency is greatly improved, the production cost is reduced, and the profit margin is greatly improved.
Description
Technical Field
The invention relates to a disk energizer configuration.
Background
According to the existing disc type energizing machine, a transmission mechanism for transmitting a capacitor core from a vibration barrel into an energizing test tool and a transmission mechanism for driving a movable disc to move up and down are both cylinder transmission structures, and the number of the capacitor cores subjected to energizing test in one minute is only 30-40 due to the fact that certain waiting time is required for cylinder transmission, so that the production efficiency is low, and the production cost is high.
Disclosure of Invention
The present invention provides a disk energizer configuration which overcomes the deficiencies of the background art. The technical scheme adopted by the invention for solving the technical problem is as follows:
the machine structure is energized to disc, its characterized in that: it includes board, feed mechanism, feeding mechanism and the accredited testing organization that enables, wherein:
the feeding mechanism is used for providing the capacitor core and enabling the capacitor core to be transversely placed, is mounted on the machine platform and is provided with a feeding channel;
the feeding mechanism is used for conveying the capacitor cores provided by the feeding mechanism to the enabling testing mechanism and comprises a conveyor belt part and a core pushing assembly, wherein the head end of the conveyor belt corresponds to the feeding channel, and the tail end of the conveyor belt is matched with the core pushing assembly; the core pushing assembly comprises a motor, a first cam, a swinging rod and a sliding frame, the motor is connected to the machine platform and is in transmission connection with the first cam, the first cam is rotatably connected to the machine platform and is in transmission connection with the swinging rod, the swinging rod is connected to the machine platform in a swinging manner and is in transmission connection with the sliding frame and the first cam, the sliding frame is connected to the machine platform in a front-back sliding manner, and the sliding frame slides between an initial position and a pushing-out position;
the energized testing mechanism is provided with a clamping jaw;
when the sliding frame is located at the initial position, the sliding frame corresponds to the tail end of the conveying belt, and the capacitor core located at the tail end of the conveying belt moves to the sliding frame; when the sliding frame is located at the pushing-out position, the sliding frame corresponds to the clamping jaw, and the clamping jaw clamps the capacitor core on the sliding frame.
In a preferred embodiment: the core pushing assembly further comprises a pressing rod, the pressing rod is movably mounted on the sliding frame up and down and can move synchronously along with the movement of the sliding frame, and when the sliding frame is located at the initial position, the pressing rod moves downwards and abuts against the capacitor core; and the pressure rod moves upwards to reset in the process of resetting the sliding frame from the push-out position to the initial position.
In a preferred embodiment: the machine table is provided with a support frame, and a fixing block with an inclined plane is fixedly arranged on the support frame; the sliding frame is rotatably provided with a rotating rod, the pressing rod is fixedly connected with one end of the rotating rod, the other end of the rotating rod is provided with a first roller wheel, an elastic part is additionally arranged, two ends of the elastic part are respectively connected with one end of the rotating rod and the sliding frame, and when the sliding frame moves from an initial position to a push-out position, the first roller wheel slides upwards along the inclined plane until the first roller wheel leaves the inclined plane, so that one end of the rotating rod rotates downwards under the action of the elastic part to drive the pressing rod to; when the sliding frame is reset to the initial position from the push-out position, the first roller slides downwards along the inclined surface to enable one end of the rotating rod to rotate upwards so as to drive the pressing rod to move upwards.
In a preferred embodiment: the core pushing assembly further comprises a transmission frame and a transmission plate, a first transmission shaft is arranged at one end of the transmission frame, and the other end of the transmission frame is fixedly connected with the swinging rod; a first eccentric groove is formed in the side surface of the first cam, the first transmission shaft extends into the first eccentric groove, and the first cam rotates to drive the first transmission shaft to move back and forth so as to drive the oscillating rod to oscillate back and forth; the driving plate is L-shaped, the short edge section of the driving plate is fixedly connected with the top end of the swing rod, and the long edge section of the driving plate is fixedly connected with the sliding frame.
In a preferred embodiment: the energizing test mechanism comprises a divider, a rotary table, a movable disc and a second cam, the divider is rotatably connected to the machine table and located below the rotary table, and the divider is in transmission connection with the motor; the turntable is rotatably connected to the machine table and is in transmission connection with the divider, and the top surface of the turntable is fixedly provided with a bottom contact rod; the clamping jaw is movably connected with the turntable and is provided with a conductive copper sheet connected with the bottom contact rod; the second cam is in transmission connection with the motor, the movable disc is movably connected to the machine table up and down and is in transmission connection with the second cam, and a top contact rod is fixedly arranged on the bottom surface of the movable disc; when the rotating disc stops rotating, the sliding frame is located at the push-out position, the movable disc moves downwards under the action of the second cam to enable the top contact rod to be in contact with the bottom contact rod, and further the conductive copper sheet is conducted to conduct energizing test on the capacitor core; when the turntable rotates for one station, the sliding frame is reset to the initial position, the movable plate moves upwards under the action of the second cam to separate the top contact rod from the bottom contact rod, so that the conductive copper sheet is powered off and enters the next station through the capacitor core.
In a preferred embodiment: the enabling test mechanism further comprises a transmission rod, a second transmission shaft is arranged at the bottom end of the transmission rod, a second cam is provided with a second eccentric groove, and the second transmission shaft extends into the second eccentric groove; the divider is provided with a through hole, the top end of the transmission rod penetrates through the through hole and extends out of the divider, and the top end of the transmission rod is fixedly connected with the movable disc.
In a preferred embodiment: the bottom contact rods are provided with 24 groups and are arranged at intervals in a ring shape, each group of bottom contact rods is provided with 2 bottom contact rods, and the 2 bottom contact rods are arranged at intervals inside and outside; the top contact rods are provided with 24 groups and are arranged at intervals in a ring shape, each group of top contact rods is provided with 2 top contact rods, and the 2 top contact rods are arranged at intervals inside and outside; the clamping jaw number is equipped with 24 and arranges along carousel periphery annular interval, and each clamping jaw has two opposite arrangement's arm lock, and the opposite face of two arm locks all is provided with electrically conductive copper sheet, and two electrically conductive copper sheets of each clamping jaw are connected with two bottom contact rods of every group bottom contact rod respectively.
Compared with the background technology, the technical scheme has the following advantages:
1. because the core pushes away the material subassembly and adopts the cam transmission structure, because first cam and decollator, the equal transmission of second cam are connected same motor, the rotational speed of motor is very fast than the transmission speed of cylinder for this disc energizing machine structure can be in one minute to 80 or more electric capacity cores and energized the test, and this equipment control system adopts "programmable controller + touch-sensitive screen" simultaneously, and good man-machine operation interface has greatly improved production efficiency, has reduced manufacturing cost, has greatly improved the profit margin.
2. The pressure rod is arranged, when the sliding frame is located at the initial position, the pressure rod moves downwards and abuts against the capacitor core, the capacitor core can be limited in the axial direction, and the capacitor core is prevented from falling off from the sliding frame in the sliding process of the sliding frame.
3. The pressing rod is driven to move up and down through the matching of the first roller and the inclined plane, so that the stability of the pressing rod is better, and the reliability is high.
4. The energized testing mechanism drives the movable disc to move up and down through the second cam, so that the production efficiency is further improved, and the production cost is reduced; meanwhile, the second cam, the divider and the first cam are in transmission connection with the same motor, so that resources are saved, the size of the machine table can be reduced, and the occupied space is reduced.
5. The divider is provided with a through hole, and the top end of the transmission rod penetrates through the through hole and extends out of the divider, so that the energizing test mechanism is more compact in structure, and the volume of the energizing test mechanism is reduced.
Drawings
The invention is further illustrated by the following figures and examples.
FIG. 1 is a schematic overall view of a disk energizer configuration according to a preferred embodiment.
FIG. 2 depicts a schematic top view of a disk energizer configuration according to a preferred embodiment.
Fig. 3 is a schematic structural diagram of the vibration barrel according to a preferred embodiment.
Fig. 4 is an enlarged view of a portion of fig. 3.
FIG. 5 shows a schematic of the structure of the conveyor belt portion.
FIG. 6 is a perspective view of the core pusher assembly.
FIG. 7 is a side view of the cartridge pusher assembly.
FIG. 8 is a schematic diagram showing a partial perspective view of an energizing test mechanism.
FIG. 9 shows a side view of the energizing test mechanism with the jaws omitted.
FIG. 10 is a schematic sectional view A-A of FIG. 9.
Figure 11 shows a schematic view of the jaw configuration.
Detailed Description
Referring to fig. 1 to 11, a preferred embodiment of a disk energizing machine structure, which includes a machine table 100, a feeding mechanism 200, a feeding mechanism, and an energizing test mechanism 300, the energizing test mechanism 300 is provided with a clamping jaw 310. The top surface and the bottom surface of the capacitor core 10 are sprayed with conductive gold powder.
The feed mechanism 200 is used to feed the capacitor cores 10 and to enable the capacitor cores 10 to be positioned laterally, is attached to the mounting table 100, and has feed channels 210.
In this embodiment, the feeding mechanism 200 is a vibrating barrel structure, as shown in fig. 3, two cover plates 220 are disposed on the top of the vibrating barrel, when feeding is needed, the cover plates 220 are opened, and the cover plates 220 are kept closed during feeding to the energized testing mechanism 300. The vibration barrel is provided with a through hole 230 at a side thereof, and the feeding passage 210 extends out of the vibration barrel through the through hole 230.
As shown in FIG. 4, each capacitor core 10 is laterally placed in the feed passage 210 by vibratory screening of the vibratory barrel, and the capacitor cores 10 are laterally placed so that the clamping jaws 310 can grip the capacitor cores 10.
The feeding mechanism is used for feeding the capacitor cores 10 supplied from the supply mechanism 100 to the energization testing mechanism 300, and includes a conveyor belt portion 400 and a core pusher assembly 500.
As shown in fig. 5, the conveyor belt portion 400 includes a third motor 410, a timing belt 420 and a conveyor belt 430, and since the structure of the portion is a mature technology in the prior art, the description thereof is omitted. The conveyor belt 430 has a leading end that corresponds to the feed channel 210 and a trailing end that engages the core pusher assembly 500.
As shown in fig. 6 and 7, the core pusher assembly 500 includes a motor 320, a first cam 510, a swing lever 520, and a carriage 530.
The motor 320 is arranged on the machine table 100 and is in transmission connection with the first cam 510, the first cam 510 is rotationally arranged on the machine table 100 and is in transmission connection with the swing rod 520, the swing rod 520 is in swing connection with the machine table 100 and is in transmission connection with the sliding frame 530 and the first cam 510, the sliding frame 530 is arranged on the machine table 100 in a front-back sliding mode, and the sliding frame 530 slides between an initial position and a push-out position;
when the sliding frame 530 is located at the initial position, the sliding frame 530 corresponds to the end of the conveyor belt 430, and the capacitor core 10 located at the end of the conveyor belt 430 moves onto the sliding frame 530; when the carriage 530 is in the extended position, the carriage 530 is aligned with the jaws 310 and the jaws 310 grip the capacitor core 10 on the carriage.
In this embodiment, the core pushing assembly 500 further includes a pressing rod 540, the pressing rod 540 is movably mounted up and down on the sliding frame 530 and can move synchronously with the movement of the sliding frame 530, and when the sliding frame 530 is located at the initial position, the pressing rod 540 moves downwards and abuts against the capacitor core 10; the pressing lever 540 moves upward to be reset in the process of resetting the sliding frame 530 from the push-out position to the initial position.
In this embodiment, the bottom end of the pressing rod 540 is further provided with a second roller 541, and when the pressing rod 540 abuts against the top surface of the capacitor core 10, the second roller 541 contacts with the top surface of the capacitor core 10. When the clamping jaws 310 clamp the capacitor core 10 on the carriage and the carriage 530 has just been reset from the pushed-out position to the home position, the second roller 541 can slide out along the top surface of the capacitor core 10 without affecting the clamping force of the clamping jaws 310 on the capacitor core 10, so that the capacitor core 10 is more stable when clamped by the clamping jaws 310.
In this embodiment, the machine 100 is provided with a supporting frame 110, and the supporting frame 110 is fixedly provided with a fixing block 120 having an inclined surface 121; the sliding frame 530 is rotatably provided with a rotating rod 550, the pressing rod 540 is fixedly connected with one end of the rotating rod 550, the other end of the rotating rod 550 is provided with a first roller 551, and an elastic member (not shown in the figure) is further provided, two ends of the elastic member are respectively connected with one end of the rotating rod 550 and the sliding frame 530, when the sliding frame 530 moves from the initial position to the pushing position, the first roller 551 slides upwards along the inclined surface 121 until the first roller 551 leaves the inclined surface 121, so that one end of the rotating rod 550 rotates downwards under the action of the elastic member to drive the pressing rod 540 to move; when the sliding frame 530 is returned from the push-out position to the initial position, the first roller 551 slides downward along the inclined surface 121 to rotate the rotating rod 550 upward and drive the pressing rod 540 to move upward. The pressing rod 540 is driven to move up and down through the matching of the first roller 551 and the inclined surface 121, so that the stability of the pressing rod 540 is better, and the reliability is high.
In this embodiment, the core pushing assembly 500 further includes a transmission frame 560 and a transmission plate 570, one end of the transmission frame 560 is provided with a first transmission shaft 561, and the other end of the transmission frame 560 is fixedly connected with the swing lever 520; a first eccentric groove 511 is formed in the side surface of the first cam 510, a first transmission shaft 561 extends into the first eccentric groove 511, and the first cam 510 rotates to drive the first transmission shaft 561 to move back and forth so as to drive the swing rod 520 to swing back and forth; the driving plate 570 is L-shaped, and has a short side section fixed to the top end of the swing lever 520 and a long side section fixed to the sliding frame 530.
As shown in fig. 8 and 9, energizing test mechanism 300 includes a divider 330, a dial 340, a movable disk 350, and a second cam 360.
The divider 330 is rotatably mounted on the machine 100 and located below the turntable 340, and the divider 330 is in transmission connection with the motor 320; the turntable 340 is rotatably mounted on the machine 100 and is in transmission connection with the divider 330, and a bottom contact rod 341 is fixedly disposed on the top surface of the turntable 340. The transmission structure of the divider 330 and the turntable 340 is the prior art, and is not described again, and the basic working principle is as follows: the motor 320 rotates one circle, and the divider 330 rotates one station to drive the turntable 340 to rotate one station.
The second cam 360 is drivingly connected to the motor 320 and the movable plate 350. The second cam, the divider and the first cam are all in transmission connection with the same motor, so that resources are saved, the size of the machine table can be reduced, and the occupied space is reduced.
In this embodiment, the enabling testing mechanism 300 further includes a transmission rod 370, a second transmission shaft is disposed at the bottom end of the transmission rod 370, the second cam 360 has a second eccentric slot, and the second transmission shaft extends into the second eccentric slot; as shown in fig. 10, the divider 330 is provided with a through hole 331, the top end of the transmission rod 370 passes through the through hole 331 and extends out of the divider 330, and the top end of the transmission rod 370 is fixedly connected to the movable disc 350. The divider 330 is provided with a through hole, and the top end of the transmission rod 370 penetrates through the through hole 331 and extends out of the divider 330, so that the energizing test mechanism is more compact in structure, and the volume of the energizing test mechanism is reduced.
The clamping jaw 310 is movably attached to the turntable 340 and is provided with a conductive copper sheet 311 conductively connected with the bottom contact bar 341.
The movable plate 350 is movably mounted on the machine table 100 up and down, and a top contact rod 351 is fixedly arranged on the bottom surface of the movable plate 350; when the turntable 340 stops rotating, the sliding frame 530 is located at the push-out position, the movable disc 350 moves downwards under the action of the second cam 360 to make the top contact rod 351 contact with the bottom contact rod 341 to make the conductive copper sheet 311 conductive so as to perform an energization test on the capacitor core 10; when the rotating plate 340 rotates one station, the sliding frame 530 is reset to the initial position, and the movable plate 350 is moved upward by the second cam 360 to separate the top contact bar 351 from the bottom contact bar 341 and thus to de-energize the conductive copper sheet 311 to allow the capacitor cartridge 10 to enter the next station.
In this embodiment, the bottom contact rods 341 are provided with 24 groups and arranged at intervals in a ring shape, each group of bottom contact rods has 2 bottom contact rods 341, and the 2 bottom contact rods 341 are arranged at intervals inside and outside; the top contact rods 351 are provided with 24 groups and are arranged at intervals in a ring shape, each group of top contact rods is provided with 2 top contact rods 351, and the 2 top contact rods 351 are arranged at intervals inside and outside;
in this embodiment, the number of the clamping jaws 310 is 24, and the clamping jaws are annularly arranged along the periphery of the turntable 340 at intervals, each clamping jaw 310 has two clamping arms 312 which are arranged oppositely, the opposite surfaces of the two clamping arms 312 are provided with conductive copper sheets 311, and the two conductive copper sheets 311 of each clamping jaw are respectively in conductive connection with the two bottom contact rods 341 of each group of bottom contact rods.
The clamping jaw 310 is driven by an air cylinder (not shown), and when the sliding frame 530 slides to the pushing-out position, the two clamping arms 312 are relatively separated from each other under the action of the air cylinder, so that the sliding frame 530 can smoothly enter between the two clamping arms 312; when the carriage 530 is in the push-out position, the two arms 312 are relatively close to each other to clamp the capacitor element 10, and the conductive copper sheets 311 of each arm are in contact with the top surface and the bottom surface of the capacitor element 10, respectively.
The working principle of the disc energizing machine structure is as follows:
opening a cover plate 220 at the top end of the vibration barrel, placing the capacitor core 10 in the vibration barrel, and covering the cover plate 220;
in the initial state, the sliding frame 530 is located at the initial position, and the first roller 541 is located at the bottom end of the inclined surface 121;
starting the disc energizing machine, arranging the capacitor cores 10 in the vibration barrel transversely along the feeding channel 210 in sequence, conveying the capacitor cores to the sliding frame 530 of the core pushing assembly through the conveying belt 430, driving the first cam 510 to rotate by the rotation of the motor 320, driving the first transmission shaft 561 to move forwards by the rotation of the first cam 510 so as to drive the transmission frame 560 to move forwards, pushing the bottom end of the swing rod 520 forwards by the transmission frame 560 so as to drive the upper end of the swing rod 520 and the transmission plate 570 to swing backwards, and driving the sliding frame 530 to slide backwards to a pushing-out position by the transmission plate 570; meanwhile, the first roller 541 moves upwards along the inclined surface 121 until the first roller 541 leaves the inclined surface 121, and one end of the rotating rod 550 rotates downwards under the action of the elastic member to drive the pressing rod 540 to move downwards so that the second roller 541 abuts against the upper side of the capacitor core 10 to axially limit the capacitor core 10;
the motor 320 rotates for a circle to drive the divider 330 to rotate for a station so as to drive the turntable 340 to rotate for a station, then the turntable 340 stops rotating under the action of the divider 330, at this time, the sliding frame 530 at the push-out position corresponds to the clamping jaw 310 at the station, the two clamping arms 312 of the clamping jaw at the station clamp the capacitor core 10 on the sliding frame under the action of the cylinder, and the conductive copper sheet 311 of each clamping arm is respectively contacted with the top surface and the bottom surface of the capacitor core 10; then, the sliding frame 530 slides forward to the initial position to reset under the driving of the first cam 510, and the pressing rod 540 returns to the initial state;
the motor 320 rotates and simultaneously drives the second cam 360 to rotate, and drives the movable disc 350 and the top contact rod 351 to move downwards through the matching of the second transmission shaft and the second eccentric slot, so that the top contact rod 351 and the bottom contact rod 341 are in one-to-one corresponding contact, and the capacitor core 10 at the station is energized or tested;
the turntable 340 continues to rotate for one station under the action of the divider 330, so that the clamping jaws 310 corresponding to the sliding frame 530 rotate to the next station; the movable tray 350 moves upward during the rotation of the rotary table 340 to the next station to separate the top contact bar 351 from the bottom contact bar 341;
the operation is repeated in a circulating way.
Because the 24 sets of top contact rods 351 and the 24 sets of bottom contact rods 341 can be simultaneously contacted in a one-to-one correspondence manner when the movable plate 350 moves downwards, the conductive copper sheets 311 of the clamping jaws of 24 stations can be conducted so as to simultaneously energize or test 24 capacitor cores 10.
The 24 stations are respectively as follows: a working position 1, feeding capacitor cores; station 2, low-voltage alternating current energization 1; station 3, low-voltage alternating current energization 2; station 4, high-voltage alternating current energization 1; station 5, high-voltage alternating current energization 2; station 6, discharging the resistor; station 7, short-circuit discharge; 8, performing alternating current voltage-resistant poor blanking; station 9, enabling 1 by direct current low voltage; a station 10, enabling 2 by direct current low voltage; station 11, direct current low voltage energization 3; station 12, enabling 1 by direct current positive high voltage; station 13, enabling 2 by direct current positive high voltage; station 14, direct current positive high voltage energization 3; a working position 15, enabling the direct current to be positive and high voltage 4; station 16, resistance discharge; a working position 17, enabling 1 by direct current negative high voltage; a working position 18, enabling 2 by direct-current negative high voltage; a station 19, enabling 3 by direct current negative high voltage; a station 20, enabling the direct current negative high voltage 4; station 21, discharging resistance; station 22, short circuit discharge; a station 23, performing direct-current poor blanking; and 24, blanking qualified products.
Because the core pushes away material subassembly 500 and adopts the cam transmission structure, because first cam 510 and decollator, the equal transmission of second cam 360 is connected with same motor 320, the rotational speed of motor 320 is very fast than the transmission speed of cylinder for this disc energizing machine structure can energize the test to 80 or more electric capacity cores in a minute, and this equipment control system adopts "programmable controller + touch-sensitive screen" simultaneously, good man-machine operation interface, production efficiency has greatly been improved, and production cost is reduced, has greatly improved the profit margin.
Because the core pushing assembly 500 adopts a cam transmission structure, the transmission speed of the first cam 510 in transmission connection with the motor is much higher than that of the cylinder, so that the disc energizing machine structure can test energizing of 80 or more capacitor cores in one minute, the production efficiency is greatly improved, the production cost is reduced, and the profit margin is greatly improved.
The above description is only a preferred embodiment of the present invention, and therefore should not be taken as limiting the scope of the invention, which is defined by the appended claims and their equivalents.
Claims (7)
1. The machine structure is energized to disc, its characterized in that: it includes board, feed mechanism, feeding mechanism and the accredited testing organization that enables, wherein:
the feeding mechanism is used for providing the capacitor core and enabling the capacitor core to be transversely placed, is mounted on the machine platform and is provided with a feeding channel;
the feeding mechanism is used for conveying the capacitor cores provided by the feeding mechanism to the enabling testing mechanism and comprises a conveyor belt part and a core pushing assembly, wherein the head end of the conveyor belt corresponds to the feeding channel, and the tail end of the conveyor belt is matched with the core pushing assembly; the core pushing assembly comprises a motor, a first cam, a swinging rod and a sliding frame, the motor is connected to the machine platform and is in transmission connection with the first cam, the first cam is rotatably connected to the machine platform and is in transmission connection with the swinging rod, the swinging rod is connected to the machine platform in a swinging manner and is in transmission connection with the sliding frame and the first cam, the sliding frame is connected to the machine platform in a front-back sliding manner, and the sliding frame slides between an initial position and a pushing-out position;
the energized testing mechanism is provided with a clamping jaw;
when the sliding frame is located at the initial position, the sliding frame corresponds to the tail end of the conveying belt, and the capacitor core located at the tail end of the conveying belt moves to the sliding frame; when the sliding frame is located at the pushing-out position, the sliding frame corresponds to the clamping jaw, and the clamping jaw clamps the capacitor core on the sliding frame.
2. A disc energizer structure according to claim 1, wherein: the core pushing assembly further comprises a pressing rod, the pressing rod is movably mounted on the sliding frame up and down and can move synchronously along with the movement of the sliding frame, and when the sliding frame is located at the initial position, the pressing rod moves downwards and abuts against the capacitor core; and the pressure rod moves upwards to reset in the process of resetting the sliding frame from the push-out position to the initial position.
3. A disc energizer structure according to claim 2, wherein: the machine table is provided with a support frame, and a fixing block with an inclined plane is fixedly arranged on the support frame; the sliding frame is rotatably provided with a rotating rod, the pressing rod is fixedly connected with one end of the rotating rod, the other end of the rotating rod is provided with a first roller wheel, an elastic part is additionally arranged, two ends of the elastic part are respectively connected with one end of the rotating rod and the sliding frame, and when the sliding frame moves from an initial position to a push-out position, the first roller wheel slides upwards along the inclined plane until the first roller wheel leaves the inclined plane, so that one end of the rotating rod rotates downwards under the action of the elastic part to drive the pressing rod to; when the sliding frame is reset to the initial position from the push-out position, the first roller slides downwards along the inclined surface to enable one end of the rotating rod to rotate upwards so as to drive the pressing rod to move upwards.
4. A disc energizer structure according to claim 2 or 3, wherein: the core pushing assembly further comprises a transmission frame and a transmission plate, a first transmission shaft is arranged at one end of the transmission frame, and the other end of the transmission frame is fixedly connected with the swinging rod; a first eccentric groove is formed in the side surface of the first cam, the first transmission shaft extends into the first eccentric groove, and the first cam rotates to drive the first transmission shaft to move back and forth so as to drive the oscillating rod to oscillate back and forth; the driving plate is L-shaped, the short edge section of the driving plate is fixedly connected with the top end of the swing rod, and the long edge section of the driving plate is fixedly connected with the sliding frame.
5. A disc energizer structure according to claim 1, 2 or 3, wherein: the energizing test mechanism comprises a divider, a rotary table, a movable disc and a second cam, the divider is rotatably connected to the machine table and located below the rotary table, and the divider is in transmission connection with the motor; the turntable is rotatably connected to the machine table and is in transmission connection with the divider, and the top surface of the turntable is fixedly provided with a bottom contact rod; the clamping jaw is movably connected with the turntable and is provided with a conductive copper sheet connected with the bottom contact rod; the second cam is in transmission connection with the motor, the movable disc is movably connected to the machine table up and down and is in transmission connection with the second cam, and a top contact rod is fixedly arranged on the bottom surface of the movable disc; when the rotating disc stops rotating, the sliding frame is located at the push-out position, the movable disc moves downwards under the action of the second cam to enable the top contact rod to be in contact with the bottom contact rod, and further the conductive copper sheet is conducted to conduct energizing test on the capacitor core; when the turntable rotates for one station, the sliding frame is reset to the initial position, the movable plate moves upwards under the action of the second cam to separate the top contact rod from the bottom contact rod, so that the conductive copper sheet is powered off and enters the next station through the capacitor core.
6. A disc energizer structure according to claim 5, wherein: the enabling test mechanism further comprises a transmission rod, a second transmission shaft is arranged at the bottom end of the transmission rod, a second cam is provided with a second eccentric groove, and the second transmission shaft extends into the second eccentric groove; the divider is provided with a through hole, the top end of the transmission rod penetrates through the through hole and extends out of the divider, and the top end of the transmission rod is fixedly connected with the movable disc.
7. A disc energizer structure according to claim 5 or 6, wherein: the bottom contact rods are provided with 24 groups and are arranged at intervals in a ring shape, each group of bottom contact rods is provided with 2 bottom contact rods, and the 2 bottom contact rods are arranged at intervals inside and outside; the top contact rods are provided with 24 groups and are arranged at intervals in a ring shape, each group of top contact rods is provided with 2 top contact rods, and the 2 top contact rods are arranged at intervals inside and outside; the clamping jaw number is equipped with 24 and arranges along carousel periphery annular interval, and each clamping jaw has two opposite arrangement's arm lock, and the opposite face of two arm locks all is provided with electrically conductive copper sheet, and two electrically conductive copper sheets of each clamping jaw are connected with two bottom contact rods of every group bottom contact rod respectively.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811002930.5A CN110931274A (en) | 2018-08-30 | 2018-08-30 | Structure of disk energizing machine |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201811002930.5A CN110931274A (en) | 2018-08-30 | 2018-08-30 | Structure of disk energizing machine |
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| CN110931274A true CN110931274A (en) | 2020-03-27 |
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| CN201811002930.5A Pending CN110931274A (en) | 2018-08-30 | 2018-08-30 | Structure of disk energizing machine |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111768984A (en) * | 2020-06-28 | 2020-10-13 | 盐城市康威电子有限公司 | High-efficiency automatic detection and energization method for capacitor |
| CN112742749A (en) * | 2020-12-16 | 2021-05-04 | 扬州日精电子有限公司 | Energizing wire-breaking detection device of metallized film capacitor welding machine |
-
2018
- 2018-08-30 CN CN201811002930.5A patent/CN110931274A/en active Pending
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111768984A (en) * | 2020-06-28 | 2020-10-13 | 盐城市康威电子有限公司 | High-efficiency automatic detection and energization method for capacitor |
| CN112742749A (en) * | 2020-12-16 | 2021-05-04 | 扬州日精电子有限公司 | Energizing wire-breaking detection device of metallized film capacitor welding machine |
| CN112742749B (en) * | 2020-12-16 | 2022-08-09 | 扬州日精电子有限公司 | Energizing wire-breaking detection device of metallized film capacitor welding machine |
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