CN110904599B - Rotary supercritical fluid counter-jet dyeing device and counter-jet dyeing process - Google Patents

Rotary supercritical fluid counter-jet dyeing device and counter-jet dyeing process Download PDF

Info

Publication number
CN110904599B
CN110904599B CN201911243265.3A CN201911243265A CN110904599B CN 110904599 B CN110904599 B CN 110904599B CN 201911243265 A CN201911243265 A CN 201911243265A CN 110904599 B CN110904599 B CN 110904599B
Authority
CN
China
Prior art keywords
fluid
stator
rotor
groove
spray
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CN201911243265.3A
Other languages
Chinese (zh)
Other versions
CN110904599A (en
Inventor
王威强
牛俊男
曲延鹏
孙发玉
袁淑英
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shandong University
Original Assignee
Shandong University
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Shandong University filed Critical Shandong University
Priority to CN201911243265.3A priority Critical patent/CN110904599B/en
Publication of CN110904599A publication Critical patent/CN110904599A/en
Application granted granted Critical
Publication of CN110904599B publication Critical patent/CN110904599B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Classifications

    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B9/00Solvent-treatment of textile materials
    • D06B9/02Solvent-treatment of textile materials solvent-dyeing
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B1/00Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating
    • D06B1/02Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating by spraying or projecting
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B23/00Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
    • D06B23/04Carriers or supports for textile materials to be treated
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B23/00Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
    • D06B23/14Containers, e.g. vats
    • D06B23/18Sealing arrangements

Landscapes

  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Treatment Of Fiber Materials (AREA)

Abstract

The invention relates to the field of textile dyeing equipment, in particular to a rotary supercritical fluid counter-jet dyeing device and a counter-jet dyeing process. By applying the invention, the fabric to be dyed makes spiral motion in the gap between the spray-dyeing rotor and the spray-dyeing stator, and the supercritical fluid without dye or dissolved with one or more dyes is sprayed on the two sides of the fabric from the front and the back in the partition along the axial gap, so that the fabric is free from tension, small in deformation and free from damage; the fabric is in the moving channel of the rotary supercritical fluid counter-jet dyeing device and is in dynamic contact with the supercritical fluid without dye or dissolved with dye all the time, no dyeing dead zone is generated, the level dyeing property is good, and the color matching is convenient; by adopting the labyrinth seal structure, the sealing effect is more excellent, the process flow is simple and convenient, and the production efficiency is high.

Description

Rotary supercritical fluid counter-jet dyeing device and counter-jet dyeing process
One, the technical field
The invention relates to the field of textile dyeing equipment, in particular to a rotary supercritical fluid counter-jet dyeing device and a counter-jet dyeing process.
Second, background Art
With the rapid development of social economy, the requirements of people on the environment are higher and higher. In recent years, the annual discharge amount of the textile industry wastewater of China still accounts for about 10 percent of the total amount of the industrial wastewater of the year. The influence of the textile industry wastewater on the environment seriously restricts the development of the printing and dyeing process, the supercritical fluid dyeing technology uses fluid in a supercritical state to replace water as a dye carrier, redundant dye and supercritical fluid can be recycled, zero emission is realized, no pollution is caused, and the influence of the textile industry on the environment can be fundamentally solved. The supercritical fluid dyeing technology has the advantages of low energy consumption, high efficiency, simple operation, no need of drying fabrics, small fiber damage and the like, and has good industrial prospect.
The existing supercritical fluid dyeing device needs one or more high-temperature and high-pressure dyeing kettles, the manufacturing cost of the equipment is high, and although the application of the technologies such as laminate binding and the like can greatly reduce the manufacturing cost of the device, the supercritical fluid dyeing device still is one of the main limiting factors for popularization and application of the supercritical fluid dyeing technology. At present, various supercritical fluid dyeing devices reported at home and abroad are intermittent dyeing devices, an insurmountable gap exists between batch loading and unloading of fabrics and continuous production, and the intermittent dyeing device is another main limiting factor for hindering industrialization of a supercritical fluid dyeing technology. In the intermittent dyeing equipment, the fabric is in a static state, and even if a method of alternately changing the flow direction of the supercritical fluid and the like is adopted, the uniformity of fabric dyeing is difficult to ensure.
The patent office of the national intellectual Property office authorizes an invention patent with an announcement number of CN101798735B and a name of a supercritical fluid spray dyeing device at 23.11.2011, the device absorbs the advantages of a supercritical fluid spray coating technology and a traditional spray dyeing technology, overcomes the defect that a high-pressure dyeing device is required to be used in the conventional supercritical fluid dyeing device, but the device directly sprays supercritical fluid on fabrics without any shielding, has the defects of high jet pressure drop, small covering radius, non-compact structure and the like, and the fabrics are extremely easy to damage by high-pressure jet. Then, the patent office of the national intellectual property office authorizes an invention patent with an announcement number of CN103866515B, a name of sprayer for supercritical fluid spray-dyeing and an announcement number of CN103981661B and a name of novel sprayer for supercritical fluid spray-dyeing sequentially from 2015 9, 30 and 2016 01, 20, and respectively adopts a porous structure and a squirrel cage structure cloth dyeing device, the dyed cloth is wound on a hollow roller with a porous structure or a squirrel cage structure and continuously moves along with the rotation of the roller, and the supercritical fluid is sprayed to the hollow roller to complete dyeing. The porous structure cloth dyeing machine solves the supporting problem of the fabric in the supercritical fluid spray dyeing process, but the fabric and the roller do not move relatively, so that the fabric wound on the non-porous area of the roller is easy to dye poorly; the squirrel-cage cloth dyeing machine solves the problem that the support of the fabric and the roller do not move relatively. The single-side spray dyeing of the fabric is adopted in the above patents, so that the dyeing of two sides of the fabric has chromatic aberration, and the fabric is damaged due to excessive deformation under the action of high-speed jet flow, so that the final dyeing effect is influenced. The patent office of the national intellectual Property office in 2017, 06 and 23, authorizes an invention patent with the publication number CN105200686B and named as 'supercritical fluid counter-jet dyeing equipment', and sprays supercritical fluid dyeing liquid on two sides of the fabric simultaneously, so that tension generated in the fabric under the action of high-pressure jet flow is eliminated, and the two sides of the fabric are uniformly colored. Although continuous dyeing is realized by adopting the gradual air sealing device with the flat plate structure, the sealing effect of the sealing structure is still poor.
Third, the invention
The invention aims to overcome the defects of the conventional supercritical fluid counter-jet dyeing device and provides a rotary supercritical fluid counter-jet dyeing device and a counter-jet dyeing process.
The invention is installed in the rotary supercritical fluid counter-spray dyeing system, the inlet of the rotary supercritical fluid counter-spray dyeing device is connected with the outlet of the dye dissolving subsystem of the rotary supercritical fluid counter-spray dyeing system, or correspondingly connected with the outlet of the supercritical fluid generating subsystem and the outlet of the dye dissolving subsystem, the outlet of the rotary supercritical fluid counter-spray dyeing device is directly or through the corresponding fluid press-back subsystem and connected with the inlet of the dye separating subsystem, or correspondingly connected with the inlet of the dye separating subsystem and the inlet of the impurity separating subsystem, the technical proposal of the invention is that the rotary supercritical fluid counter-spray dyeing device is composed of a spray dyeing rotor, a spray dyeing stator, a flow transmission rotary joint component, a backflow rotary joint component, a cloth releasing component, a cloth rolling component, a transmission component, a support bearing component, a stator support, a pipe and a valve.
The spray-dyeing rotor is of a hollow shaft structure, and a supercritical fluid without dye or dissolved with dye is referred to as a fluid for short below, and is sequentially arranged into a structure from one end of the hollow shaft to the other end of the hollow shaft, namely a fluid transmission rotary joint component assembling shaft section, a transmission journal, a supporting bearing journal A, a cloth feeding journal, a starting rotor labyrinth seal groove, a fluid 1 rotor backflow groove A, a fluid 1 rotor jet groove, a fluid 1 rotor backflow groove B, a fluid 1 rotor labyrinth seal groove, a fluid 2 rotor backflow groove A, a direct-to-fluid n rotor jet groove, a fluid n rotor backflow groove B, a fluid n rotor labyrinth seal groove, a cloth discharging journal, a supporting bearing journal B and a backflow rotary joint component assembling shaft section; n is the number of the types of the supercritical fluid without dye or dissolved with dye sprayed by the spray-dyeing rotor; wherein:
the flow transmission rotary joint component is assembled with a shaft section, and sequentially consists of a fixed thread, a thrust bearing journal A, a fluid n sealing ring surface, a fluid n conveying hole, a fluid n-1 sealing ring surface, a sealing ring surface up to the fluid 1, a fluid 1 conveying hole, an initial sealing ring surface and a thrust bearing journal B from the shaft end part to the shaft middle part;
a starting rotor drainage hole is formed in the bottom of the outer side groove of the starting rotor labyrinth seal groove; the bottom of the fluid 1 rotor backflow groove A is provided with a fluid 1 rotor backflow hole A, the bottom of the fluid 1 rotor jet groove is provided with a fluid 1 rotor jet hole, the bottom of the fluid 1 rotor backflow groove B is provided with a fluid 1 rotor backflow hole B, and the bottom of the middle groove of the fluid 1 rotor labyrinth seal groove is provided with a fluid 1 rotor drain hole; the bottom of the fluid 2 rotor backflow groove A is provided with a fluid 2 rotor backflow hole A, the bottom of the fluid n rotor jet groove is provided with a fluid n rotor jet hole, the bottom of the fluid n rotor backflow groove B is provided with a fluid n rotor backflow hole B, and the bottom of the outer side groove of the fluid n rotor labyrinth seal groove is provided with a fluid n rotor drain hole;
the fluid 1 rotor reflux groove A, the fluid 1 rotor jet groove, the fluid 1 rotor reflux groove B, the fluid 2 rotor reflux groove A, the fluid n rotor jet groove and the fluid n rotor reflux groove B are respectively and correspondingly wrapped with a fluid 1 rotor porous cylinder, a fluid 2 rotor porous cylinder, … and a fluid n rotor porous cylinder and are fixedly connected with the groove walls of the corresponding rotor reflux groove A, the corresponding rotor jet groove and the corresponding rotor reflux groove B; the outer diameters of the fluid 1 rotor porous cylinder, the fluid 2 rotor porous cylinder and the fluid n rotor porous cylinder are the same as the outer diameters of the starting rotor labyrinth seal groove, the fluid 1 rotor labyrinth seal groove and the fluid n rotor labyrinth seal groove;
the backflow rotary joint assembly is assembled on a shaft section, and sequentially comprises a fixed thread, a thrust bearing journal A, an initial sealing ring surface A, an initial discharge hole, an initial sealing ring surface B, a fluid 1 recovery hole, a fluid 1 recovery sealing ring surface, a fluid 1 discharge hole, a fluid 1 discharge sealing ring surface, a direct fluid n-1 discharge sealing ring surface, a fluid n recovery hole, a fluid n recovery sealing ring surface, a fluid n discharge hole, a fluid n discharge sealing ring surface and a thrust bearing journal B from the end part of a shaft to the middle part of the shaft.
The spray-dyeing stator is of a cylinder structure, a starting stator labyrinth seal groove, a fluid 1 stator backflow groove A, a fluid 1 stator spray groove, a fluid 1 stator backflow groove B, a fluid 1 stator labyrinth seal groove, a fluid 2 stator backflow groove A, a fluid 2 stator spray groove, a fluid n stator backflow groove B and a fluid n stator labyrinth seal groove are sequentially arranged from one end of a cylinder inner cavity to the other end of the cylinder inner cavity, and a stator support A assembling position and a stator support B assembling position are arranged on the outer cylindrical surface of the spray-dyeing stator; n is the number of the types of the supercritical fluid without dye or dissolved with dye sprayed by the spray-dyeing stator; wherein:
an initial stator drainage hole is formed in the bottom of the outer side groove of the initial stator labyrinth sealing groove; the bottom of the fluid 1 stator backflow groove A is provided with a fluid 1 stator backflow hole A, the bottom of the fluid 1 stator jet flow groove is provided with a fluid 1 stator jet flow hole, the bottom of the fluid 1 stator backflow groove B is provided with a fluid 1 stator backflow hole B, and the bottom of the middle groove of the fluid 1 stator labyrinth seal groove is provided with a fluid 1 stator drainage hole; a fluid 2 stator backflow hole A is formed in the bottom of the fluid 2 stator backflow groove A, a fluid n stator spraying hole is formed in the bottom of the fluid n stator spraying groove, a fluid n stator backflow hole B is formed in the bottom of the fluid n stator backflow groove B, and a fluid n stator drainage hole is formed in the bottom of the outer side groove of the fluid n stator labyrinth sealing groove;
the fluid 1 stator reflux groove A, the fluid 1 stator spray groove and the fluid 1 stator reflux groove B, the fluid 2 stator reflux groove A, the fluid 2 stator spray groove, the straight-to-fluid n stator spray groove and the fluid n stator reflux groove B are respectively and correspondingly embedded with the fluid 1 stator porous cylinder, the fluid 2 stator porous cylinder and the straight-to-fluid n stator porous cylinder and are fixedly connected with the groove walls of the corresponding fluid stator reflux groove A, the stator spray groove and the stator reflux groove B; the inner diameters of the fluid 1 stator porous cylinder, the fluid 2 stator porous cylinder and the fluid n stator porous cylinder are the same as the inner diameters of the starting stator labyrinth sealing groove, the fluid 1 stator labyrinth sealing groove and the fluid n stator labyrinth sealing groove; the method comprises the following steps that a fabric movement, a cleaning or spray dyeing or a rinsing and an annular gap required by labyrinth sealing are correspondingly formed between an inner circle of a fluid 1 stator porous cylinder, a fluid 2 stator porous cylinder, an inner circle of a fluid n stator porous cylinder, an outer circle of a fluid 1 rotor porous cylinder, a fluid 2 rotor porous cylinder and an outer circle of a fluid n rotor porous cylinder, and between a starting stator labyrinth sealing groove, a fluid 1 stator labyrinth sealing groove, an inner circle of a fluid n stator labyrinth sealing groove and a corresponding starting rotor labyrinth sealing groove, a fluid 1 rotor labyrinth sealing groove and an outer circle of the fluid n rotor labyrinth sealing groove.
Defeated class rotary joint subassembly, constitute by swivel sleeve, sealing member, two pairs of thrust bearing and fixation nut, wherein:
the inner cavity of the rotary sleeve is of a circular sleeve structure with a ring groove, a fluid n-conveying ring groove, a fluid n-1 conveying ring groove, a fluid 2-conveying ring groove and a fluid 1-conveying ring groove are sequentially arranged from one end of the rotary sleeve to the other end of the rotary sleeve along the axial direction, inner holes of the ring groove walls of the rotary sleeve are in clearance fit with each other corresponding to a fluid n sealing ring surface, a fluid n-1 sealing ring surface, a fluid 2-sealing ring surface, a fluid 1 sealing ring surface and an initial sealing ring surface of an assembly shaft section of the fluid-conveying rotary joint assembly, a sealing groove is formed in the rotary sleeve, a sealing element is arranged in the sealing groove, a fluid n-conveying ring groove of the rotary sleeve, a fluid n-1 conveying ring groove and an outer wall of the fluid 1-conveying ring groove are correspondingly provided with a fluid n inlet, a fluid;
the inner holes of the tightening rings of the two pairs of thrust bearings are respectively arranged on a thrust bearing journal A and a thrust bearing journal B of the assembly shaft section of the fluid transmission rotary joint component, and the matching relationship is transition matching;
and the fixing nut is matched with the fixing thread of the assembly shaft section of the fluid delivery rotary joint component.
Backflow rotary joint subassembly, constitute by swivel sleeve, sealing member, two pairs of thrust bearing and fixation nut, wherein:
the inner cavity of the rotary sleeve is of a circular sleeve structure with a ring groove, an initial discharge ring groove, a fluid 1 recovery ring groove, a fluid 1 discharge ring groove, a fluid 2 recovery ring groove, a fluid n discharge ring groove and a fluid n discharge ring groove are sequentially arranged from one end of the rotary sleeve to the other end of the rotary sleeve along the axial direction, inner holes of the ring groove walls of the rotary sleeve are in clearance fit with each other corresponding to an initial sealing ring surface A, an initial sealing ring surface B, a fluid 1 recovery sealing ring surface, a fluid 1 discharge sealing ring surface, a fluid n-1 discharge sealing ring surface, a fluid n discharge sealing ring surface and a fluid n discharge sealing ring surface of an assembly shaft section of the backflow rotary joint assembly, a sealing element is arranged in a sealing groove, the initial ring groove, the fluid 1 recovery ring groove, the fluid 1 discharge ring groove, the fluid 2 recovery ring groove and the ring groove of the fluid, The outer walls of the fluid n recovery ring groove and the fluid n discharge ring groove are correspondingly provided with an initial discharge outlet, a fluid 1 recovery outlet, a fluid 1 discharge outlet, a fluid 2 recovery outlet, a fluid n recovery outlet and a fluid n discharge outlet; two end faces of the rotating sleeve are respectively provided with a thrust bearing;
the inner holes of the tightening rings of the two pairs of thrust bearings are respectively arranged on a thrust bearing journal A and a thrust bearing journal B of the assembly shaft section of the backflow rotary joint component, and the matching relationship is transition matching;
and the fixing nut is matched with the fixing thread of the assembly shaft section of the backflow rotary joint component.
The transmission assembly consists of a transmission key and a transmission wheel.
The supporting bearing assembly consists of a bearing, a bearing seat and a bearing cover, and the bearing adopts a rolling bearing or a sliding bearing.
The cloth placing assembly consists of a cloth placing roller, a bearing for supporting a roller shaft and a support for supporting the cloth placing roller.
The cloth rolling component consists of a cloth rolling roller, a bearing for supporting a roller shaft, a bracket for supporting the cloth rolling roller, a driving device for driving the cloth rolling roller and a bracket for mounting the driving device.
The invention relates to an assembly relation among a spray-painting rotor, a spray-painting stator, a flow transmission rotary joint component, a backflow rotary joint component, a cloth discharging component, a cloth rolling component, a transmission component, a supporting bearing component, a stator support, a pipe and a valve, which is characterized in that:
(1) in the inner cavity of the spray-painting rotor, firstly, a fluid 1 conveying pipe is used for connecting a fluid 1 rotor spray hole and a fluid 1 conveying hole; until using the n delivery pipe of fluid, connect the jet orifice of n trochanter of fluid and delivery hole of n; secondly, communicating the fluid 1 rotor return hole A with the fluid 1 return hole B by using a fluid 1 recovery pipe, and then connecting the fluid 1 recovery hole; until the fluid n recovery pipe is used for communicating the fluid n return hole A with the fluid n return hole B, then the fluid n recovery hole is connected; finally, connecting the initial rotor vent hole and the initial vent hole by using an initial vent pipe; connecting a rotor discharge hole of the fluid 1 with a discharge hole of the fluid 1 by using a discharge pipe of the fluid 1; until the fluid n is used as a discharge pipe, connecting the fluid n rotor discharge hole with the fluid n discharge hole;
(2) on the excircle of a spray-painting stator, firstly, installing a fluid 1 stator conveying valve on a fluid 1 stator spray orifice until a fluid n stator conveying valve is installed on a fluid n stator spray orifice; secondly, after the fluid 1 stator return hole A and the fluid 1 stator return hole B are communicated by a pipe for communicating the fluid 1 stator return hole A and the fluid 1 stator return hole B, a fluid 1 stator recovery valve is arranged on the pipe; until the fluid n stator return hole A and the fluid n stator return hole B are communicated by a pipe for communicating the fluid n stator return hole A and the fluid n stator return hole B, a fluid n stator recovery valve is arranged on the pipe; finally, installing a starting discharge valve on the starting stator discharge hole, installing a fluid 1 stator discharge valve on the fluid 1 stator discharge hole until installing a fluid n stator discharge valve on the fluid n stator discharge hole; the inlet of the fluid 1 stator delivery valve and the inlet of the fluid n stator delivery valve are the fluid inlets of the supercritical fluid counter-jet dyeing device corresponding to the jet dyeing stator; the outlets of the fluid 1 stator recovery valve, the fluid n stator recovery valve, the fluid 1 stator discharge valve and the fluid n stator discharge valve are all fluid outlets of a supercritical fluid counter-spray dyer corresponding to the spray-dyed stator;
(3) correspondingly installing a fluid 1 rotor delivery valve, a fluid n-1 rotor delivery valve and a fluid n rotor delivery valve on a fluid 1 inlet, a fluid n-1 inlet and a fluid n inlet on the outer wall of a rotating sleeve of the fluid delivery rotating joint component; the inlets of the fluid 1 rotor delivery valve and the fluid n rotor delivery valve are all fluid inlets of a supercritical fluid counter-jet dyeing device corresponding to the jet dyeing rotor;
(4) correspondingly installing an initial rotor relief valve, a fluid 1 rotor recovery valve, a fluid 1 rotor relief valve, a fluid n rotor recovery valve and a fluid n rotor relief valve on an initial relief outlet, a fluid 1 recovery outlet, a fluid 1 relief outlet, a fluid n recovery outlet and a fluid n relief outlet of the outer wall of the rotary sleeve of the backflow rotary joint assembly; the outlets of the fluid 1 rotor recovery valve, the fluid n rotor recovery valve, the fluid 1 rotor discharge valve and the fluid n rotor discharge valve are all fluid outlets of a supercritical fluid counter-spray dyeing device corresponding to the spray dyeing rotor;
(5) respectively and fixedly installing a stator support A, a stator support B, a bearing seat for supporting a bearing assembly A, a bearing seat for supporting the bearing assembly B and power equipment at corresponding positions of a machine base;
(6) firstly, sleeving a spray-dyed stator on a spray-dyed rotor along a direction which is matched with a starting rotor labyrinth sealing groove, a fluid 1 rotor porous cylinder, a fluid 1 rotor labyrinth sealing groove, a fluid n stator porous cylinder and a fluid n stator labyrinth sealing groove of the spray-dyed stator, and the starting rotor labyrinth sealing groove, the fluid 1 rotor porous cylinder, the fluid 1 rotor labyrinth sealing groove, the fluid 2 rotor porous cylinder, the fluid n rotor porous cylinder and the fluid n rotor labyrinth sealing groove of the spray-dyed rotor; then, respectively installing a stator support A assembling position and a stator support B assembling position on the stator support A and the stator support B; mounting a transmission assembly, namely a transmission key and a transmission wheel, on a transmission shaft neck of the spray-dyeing rotor; further, the bearing for supporting the bearing assembly A and the bearing for supporting the bearing assembly B are respectively arranged on a supporting bearing journal A and a supporting bearing journal B of the spray-dyed rotor, then the two bearings are respectively and correspondingly arranged in bearing seats for supporting the bearing assembly A and the supporting bearing assembly B, and bearing covers are additionally arranged; adjusting the stator support A, the stator support B, the support bearing assembly A and the support bearing assembly B to enable the spray-dyed rotor and the spray-dyed stator to be coaxial and to enable annular gaps to be uniform; the driving wheel of the power equipment is driven to the driving wheel of the driving component through belt transmission or chain transmission or gear transmission or worm transmission;
(7) corresponding sealing elements are correspondingly arranged in sealing grooves of groove walls of a fluid 1 conveying ring groove, a fluid n-1 conveying ring groove and a fluid n conveying ring groove of a fluid conveying rotary joint component, and a thrust bearing A, a rotary sleeve and a thrust bearing B of the fluid conveying rotary joint component are arranged along a tightening ring, a ball frame and a loosening ring of the thrust bearing A, the fluid n conveying ring groove of the rotary sleeve, the fluid n-1 conveying ring groove, the fluid 1 conveying ring groove, the loosening ring, the ball frame and the tightening ring of the thrust bearing B, a thrust bearing journal A, a fluid n sealing ring surface, a fluid n conveying hole, a fluid n-1 sealing ring surface, the fluid 1 conveying hole, an initial sealing ring surface and the thrust bearing journal B of a fluid conveying rotary joint component assembly shaft section of a spray-dyeing rotor in the same direction, and are sequentially arranged in the fluid conveying rotary joint component assembly shaft section, screwing a fixing nut of the fluid delivery rotary joint component into a fixing thread of an assembling shaft section of the fluid delivery rotary joint component, and tightening the fixing nut;
(8) corresponding sealing elements are correspondingly arranged in sealing grooves of groove walls of an initial discharge ring groove, a fluid 1 recovery ring groove, a fluid 1 discharge ring groove, a straight fluid n recovery ring groove and a fluid n discharge ring groove of the backflow rotary joint assembly, and a thrust bearing A, a rotary sleeve and a thrust bearing B of the backflow rotary joint assembly are correspondingly arranged along a tight ring, a ball frame and a loose ring of the thrust bearing A, the initial discharge ring groove of the rotary sleeve, the fluid 1 recovery ring groove, the fluid 1 discharge ring groove, a fluid 2 recovery ring groove, a straight fluid n-1 discharge ring groove, the fluid n recovery ring groove, the fluid n discharge ring groove, the loose ring, the ball frame and the tight ring of the thrust bearing B, a thrust bearing journal A, an initial sealing ring surface A, an initial discharge hole, an initial sealing ring surface B, a fluid 1 recovery hole, a fluid 1 recovery sealing ring surface of a backflow rotary joint assembly assembling shaft section of the spray-dyed rotor, Sequentially loading the fluid 1 discharge hole, the fluid 1 discharge sealing ring surface, the fluid n recovery hole, the fluid n recovery sealing ring surface, the fluid n discharge hole, the fluid n discharge sealing ring surface and the thrust bearing journal B into the assembly shaft section of the backflow rotary joint assembly in the same direction, screwing a fixing nut of the backflow rotary joint assembly into a fixing thread of the assembly shaft section of the backflow rotary joint assembly, and tightening the fixing nut and the fixing thread;
(9) firstly, fixedly installing a support of a cloth placing assembly at a corresponding position of a machine base, then installing a bearing on a roller shaft of a cloth placing roller of the cloth placing assembly, and then installing the bearing on the support, wherein the position of the cloth placing roller corresponds to a cloth feeding shaft neck of a spray-dyeing rotor; secondly, fixedly installing a support of the cloth rolling component at a corresponding position of a machine base, installing a bearing on a cloth rolling roller shaft of the cloth rolling component, installing the bearing on the support, and finally fixing a bracket at a corresponding position of the support, fixedly installing driving equipment on the bracket, driving an output shaft of the driving equipment to the cloth rolling roller shaft through a coupler or a belt wheel and a belt or a chain wheel and a chain or a gear or a worm gear, wherein the position of the cloth rolling roller corresponds to a cloth outlet shaft neck of a spray dyeing rotor; and finally, adjusting the directions of the cloth releasing roller and the cloth roller to meet the annular space requirement that the fabric enters and exits from the spray-dyeing rotor and the spray-dyeing stator in a spiral manner and the requirement that the fabric moving in a spiral manner does not have overlapping and gaps along the axial advancing direction.
The invention is applied to spray-painting rotor, spray-painting stator, fluid transmission rotary joint component, backflow rotary joint component, cloth discharge component, cloth rolling component, transmission component, supporting bearing component, stator support, pipe and valve, and is assembled to construct the rotary supercritical fluid counter-spray dyeing system:
connecting an outlet of the supercritical fluid media storage subsystem with an inlet of the supercritical fluid generation subsystem; connecting the outlet of the supercritical fluid generation subsystem with the inlet of the dye dissolution subsystem; according to the dyeing process requirement, the outlet of the supercritical fluid generation subsystem or the outlet of the dye dissolution subsystem is correspondingly connected with the inlet of a fluid 1 rotor delivery valve and a fluid n rotor delivery valve of the rotary supercritical fluid counter-jet dyeing device, and the inlet of the fluid 1 stator delivery valve and the fluid n stator delivery valve; connecting an outlet of a starting rotor discharge valve, a fluid 1 rotor recovery valve, a fluid 1 rotor discharge valve, a fluid 2 rotor recovery valve, an outlet of a fluid n rotor recovery valve and a fluid n rotor discharge valve, and an outlet of a starting stator discharge valve, a fluid 1 stator recovery valve, a fluid 1 stator discharge valve, a fluid 2 stator recovery valve, an outlet of a fluid n stator recovery valve and a fluid n stator discharge valve, directly or through a corresponding fluid pressure return subsystem, with an inlet of an impurity separation subsystem or a dye separation subsystem correspondingly; the outlet of the dye separation subsystem or the outlet of the impurity separation subsystem is respectively connected with the inlet of the supercritical fluid medium storage subsystem, so that the rotary supercritical fluid counter-jet dyeing system is formed.
The counter-spray dyeing process implemented by the rotary supercritical fluid counter-spray dyeing system comprises the following steps:
(1) the driving wheel of the power equipment is driven to the driving wheel of the spray dyeing rotor transmission component through belt transmission or chain transmission or gear transmission or worm transmission to drive the spray dyeing rotor to rotate; the fabric is put down on a cloth placing roller of the cloth placing component, enters an annular gap between the spray-dyeing rotor and the spray-dyeing stator through a cloth feeding shaft neck of the spray-dyeing rotor, spirally advances along with the rotation of the spray-dyeing rotor, is separated from the annular gap between the spray-dyeing rotor and the spray-dyeing stator at a cloth discharging shaft neck of the spray-dyeing rotor, and is wound on a cloth roller of the cloth rolling component;
(2) the dye-free supercritical fluid or the dye-dissolved supercritical fluid with the total number of n conveyed from the supercritical fluid generation subsystem or the dye dissolution subsystem respectively and synchronously enters the fluid 1 rotor conveying valve and the fluid 1 conveying pipe in sequence and reaches the fluid n rotor conveying valve and the fluid n conveying pipe, and a fluid 1 stator delivery valve, a fluid n stator delivery valve, a fluid 1 rotor jet flow groove and a fluid 1 rotor porous cylinder wrapping the groove, a fluid n rotor jet flow groove and a fluid n rotor porous cylinder wrapping the groove, and the fluid 1 stator spray groove and the fluid 1 stator porous cylinder embedded with the groove, the fluid n spray groove and the fluid n stator porous cylinder embedded with the groove are sprayed on the two sides of the fabric of the annular space between the spray-dyeing rotor and the spray-dyeing stator to finish the cleaning, dyeing or rinsing of the fabric;
(3) the dye-free supercritical fluid or the dye-dissolved supercritical fluid which finishes the cleaning, dyeing or rinsing of the fabric enters the wrapped fluid 1 rotor reflux groove A and the wrapped fluid 1 rotor reflux groove B through the corresponding fluid 1 rotor porous cylinder, until the fluid n rotor porous cylinder enters the wrapped fluid n rotor reflux groove A and the wrapped fluid n rotor reflux groove B, and enters the inlaid fluid 1 stator reflux groove A and the inlaid fluid 1 stator reflux groove B through the corresponding fluid 1 stator porous cylinder, until the fluid n stator porous cylinder enters the inlaid fluid n stator reflux groove A and the inlaid fluid n stator reflux groove B, and then respectively passes through the fluid 1 recovery pipe and the fluid 1 rotor recovery valve, the fluid n recovery pipe and the fluid n rotor recovery valve, the fluid 1 stator recovery valve and the fluid n stator recovery valve, directly or through corresponding fluid back pressure subsystem, enter corresponding impurity separation subsystem or dye separation subsystem;
(4) the fluid 1 is discharged through the initial rotor discharge hole and the initial stator discharge hole, so that the resistance of the fluid 1 when the fluid 1 leaks to the atmosphere through the stator labyrinth seal groove and the rotor labyrinth seal groove is increased, and the labyrinth seal between the fluid 1 at one end of the rotary supercritical fluid counter-jet dyeing device and the atmosphere is formed; the fluid 1 or the fluid 2 is discharged through a rotor drain hole of the fluid 1 and a stator drain hole of the fluid 1, so that the resistance of the fluid 1 or the fluid 2 mixed with each other through a stator labyrinth seal groove of the fluid 1 and a rotor labyrinth seal groove of the fluid 1 is increased, and a labyrinth seal between the fluid 1 and the fluid 2 is formed; until the fluid n is discharged through the fluid n rotor discharge hole and the fluid n stator discharge hole, the resistance of the fluid n to the atmosphere through the fluid n stator labyrinth seal groove and the fluid n rotor labyrinth seal groove is increased, and the labyrinth seal between the fluid n at the other end of the rotary supercritical fluid counter-jet dyeing device and the atmosphere is formed; the leaked fluid 1 and the leaked fluid n respectively and correspondingly pass through the initial leakage pipe and the initial rotor leakage valve, the fluid 1 leakage pipe and the fluid 1 rotor leakage valve, the leaked fluid n leakage pipe and the fluid n rotor leakage valve, the initial stator leakage valve, the fluid 1 stator leakage valve and the leaked fluid n stator leakage valve, and directly or through the corresponding fluid pressure return subsystem, flow into the impurity separation subsystem or the dye separation subsystem for separation.
The invention has the advantages that: the fabric is spirally wound on the spray-dyeing rotor and continuously wound and released along with the continuous rotation of the spray-dyeing rotor, the fabric is hardly stressed by tension, and dye-free supercritical fluid or dye-dissolved supercritical fluid is simultaneously sprayed on the front side and the back side of the fabric from the two sides of the fabric, the spraying forces acting on the fabric are mutually offset, the spray-dyeing rotor and the spray-dyeing stator have a certain supporting effect on the fabric, the fabric is hardly deformed under the action of high-pressure jet flow, and the fabric is not damaged; the fabric is in the running channel of the rotary supercritical fluid counter-jet dyeing device and is in dynamic contact with the supercritical fluid without dye or dissolved with dye all the time, so that dyeing dead zones are not easy to cause, and the level dyeing property is good; by adopting the labyrinth seal structure, the sealing effect is more excellent, the process flow is simple and convenient, and the production efficiency is high.
Description of the drawings
FIG. 1 is a cross-sectional view of a schematic structural view of a single dye rotary supercritical fluid counterspray stainer of the present invention;
FIG. 2 is a cross-sectional view of a structural schematic of a jet dyeing rotor of the present invention;
FIG. 3 is a cross-sectional view of a structural schematic diagram of a spray-dyed stator of the present invention;
FIG. 4 is a cross-sectional view of a schematic structural view of a fluid delivery swivel assembly of the present invention;
FIG. 5 is a cross-sectional view of a schematic representation of the construction of the return flow rotary union assembly of the present invention;
FIG. 6 is a schematic structural view of a cloth feeding assembly according to the present invention;
FIG. 7 is a schematic view of the cloth rolling assembly of the present invention;
FIG. 8 is a schematic view of the operation process flow of the single dye rotary supercritical fluid counter-jet dyeing system of the present invention;
FIG. 9 is a cross-sectional view of a schematic of the single dye rotary supercritical fluid counterspray dyer configuration with cleaning and rinsing of the present invention;
FIG. 10 is a schematic process flow diagram of the operation of the single dye rotary supercritical fluid counter-jet dyeing system with cleaning and rinsing of the present invention;
FIG. 11 is a cross-sectional view of a schematic of the three dye rotary color matching supercritical fluid counterspray dyer configuration with cleaning and rinsing of the present invention;
FIG. 12 is a schematic diagram of the operation process flow of the three-dye color matching rotary supercritical fluid counter-spray dyeing system with cleaning and rinsing according to the present invention.
Reference numerals:
1. spray-dyed rotor 1-1, fluid delivery rotary joint assembly shaft section 1-1-1, fixed thread 1-1-2-A, thrust bearing journal A1-1-2-B, thrust bearing journal B1-1-3-0, initial sealing ring surface 1-1-3-1, fluid 1 sealing ring surface 1-1-3- (n-1), fluid n-1 sealing ring surface 1-1-3-n, fluid n sealing ring surface 1-1-4-1, fluid 1 delivery hole 1-1-4-n, fluid n delivery hole 1-2, transmission journal 1-2-1, key groove 1-3-A, fluid delivery rotary joint assembly shaft section 1-1-1, fixed thread 1-1-2-A, thrust bearing journal A1-1-1-2-B, thrust bearing journal B1-1-3, A supporting bearing journal A1-3-B, a supporting bearing journal B1-4, a cloth feeding journal 1-5-0, a starting rotor labyrinth seal groove 1-5-1, a fluid 1 rotor labyrinth seal groove 1-5-n, a fluid n rotor labyrinth seal groove 1-5-n-1, a fluid n-1 rotor labyrinth seal groove 1-6-0, a starting rotor drain hole 1-6-1, a fluid 1 rotor drain hole 1-6-n, a fluid n rotor drain hole 1-7-1-A, a fluid 1 rotor return groove A1-7-1-B, a fluid 1 rotor return groove B1-7-2-A, a fluid 2 rotor return groove A1-7-n-A, A fluid n rotor reflux groove A1-7-n-B, a fluid n rotor reflux groove B1-8-1, a fluid 1 rotor spout groove 1-8-2, a fluid 2 rotor spout groove 1-8-n, a fluid n rotor spout groove 1-9-1-A, a fluid 1 rotor reflux hole A1-9-1-B, a fluid 1 rotor reflux hole B1-9-2-A, a fluid 2 rotor reflux hole A1-9-n-B, a fluid n rotor reflux hole B1-10-1, a fluid 1 rotor spout hole 1-10-n, a fluid n rotor spout hole 1-11-1, a fluid 1 rotor porous cylinder 1-11-2, a fluid 2 rotor porous cylinder 1-11-n, A fluid n rotor porous cylinder 1-12, a cloth outlet journal 1-13, a reflux rotary joint component assembly shaft section 1-13-1-A, a thrust bearing journal A1-13-1-B, a thrust bearing journal B1-13-2-0-A, an initial sealing ring surface A1-13-2-0-B, an initial sealing ring surface B1-13-2-1, a fluid 1 discharge sealing ring surface 1-13-2- (n-1), a fluid n-1 discharge sealing ring surface 1-13-2-n, a fluid n discharge sealing ring surface 1-13-3-1, a fluid 1 recovery sealing ring surface 1-13-3-n, a fluid n recovery sealing ring surface 1-13-4-0, 1-13-4-1 initial discharge hole, 1-13-4-n fluid 1 discharge hole, 1-13-5-1 fluid n discharge hole, 1-13-5-n fluid 1 recovery hole, 1-13-6 fluid n recovery hole, 2 fixed thread, 2 spray-dyed stator, 2-1-0 initial stator labyrinth seal groove, 2-1-1 fluid 1 stator labyrinth seal groove, 2-2-0 fluid n stator labyrinth seal groove, 2-2-1 initial stator discharge hole, 2-2-n fluid 1 stator discharge hole, 2-3-1-A fluid n stator discharge hole, 2-3-1-B fluid 1 stator return groove, 1 fluid 1 stator return hole, 1-13-4-n fluid n discharge hole, 1-13-5-1-2, A fluid 1 stator reflux groove B2-3-2-A, a fluid 2 stator reflux groove A2-3-n-B, a fluid n stator reflux groove B2-4-1, a fluid 1 stator spray groove 2-4-2, a fluid 2 stator spray groove 2-4-n, a fluid n stator spray groove 2-5-1-A, a fluid 1 stator reflux hole A2-5-1-B, a fluid 1 stator reflux hole B2-5-2-A, a fluid 2 stator reflux hole A2-5-n-B, a fluid n stator reflux hole B2-6-1, a fluid 1 stator spray hole 2-6-n, a fluid n stator spray hole 2-7-1, a fluid n stator spray hole, The device comprises a fluid 1 stator porous cylinder 2-7-2, a fluid 2 stator porous cylinder 2-7-n, a fluid n stator porous cylinder 2-8-A, a stator support A assembly 2-8-B, a stator support B assembly 3, a fluid delivery rotary joint component 3-1, a rotary sleeve 3-2-A, a thrust bearing A3-2-B, a thrust bearing B3-3-0, a starting sealing element 3-3-1, a fluid 1 sealing element 3-3- (n-1), a fluid n-1 sealing element 3-3-n, a fluid n sealing element 3-4-1, a fluid 1 conveying ring groove 3-4-2, a fluid 2 conveying ring groove 3-4- (n-1), a fluid pump, a pump, a fluid n-1 conveying ring groove 3-4-n, a fluid n conveying ring groove 3-5-1, a fluid 1 inlet 3-5- (n-1), a fluid n-1 inlet 3-5-n, a fluid n inlet 3-6, a fixing nut 4, a backflow rotary joint assembly 4-1, a rotary sleeve 4-2-A, a thrust bearing A4-2-B, a thrust bearing B4-3-0-A, an initial bleeder seal A4-3-0-B, an initial bleeder seal B4-3-1, a fluid 1 bleeder seal 4-3- (n-1), a fluid n-1 bleeder seal 4-3-n, a fluid n bleeder seal 4-4-1, a fluid n-1 delivery ring groove 3-1, a fluid n-1 delivery ring groove 3-3, a, 4-4-n of a fluid 1 recovery seal, 4-5-0 of a fluid n recovery seal, 4-5-1 of an initial bleed ring groove, 4-5- (n-1) of a fluid 1 bleed ring groove, 4-5-n of a fluid n-1 bleed ring groove, 4-6-1 of a fluid n bleed ring groove, 4-6-2 of a fluid 1 recovery ring groove, 4-6-n of a fluid 2 recovery ring groove, 4-7-0 of a fluid n recovery ring groove, 4-7-1 of an initial bleed outlet, 4-7-n of a fluid 1 bleed outlet, 4-8-1 of a fluid n bleed outlet, 4-8-2 of a fluid 1 recovery outlet, 4-8-n of a fluid 2 recovery outlet, 4-9 parts of fluid n recovery outlet, 5-1 parts of fixing nut, 5-1 parts of transmission assembly, 5-2 parts of transmission key, 6-A parts of transmission wheel, 6-B parts of supporting bearing assembly, B6-1 parts of supporting bearing assembly, 6-2 parts of bearing seat, 6-3 parts of bearing cover, 7-1 parts of cloth releasing assembly, 7-2 parts of cloth releasing roller, 7-3 parts of bearing, 8 parts of bracket, 8-1 parts of cloth rolling assembly, 8-2 parts of cloth rolling roller, 8-3 parts of bearing, 8-4 parts of bracket, 8-5 parts of driving device, 9-A parts of bracket, 9-B parts of stator support A, B10 parts of stator support B, 11-1-1 parts of fabric, 11-1-2 parts of fluid 1 delivery pipe, 11-1-3 parts of fluid 2 delivery, 11-1-4 fluid 3 delivery pipe, 11-1-5 fluid 4 delivery pipe, 11-2-1 fluid 5 delivery pipe, 11-2-2 fluid 1 recovery pipe, 11-2-3 fluid 2 recovery pipe, 11-2-4 fluid 3 recovery pipe, 11-2-5 fluid 4 recovery pipe, 11-3-0 fluid 5 recovery pipe, 11-3-1 initial discharge pipe, 11-3-2 fluid 1 discharge pipe, 11-3-3 fluid 2 discharge pipe, 11-3-4 fluid 3 discharge pipe, 11-3-5 fluid 4 discharge pipe, 12-1-1 fluid 5 discharge pipe, 12-1-2 fluid 1 rotor delivery valve, 12-1-3 fluid 2 rotor delivery valve, Fluid 3 rotor delivery valve 12-1-4, fluid 4 rotor delivery valve 12-1-5, fluid 5 rotor delivery valve 12-2-1, fluid 1 stator delivery valve 12-2-2, fluid 2 stator delivery valve 12-2-3, fluid 3 stator delivery valve 12-2-4, fluid 4 stator delivery valve 12-2-5, fluid 5 stator delivery valve 12-3-1, fluid 1 rotor recovery valve 12-3-2, fluid 2 rotor recovery valve 12-3-3, fluid 3 rotor recovery valve 12-3-4, fluid 4 rotor recovery valve 12-3-5, fluid 5 rotor recovery valve 12-4-1, fluid 1 stator recovery valve 12-4-2, Fluid 2 stator recovery valve 12-4-3, fluid 3 stator recovery valve 12-4-4, fluid 4 stator recovery valve 12-4-5, fluid 5 stator recovery valve 12-5-0, start rotor bleed valve 12-5-1, fluid 1 rotor bleed valve 12-5-2, fluid 2 rotor bleed valve 12-5-3, fluid 3 rotor bleed valve 12-5-4, fluid 4 rotor bleed valve 12-5-5, fluid 5 rotor bleed valve 12-6-0, start stator bleed valve 12-6-1, fluid 1 stator bleed valve 12-6-2, fluid 2 stator bleed valve 12-6-3, fluid 3 stator bleed valve 12-6-4, 12-6-5 parts of a fluid 4 stator discharge valve, I parts of a fluid 5 stator discharge valve, II parts of a supercritical fluid medium storage subsystem, III-1 parts of a supercritical fluid generation subsystem, III-2 parts of a dye 1 dissolution subsystem, III-3 parts of a dye 2 dissolution subsystem, IV-0 parts of a dye 3 dissolution subsystem, IV-1 parts of a supercritical fluid counterspray dyer cleaning section, IV-2 parts of a supercritical fluid counterspray dyer dye 1 dyeing section, IV-3 parts of a supercritical fluid counterspray dyer dye 2 dyeing section, IV-9 parts of a supercritical fluid counterspray dyer dye 3 dyeing section, V-0 parts of a supercritical fluid counterspray dyer rinsing section, V-1 parts of an impurity separation subsystem, V-2 parts of a dye 1 separation subsystem, V-3 parts of a dye 2 separation subsystem, V-3 parts of a supercritical fluid counter spray dyer rinsing section, A dye 3 separation subsystem VI-0, a cleaning fluid pressing-back subsystem VI-1, a dye 1 fluid pressing-back subsystem VI-2, a dye 2 fluid pressing-back subsystem VI-3, a dye 3 fluid pressing-back subsystem VI-9 and a rinsing fluid pressing-back subsystem.
Fifth, detailed description of the invention
The following describes the implementation of the present invention in detail with reference to the accompanying drawings.
The first embodiment is as follows: a single dye rotary supercritical fluid counter-jet dyeing device and a matched process flow thereof are shown in figure 1, figure 2, figure 3, figure 4, figure 5, figure 6, figure 7 and figure 8.
The single dye rotary supercritical fluid counter-jet dyeing device comprises a jet dyeing rotor 1, a jet dyeing stator 2, a flow transmission rotary joint component 3, a backflow rotary joint component 4, a transmission component 5, a supporting bearing component A6-A, a supporting bearing component B6-B, a cloth discharging component 7, a cloth rolling component 8, a stator support A9-A, a stator support B9-B, a pipe and a valve.
The spray dyeing rotor 1 is a hollow shaft structure, hereinafter referred to as a structure that a supercritical fluid without dye or with dye dissolved is used as a fluid and extends from one end of the hollow shaft to the other end of the hollow shaft, sequentially assembling a shaft section 1-1, a transmission shaft neck 1-2, a support bearing shaft neck A1-3-A, a cloth inlet shaft neck 1-4, a starting rotor labyrinth seal groove 1-5-0, a fluid 1 rotor backflow groove A1-7-1-A, a fluid 1 rotor jet groove 1-8-1, a fluid 1 rotor backflow groove B1-7-1-B, a fluid 1 rotor labyrinth seal groove 1-5-1, a cloth outlet shaft neck 1-12, a support bearing shaft neck B1-3-B and a backflow rotary joint assembly assembling shaft section 1-13 for a flow transmission rotary joint assembly; the material of the spray-dyeing rotor 1 is stainless steel; the spray-dyeing rotor 1 sprays n-1 supercritical fluid with dye dissolved; wherein:
the flow transmission rotary joint component is assembled with a shaft section 1-1, and sequentially consists of a fixed thread 1-1-1, a thrust bearing journal A1-1-2-A, a fluid 1 sealing ring surface 1-1-3-1, a fluid 1 delivery hole 1-1-4-1, an initial sealing ring surface 1-1-3-0 and a thrust bearing journal B1-1-2-B from the shaft end part to the shaft middle part;
the bottom of the outer side groove of the starting rotor labyrinth seal groove 1-5-0 is provided with a starting rotor drainage hole 1-6-0, the bottom of the fluid 1 rotor backflow groove A1-7-1-A is provided with a fluid 1 rotor backflow hole A1-9-1-A, the bottom of the fluid 1 rotor backflow groove 1-8-1 is provided with a fluid 1 rotor spraying hole 1-10-1, the bottom of the fluid 1 rotor backflow groove B1-7-1-B is provided with a fluid 1 rotor backflow hole B1-9-1-B, and the bottom of the outer side groove of the fluid 1 rotor labyrinth seal groove 1-5-1 is provided with a fluid 1 rotor drainage hole 1-6-1;
the fluid 1 rotor porous cylinder 1-11-1 is wrapped on the fluid 1 rotor reflux groove A1-7-1-A, the fluid 1 rotor jet groove 1-8-1 and the fluid 1 rotor reflux groove B1-7-1-B and is fixedly connected with the groove walls of the fluid 1 rotor reflux groove A1-7-1-A, the fluid 1 rotor jet groove 1-8-1 and the fluid 1 rotor reflux groove B1-7-1-B; the outer diameter of the fluid 1 rotor porous cylinder 1-11-1 is the same as the outer diameters of the starting rotor labyrinth seal groove 1-5-0 and the fluid 1 rotor labyrinth seal groove 1-5-1;
the backflow rotary joint component is provided with a shaft section 1-13, and sequentially comprises a fixed thread 1-13-6, a thrust bearing journal A1-13-1-A, an initial sealing ring surface A1-13-2-0-A, an initial discharge hole 1-13-4-0, an initial sealing ring surface B1-13-2-0-B, a fluid 1 recovery hole 1-13-5-1, a fluid 1 recovery sealing ring surface 1-13-3-1, a fluid 1 discharge hole 1-13-4-1, a fluid 1 discharge sealing ring surface 1-13-2-1 and a thrust bearing journal B1-13-1-B from the shaft end part to the shaft middle part.
The spray-dyeing stator 2 is of a cylindrical structure, a starting stator labyrinth seal groove 2-1-0, a fluid 1 stator return groove A2-3-1-A, a fluid 1 stator spray groove 2-4-1, a fluid 1 stator return groove B2-3-1-B and a fluid 1 stator labyrinth seal groove 2-1-1 are sequentially arranged from one end of a cylindrical inner cavity to the other end of the cylindrical inner cavity, and a stator support A assembling position 2-8-A and a stator support B assembling position 2-8-B are arranged on the outer cylindrical surface of the spray-dyeing stator 2; the material of the spray-dyed stator 2 is stainless steel; the spray-dyeing stator 2 sprays 1 kinds of supercritical fluid with dye dissolved therein; wherein:
the bottom of the outer side groove of the starting stator labyrinth seal groove 2-1-0 is provided with a starting stator drainage hole 2-2-0, the bottom of the fluid 1 stator return groove A2-3-1-A is provided with a fluid 1 stator return hole A2-5-1-A, the bottom of the fluid 1 stator spray groove 2-4-1 is provided with a fluid 1 stator spray hole 2-6-1, the bottom of the fluid 1 stator return groove B2-3-1-B is provided with a fluid 1 stator return hole B2-5-1-B, and the bottom of the outer side groove of the fluid 1 stator labyrinth seal groove 2-1-1 is provided with a fluid 1 stator drainage hole 2-2-1;
the fluid 1 stator porous cylinder 2-7-1 is embedded in the fluid 1 stator reflux groove A2-3-1-A, the fluid 1 stator spray groove 2-4-1 and the fluid 1 stator reflux groove B2-3-1-B and is fixedly connected with the groove walls of the fluid 1 stator reflux groove A2-3-1-A, the fluid 1 stator spray groove 2-4-1 and the fluid 1 stator reflux groove B2-3-1-B; the inner diameter of the fluid 1 stator porous cylinder 2-7-1 is the same as the inner diameters of the starting stator labyrinth seal groove 2-1-0 and the fluid 1 stator labyrinth seal groove 2-1-1; annular gaps required by movement, spray dyeing and labyrinth sealing of the fabric 10 are correspondingly formed between the inner circle of the fluid 1 stator porous cylinder 2-7-1 and the outer circle of the fluid 1 rotor porous cylinder 1-11-1, between the inner circle of the starting stator labyrinth sealing groove 2-1-0 and the outer circle of the starting rotor labyrinth sealing groove 1-5-0, and between the inner circle of the fluid 1 stator labyrinth sealing groove 2-1-1 and the outer circle of the fluid 1 rotor labyrinth sealing groove 1-5-1.
The fluid delivery rotary joint component 3 consists of a rotary sleeve 3-1, an initial sealing element 3-3-0, a fluid 1, a sealing element 3-3-1, a thrust bearing A3-2-A, a thrust bearing B3-2-B and a fixing nut 3-6; the rotating sleeve 3-1 is made of stainless steel; wherein:
the inner cavity of the rotary sleeve 3-1 is a circular sleeve structure with a ring groove, the ring groove of the inner cavity of the cylinder is a fluid 1 conveying ring groove, an inner hole of the ring groove wall of the rotary sleeve is in clearance fit with a fluid 1 sealing ring surface 1-1-3-1 and an initial sealing ring surface 1-1-3-0 corresponding to the assembly shaft section 1-1 of the fluid conveying rotary joint component, and a sealing groove is formed and is internally provided with a fluid 1 sealing element 3-3-1 and an initial sealing element 3-3-0 respectively; the outer wall of the fluid 1 conveying ring groove 3-4-1 is provided with a fluid 1 inlet 3-5-1; two end faces of the rotating sleeve 3-1 are respectively provided with a thrust bearing A3-2-A and a thrust bearing B3-2-B;
the inner holes of the tight rings of the two thrust bearings A3-2-A and the thrust bearing B3-2-B are respectively arranged on a thrust bearing journal A1-3-A and a thrust bearing journal B1-3-B, and the matching relationship is transition matching;
and the fixing nut 3-6 is matched with the fixing thread of the assembly shaft section 1-1 of the fluid delivery rotary joint component.
The backflow rotary joint assembly 4 consists of a rotary sleeve 4-1, an initial leakage sealing element A4-3-0-A, an initial leakage sealing element B4-3-0-B, a fluid 1 recovery sealing element 4-4-1, a fluid 1 leakage sealing element 4-3-1, a thrust bearing A4-2-A, a thrust bearing B4-2-B and a fixing nut 4-9; the rotating sleeve 4-1 is made of stainless steel; wherein:
the inner cavity of the rotary sleeve 4-1 is a circular sleeve structure with a ring groove, an initial discharge ring groove 4-5-0, a fluid 1 recovery ring groove 4-6-1 and a fluid 1 discharge ring groove 4-5-1 are sequentially arranged from one end of the rotary sleeve 4-1 to the other end of the rotary sleeve 4-1 along the axial direction, inner holes of the ring groove walls of the rotary sleeve are in clearance fit with an initial sealing ring surface A1-13-2-0-A, an initial sealing ring surface B1-13-2-0-B, a fluid 1 recovery sealing ring surface 1-13-3-1 and a fluid 1 discharge sealing ring surface 1-13-2-1 of a backflow rotary joint component assembling shaft section 1-13, and are provided with sealing grooves, and an initial discharge sealing element A4-3-0-A, a, The initial bleeder seal B4-3-0-B, the fluid 1 recovery seal 4-4-1, the fluid 1 bleeder seal 4-3-1; the outer walls of the initial discharge ring groove 4-5-0, the fluid 1 recovery ring groove 4-6-1 and the fluid 1 discharge ring groove 4-5-1 are correspondingly provided with an initial discharge outlet 4-7-0, a fluid 1 recovery outlet 4-8-1 and a fluid 1 discharge outlet 4-7-1; two end faces of the rotating sleeve 4-1 are respectively provided with a thrust bearing A4-2-A and a thrust bearing B4-2-B;
inner holes of tight rings of two pairs of thrust bearings A4-2-A and thrust bearings B4-2-B are respectively arranged on supporting bearing journals A1-3-A and supporting bearing journals B1-3-B of assembly shaft sections 1-13 of the backflow rotary joint component, and the matching relationship is transition matching;
the fixing nuts 1-13-6 are matched with the fixing threads of the assembly shaft sections 1-13 of the backflow rotary joint component.
The transmission assembly 5 consists of a transmission key 5-1 and a transmission wheel 5-2.
The supporting bearing assembly A6-A and the supporting bearing assembly B6-B are composed of a bearing 6-1, a bearing seat 6-2 and a bearing cover 6-3, and the bearing 6-1 adopts a rolling bearing or a sliding bearing.
The cloth releasing assembly 7 consists of a cloth releasing roller 7-1, a bearing 7-2 for supporting a roller shaft and a bracket 7-3 for supporting the cloth releasing roller 7-1.
The cloth rolling component 8 consists of a cloth rolling roller 8-1, a bearing 8-2 for supporting a roller shaft, a bracket 8-3 for supporting the cloth rolling roller 8-1, a driving device 8-4 for driving the cloth rolling roller 8-1 and a bracket 8-5 for mounting the driving device 8-4.
The assembly relation among all the components of the invention is as follows:
(1) in the inner cavity of the spray-painting rotor 1, firstly, a fluid 1 delivery pipe 11-1-1 is used for connecting a fluid 1 rotor spray orifice 1-10-1 with a fluid 1 delivery orifice 1-1-4-1; secondly, a fluid 1 recovery pipe 11-2-1 is used for communicating a fluid 1 rotor return hole A1-9-1-A with a fluid 1 rotor return hole B1-9-1-B, and then the fluid 1 recovery hole 1-13-5-1 is connected; finally, connecting the initial rotor drainage hole 1-6-0 with the initial drainage hole 1-13-4-0 by using an initial drainage pipe 11-3-0; a fluid 1 discharge pipe 11-3-1 is used for connecting a fluid 1 rotor discharge hole 1-6-1 with a fluid 1 discharge hole 1-13-4-1;
(2) on the excircle of a spray-dyeing stator, firstly, a stator conveying valve 12-2-1 of a fluid 1 is arranged on a stator spray hole 2-6-1 of the fluid 1; secondly, firstly, communicating the stator return hole A2-5-1-A of the fluid 1 with the stator return hole B2-5-1-B of the fluid 1 by using a pipe, and then installing a stator recovery valve 12-4-1 of the fluid 1 on the pipe; finally, a starting stator discharge valve 12-6-0 is installed on the starting stator discharge hole 2-2-0, and a fluid 1 stator discharge valve 12-6-1 is installed on the fluid 1 stator discharge hole 2-2-1; the inlet of a fluid 1 stator delivery valve 12-2-1 is the fluid 1 inlet of a supercritical fluid counter-jet dyeing device corresponding to the jet dyeing stator 2; the outlets of the fluid 1 stator recovery valve 12-4-1, the initial stator discharge valve 12-6-0 and the fluid 1 stator discharge valve 12-6-1 are the initial fluid and the fluid 1 outlet of the supercritical fluid counter-jet dyer corresponding to the jet dyeing stator 2;
(3) a rotor delivery valve 12-1-1 of the fluid 1 is arranged on an inlet 3-5-1 of the fluid 1 on the outer wall of a rotating sleeve 3-1 of a fluid delivery rotating joint component 3; the inlet of a fluid 1 rotor delivery valve 12-1-1 is the fluid 1 inlet of a supercritical fluid counter-jet dyeing device corresponding to the jet dyeing rotor 1;
(4) an initial rotor discharge valve 12-5-0, a fluid 1 rotor recovery valve 12-3-1 and a fluid 1 rotor discharge valve 12-5-1 are correspondingly arranged on an initial discharge outlet 4-7-0, a fluid 1 recovery outlet 4-8-1 and a fluid 1 discharge outlet 4-7-1 of the outer wall of a rotary sleeve 4-1 of a backflow rotary joint assembly 4 respectively; the outlets of the initial rotor discharge valve 12-5-0, the fluid 1 rotor recovery valve 12-3-1 and the fluid 1 rotor discharge valve 12-5-1 are the initial fluid and the fluid 1 outlet of the supercritical fluid counter-jet dyeing device corresponding to the jet dyeing rotor 1;
(5) respectively and fixedly installing a stator support A9-A, a stator support B9-B, a bearing seat 6-2 for supporting the bearing assembly A6-A, a bearing seat 6-2 for supporting the bearing assembly B6-B and power equipment at corresponding positions of a machine base;
(6) firstly, a spray-dyed stator 2 is sleeved on a spray-dyed rotor 1 along the direction of matching a starting rotor labyrinth seal groove 1-5-0 of the spray-dyed rotor 1, a fluid 1 rotor porous cylinder 1-11-1 and a fluid 1 rotor labyrinth seal groove 1-5-1 of the spray-dyed rotor 1 along the starting stator labyrinth seal groove 2-1-0, the fluid 1 stator porous cylinder 2-7-1 and the fluid 1 stator labyrinth seal groove 2-1-1; then, respectively installing the stator support A assembly position 2-8-A and the stator support B assembly position 2-8-B on the stator support A9-A and the stator support B9-B; then a transmission component 5, namely a transmission key 5-1 and a transmission wheel 5-2, is arranged on a transmission shaft neck 1-2 of the spray-dyeing rotor 1; further respectively installing a bearing 6-1 for supporting the bearing assembly A6-A and a bearing 6-1 for supporting the bearing assembly B6-B on a supporting bearing journal A1-3-A and a supporting bearing journal B1-3-B of the spray-dyed rotor 1, respectively correspondingly installing the two bearings 6-1 into a bearing seat 6-2 for supporting the bearing assembly A6-A and the supporting bearing assembly B6-B, and additionally installing a bearing cover 6-3; adjusting the stator support A9-A, the stator support B9-B, the support bearing assembly A6-A and the support bearing assembly B6-B to ensure that the spray-dyed rotor 1 and the spray-dyed stator 2 are coaxial and the annular gap is uniform; the driving wheel of the power equipment is driven to a driving wheel 5-2 of a driving assembly 5 through belt transmission or chain transmission or gear transmission or worm transmission;
(7) a starting sealing element 3-3-0 and a sealing element 3-3-1 of the fluid 1 conveying ring groove 3-4-1 are correspondingly arranged in a sealing groove of the groove wall of the fluid 1 conveying ring groove 3-4-1 of the fluid conveying rotary joint component 3, and a thrust bearing A3-2-A, a rotary sleeve 3-1, a thrust bearing B3-2-B, a tightening ring, a ball frame and a loose ring along the thrust bearing A3-2-A, the fluid 1 conveying ring groove 3-4-1 of the rotary sleeve 3-1, the loose ring, the ball frame and the tight ring of the thrust bearing B3-2-B, a thrust bearing journal A1-1-2-A of the shaft section 1-1 assembled with the fluid conveying rotary joint component, and a fluid 1 sealing ring surface 1-1-3-1, A fluid 1 delivery hole 1-1-4-1, an initial sealing ring surface 1-1-3-0 and a thrust bearing journal B1-1-2-B are arranged in a fluid delivery rotating joint assembly assembling shaft section 1-1 in the same direction, and a fixing nut 3-6 of a fluid delivery rotating joint assembly 3 is screwed into a fixing thread of the fluid delivery rotating joint assembly assembling shaft section 1-1 and is tightened;
(8) an initial leakage sealing element A4-3-0-A, an initial leakage sealing element B4-3-0-B, a fluid 1 recovery sealing element 4-4-1 and a fluid 1 discharge sealing element 4-3-1 are correspondingly arranged in a sealing groove of the groove wall of an initial discharge ring groove 4-5-0, a fluid 1 recovery ring groove 4-6-1 and a fluid 1 discharge ring groove 4-5-1 of a backflow rotary joint assembly 4, and a thrust bearing A4-2-A, a rotary sleeve 4-1 and a thrust bearing B4-2-B of the backflow rotary joint assembly 4 are arranged along a tightening ring, a ball rack and a loose ring of the thrust bearing A4-2-A, and an initial discharge ring groove 4-5-0, a ball rack and a loose ring of the rotary sleeve 4-1, A fluid 1 recovery ring groove 4-6-1, a fluid 1 discharge ring groove 4-5-1, a loose ring, a ball frame and a tight ring of a thrust bearing B4-2-B, a thrust bearing journal A1-13-1-A of a backflow rotary joint assembly shaft section 1-13, an initial sealing ring surface A1-13-2-0-A, an initial discharge hole 1-13-4-0, an initial sealing ring surface B1-13-2-0-B, a fluid 1 recovery hole 1-13-5-1, a fluid 1 recovery sealing ring surface 1-13-3-1, a fluid 1 discharge hole 1-13-4-1, a fluid 1 discharge sealing ring surface 1-13-2-1 and a thrust bearing journal B1-13-1-B are consistent in direction, installing the backflow rotary joint assembly assembling shaft sections 1-13, screwing the fixing nuts 4-9 of the backflow rotary joint assembly 4 into the fixing threads of the backflow rotary joint assembly assembling shaft sections 1-13, and tightening the screw threads;
(9) firstly, fixedly installing a support 7-3 of a cloth placing assembly 7 at a corresponding position of a machine base, then installing a bearing 7-2 on a roller shaft of a cloth placing roller 7-1 of the cloth placing assembly 7, installing the bearing 7-2 on the support 7-3, and enabling the position of the cloth placing roller 7-1 to correspond to a cloth feeding journal 1-4 of a spray dyeing rotor 1; secondly, fixedly installing a support 8-3 of a cloth rolling assembly 8-1 at a corresponding position of a machine base, then installing a bearing 8-2 on a roller shaft of a cloth rolling roller 8-1 of the cloth rolling assembly 8-1, installing the bearing 8-2 on the support 8-3, finally fixing a bracket 8-5 at a corresponding position of the support 8-3, fixedly installing a driving device 8-4 on the bracket 8-5, driving an output shaft of the driving device 8-4 to the roller shaft of the cloth rolling roller 8-1 through a coupler or a belt pulley and a belt or a chain wheel and a chain or a gear or a worm gear, and enabling the position of the cloth rolling roller 8-1 to correspond to a cloth outlet shaft neck 1-12 of a spray dyeing rotor 1; finally, the directions of the cloth releasing roller 7-1 and the cloth roller 8-1 are adjusted to meet the requirement that the fabric 10 enters and exits the annular space between the spray-dyeing rotor 1 and the spray-dyeing stator 2 in a spiral manner and the requirement that the fabric 10 moving in a spiral manner does not have overlapping and gaps along the advancing axial direction.
The fluid 1 stator porous cylinder 2-7-1 and the fluid 1 rotor porous cylinder 1-11-1 are respectively correspondingly sleeved together to form a dyeing section IV-1 of the supercritical fluid counter-jet dyeing device dye 1.
The invention is applied to construct a single-dye rotary supercritical fluid counter-jet dyeing system:
connecting the outlet of the supercritical fluid medium storage subsystem I with the inlet of the supercritical fluid generation subsystem II; connecting an outlet of the supercritical fluid generation subsystem II with an inlet of the dye 1 dissolving subsystem III-1; correspondingly connecting the outlet of the dye 1 dissolving subsystem III-1 with the inlets of a fluid 1 rotor delivery valve 12-1-1 and a fluid 1 stator delivery valve 12-2-1; the outlet of the initial rotor relief valve 12-5-0 and the outlet of the fluid 1 rotor relief valve 12-5-1 and the outlet of the initial stator relief valve 12-6-0 and the outlet of the fluid 1 stator relief valve 12-6-1 are pressed back to the subsystem VI-1 through the dye 1 fluid and connected with the inlet of the dye 1 separation subsystem V-1; the outlets of the fluid 1 rotor recovery valve 12-3-1 and the fluid 1 stator recovery valve 12-4-1 are directly connected with the inlet of the dye 1 separation subsystem V-1; the outlet of the dye 1 separation subsystem V-1 is connected with the inlet of the supercritical fluid medium storage subsystem I to form a single dye rotary supercritical fluid counter-jet dyeing system.
The single dye pair spray dyeing process implemented by applying the single dye rotary supercritical fluid pair spray dyeing system comprises the following steps:
(1) the power equipment is driven to the transmission component 5 of the spray dyeing rotor 1 through belt transmission or chain transmission or gear transmission or worm transmission to drive the spray dyeing rotor 1 to rotate; the fabric 10 is put down on a cloth releasing roller 7-1 of a cloth releasing assembly 7, enters an annular gap between a spray-dyeing rotor 1 and a spray-dyeing stator 2 through a cloth feeding shaft neck 1-4 of the spray-dyeing rotor 1, spirally advances along with the rotation of the spray-dyeing rotor 1, is separated from the annular gap between the spray-dyeing rotor 1 and the spray-dyeing stator 2 at a cloth discharging shaft neck 1-12 of the spray-dyeing rotor 1, and is wound on a cloth roller 8-1 of a cloth winding assembly 8;
(2) the supercritical fluid dissolved with the dye 1 is conveyed from a dye 1 dissolving subsystem III-1, and is divided into two branches to enter a dye 1 dyeing section IV-1 of a supercritical fluid opposite-spraying dyer, one branch is sprayed out from a fluid 1 rotor porous cylinder 1-11-1 through a fluid 1 rotor conveying valve 12-1-1, a fluid 1 conveying pipe 11-1 and a fluid 1 rotor spray groove 1-8-1, the other branch is sprayed out from a fluid 1 stator porous cylinder 2-7-1 through a fluid 1 stator conveying valve 12-2-1 and a fluid 1 stator spray groove 2-4-1, and two paths of fluid 1 are sprayed on two sides of a fabric 10 in an annular space between a spray-dyeing rotor 1 and a spray-dyeing stator 2 in two directions to complete dyeing of the fabric 10;
(3) in a dyeing section IV-1 of a dye 1 of a supercritical fluid counter-jet dyeing machine, after dyeing of a fabric 10 is completed, supercritical fluid dissolved with the dye 1 returns to a fluid 1 rotor return tank A1-7-1-A, a fluid 1 rotor return tank B1-7-1-B, a fluid 1 stator return tank A2-3-1-A and a fluid 1 stator return tank B2-3-1-B through a fluid 1 rotor porous cylinder 1-11-1 and a fluid 1 stator porous cylinder 2-7-1, then enters a dye 1 separation subsystem V-1 through a fluid 1 recovery pipe 11-2-1 and a fluid 1 rotor recovery valve 12-3-1 and a fluid 1 stator recovery valve 12-4-1, completing the separation of the residual dye and the supercritical fluid medium; the separated supercritical fluid medium is stored in the supercritical fluid medium storage subsystem I again for recycling;
(4) the fluid 1 is discharged through the initial rotor discharge hole 1-6-0 and the initial stator discharge hole 2-2-0, so that the resistance of the fluid 1 when the fluid 1 leaks to the atmosphere through the initial stator labyrinth seal groove 2-1-0 and the initial rotor labyrinth seal groove 1-5-0 is increased, and the labyrinth seal between the fluid 1 at one end of the rotary supercritical fluid opposite-spraying dyer and the atmosphere is formed; the fluid 1 is discharged through a rotor discharge hole 1-6-1 of the fluid 1 and a stator discharge hole 2-2-1 of the fluid 1, so that the resistance of the fluid 1 to the atmosphere when the fluid 1 is leaked through a stator labyrinth seal groove 2-1-1 and a rotor labyrinth seal groove 1-5-1 is increased, and the labyrinth seal between the fluid 1 at the other end of the rotary supercritical fluid jet dyeing device and the atmosphere is formed; the discharged fluid 1 passes through an initial discharge pipe 11-3-0, an initial rotor discharge valve 12-5-0, a fluid 1 discharge pipe 11-3-1, a fluid 1 rotor discharge valve 12-5-1, an initial stator discharge valve 12-6-0 and a fluid 1 stator discharge valve 12-6-1, and jointly enters a dye 1 separation subsystem V-1 for separation under the action of a dye 1 fluid pressure return subsystem VI-1; and the separated supercritical fluid medium is stored in the supercritical fluid medium storage subsystem I again for recycling.
Example two: a single dye rotary supercritical fluid counter-jet dyeing device with cleaning and rinsing functions and a matched process flow thereof are shown in figures 2, 3, 4, 5, 6, 7, 9 and 10.
The single dye rotary supercritical fluid opposite-spraying dyer with cleaning and rinsing described in this embodiment is composed of a spray-dyeing rotor 1, a spray-dyeing stator 2, a flow-conveying rotary joint component 3, a backflow rotary joint component 4, a transmission component 5, a support bearing component A6-A, a support bearing component B6-B, a cloth releasing component 7, a cloth winding component 8, a stator support A9-A, a stator support B9-B, a pipe and a valve.
The spray-dyeing rotor 1 is a hollow shaft structure, hereinafter referred to as a dye-free or dye-dissolved supercritical fluid as a fluid, and sequentially comprises a fluid transmission rotary joint assembly assembling shaft section 1-1, a transmission shaft neck 1-2, a support bearing shaft neck A1-3-A, a cloth feeding shaft neck 1-4, a starting rotor labyrinth seal groove 1-5-0, a fluid 1 rotor backflow groove A1-7-1-A, a fluid 1 rotor spray groove 1-8-1, a fluid 1 rotor backflow groove B1-7-1-B, a fluid 1 rotor labyrinth seal groove 1-5-1, a fluid 2 rotor groove A1-7-2-A, a fluid 2 rotor spray groove 1-8-2, The rotor comprises a fluid 2 rotor backflow groove B1-7-2-B, a fluid 2 rotor labyrinth seal groove 1-5-2, a fluid 3 rotor backflow groove A1-7-3-A, a fluid 3 rotor spray groove 1-8-3, a fluid 3 rotor backflow groove B1-7-3-B, a fluid 3 rotor labyrinth seal groove 1-5-3, a cloth outlet shaft neck 1-12, a support bearing shaft neck B1-3-B and a backflow rotary joint assembly assembling shaft section 1-13; the material of the spray-dyeing rotor 1 is stainless steel; the spray dyeing rotor 1 sprays 3 kinds of fluid, wherein, 2 kinds of dye-free supercritical fluid and 1 kind of dye-dissolved supercritical fluid; wherein:
the flow transmission rotary joint component is assembled with a shaft section 1-1, and sequentially consists of a fixed thread 1-1-1, a thrust bearing journal A1-1-2-A, a fluid 3 sealing ring surface 1-1-3-3, a fluid 3 delivery hole 1-1-4-3, a fluid 2 sealing ring surface 1-1-3-2, a fluid 2 delivery hole 1-1-4-2, a fluid 1 sealing ring surface 1-1-3-1, a fluid 1 delivery hole 1-1-4-1, an initial sealing ring surface 1-1-3-0 and a thrust bearing journal B1-1-2-B from the shaft end part to the shaft middle part;
the bottom of the outer side groove of the starting rotor labyrinth seal groove 1-5-0 is provided with a starting rotor drainage hole 1-6-0, the bottom of the fluid 1 rotor return groove A1-7-1-A is provided with a fluid 1 rotor return hole A1-9-1-A, the bottom of the fluid 1 rotor spray groove 1-8-1 is provided with a fluid 1 rotor spray hole 1-10-1, the bottom of the fluid 1 rotor return groove B1-7-1-B is provided with a fluid 1 rotor return hole B1-9-1-B, the bottom of the middle groove of the fluid 1 rotor labyrinth seal groove 1-5-1 is provided with a fluid 1 rotor drainage hole 1-6-1, and the bottom of the fluid 2 rotor return groove A1-7-2-A is provided with a fluid 2 rotor return hole A1-9-2- A. The bottom of the fluid 2 rotor jet groove 1-8-2 is provided with a fluid 2 rotor jet hole 1-10-2, the bottom of the fluid 2 rotor return groove B1-7-2-B is provided with a fluid 2 rotor return hole B1-9-2-B, the bottom of the middle groove of the fluid 2 rotor labyrinth seal groove 1-5-2 is provided with a fluid 2 rotor drain hole 1-6-2, the bottom of the fluid 3 rotor return groove A1-7-3-A is provided with a fluid 3 rotor return hole A1-9-3-A, the bottom of the fluid 3 rotor jet groove 1-8-3 is provided with a fluid 3 rotor jet hole 1-10-3, the bottom of the fluid 3 rotor return groove B1-7-3-B is provided with a fluid 3 rotor return hole B1-9-3-B, The bottom of the outer side groove of the labyrinth seal groove 1-5-3 of the fluid 3 rotor is provided with a fluid 3 rotor drainage hole 1-6-3;
the fluid 1 rotor porous cylinder 1-11-1 is wrapped on the fluid 1 rotor reflux groove A1-7-1-A, the fluid 1 rotor jet groove 1-8-1 and the fluid 1 rotor reflux groove B1-7-1-B and is fixedly connected with the groove walls of the fluid 1 rotor reflux groove A1-7-1-A, the fluid 1 rotor jet groove 1-8-1 and the fluid 1 rotor reflux groove B1-7-1-B; the fluid 2 rotor porous cylinder 1-11-2 is wrapped on the fluid 2 rotor reflux groove A1-7-2-A, the fluid 2 rotor jet groove 1-8-2 and the fluid 2 rotor reflux groove B1-7-2-B and is fixedly connected with the groove walls of the fluid 2 rotor reflux groove A1-7-2-A, the fluid 2 rotor jet groove 1-8-2 and the fluid 2 rotor reflux groove B1-7-2-B; the fluid 3 rotor porous cylinder 1-11-3 is wrapped on the fluid 3 rotor reflux groove A1-7-3-A, the fluid 3 rotor jet groove 1-8-3 and the fluid 3 rotor reflux groove B1-7-3-B and is fixedly connected with the groove walls of the fluid 3 rotor reflux groove A1-7-3-A, the fluid 3 rotor jet groove 1-8-3 and the fluid 3 rotor reflux groove B1-7-3-B; the outer diameters of the fluid 1 rotor porous cylinder 1-11-1, the fluid 2 rotor porous cylinder 1-11-2 and the fluid 3 rotor porous cylinder 1-11-3 are the same as the outer diameters of the starting rotor labyrinth seal groove 1-5-0, the fluid 1 rotor labyrinth seal groove 1-5-1, the fluid 2 rotor labyrinth seal groove 1-5-2 and the fluid 3 rotor labyrinth seal groove 1-5-3;
the backflow rotary joint component is provided with a shaft section 1-13, and sequentially comprises a fixed thread 1-13-6, a thrust bearing journal A1-13-1-A, an initial sealing ring surface A1-13-2-0-A, an initial discharge hole 1-13-4-0, an initial sealing ring surface B1-13-2-0-B, a fluid 1 recovery hole 1-13-5-1, a fluid 1 recovery sealing ring surface 1-13-3-1, a fluid 1 discharge hole 1-13-4-1, a fluid 1 discharge sealing ring surface 1-13-2-1, a fluid 2 recovery hole 1-13-5-2, a fluid 2 recovery sealing ring surface 1-13-3-2, a fluid 1-13-3-2, The fluid 2 discharge hole 1-13-4-2, the fluid 2 discharge sealing ring surface 1-13-2-2, the fluid 3 recovery hole 1-13-5-3, the fluid 3 recovery sealing ring surface 1-13-3-3, the fluid 3 discharge hole 1-13-4-3, the fluid 3 discharge sealing ring surface 1-13-2-3 and the thrust bearing journal B1-13-1-B.
The spray-dyed stator 2 is of a cylindrical structure, and is sequentially provided with an initial stator labyrinth seal groove 2-1-0, a fluid 1 stator backflow groove A2-3-1-A, a fluid 1 stator spray groove 2-4-1, a fluid 1 stator backflow groove B2-3-1-B, a fluid 1 stator labyrinth seal groove 2-1-1, a fluid 2 stator backflow groove A2-3-2-A, a fluid 2 stator spray groove 2-4-2, a fluid 2 stator backflow groove B2-3-2-B, a fluid 2 stator labyrinth seal groove 2-1-2, a fluid 3 stator backflow groove A2-3-3-A, a fluid 3 stator flow groove 2-4-3, a fluid 1 stator spray groove 2-4-3, A fluid 3 stator reflux groove B2-3-3-B and a fluid 3 stator labyrinth seal groove 2-1-3, wherein a stator support A assembling position 2-8-A and a stator support B assembling position 2-8-B are arranged on the outer cylindrical surface of the spray-dyed stator 2; the material of the spray-dyed stator 2 is stainless steel; the spray dyeing rotor 2 sprays 3 kinds of fluid, wherein, 2 kinds of dye-free supercritical fluid and 1 kind of dye-dissolved supercritical fluid; wherein:
an initial stator drainage hole 2-2-0 is formed in the bottom of the outer side groove of the initial stator labyrinth seal groove 2-1-0; the bottom of the fluid 1 stator backflow groove A2-3-1-A is provided with a fluid 1 stator backflow hole A2-5-1-A, the bottom of the fluid 1 stator jet flow groove 2-4-1 is provided with a fluid 1 stator jet flow hole 2-6-1, the bottom of the fluid 1 stator backflow groove B2-3-1-B is provided with a fluid 1 stator backflow hole B2-5-1-B, and the bottom of the middle groove of the fluid 1 stator labyrinth seal groove 2-1-1 is provided with a fluid 1 stator drain hole 2-2-1; the bottom of the fluid 2 stator backflow groove A2-3-2-A is provided with a fluid 2 stator backflow hole A2-5-2-A, the bottom of the fluid 2 stator flow spraying groove 2-4-2 is provided with a fluid 2 stator flow spraying hole 2-6-2, the bottom of the fluid 2 stator backflow groove B2-3-2-B is provided with a fluid 2 stator backflow hole B2-5-2-B, and the bottom of the middle groove of the fluid 2 stator labyrinth sealing groove 2-1-2 is provided with a fluid 2 stator drainage hole 2-6-2; the bottom of the fluid 3 stator return groove A2-3-3-A is provided with a fluid 3 stator return hole A2-5-3-A, the bottom of the fluid 3 stator spray groove 2-4-3 is provided with a fluid 3 stator spray hole 2-6-3, the bottom of the fluid 3 stator return groove B2-3-3-B is provided with a fluid 3 stator return hole B2-5-3-B, and the bottom of the outer side groove of the fluid 3 stator labyrinth seal groove 2-1-3 is provided with a fluid 3 stator drain hole 2-6-3;
the fluid 1 stator porous cylinder 2-7-1 is embedded in the fluid 1 stator reflux groove A2-3-1-A, the fluid 1 stator spray groove 2-4-1 and the fluid 1 stator reflux groove B2-3-1-B and is fixedly connected with the groove walls of the corresponding fluid 1 stator reflux groove A2-3-1-A, the fluid 1 stator spray groove 2-4-1 and the fluid 1 stator reflux groove B2-3-1-B; the fluid 2 stator porous cylinder 2-7-2 is embedded in the fluid 2 stator return groove A2-3-2-A, the fluid 2 stator spray groove 2-4-2 and the fluid 2 stator return groove B2-3-2-B and is fixedly connected with the groove walls of the corresponding fluid 2 stator return groove A2-3-2-A, the fluid 2 stator spray groove 2-4-2 and the fluid 2 stator return groove B2-3-2-B; the fluid 3 stator porous cylinder 2-7-3 is embedded in the fluid 3 stator reflux groove A2-3-A, the fluid 3 stator spray groove 2-4-3 and the fluid 3 stator reflux groove B2-3-3-B and is fixedly connected with the groove walls of the corresponding fluid 3 stator reflux groove A2-3-3-A, the fluid 3 stator spray groove 2-4-3 and the fluid 3 stator reflux groove B2-3-3-B; the inner diameters of the fluid 1 stator porous cylinder 2-7-1, the fluid 2 stator porous cylinder 2-7-2 and the fluid 3 stator porous cylinder 2-7-3 are the same as the inner diameters of the starting stator labyrinth seal groove 2-1-0, the fluid 1 stator labyrinth seal groove 2-1-1, the fluid 2 stator labyrinth seal groove 2-1-2 and the fluid 3 stator labyrinth seal groove 2-1-3; the inner circles of the fluid 1 stator porous cylinder 2-7-1, the fluid 2 stator porous cylinder 2-7-2 and the fluid 3 stator porous cylinder 2-7-3 correspond to the inner circles of the fluid 1 rotor porous cylinder 1-11-1, the fluid 2 rotor porous cylinder 1-11-2 and the fluid 3 rotor porous cylinder 1-11-3, the outer circle of the starting rotor labyrinth seal groove 1-5-0 and the inner circle of the starting stator labyrinth seal groove 2-1-0, the outer circle of the fluid 1 rotor labyrinth seal groove 1-5-1 and the inner circle of the fluid 1 stator labyrinth seal groove 2-1-1, the outer circle of the fluid 2 rotor labyrinth seal groove 1-5-2 and the inner circle of the fluid 2 stator labyrinth seal groove 2-1-2, the inner circle of the fluid, The movement, cleaning or spray dyeing or rinsing of the fabric 10 and the annular gap required by the labyrinth seal are correspondingly formed between the excircle of the labyrinth seal groove 1-5-3 of the rotor of the fluid 3 and the inner circle of the labyrinth seal groove 2-1-3 of the stator of the fluid 3.
The fluid delivery rotary joint component 3 consists of a rotary sleeve 3-1, an initial sealing element 3-3-0, a fluid 1 sealing element 3-3-1, a fluid 2 sealing element 3-3-2, a fluid 3 sealing element 3-3-3, a thrust bearing A3-2-A, a thrust bearing B3-2-B and a fixing nut 3-6; the rotating sleeve 3-1 is made of stainless steel; wherein:
the inner cavity of the rotary sleeve 3-1 is a circular sleeve structure with a ring groove, a fluid 3 conveying ring groove 3-4-3, a fluid 2 conveying ring groove 3-4-2 and a fluid 1 conveying ring groove 3-4-1 are sequentially arranged from one end of the rotary sleeve 3-1 to the other end of the rotary sleeve 3-1 along the axial direction, inner holes of the ring groove walls of the rotary sleeve are corresponding to a fluid 3 sealing ring surface 1-1-3-3, a fluid 2 sealing ring surface 1-1-3-2, a fluid 1 sealing ring surface 1-1-3-1 and an initial sealing ring surface 1-1-3-0 of an assembly shaft section 1-1 of the flow-conveying rotary joint component to form clearance fit, and a sealing groove is arranged, and the fluid 3-3-3, the fluid 2 sealing component 3-3-2 and the fluid 3-3-2 are respectively arranged in the, The sealing element 3-3-1 of the fluid 1, the initial sealing element 3-3-0, the fluid 3 conveying ring groove 3-4-3 of the rotary sleeve 3-1, the fluid 2 conveying ring groove 3-4-2 and the outer wall of the fluid 1 conveying ring groove 3-4-1 are correspondingly provided with a fluid 3 inlet 3-5-3, a fluid 2 inlet 3-5-2 and a fluid 1 inlet 3-5-1; two end faces of the rotating sleeve 3-1 are respectively provided with a thrust bearing A3-2-A and a thrust bearing B3-2-B;
the inner holes of the tightening rings of the two thrust bearings A3-2-A and the thrust bearing B3-2-B are respectively arranged on a thrust bearing journal A1-3-A and a thrust bearing journal B1-3-B of the assembly shaft section 1-1 of the fluid transmission rotary joint component, and the matching relationship is transition matching;
and the fixing nut 3-6 is matched with the fixing thread of the assembly shaft section 1-1 of the fluid delivery rotary joint component.
The backflow rotary joint assembly 4 consists of a rotary sleeve 4-1, an initial bleeder seal A4-3-0-A, an initial bleeder seal B4-3-0-B, a fluid 1 recovery seal 4-4-1, a fluid 1 bleeder seal 4-3-1, a fluid 2 recovery seal 4-4-2, a fluid 2 bleeder seal 4-3-2, a fluid 3 recovery seal 4-4-3, a fluid 3 bleeder seal 4-3-3, a thrust bearing A4-2-A, a thrust bearing B4-2-B and a fixing nut 4-9; the rotating sleeve 4-1 is made of stainless steel; wherein:
the inner cavity of the rotary sleeve 4-1 is a circular sleeve structure with a ring groove, an initial discharge ring groove 4-5-0, a fluid 1 recovery ring groove 4-6-1, a fluid 1 discharge ring groove 4-5-1, a fluid 2 recovery ring groove 4-6-2, a fluid 2 discharge ring groove 4-5-2, a fluid 3 recovery ring groove 4-6-3 and a fluid 3 discharge ring groove 4-5-3 are sequentially arranged from one end of the rotary sleeve 4-1 to the other end of the rotary sleeve 4-1 along the axial direction, and inner holes of the ring groove walls of the rotary sleeve correspond to an initial sealing ring surface A1-13-2-0-A, an initial sealing ring surface B1-13-2-0-B and a fluid 1 recovery sealing ring surface 1-13-3-1 of an assembly shaft section 1-13 of the backflow rotary joint assembly, A fluid 1 discharge sealing ring surface 1-13-2-1, a fluid 2 recovery sealing ring surface 1-13-3-2, a fluid 2 discharge sealing ring surface 1-13-2-2, a fluid 3 recovery sealing ring surface 1-13-3-3, a fluid 3 discharge sealing ring surface 1-13-2-3, forming clearance fit, and being provided with a sealing groove, wherein an initial leakage sealing member A4-3-0-A, an initial leakage sealing member B4-3-0-B, a fluid 1 recovery sealing member 4-4-1, a fluid 1 discharge sealing member 4-3-1, a fluid 2 recovery sealing member 4-4-2, a fluid 2 discharge sealing member 4-3-2, a fluid 3 recovery sealing member 4-4-3, Fluid 3 bleed seals 4-3-3; the outer walls of the initial discharge ring groove 4-5-0, the fluid 1 recovery ring groove 4-6-1, the fluid 1 discharge ring groove 4-5-1, the fluid 2 recovery ring groove 4-6-2, the fluid 2 discharge ring groove 4-5-2, the fluid 3 recovery ring groove 4-6-3 and the fluid 3 discharge ring groove 4-5-3 of the rotary sleeve 4-1 are correspondingly provided with an initial discharge outlet 4-7-0, a fluid 1 recovery outlet 4-8-1, a fluid 1 discharge outlet 4-7-1, a fluid 2 recovery outlet 4-8-2, a fluid 2 discharge outlet 4-7-2, a fluid 3 recovery outlet 4-8-3 and a fluid 3 discharge outlet 4-7-3; two end faces of the rotating sleeve 4-1 are respectively provided with a thrust bearing A4-2-A and a thrust bearing B4-2-B;
inner holes of tight rings of two pairs of thrust bearings A4-2-A and thrust bearings B4-2-B are respectively arranged on supporting bearing journals A1-3-A and supporting bearing journals B1-3-B of assembly shaft sections 1-13 of the backflow rotary joint component, and the matching relationship is transition matching;
the fixing nuts 1-13-6 are matched with the fixing threads of the assembly shaft sections 1-13 of the backflow rotary joint component.
The transmission assembly 5 consists of a transmission key 5-1 and a transmission wheel 5-2.
The supporting bearing assembly A6-A and the supporting bearing assembly B6-B are composed of a bearing 6-1, a bearing seat 6-2 and a bearing cover 6-3, and the bearing 6-1 adopts a rolling bearing or a sliding bearing.
The cloth releasing assembly 7 consists of a cloth releasing roller 7-1, a bearing 7-2 for supporting a roller shaft and a bracket 7-3 for supporting the cloth releasing roller 7-1.
The cloth rolling component 8 consists of a cloth rolling roller 8-1, a bearing 8-2 for supporting a roller shaft, a bracket 8-3 for supporting the cloth rolling roller 8-1, a driving device 8-4 for driving the cloth rolling roller 8-1 and a bracket 8-5 for mounting the driving device 8-4.
The assembly relation among all the components of the invention is as follows:
(1) in the inner cavity of the spray-painting rotor 1, firstly, a fluid 1 delivery pipe 11-1-1 is used for connecting a fluid 1 rotor spray orifice 1-10-1 with a fluid 1 delivery orifice 1-1-4-1; a fluid 2 delivery pipe 11-1-2 is used for connecting a fluid 2 rotor jet orifice 1-10-2 with a fluid 2 delivery orifice 1-1-4-2; a fluid 3 delivery pipe 11-1-3 is used for connecting a fluid 3 rotor jet orifice 1-10-3 with a fluid 3 delivery orifice 1-1-4-3; secondly, a fluid 1 recovery pipe 11-2-1 is used for communicating a fluid 1 rotor return hole A1-9-1-A with a fluid 1 rotor return hole B1-9-1-B, and then the fluid 1 recovery hole A1-13-5-1 is connected; a fluid 2 recovery pipe 11-2-2 is used for communicating a fluid 2 rotor return hole A1-9-2-A with a fluid 2 rotor return hole B1-9-2-B, and then the fluid 2 recovery hole 1-13-5-2 is connected; connecting the fluid 3 rotor return hole A1-9-3-A and the fluid 3 rotor return hole B1-9-3-B by a fluid 3 recovery pipe 11-2-3, and then connecting the fluid 3 recovery hole 1-13-5-3; finally, connecting the initial rotor drainage hole 1-6-0 with the initial drainage hole 1-13-4-0 by using an initial drainage pipe 11-3-0; a fluid 1 discharge pipe 11-3-1 is used for connecting a fluid 1 rotor discharge hole 1-6-1 with a fluid 1 discharge hole 1-13-4-1; a fluid 2 discharge pipe 11-3-2 is used for connecting a fluid 2 rotor discharge hole 1-6-2 with a fluid 2 discharge hole 1-13-4-2; a fluid 3 discharge pipe 11-3-3 is used for connecting a fluid 3 rotor discharge hole 1-6-3 with a fluid 3 discharge hole 1-13-4-3;
(2) on the excircle of a spray-dyeing stator, firstly, a fluid 1 stator delivery valve 12-2-1 is installed on a fluid 1 stator spray orifice 2-6-1, a fluid 2 stator delivery valve 12-2-2 is installed on a fluid 2 stator spray orifice 2-6-2, and a fluid 3 stator delivery valve 12-2-3 is installed on a fluid 3 stator spray orifice 2-6-3; secondly, firstly, communicating the stator return hole A2-5-1-A of the fluid 1 with the stator return hole B2-5-1-B of the fluid 1 by using a pipe, and then installing a stator recovery valve 12-4-1 of the fluid 1 on the pipe; after the fluid 2 stator return hole A2-5-2-A and the fluid 2 stator return hole B2-5-2-B are communicated by a pipe, a fluid 2 stator recovery valve 12-4-2 is arranged on the pipe; after the fluid 3 stator return hole A2-5-3-A and the fluid 3 stator return hole B2-5-3-B are communicated by a pipe, a fluid 3 stator recovery valve 12-4-3 is arranged on the pipe; finally, a starting stator discharge valve 12-6-0 is installed on the starting stator discharge hole 2-2-0, a fluid 1 stator discharge valve 12-6-1 is installed on the fluid 1 stator discharge hole 2-2-1, a fluid 2 stator discharge valve 12-6-2 is installed on the fluid 2 stator discharge hole 2-2-2, and a fluid 3 stator discharge valve 12-6-3 is installed on the fluid 3 stator discharge hole 2-2-3; the inlet of the fluid 1 stator delivery valve 12-2-1, the inlet of the fluid 2 stator delivery valve 12-2-2 and the inlet of the fluid 3 stator delivery valve 12-2-3 are the fluid inlets of the supercritical fluid counter-jet dyeing device corresponding to the jet dyeing stator 2; the outlet of the fluid 1 stator recovery valve 12-4-1, the outlet of the fluid 2 stator recovery valve 12-4-2, the outlet of the fluid 3 stator recovery valve 12-4-3, and the outlet of the starting stator bleed valve 12-6-0, the outlet of the fluid 1 stator bleed valve 12-6-1, the outlet of the fluid 2 stator bleed valve 12-6-2, the outlet of the fluid 3 stator bleed valve 12-6-3 are each fluid outlet of the supercritical fluid counterjet dyer corresponding to the jet dyeing stator 2;
(3) a fluid 1 inlet 3-5-1, a fluid 2 inlet 3-5-2 and a fluid 3 inlet 3-5-3 on the outer wall of a rotating sleeve 3-1 of the fluid transmission rotary joint component 3 are correspondingly provided with a fluid 1 rotor delivery valve 12-1-1, a fluid 2 rotor delivery valve 12-1-2 and a fluid 3 rotor delivery valve 12-1-3; the inlet of the fluid 1 rotor delivery valve 12-1-1, the inlet of the fluid 2 rotor delivery valve 12-1-2 and the inlet of the fluid 3 rotor delivery valve 12-1-3 are the fluid inlets of the supercritical fluid counter-jet dyeing device corresponding to the jet dyeing rotor 1;
(4) an initial discharge outlet 4-7-0, a fluid 1 recovery outlet 4-8-1, a fluid 1 discharge outlet 4-7-1, a fluid 2 recovery outlet 4-8-2, a fluid 2 discharge outlet 4-7-2, a fluid 3 recovery outlet 4-8-3 and a fluid 3 discharge outlet 4-7-3 which are respectively arranged on the outer wall of a rotary sleeve 4-1 of the backflow rotary joint assembly 4, correspondingly installing a starting rotor discharge valve 12-5-0, a fluid 1 rotor recovery valve 12-3-1, a fluid 1 rotor discharge valve 12-5-1, a fluid 2 rotor recovery valve 12-3-2, a fluid 2 rotor discharge valve 12-5-2, a fluid 3 rotor recovery valve 12-3-3 and a fluid 3 rotor discharge valve 12-5-3; the outlets of the initial rotor discharge valve 12-5-0, the fluid 1 rotor recovery valve 12-3-1, the fluid 1 rotor discharge valve 12-5-1, the fluid 2 rotor recovery valve 12-3-2, the fluid 2 rotor discharge valve 12-5-2, the fluid 3 rotor recovery valve 12-3-3, and the fluid 3 rotor discharge valve 12-5-3 are the respective fluid outlets of the supercritical fluid counter-jet dyeing device corresponding to the jet dyeing rotor 1;
(5) respectively and fixedly installing a stator support A9-A, a stator support B9-B, a bearing seat 6-2 for supporting the bearing assembly A6-A, a bearing seat 6-2 for supporting the bearing assembly B6-B and power equipment at corresponding positions of a machine base;
(6) firstly, spray-dyeing a stator 2 along an initial stator labyrinth seal groove 2-1-0, a fluid 1 stator porous cylinder 2-7-1, a fluid 1 stator labyrinth seal groove 2-1-1, a fluid 2 stator porous cylinder 2-7-2, a fluid 2 stator labyrinth seal groove 2-1-2, a fluid 3 stator porous cylinder 2-7-3, a fluid 3 stator labyrinth seal groove 2-1-3, and a spray-dyeing rotor 1 initial rotor labyrinth seal groove 1-5-0, a fluid 1 rotor porous cylinder 1-11-1, a fluid 1 rotor labyrinth seal groove 1-5-1, a fluid 2 rotor porous cylinder 1-11-2, a fluid 2 rotor labyrinth seal groove 1-5-2, a fluid 3 rotor porous cylinder 1-11-3, The labyrinth seal grooves 1-5-3 of the fluid 3 rotor are matched in direction and sleeved on the spray-painting rotor 1; then respectively installing the stator support A assembly position 2-8-A and the stator support B assembly position 2-8-B on the stator support A9-A and the stator support B9-B; then a transmission component 5, namely a transmission key 5-1 and a transmission wheel 5-2, is arranged on a transmission shaft neck 1-2 of the spray-dyeing rotor 1; further respectively installing a bearing 6-1 for supporting the bearing assembly A6-A and a bearing 6-1 for supporting the bearing assembly B6-B on a supporting bearing journal A1-3-A and a supporting bearing journal B1-3-B of the spray-dyed rotor 1, respectively correspondingly installing the two bearings 6-1 into a bearing seat 6-2 for supporting the bearing assembly A6-A and the supporting bearing assembly B6-B, and additionally installing a bearing cover 6-3; adjusting the stator support A9-A, the stator support B9-B, the support bearing assembly A6-A and the support bearing assembly B6-B to ensure that the spray-dyed rotor 1 and the spray-dyed stator 2 are coaxial and the annular gap is uniform; the driving wheel of the power equipment is driven to a driving wheel 5-2 of a driving assembly 5 through belt transmission or chain transmission or gear transmission or worm transmission;
(7) the initial sealing element 3-3-0, the fluid 1 sealing element 3-3-1, the fluid 2 sealing element 3-3-2 and the fluid 3 sealing element 3-3-3 are correspondingly arranged in the sealing grooves of the groove walls of the fluid 1 conveying ring groove 3-4-2, the fluid 3 conveying ring groove 3-4-3 of the fluid 3 conveying rotary joint component 3, and the thrust bearing A3-2-A, the rotary sleeve 3-1 and the thrust bearing B3-2-B of the fluid conveying rotary joint component 3, the tightening ring, the ball rack and the loose ring along the thrust bearing A3-2-A, the fluid 3 conveying ring groove 3-4-3, the fluid 2 conveying ring groove 3-4-2, the fluid 3-1, the rotary sleeve 3-1, the fluid 2 conveying ring groove 3-4-2, A fluid 1 conveying ring groove 3-4-1, a loose ring, a ball frame and a tight ring of a thrust bearing B3-2-B, a thrust bearing journal A1-1-2-A of a shaft section 1-1 assembled with a flow-conveying rotary joint component of a spray-dyeing rotor 1, a fluid 3 sealing ring surface 1-1-3-3, a fluid 3 conveying hole 1-1-4-3, a fluid 2 sealing ring surface 1-1-3-2, a fluid 2 conveying hole 1-1-4-2, a fluid 1 sealing ring surface 1-1-3-1, a fluid 1 conveying hole 1-1-4-1, an initial sealing ring surface 1-1-3-0 and a thrust bearing journal B1-1-2-B are consistent in direction, sequentially installing the assembly shaft section 1-1 of the fluid transmission rotary joint component, screwing a fixing nut 3-6 of the fluid transmission rotary joint component 3 into a fixing thread of the assembly shaft section 1-1 of the fluid transmission rotary joint component, and tightening the back;
(8) in the seal grooves of the groove walls of the initial leakage ring groove 4-5-0, the fluid 1 recovery ring groove 4-6-1, the fluid 1 leakage ring groove 4-5-1, the fluid 2 recovery ring groove 4-6-2, the fluid 2 leakage ring groove 4-5-2, the fluid 3 recovery ring groove 4-6-3 and the fluid 3 leakage ring groove 4-5-3 of the backflow rotary joint component 4, an initial leakage seal A4-3-0-A, an initial leakage seal B4-3-0-B, a fluid 1 recovery seal 4-4-1, a fluid 1 leakage seal 4-3-1, a fluid 2 recovery seal 4-4-2, a fluid 2 leakage seal 4-3-2, A fluid 3 recovery sealing element 4-4-3 and a fluid 3 discharge sealing element 4-3-3, wherein a thrust bearing A4-2-A, a rotary sleeve 4-1 and a thrust bearing B4-2-B of the backflow rotary joint assembly 4 are connected with a tightening ring, a ball rack and a loose ring of the thrust bearing A4-2-A, an initial discharge ring groove 4-5-0 of the rotary sleeve 4-1, a fluid 1 recovery ring groove 4-6-1, a fluid 1 discharge ring groove 4-5-1, a fluid 2 recovery ring groove 4-6-2, a fluid 2 discharge ring groove 4-5-2, a fluid 3 recovery ring groove 4-6-3, a fluid 3 discharge ring groove 4-5-3, a loose ring of the thrust bearing B4-2-B, A ball frame and a fastening ring, a thrust bearing journal A1-13-1-A of a shaft section 1-13 assembled with a reflux rotary joint component of a spray-dyed rotor 1, an initial sealing ring surface A1-13-2-0-A, an initial discharge hole 1-13-4-0, an initial sealing ring surface B1-13-2-0-B, a fluid 1 recovery hole 1-13-5-1, a fluid 1 recovery sealing ring surface 1-13-3-1, a fluid 1 discharge hole 1-13-4-1, a fluid 1 discharge sealing ring surface 1-13-2-1, a fluid 2 recovery hole 1-13-5-2, a fluid 2 recovery sealing ring surface 1-13-3-2, a fluid 2 discharge hole 1-13-4-2, Sequentially loading backflow rotary joint assembly shaft sections 1-13 in the same direction of the fluid 2 discharge sealing ring surface 1-13-2-2, the fluid 3 recovery hole 1-13-5-3, the fluid 3 recovery sealing ring surface 1-13-3, the fluid 3 discharge hole 1-13-4-3, the fluid 3 discharge sealing ring surface 1-13-2-3 and the thrust bearing journal B1-13-1-B, and screwing a fixing nut 4-9 of the backflow rotary joint assembly 4 into a fixing thread of the backflow rotary joint assembly shaft section 1-13 and tightening the screw thread;
(9) firstly, fixedly installing a support 7-3 of a cloth placing assembly 7 at a corresponding position of a machine base, then installing a bearing 7-2 on a roller shaft of a cloth placing roller 7-1 of the cloth placing assembly 7, installing the bearing 7-2 on the support 7-3, and enabling the position of the cloth placing roller 7-1 to correspond to a cloth feeding journal 1-4 of a spray dyeing rotor 1; secondly, fixedly installing a support 8-3 of a cloth rolling assembly 8-1 at a corresponding position of a machine base, then installing a bearing 8-2 on a roller shaft of a cloth rolling roller 8-1 of the cloth rolling assembly 8-1, installing the bearing 8-2 on the support 8-3, finally fixing a bracket 8-5 at a corresponding position of the support 8-3, fixedly installing a driving device 8-4 on the bracket 8-5, driving an output shaft of the driving device 8-4 to the roller shaft of the cloth rolling roller 8-1 through a coupler or a belt pulley and a belt or a chain wheel and a chain or a gear or a worm gear, and enabling the position of the cloth rolling roller 8-1 to correspond to a cloth outlet shaft neck 1-12 of a spray dyeing rotor 1; finally, the directions of the cloth releasing roller 7-1 and the cloth roller 8-1 are adjusted to meet the requirement that the fabric 10 enters and exits the annular space between the spray-dyeing rotor 1 and the spray-dyeing stator 2 in a spiral manner and the requirement that the fabric 10 moving in a spiral manner does not have overlapping and gaps along the advancing axial direction.
The fluid 1 stator porous cylinder 2-7-1 and the fluid 1 rotor porous cylinder 1-11-1 are respectively sleeved together correspondingly to form a supercritical fluid counter-jet dyeing device cleaning section IV-0; correspondingly sleeving a fluid 2 stator porous cylinder 2-7-2 and a fluid 2 rotor porous cylinder 1-11-2 together to form a dyeing section IV-1 of a supercritical fluid counter-jet dyeing device dye 1; the fluid 3 stator porous cylinder 2-7-3 and the fluid 3 rotor porous cylinder 1-11-3 which are correspondingly sleeved together form a rinsing section IV-9 of the supercritical fluid counter-jet dyeing device.
The invention is applied to construct a single-dye rotary supercritical fluid counter-spray dyeing system with cleaning and rinsing functions:
connecting the outlet of the supercritical fluid medium storage subsystem I with the inlet of the supercritical fluid generation subsystem II; dividing the outlet of the supercritical fluid generation subsystem II into three paths, wherein the first path is correspondingly connected with the inlet of a fluid 1 rotor delivery valve 12-1-1 and the inlet of a fluid 1 stator delivery valve 12-2-1 of the rotary supercritical fluid counter-jet dyeing device; the second path is connected with an inlet of a dye 1 dissolving subsystem III-1, and then an outlet of the dye 1 dissolving subsystem III-1 is correspondingly connected with an inlet of a fluid 2 rotor delivery valve 12-1-2 and an inlet of a fluid 2 stator delivery valve 12-2-2; the third path is correspondingly connected with the inlet of the fluid 3 rotor delivery valve 12-1-3 and the inlet of the fluid 3 stator delivery valve 12-2-3; the outlet of the initial rotor discharge valve 12-5-0, the outlet of the fluid 1 rotor discharge valve 12-5-1, the outlet of the initial stator discharge valve 12-6-0 and the outlet of the fluid 1 stator discharge valve 12-6-1 are connected with the inlet of the impurity separation subsystem V-0 through a cleaning fluid pressure recovery subsystem VI-0, and the outlet of the fluid 1 rotor recovery valve 12-3-1 and the outlet of the fluid 1 stator recovery valve 12-4-1 are connected with the inlet of the impurity separation subsystem V-0; the outlet of the fluid 2 rotor recovery valve 12-3-2 and the outlet of the fluid 2 stator recovery valve 12-4-2 are connected with the inlet of the dye 1 separation subsystem V-1, and the outlet of the fluid 2 rotor discharge valve 12-5-2 and the outlet of the fluid 2 stator discharge valve 12-6-2 are connected with the inlet of the dye 1 separation subsystem V-1 through the dye 1 fluid compression subsystem VI-1; connecting an outlet of a fluid 3 rotor recovery valve 12-3-3 and an outlet of a fluid 3 stator recovery valve 12-4-3 with an inlet of a dye 1 separation subsystem V-1, and connecting an outlet of a fluid 3 rotor discharge valve 12-5-3 and an outlet of a fluid 3 stator discharge valve 12-6-3 with an inlet of a dye 1 separation subsystem V-1 through a rinsing fluid pressure return subsystem VI-9; the outlet of the dye 1 separation subsystem V-1 and the outlet of the impurity separation subsystem V-0 are connected with the inlet of the supercritical fluid medium storage subsystem I to form a single dye rotary supercritical fluid counter-jet dyeing system with cleaning and rinsing.
The single dye pair spray dyeing process implemented by the single dye rotary supercritical fluid pair spray dyeing system with the cleaning and rinsing comprises the following steps:
(1) the power equipment is driven to the transmission component 5 of the spray dyeing rotor 1 through belt transmission or chain transmission or gear transmission or worm transmission to drive the spray dyeing rotor 1 to rotate; the fabric 10 is put down on a cloth releasing roller 7-1 of the cloth releasing component 7, enters an annular gap between the spray-dyeing rotor 1 and the spray-dyeing stator 2 through a cloth feeding shaft neck 1-4 of the spray-dyeing rotor 1, spirally advances along with the rotation of the spray-dyeing rotor 1, is separated from the annular gap between the spray-dyeing rotor 1 and the spray-dyeing stator 2 at a cloth discharging shaft neck 1-12 of the spray-dyeing rotor 1, and is wound on a cloth roller 8-1 of a cloth winding component 8;
(2) the dye-free supercritical fluid delivered from the supercritical fluid generation subsystem II is divided into three paths, the pressure of the first path is higher than that of the second path, the dye-free supercritical fluid of the first path, namely the fluid 1, is divided into two paths to enter a cleaning section IV-0 of the supercritical fluid counter-jet dyer, one path passes through a fluid 1 rotor delivery valve 12-1-1, a fluid 1 delivery pipe 11-1-1 and a fluid 1 rotor jet groove 1-8-1 and is ejected from a fluid 1 rotor porous cylinder 1-11-1, the other path passes through a fluid 1 stator delivery valve 12-2-1 and a fluid 1 stator jet groove 2-4-1 and is ejected from a fluid 1 stator porous cylinder 2-7-1, and the two paths of the fluid 1 are ejected on two sides of a fabric 10 in an annular gap between the jet-dyed rotor 1 and the jet-dyed stator 2 in two directions, completing the cleaning of the fabric 10; the second path of dye-free supercritical fluid, namely fluid 2, enters an inlet of a dye 1 dissolving subsystem III-1, is dissolved in dye 1 from the dye 1 dissolving subsystem III-1 and then flows out, is divided into two branches and enters a dye 1 dyeing section IV-1 of a supercritical fluid counter-jet dyer, one branch passes through a fluid 2 rotor conveying valve 12-1-2, a fluid 2 conveying pipe 11-1-2 and a fluid 2 rotor jet groove 1-8-2 and is sprayed out from a fluid 2 rotor porous cylinder 1-11-2, the other branch passes through a fluid 2 stator conveying valve 12-2 and a fluid 2 stator jet groove 2-4-2 and is sprayed out from a fluid 2 stator porous cylinder 2-7-2, and the two paths of fluid 2 are sprayed on two sides of a fabric 10 in an annular space between the jet dyeing rotor 1 and the jet dyeing stator 2 in two directions, completing dyeing of the fabric 10; the third path of dye-free supercritical fluid, namely fluid 3, is divided into two branches which enter a rinsing section IV-9 of the supercritical fluid counter-jet dyer, one branch is sprayed out from a porous cylinder 1-11-3 of a rotor of the fluid 3 through a rotor delivery valve 12-1-3 of the fluid 3, a delivery pipe 11-1-3 of the fluid 3 and a spray groove 1-8-3 of a rotor of the fluid 3, the other branch is sprayed out from a porous cylinder 2-7-3 of a stator of the fluid 3 through a stator delivery valve 12-2-3 of the fluid 3 and a spray groove 2-4-3 of a stator of the fluid 3, and the two paths of fluid 3 are sprayed on two sides of the fabric 10 in the annular space between the spray-dyed rotor 1 and the spray-dyed stator 2 in two directions to rinse the fabric 10;
(3) in a cleaning section IV-0 of the supercritical fluid counter-jet dyeing machine, after cleaning the fabric 10, the supercritical fluid dissolved with impurities passes through a fluid 1 rotor porous cylinder 1-11-1 and a fluid 1 stator porous cylinder 2-7-1, returns to a fluid 1 rotor return tank A1-7-1-A and a fluid 1 rotor return tank B1-7-1-B, a fluid 1 stator return tank A2-3-1-A and a fluid 1 stator return tank B2-3-1-B, then passes through a fluid 1 recovery pipe 11-2-1 and a fluid 1 rotor recovery valve 12-3-1, and a fluid 1 stator recovery valve 12-4-1, enters an impurity separation subsystem V-0, completing the separation of the impurities washed from the fabric 10 from the supercritical fluid medium; in the dyeing section IV-1 of the dye 1 of the supercritical fluid counter-jet dyeing machine, after the dyeing of the fabric 10 is finished, the supercritical fluid dissolved with the dye 1 returns to a rotor reflux groove A1-7-2-A and a rotor reflux groove B1-7-2-B of the fluid 2 through a rotor porous cylinder 1-11-2 of the fluid 2 and a stator porous cylinder 2-7-2 of the fluid 2, and a fluid 2 stator return tank a2-3-2-a and a fluid 2 stator return tank B2-3-2-B, then passes through a fluid 2 recovery pipe 11-2-2 and a fluid 2 rotor recovery valve 12-3-2, and a fluid 2 stator recovery valve 12-4-2, which enters a dye 1 separation subsystem V-1 to complete the separation of the residual dye and the supercritical fluid medium; in the rinsing section IV-9 of the supercritical fluid counter-jet dyeing machine, after rinsing of the fabric 10 is completed, the supercritical fluid with rich dye dissolved therein rinsed from the fabric 10 passes through the fluid 3 rotor porous cylinder 1-11-3 and the fluid 3 stator porous cylinder 2-7-3, returns to the fluid 3 rotor return tank A1-7-3-A and the fluid 3 rotor return tank B1-7-3-B, and the fluid 3 stator return tank A2-3-3-A and the fluid 3 stator return tank B2-3-3-B, then passes through the fluid 3 recovery pipe 11-2-3 and the fluid 3 rotor recovery valve 12-3-3, and the fluid 3 stator recovery valve 12-4-3, and enters the dye 1 separation subsystem V-1, completing the separation of the dye 1 rinsed from the fabric 10 from the supercritical fluid medium; the separated supercritical fluid medium is stored in the supercritical fluid medium storage subsystem I again for recycling;
(4) the fluid 1 is discharged through the initial stator discharge hole 2-2-0 and the initial rotor discharge hole 1-6-0, so that the resistance of the fluid 1 when the fluid 1 leaks to the atmosphere through the initial stator labyrinth seal groove 2-1-0 and the initial rotor labyrinth seal groove 1-5-0 is increased, and the labyrinth seal between the fluid 1 at one end of the rotary supercritical fluid opposite-spraying dyer and the atmosphere is formed; the fluid 1 or the fluid 2 is discharged through a stator discharge hole 2-2-1 of the fluid 1 and a rotor discharge hole 1-6-1 of the fluid 1, so that the resistance of the fluid 1 and the fluid 2 mixed with each other through a stator labyrinth seal groove 2-1-1 and a rotor labyrinth seal groove 1-5-1 is increased, and the labyrinth seal between the fluid 1 and the fluid 2 is formed; the fluid 2 or the fluid 3 is discharged through a stator discharge hole 2-2-2 of the fluid 2 and a rotor discharge hole 1-6-2 of the fluid 2, so that the resistance of the fluid 2 and the fluid 3 mixed with each other through a stator labyrinth seal groove 2-1-2 and a rotor labyrinth seal groove 1-5-2 is increased, and a labyrinth seal between the fluid 2 and the fluid 3 is formed; the fluid 3 is discharged through a stator discharge hole 2-2-3 of the fluid 3 and a rotor discharge hole 1-6-3 of the fluid 3, so that the resistance of the fluid 3 to the atmosphere through a stator labyrinth seal groove 2-1-3 and a rotor labyrinth seal groove 1-5-3 is increased, and the labyrinth seal between the fluid 3 at the other end of the rotary supercritical fluid jet dyer and the atmosphere is formed; the fluid 1 discharged through the initial discharge pipe 11-3-0, the initial rotor discharge valve 12-5-0 and the initial stator discharge valve 12-6-0 is pressed into the impurity separation subsystem V-0 through the cleaning fluid pressure return subsystem VI-0 to be separated from the fluid 1 discharged through the fluid 1 discharge pipe 11-3-1, the fluid 1 rotor discharge valve 12-5-1 and the fluid 1 stator discharge valve 12-6-1; the fluid 2 discharged through the initial discharge pipe 11-3-2, the initial rotor discharge valve 12-5-2 and the initial stator discharge valve 12-6-2 is pressed into the dye 1 separation subsystem V-1 through the dye 1 fluid pressing-back subsystem VI-1 for separation; the fluid 3 discharged through the initial discharge pipe 11-3-3, the initial rotor discharge valve 12-5-3 and the initial stator discharge valve 12-6-3 of the spray-dyeing stator 2 is pressed back into the dye 1 separation subsystem V-1 through the rinsing fluid pressure subsystem VI-9 for separation; and the separated supercritical fluid medium is stored in the supercritical fluid medium storage subsystem I again for recycling.
Example three: a three-dye color matching rotary supercritical fluid counter-spray dyer with cleaning and rinsing and a matched process flow thereof are shown in figures 2, 3, 4, 5, 6, 7, 11 and 12.
The three-dye color matching rotary supercritical fluid counter-spray dyer with cleaning and rinsing comprises a spray-dyeing rotor 1, a spray-dyeing stator 2, a flow transmission rotary joint component 3, a backflow rotary joint component 4, a transmission component 5, a support bearing component A6-A, a support bearing component B6-B, a cloth releasing component 7, a cloth rolling component 8, a stator support A9-A, a stator support B9-B, a pipe and a valve.
The spray-dyeing rotor 1 is a hollow shaft structure, hereinafter referred to as a dye-free supercritical fluid or a dye-dissolved supercritical fluid as a fluid, and sequentially comprises a fluid transmission rotary joint assembly assembling shaft section 1-1, a transmission shaft neck 1-2, a support bearing shaft neck A1-3-A, a cloth feeding shaft neck 1-4, a starting rotor labyrinth seal groove 1-5-0, a fluid 1 rotor backflow groove A1-7-1-A, a fluid 1 rotor spray groove 1-8-1, a fluid 1 rotor backflow groove B1-7-1-B, a fluid 1 rotor labyrinth seal groove 1-5-1, a fluid 2 rotor backflow groove A1-7-2-A, a fluid 2 rotor spray groove 1-8-2, Fluid 2 rotor backflow groove B1-7-2-B, fluid 2 rotor labyrinth seal groove 1-5-2, fluid 3 rotor backflow groove A1-7-3-A, fluid 3 rotor jet groove 1-8-3, fluid 3 rotor backflow groove B1-7-3-B, fluid 3 rotor labyrinth seal groove 1-5-3, fluid 4 rotor backflow groove A1-7-4-A, fluid 4 rotor jet groove 1-8-4, fluid 4 rotor backflow groove B1-7-4-B, fluid 4 rotor labyrinth seal groove 1-5-4, fluid 5 rotor backflow groove A1-7-5-A, fluid 5 rotor jet groove 1-8-5, fluid 3 rotor jet groove 1-8-5, The rotor comprises a fluid 5 rotor backflow groove B1-7-5-B, a fluid 5 rotor labyrinth seal groove 1-5-5, a cloth outlet journal 1-12, a support bearing journal B1-3-B and a backflow rotary joint component assembly shaft section 1-13; the material of the spray-dyeing rotor 1 is stainless steel; the spray dyeing rotor 1 sprays n-5 fluids, wherein 2 dye-free supercritical fluids and 3 dye-dissolved supercritical fluids; wherein:
the flow-conveying rotary joint component is provided with a shaft section 1-1, and sequentially consists of a fixed thread 1-1-1, a thrust bearing journal A1-1-2-A, a fluid 5 sealing ring surface 1-1-3-5, a fluid 5 conveying hole 1-1-4-5, a fluid 4 sealing ring surface 1-1-3-4, a fluid 4 conveying hole 1-1-4-4, a fluid 3 sealing ring surface 1-1-3-3, a fluid 3 conveying hole 1-1-4-3, a fluid 2 sealing ring surface 1-1-3-2, a fluid 2 conveying hole 1-1-4-2, a fluid 1 sealing ring surface 1-1-3-1, a fluid 1 conveying hole 1-1-4-1, a fluid 1 sealing ring surface, The initial sealing ring surface is 1-1-3-0, and the thrust bearing journal is B1-1-2-B;
the bottom of the outer side groove of the starting rotor labyrinth seal groove 1-5-0 is provided with a starting rotor drainage hole 1-6-0, the bottom of the fluid 1 rotor return groove A1-7-1-A is provided with a fluid 1 rotor return hole A1-9-1-A, the bottom of the fluid 1 rotor spray groove 1-8-1 is provided with a fluid 1 rotor spray hole 1-10-1, the bottom of the fluid 1 rotor return groove B1-7-1-B is provided with a fluid 1 rotor return hole B1-9-1-B, the bottom of the middle groove of the fluid 1 rotor labyrinth seal groove 1-5-1 is provided with a fluid 1 rotor drainage hole 1-6-1, and the bottom of the fluid 2 rotor return groove A1-7-2-A is provided with a fluid 2 rotor return hole A1-9-2- A. The bottom of the fluid 2 rotor jet groove 1-8-2 is provided with a fluid 2 rotor jet hole 1-10-2, the bottom of the fluid 2 rotor return groove B1-7-2-B is provided with a fluid 2 rotor return hole B1-9-2-B, the bottom of the middle groove of the fluid 2 rotor labyrinth seal groove 1-5-2 is provided with a fluid 2 rotor drain hole 1-6-2, the bottom of the fluid 3 rotor return groove A1-7-3-A is provided with a fluid 3 rotor return hole A1-9-3-A, the bottom of the fluid 3 rotor jet groove 1-8-3 is provided with a fluid 3 rotor jet hole 1-10-3, the bottom of the fluid 3 rotor return groove B1-7-3-B is provided with a fluid 3 rotor return hole B1-9-3-B, The bottom of the middle groove of the fluid 3 rotor labyrinth seal groove 1-5-3 is provided with a fluid 3 rotor drain hole 1-6-3, the bottom of the fluid 4 rotor return groove A1-7-4-A is provided with a fluid 4 rotor return hole A1-9-4-A, the bottom of the fluid 4 rotor spray groove 1-8-4 is provided with a fluid 4 rotor spray hole 1-10-4, the bottom of the fluid 4 rotor return groove B1-7-4-B is provided with a fluid 4 rotor return hole B1-9-4-B, the bottom of the middle groove of the fluid 4 rotor labyrinth seal groove 1-5-4 is provided with a fluid 4 rotor drain hole 1-6-4, and the bottom of the fluid 5 rotor return groove A1-7-5-A is provided with a fluid 5 rotor return hole A1-9-5 A, a fluid 5 rotor jet hole 1-10-5 is arranged at the bottom of a fluid 5 rotor jet groove 1-8-5 groove, a fluid 5 rotor return hole B1-9-5-B is arranged at the bottom of a fluid 5 rotor return groove B1-7-5-B groove, and a fluid 5 rotor drain hole 1-6-5 is arranged at the bottom of an outer side groove of a fluid 5 rotor labyrinth seal groove 1-5-5;
the fluid 1 rotor porous cylinder 1-11-1 is wrapped on the fluid 1 rotor reflux groove A1-7-1-A, the fluid 1 rotor jet groove 1-8-1 and the fluid 1 rotor reflux groove B1-7-1-B and is fixedly connected with the groove walls of the fluid 1 rotor reflux groove A1-7-1-A, the fluid 1 rotor jet groove 1-8-1 and the fluid 1 rotor reflux groove B1-7-1-B; the fluid 2 rotor porous cylinder 1-11-2 is wrapped on the fluid 2 rotor reflux groove A1-7-2-A, the fluid 2 rotor jet groove 1-8-2 and the fluid 2 rotor reflux groove B1-7-2-B and is fixedly connected with the groove walls of the fluid 2 rotor reflux groove A1-7-2-A, the fluid 2 rotor jet groove 1-8-2 and the fluid 2 rotor reflux groove B1-7-2-B; the fluid 3 rotor porous cylinder 1-11-3 is wrapped on the fluid 3 rotor reflux groove A1-7-3-A, the fluid 3 rotor jet groove 1-8-3 and the fluid 3 rotor reflux groove B1-7-3-B and is fixedly connected with the groove walls of the fluid 3 rotor reflux groove A1-7-3-A, the fluid 3 rotor jet groove 1-8-3 and the fluid 3 rotor reflux groove B1-7-3-B; the fluid 4 rotor porous cylinder 1-11-4 is wrapped on the fluid 4 rotor reflux groove A1-7-4-A, the fluid 4 rotor jet groove 1-8-4 and the fluid 4 rotor reflux groove B1-7-4-B and is fixedly connected with the groove walls of the fluid 4 rotor reflux groove A1-7-4-A, the fluid 4 rotor jet groove 1-8-4 and the fluid 4 rotor reflux groove B1-7-4-B; the fluid 5 rotor porous cylinder 1-11-5 is wrapped on the fluid 5 rotor reflux groove A1-7-5-A, the fluid 5 rotor jet flow groove 1-8-5 and the fluid 5 rotor reflux groove B1-7-5-B and is fixedly connected with the groove walls of the fluid 5 rotor reflux groove A1-7-5-A, the fluid 5 rotor jet flow groove 1-8-5 and the fluid 5 rotor reflux groove B1-7-5-B; the outer diameters of the rotor porous cylinder 1-11-1 of the fluid 1, the rotor porous cylinder 1-11-2 of the fluid 2, the rotor porous cylinder 1-11-3 of the fluid 3, the rotor porous cylinder 1-11-4 of the fluid 4 and the rotor porous cylinder 1-11-5 of the fluid 5 are the same as the outer diameters of the labyrinth seal groove 1-5-0 of the starting rotor, the labyrinth seal groove 1-5-1 of the fluid 1, the labyrinth seal groove 1-5-2 of the fluid 2, the labyrinth seal groove 1-5-3 of the fluid 3, the labyrinth seal groove 1-5-4 of the fluid 4 and the labyrinth seal groove 1-5-4 of the fluid 4;
the backflow rotary joint component is provided with a shaft section 1-13, and sequentially comprises a fixed thread 1-13-6, a thrust bearing journal A1-13-1-A, an initial sealing ring surface A1-13-2-0-A, an initial discharge hole 1-13-4-0, an initial sealing ring surface B1-13-2-0-B, a fluid 1 recovery hole 1-13-5-1, a fluid 1 recovery sealing ring surface 1-13-3-1, a fluid 1 discharge hole 1-13-4-1, a fluid 1 discharge sealing ring surface 1-13-2-1, a fluid 2 recovery hole 1-13-5-2, a fluid 2 recovery sealing ring surface 1-13-3-2, a fluid 1-13-3-2, 1-13-4-2 parts of fluid 2 discharge hole, 1-13-2-2 parts of fluid 2 discharge sealing ring surface, 1-13-5-3 parts of fluid 3 recovery hole, 1-13-3-3 parts of fluid 3 recovery sealing ring surface, 1-13-4-3 parts of fluid 3 discharge hole, 1-13-2-3 parts of fluid 3 discharge sealing ring surface, 1-13-5-4 parts of fluid 4 recovery hole, 1-13-3-4 parts of fluid 4 recovery sealing ring surface, 1-13-4-4 parts of fluid 4 discharge sealing ring surface, 1-13-2-4 parts of fluid 4 discharge sealing ring surface, 1-13-5-5 parts of fluid 5 recovery hole, 1-13-3-5 parts of fluid 5 recovery sealing ring surface, A fluid 5 discharge hole 1-13-4-5, a fluid 5 discharge sealing ring surface 1-13-2-5 and a thrust bearing journal B1-13-1-B.
The spray-dyed stator 2 is of a cylindrical structure, and is sequentially provided with an initial stator labyrinth seal groove 2-1-0, a fluid 1 stator backflow groove A2-3-1-A, a fluid 1 stator spray groove 2-4-1, a fluid 1 stator backflow groove B2-3-1-B, a fluid 1 stator labyrinth seal groove 2-1-1, a fluid 2 stator backflow groove A2-3-2-A, a fluid 2 stator spray groove 2-4-2, a fluid 2 stator backflow groove B2-3-2-B, a fluid 2 stator labyrinth seal groove 2-1-2, a fluid 3 stator backflow groove A2-3-3-A, a fluid 3 stator spray groove 2-4-3, A fluid 3 stator reflux groove B2-3-3-B, a fluid 3 stator labyrinth seal groove 2-1-3, a fluid 4 stator reflux groove A2-3-4-A, a fluid 4 stator spray groove 2-4-4, a fluid 4 stator reflux groove B2-3-4-B, the motor stator spray-dyeing machine comprises a fluid 4 stator labyrinth seal groove 2-1-4, a fluid 5 stator return groove A2-3-5-A, a fluid 5 stator spray groove 2-4-5, a fluid 5 stator return groove B2-3-5-B and a fluid 5 stator labyrinth seal groove 2-1-5, wherein a stator support A assembling position 2-8-A and a stator support B assembling position 2-8-B are arranged on the outer cylindrical surface of a spray-dyed stator 2; the material of the spray-dyed stator 2 is stainless steel; the spray dyeing stator 2 sprays n-5 fluids, wherein 2 dye-free supercritical fluids exist, and 3 dye-dissolved supercritical fluids exist; wherein:
the bottom of the outer side groove of the starting stator labyrinth seal groove 2-1-0 is provided with a starting stator drainage hole 2-2-0, the bottom of the fluid 1 stator return groove A2-3-1-A is provided with a fluid 1 stator return hole A2-5-1-A, the bottom of the fluid 1 stator spray groove 2-4-1 is provided with a fluid 1 stator spray hole 2-6-1, the bottom of the fluid 1 stator return groove B2-3-1-B is provided with a fluid 1 stator return hole B2-5-1-B, the bottom of the middle groove of the fluid 1 stator labyrinth seal groove 2-1 is provided with a fluid 1 stator drainage hole 2-2-1, and the bottom of the fluid 2 stator return groove A2-3-2-A is provided with a fluid 2 return stator hole A2-5-2- A. The bottom of the fluid 2 stator jet groove 2-4-2 is provided with a fluid 2 stator jet hole 2-6-2, the bottom of the fluid 2 stator return groove B2-3-2-B is provided with a fluid 2 stator return hole B2-5-2-B, the bottom of the middle groove of the fluid 2 stator labyrinth seal groove 2-1-2 is provided with a fluid 2 stator drain hole 2-2-2, the bottom of the fluid 3 stator return groove A2-3-3-A is provided with a fluid 3 stator return hole A2-5-3-A, the bottom of the fluid 3 stator jet groove 2-4-3 is provided with a fluid 3 stator jet hole 2-6-3, the bottom of the fluid 3 stator return groove B2-3-3-B is provided with a fluid 3 return stator hole B2-5-3-B, The bottom of the middle groove of the fluid 3 stator labyrinth seal groove 2-1-3 is provided with a fluid 3 stator drain hole 2-2-3, the bottom of the fluid 4 stator return groove A2-3-4-A is provided with a fluid 4 stator return hole A2-5-4-A, the bottom of the fluid 4 stator spray groove 2-4-4 is provided with a fluid 4 stator spray hole 2-6-4, the bottom of the fluid 4 stator return groove B2-3-4-B is provided with a fluid 4 stator return hole B2-5-4-B, the bottom of the middle groove of the fluid 4 stator labyrinth seal groove 2-1-4 is provided with a fluid 4 stator drain hole 2-2-4, and the bottom of the fluid 5 stator return groove A2-3-5-A is provided with a fluid 5 stator return hole A2-5 A, a fluid 5 stator jet flow hole 2-6-5 is arranged at the bottom of a fluid 5 stator jet flow groove 2-4-5, a fluid 5 stator return flow hole B2-5-5-B is arranged at the bottom of a fluid 5 stator return flow groove B2-3-5-B, the bottom of an outer groove of a fluid 5 stator labyrinth seal groove 2-1-5, and a fluid 5 stator drain hole 2-2-5;
the fluid 1 stator porous cylinder 2-7-1 is embedded in the fluid 1 stator reflux groove A2-3-1-A, the fluid 1 stator spray groove 2-4-1 and the fluid 1 stator reflux groove B2-3-1-B and is fixedly connected with the groove walls of the corresponding fluid 1 stator reflux groove A2-3-1-A, the fluid 1 stator spray groove 2-4-1 and the fluid 1 stator reflux groove B2-3-1-B; the fluid 2 stator porous cylinder 2-7-2 is embedded in the fluid 2 stator return groove A2-3-2-A, the fluid 2 stator spray groove 2-4-2 and the fluid 2 stator return groove B2-3-2-B and is fixedly connected with the groove walls of the corresponding fluid 2 stator return groove A2-3-2-A, the fluid 2 stator spray groove 2-4-2 and the fluid 2 stator return groove B2-3-2-B; the fluid 3 stator porous cylinder 2-7-3 is embedded in the fluid 3 stator reflux groove A2-3-A, the fluid 3 stator spray groove 2-4-3 and the fluid 3 stator reflux groove B2-3-3-B and is fixedly connected with the groove walls of the corresponding fluid 3 stator reflux groove A2-3-3-A, the fluid 3 stator spray groove 2-4-3 and the fluid 3 stator reflux groove B2-3-3-B; the fluid 4 stator porous cylinder 2-7-4 is embedded in the fluid 4 stator return groove A2-3-4-A, the fluid 4 stator spray groove 2-4-4 and the fluid 4 stator return groove B2-3-4-B and is fixedly connected with the groove walls of the corresponding fluid 4 stator return groove A2-3-4-A, the fluid 4 stator spray groove 2-4-4 and the fluid 4 stator return groove B2-3-4-B; the fluid 5 stator porous cylinder 2-7-5 is embedded in the fluid 5 stator return groove A2-3-5-A, the fluid 5 stator spray groove 2-4-5 and the fluid 5 stator return groove B2-3-5-B and is fixedly connected with the groove walls of the corresponding fluid 5 stator return groove A2-3-5-A, the fluid 5 stator spray groove 2-4-5 and the fluid 5 stator return groove B2-3-5-B; the inner diameters of the fluid 1 stator porous cylinder 2-7-1, the fluid 2 stator porous cylinder 2-7-2, the fluid 3 stator porous cylinder 2-7-3, the fluid 4 stator porous cylinder 2-7-4 and the fluid 5 stator porous cylinder 2-7-5 are the same as the inner diameters of the starting stator labyrinth seal groove 2-1-0, the fluid 1 stator labyrinth seal groove 2-1-1, the fluid 2 stator labyrinth seal groove 2-1-2, the fluid 3 stator labyrinth seal groove 2-1-3, the fluid 4 stator labyrinth seal groove 2-1-4 and the fluid 5 stator labyrinth seal groove 2-1-5; the inner circles of the fluid 1 stator porous cylinder 2-7-1, the fluid 2 stator porous cylinder 2-7-2, the fluid 3 stator porous cylinder 2-7-3, the fluid 4 stator porous cylinder 2-7-4 and the fluid 5 stator porous cylinder 2-7-5 correspond to the outer circles of the fluid 1 rotor porous cylinder 1-11-1, the fluid 2 rotor porous cylinder 1-11-2, the fluid 3 rotor porous cylinder 1-11-3, the fluid 4 rotor porous cylinder 1-11-4 and the fluid 5 rotor porous cylinder 1-11-5, the outer circle of the starting rotor labyrinth seal groove 1-5-0 and the inner circle of the starting stator labyrinth seal groove 2-1-0, the outer circle of the fluid 1 rotor labyrinth seal groove 1-5-1 and the fluid 1 stator labyrinth seal groove 2-1- The movement, cleaning or spray dyeing or rinsing of the fabric 10 and the annular gap required by labyrinth sealing are correspondingly formed between the inner circles of the rotor labyrinth sealing groove 1-5-2 of the fluid 2 and the inner circle of the stator labyrinth sealing groove 2-1-2 of the fluid 2, between the outer circle of the rotor labyrinth sealing groove 1-5-3 of the fluid 3 and the inner circle of the stator labyrinth sealing groove 2-1-3 of the fluid 3, between the outer circle of the rotor labyrinth sealing groove 1-5-4 of the fluid 4 and the inner circle of the stator labyrinth sealing groove 2-1-4 of the fluid 4, and between the outer circle of the rotor labyrinth sealing groove 1-5-5 of the fluid 5 and the inner circle of the stator labyrinth sealing groove 2-1-5 of the fluid 5.
The fluid delivery rotary joint component 3 consists of a rotary sleeve 3-1, an initial sealing element 3-3-0, a fluid 1 sealing element 3-3-1, a fluid 2 sealing element 3-3-2, a fluid 3 sealing element 3-3-3, a fluid 4 sealing element 3-3-4, a fluid 5 sealing element 3-3-5, a thrust bearing A3-2-A, a thrust bearing B3-2-B and a fixing nut 3-6; the rotating sleeve 3-1 is made of stainless steel; wherein:
the inner cavity of the rotary sleeve 3-1 is a circular sleeve structure with a ring groove, a fluid 5 conveying ring groove 3-4-5, a fluid 4 conveying ring groove 3-4-4, a fluid 3 conveying ring groove 3-4-3, a fluid 2 conveying ring groove 3-4-2 and a fluid 1 conveying ring groove 3-4-1 are sequentially arranged from one end of the rotary sleeve 3-1 to the other end of the rotary sleeve 3-1 along the axial direction, and the inner hole of the ring groove wall corresponds to the fluid 5 sealing ring surface 1-1-3-5, the fluid 4 sealing ring surface 1-1-3-4, the fluid 3 sealing ring surface 1-1-3-3, the fluid 2 sealing ring surface 1-1-3-2 of the assembly shaft section 1-1 of the flow-conveying rotary joint component of the spray-dyeing rotor 1, A fluid 1 sealing ring surface 1-1-3-1 and an initial sealing ring surface 1-1-3-0 which form clearance fit, and is provided with a sealing groove, a fluid 5 sealing element 3-3-5, a fluid 4 sealing element 3-3-4, a fluid 3 sealing element 3-3, a fluid 2 sealing element 3-3-2, a fluid 1 sealing element 3-3-1 and an initial sealing element 3-3-0 are respectively arranged in the sealing groove, a fluid 5 conveying ring groove 3-4-5, a fluid 4 conveying ring groove 3-4-4, a fluid 3 conveying ring groove 3-4-3, a fluid 2 conveying ring groove 3-4-2 and an outer wall of the fluid 1 conveying ring groove 3-4-1 of the rotating sleeve 3-1 are correspondingly provided with a fluid 5 inlet 3-5-5, Fluid 4 inlet 3-5-4, fluid 3 inlet 3-5-3, fluid 2 inlet 3-5-2, fluid 1 inlet 3-5-1; two end faces of the rotating sleeve 3-1 are respectively provided with a thrust bearing A3-2-A and a thrust bearing B3-2-B;
the inner holes of the tightening rings of the two thrust bearings A3-2-A and the thrust bearing B3-2-B are respectively arranged on a thrust bearing journal A1-3-A and a thrust bearing journal B1-3-B of the assembly shaft section 1-1 of the fluid transmission rotary joint component, and the matching relationship is transition matching;
the fixing nut 3-6 is matched with the fixing thread of the assembly shaft section 1-1 of the fluid delivery rotary joint component.
The backflow rotary joint assembly 4 comprises a rotary sleeve 4-1, an initial bleeder seal A4-3-0-A, an initial bleeder seal B4-3-0-B, a fluid 1 recovery seal 4-4-1, a fluid 1 bleeder seal 4-3-1, a fluid 2 recovery seal 4-4-2, a fluid 2 bleeder seal 4-3-2, a fluid 3 recovery seal 4-4-3, a fluid 3 bleeder seal 4-3-3, a fluid 4 recovery seal 4-4-4, a fluid 4 bleeder seal 4-3-4, a fluid 5 recovery seal 4-4-5, a fluid 5 bleeder seal 4-3-5, a thrust bearing A4-2-A, a thrust bearing B, A thrust bearing B4-2-B and a fixing nut 4-9; the rotating sleeve 4-1 is made of stainless steel; wherein:
the inner cavity of the rotary sleeve 4-1 is a circular sleeve structure with a ring groove, an initial discharge ring groove 4-5-0, a fluid 1 recovery ring groove 4-6-1, a fluid 1 discharge ring groove 4-5-1, a fluid 2 recovery ring groove 4-6-2, a fluid 2 discharge ring groove 4-5-2, a fluid 3 recovery ring groove 4-6-3, a fluid 3 discharge ring groove 4-5-3, a fluid 4 recovery ring groove 4-6-4, a fluid 4 discharge ring groove 4-5-4, a fluid 5 recovery ring groove 4-6-5, and a fluid 5 discharge ring groove 4-5-5 are sequentially arranged from one end of the rotary sleeve 4-1 to the other end of the rotary sleeve 4-1 along the axial direction, and the inner holes of the ring groove walls correspond to an initial sealing ring surface A1-13-2-0 of an assembly shaft section 1-13 of the backflow rotary joint assembly -A, an initial sealing ring surface B1-13-2-0-B, a fluid 1 recovery sealing ring surface 1-13-3-1, a fluid 1 discharge sealing ring surface 1-13-2-1, a fluid 2 recovery sealing ring surface 1-13-3-2, a fluid 2 discharge sealing ring surface 1-13-2-2, a fluid 3 recovery sealing ring surface 1-13-3-3, a fluid 3 discharge sealing ring surface 1-13-2-3, a fluid 4 recovery sealing ring surface 1-13-3-4, a fluid 4 discharge sealing ring surface 1-13-2-4, a fluid 5 recovery sealing ring surface 1-13-3-5, a fluid 5 discharge sealing ring surface 1-13-2-5, forming clearance fit, and opening a sealing groove, wherein an initial leakage sealing element A4-3-0-A, an initial leakage sealing element B4-3-0-B, a fluid 1 recovery sealing element 4-4-1, a fluid 1 discharge sealing element 4-3-1, a fluid 2 recovery sealing element 4-4-2, a fluid 2 discharge sealing element 4-3-2, a fluid 3 recovery sealing element 4-4-3, a fluid 3 discharge sealing element 4-3-3, a fluid 4 recovery sealing element 4-4-4, a fluid 4 discharge sealing element 4-3-4, a fluid 5 recovery sealing element 4-4-5 and a fluid 5 discharge sealing element 4-3-5 are respectively arranged in the sealing groove; 4-5-0 of an initial discharge ring groove, 4-6-1 of a fluid 1 recovery ring groove, 4-5-1 of a fluid 1 discharge ring groove, 4-6-2 of a fluid 2 recovery ring groove, 4-5-2 of a fluid 2 discharge ring groove, 4-6-3 of a fluid 3 recovery ring groove, 4-5-3 of a fluid 3 discharge ring groove, 4-6-4 of a fluid 4 recovery ring groove, 4-5-4 of a fluid 4 discharge ring groove, 4-6-5 of a fluid 5 recovery ring groove, and 4-5-5 of a fluid 5 discharge ring groove, and an initial discharge outlet 4-7-0, 4-8-1 of a fluid 1 recovery outlet, 4-7-1 of a fluid 1 discharge outlet, 4-8-2 of a fluid 2 recovery outlet, A fluid 2 discharge outlet 4-7-2, a fluid 3 recovery outlet 4-8-3, a fluid 3 discharge outlet 4-7-3, a fluid 4 recovery outlet 4-8-4, a fluid 4 discharge outlet 4-7-4, a fluid 5 recovery outlet 4-8-5, a fluid 5 discharge outlet 4-7-5; two end faces of the rotating sleeve 4-1 are respectively provided with a thrust bearing A4-2-A and a thrust bearing B4-2-B;
inner holes of tight rings of two pairs of thrust bearings A4-2-A and thrust bearings B4-2-B are respectively arranged on supporting bearing journals A1-3-A and supporting bearing journals B1-3-B of assembly shaft sections 1-13 of the backflow rotary joint component, and the matching relationship is transition matching;
the fixing nuts 1-13-6 are matched with the fixing threads of the assembly shaft sections 1-13 of the backflow rotary joint component.
The transmission assembly 5 consists of a transmission key 5-1 and a transmission wheel 5-2.
The supporting bearing assembly A6-A and the supporting bearing assembly B6-B are composed of a bearing 6-1, a bearing seat 6-2 and a bearing cover 6-3, and the bearing 6-1 is a rolling bearing or a sliding bearing.
The cloth releasing assembly 7 consists of a cloth releasing roller 7-1, a bearing 7-2 for supporting a roller shaft and a bracket 7-3 for supporting the cloth releasing roller 7-1.
The cloth rolling component 8 consists of a cloth rolling roller 8-1, a bearing 8-2 for supporting a roller shaft, a bracket 8-3 for supporting the cloth rolling roller 8-1, a driving device 8-4 for driving the cloth rolling roller 8-1 and a bracket 8-5 for mounting the driving device 8-4.
The assembly relation among all the components of the invention is as follows:
(1) in the inner cavity of the spray-painting rotor 1, firstly, a fluid 1 delivery pipe 11-1-1 is used for connecting a fluid 1 rotor spray orifice 1-10-1 with a fluid 1 delivery orifice 1-1-4-1; a fluid 2 delivery pipe 11-1-2 is used for connecting a fluid 2 rotor jet orifice 1-10-2 with a fluid 2 delivery orifice 1-1-4-2; a fluid 3 delivery pipe 11-1-3 is used for connecting a fluid 3 rotor jet orifice 1-10-3 with a fluid 3 delivery orifice 1-1-4-3; a fluid 4 delivery pipe 11-1-4 is used for connecting a fluid 4 rotor jet orifice 1-10-4 with a fluid 4 delivery orifice 1-1-4-4; a fluid 5 delivery pipe 11-1-5 is used for connecting a fluid 5 rotor jet orifice 1-10-5 with a fluid 5 delivery orifice 1-1-4-5; secondly, a fluid 1 recovery pipe 11-2-1 is used for communicating a fluid 1 rotor return hole A1-9-1-A with a fluid 1 rotor return hole B1-9-1-B, and then the fluid 1 recovery hole 1-13-5-1 is connected; a fluid 2 recovery pipe 11-2-2 is used for communicating a fluid 2 rotor return hole A1-9-2-A with a fluid 2 rotor return hole B1-9-2-B, and then the fluid 2 recovery hole 1-13-5-2 is connected; connecting the fluid 3 rotor return hole A1-9-3-A and the fluid 3 rotor return hole B1-9-3-B by a fluid 3 recovery pipe 11-2-3, and then connecting the fluid 3 recovery hole 1-13-5-3; connecting the fluid 4 rotor return hole A1-9-4-A and the fluid 4 rotor return hole B1-9-4-B by a fluid 4 recovery pipe 11-2-4, and then connecting the fluid 4 recovery hole 1-13-5-4; connecting the fluid 5 rotor return hole A1-9-5-A and the fluid 5 rotor return hole B1-9-5-B by a fluid 5 recovery pipe 11-2-5, and then connecting the fluid 5 recovery hole 1-13-5-5; finally, connecting the initial rotor drainage hole 1-6-0 with the initial drainage hole 1-13-4-0 by using an initial drainage pipe 11-3-0; a fluid 1 discharge pipe 11-3-1 is used for connecting a fluid 1 rotor discharge hole 1-6-1 with a fluid 1 discharge hole 1-13-4-1; a fluid 2 discharge pipe 11-3-2 is used for connecting a fluid 2 rotor discharge hole 1-6-2 with a fluid 2 discharge hole 1-13-4-2; a fluid 3 discharge pipe 11-3-3 is used for connecting a fluid 3 rotor discharge hole 1-6-3 with a fluid 3 discharge hole 1-13-4-3; a fluid 4 discharge pipe 11-3-4 is used for connecting a fluid 4 rotor discharge hole 1-6-4 with a fluid 4 discharge hole 1-13-4-4; a fluid 5 discharge pipe 11-3-5 is used for connecting a fluid 5 rotor discharge hole 1-6-5 with a fluid 5 discharge hole 1-13-4-5;
(2) on the excircle of a spray-dyeing stator 2, firstly, a stator conveying valve 12-2-1 of fluid 1 is installed on a stator spray orifice 2-6-1 of the fluid 1, a stator conveying valve 12-2-2 of the fluid 2 is installed on a stator spray orifice 2-6-2 of the fluid 2, a stator conveying valve 12-2-3 of the fluid 3 is installed on a stator spray orifice 2-6-3 of the fluid 3, a stator conveying valve 12-2-4 of the fluid 4 is installed on a stator spray orifice 2-6-4 of the fluid 4, and a stator conveying valve 12-2-5 of the fluid 5 is installed on a stator spray orifice 2-6-5 of the fluid 5; secondly, firstly, communicating the stator return hole A2-5-1-A of the fluid 1 with the stator return hole B2-5-1-B of the fluid 1 by using a pipe, and then installing a stator recovery valve 12-4-1 of the fluid 1 on the pipe; after the fluid 2 stator return hole A2-5-2-A and the fluid 2 stator return hole B2-5-2-B are communicated by a pipe, a fluid 2 stator recovery valve 12-4-2 is arranged on the pipe; after the fluid 3 stator return hole A2-5-3-A and the fluid 3 stator return hole B2-5-3-B are communicated by a pipe, a fluid 3 stator recovery valve 12-4-3 is arranged on the pipe; after the fluid 4 stator return hole A2-5-4-A and the fluid 4 stator return hole B2-5-4-B are communicated by a pipe, a fluid 4 stator recovery valve 12-4-4 is arranged on the pipe; after the fluid 5 stator return hole A2-5-5-A and the fluid 5 stator return hole B2-5-5-B are communicated by a pipe, a fluid 5 stator recovery valve 12-4-5 is arranged on the pipe; finally, a starting stator discharge valve 12-6-0 is installed on the starting stator discharge hole 2-2-0, a fluid 1 stator discharge valve 12-6-1 is installed on the fluid 1 stator discharge hole 2-2-1, a fluid 2 stator discharge valve 12-6-2 is installed on the fluid 2 stator discharge hole 2-2-2, a fluid 3 stator discharge valve 12-6-3 is installed on the fluid 3 stator discharge hole 2-2-3, a fluid 4 stator discharge valve 12-6-4 is installed on the fluid 4 stator discharge hole 2-2-4, and a fluid 5 stator discharge valve 12-6-5 is installed on the fluid 5 stator discharge hole 2-2-5; the inlet of the fluid 1 stator delivery valve 12-2-1, the inlet of the fluid 2 stator delivery valve 12-2-2, the inlet of the fluid 3 stator delivery valve 12-2-3, the inlet of the fluid 4 stator delivery valve 12-2-4 and the inlet of the fluid 5 stator delivery valve 12-2-5 are all fluid inlets of the supercritical fluid counter-jet dyeing device corresponding to the jet dyeing stator 2; the outlet of the fluid 1 stator recovery valve 12-4-1, the outlet of the fluid 2 stator recovery valve 12-4-2, the outlet of the fluid 3 stator recovery valve 12-4-3, the outlet of the fluid 4 stator recovery valve 12-4-4, the outlet of the fluid 5 stator recovery valve 12-4-5, and the outlet of the fluid 1 stator discharge valve 12-6-1, the outlet of the fluid 2 stator discharge valve 12-6-2, the outlet of the fluid 3 stator discharge valve 12-6-3, the outlet of the fluid 4 stator discharge valve 12-6-4, the outlet of the fluid 5 stator discharge valve 12-6-5 are the respective fluid outlets of the supercritical fluid counterjet dyer corresponding to the jet dyed stator 2;
(3) a fluid 1 inlet 3-5-1, a fluid 2 inlet 3-5-2, a fluid 3 inlet 3-5-3, a fluid 4 inlet 3-5-4 and a fluid 5 inlet 3-5-5 on the outer wall of a rotating sleeve 3-1 of the fluid transmission rotary joint component 3 are correspondingly provided with a fluid 1 rotor delivery valve 12-1-1, a fluid 2 rotor delivery valve 12-1-2, a fluid 3 rotor delivery valve 12-1-3, a fluid 4 rotor delivery valve 12-1-4 and a fluid 5 rotor delivery valve 12-1-5; the inlet of the fluid 1 rotor delivery valve 12-1-1, the inlet of the fluid 2 rotor delivery valve 12-1-2, the inlet of the fluid 3 rotor delivery valve 12-1-3, the inlet of the fluid 4 rotor delivery valve 12-1-4, and the inlet of the fluid 5 rotor delivery valve 12-1-5 are the supercritical fluid counter-jet dyeing device inlets of the spray dyeing rotor 1 corresponding to each fluid;
(4) an initial discharge outlet 4-7-0, a fluid 1 recovery outlet 4-8-1, a fluid 1 discharge outlet 4-7-1, a fluid 2 recovery outlet 4-8-2, a fluid 2 discharge outlet 4-7-2, a fluid 3 recovery outlet 4-8-3, a fluid 3 discharge outlet 4-7-3, a fluid 4 recovery outlet 4-8-4, a fluid 4 discharge outlet 4-7-4, a fluid 5 recovery outlet 4-8-5, a fluid 5 discharge outlet 4-7-5 are respectively arranged on the outer wall of a rotary sleeve 4-1 of the backflow rotary joint assembly 4, and an initial rotor discharge valve 12-5-0, a fluid 1 rotor recovery valve 12-3-1, a fluid 1 rotor discharge valve 12-5-1, a fluid 3-1 are correspondingly arranged, A fluid 2 rotor recovery valve 12-3-2, a fluid 2 rotor bleed valve 12-5-2, a fluid 3 rotor recovery valve 12-3-3, a fluid 3 rotor bleed valve 12-5-3, a fluid 4 rotor recovery valve 12-3-4, a fluid 4 rotor bleed valve 12-5-4, a fluid 5 rotor recovery valve 12-3-5, a fluid 5 rotor bleed valve 12-5-5; the outlet of the fluid 1 rotor recovery valve 12-3-1, the outlet of the fluid 2 rotor recovery valve 12-3-2, the outlet of the fluid 3 rotor recovery valve 12-3-3, the outlet of the fluid 4 rotor recovery valve 12-3-4, the outlet of the fluid 5 rotor recovery valve 12-3-5, and the outlet of the start rotor bleed valve 12-5-0, the outlet of the fluid 1 rotor bleed valve 12-5-1, the outlet of the fluid 2 rotor bleed valve 12-5-2, the outlet of the fluid 3 rotor bleed valve 12-5-3, the outlet of the fluid 4 rotor bleed valve 12-5-4, the outlet of the fluid 5 rotor bleed valve 12-5-5, are the respective fluid outlets of the supercritical fluid counterjet dyer corresponding to the jet dyeing rotor 1;
(5) respectively and fixedly installing a stator support A9-A, a stator support B9-B, a bearing seat 6-2 for supporting the bearing assembly A6-A, a bearing seat 6-2 for supporting the bearing assembly B6-B and power equipment at corresponding positions of a machine base;
(6) firstly, spray-dyeing a stator 2 along an initial stator labyrinth seal groove 2-1-0, a fluid 1 stator porous cylinder 2-7-1, a fluid 1 stator labyrinth seal groove 2-1-1, a fluid 2 stator porous cylinder 2-7-2, a fluid 2 stator labyrinth seal groove 2-1-2, a fluid 3 stator porous cylinder 2-7-3, a fluid 3 stator labyrinth seal groove 2-1-3, a fluid 4 stator porous cylinder 2-7-4, a fluid 4 stator labyrinth seal groove 2-1-4, a fluid 5 stator porous cylinder 2-7-5, a fluid 5 stator labyrinth seal groove 2-1-5, an initial rotor labyrinth seal groove 1-5-0, a fluid 1 rotor porous cylinder 1-11-1, a spray-dyeing rotor 1, The fluid 1 rotor labyrinth sealing groove 1-5-1, the fluid 2 rotor porous cylinder 1-11-2, the fluid 2 rotor labyrinth sealing groove 1-5-2, the fluid 3 rotor porous cylinder 1-11-3, the fluid 3 rotor labyrinth sealing groove 1-5-3, the fluid 4 rotor porous cylinder 1-11-4, the fluid 4 rotor labyrinth sealing groove 1-5-4, the fluid 5 rotor porous cylinder 1-11-5, the fluid 5 rotor labyrinth sealing groove 1-5-5 are matched in direction, and are sleeved on the spray-dyed rotor 1; then respectively installing the stator support A assembly position 2-8-A and the stator support B assembly position 2-8-B on the stator support A9-A and the stator support B9-B; then a transmission component 5, namely a transmission key 5-1 and a transmission wheel 5-2, is arranged on a transmission shaft neck 1-2 of the spray-dyeing rotor 1; further respectively installing a bearing 6-1 for supporting the bearing assembly A6-A and a bearing 6-1 for supporting the bearing assembly B6-B on a supporting bearing journal A1-3-A and a supporting bearing journal B1-3-B of the spray-dyed rotor 1, respectively correspondingly installing the two bearings 6-1 into a bearing seat 6-2 for supporting the bearing assembly A6-A and the supporting bearing assembly B6-B, and additionally installing a bearing cover 6-3; adjusting the stator support A9-A, the stator support B9-B, the support bearing assembly A6-A and the support bearing assembly B6-B to ensure that the spray-dyed rotor 1 and the spray-dyed stator 2 are coaxial and the annular gap is uniform; the driving wheel of the power equipment is driven to a driving wheel 5-2 of a driving assembly 5 through belt transmission or chain transmission or gear transmission or worm transmission;
(7) in the seal grooves of the groove walls of a fluid 1 conveying ring groove 3-4-1, a fluid 2 conveying ring groove 3-4-2, a fluid 3 conveying ring groove 3-4-3, a fluid 4 conveying ring groove 3-4-4 and a fluid 5 conveying ring groove 3-4-5 of a fluid conveying rotary joint component 3, an initial seal member 3-3-0, a fluid 1 seal member 3-3-1, a fluid 2 seal member 3-3-2, a fluid 3 seal member 3-3-3, a fluid 4 seal member 3-3-4 and a fluid 5 seal member 3-3-5 are correspondingly arranged, and a thrust bearing A3-2-A, a rotary sleeve 3-1 and a thrust bearing B3-2-B of the fluid conveying rotary joint component 3, along a tight ring, a ball frame and a loose ring of a thrust bearing A3-2-A, a fluid 5 conveying ring groove 3-4-5, a fluid 4 conveying ring groove 3-4-4, a fluid 3 conveying ring groove 3-4-3, a fluid 2 conveying ring groove 3-4-2, a fluid 1 conveying ring groove 3-4-1, a loose ring, a ball frame and a tight ring of a thrust bearing B3-2-B, a thrust bearing journal A1-1-2-A, a fluid 5 sealing ring surface 1-1-3-5, a fluid 5 conveying hole 1-1-4-5, a fluid 4 sealing ring surface 1-1-3-4, a fluid 5 conveying ring surface 1-1-3-4 of a flow conveying rotary joint component assembly shaft section 1-1 of a spray-dyeing rotor 1, The direction of a fluid 4 delivery hole 1-1-4-4, a fluid 3 sealing ring surface 1-1-3-3, a fluid 3 delivery hole 1-1-4-3, a fluid 2 sealing ring surface 1-1-3-2, a fluid 2 delivery hole 1-1-4-2, a fluid 1 sealing ring surface 1-1-3-1, a fluid 1 delivery hole 1-1-4-1, an initial sealing ring surface 1-1-3-0 and a thrust bearing journal B1-1-2-B is consistent, installing the assembly shaft section 1-1 of the fluid transmission rotary joint component, screwing a fixing nut 3-6 of the fluid transmission rotary joint component 3 into a fixing thread of the assembly shaft section 1-1 of the fluid transmission rotary joint component, and tightening the back;
(8) in the sealing grooves of the groove walls of the initial leakage sealing element A4-3-0-A, the initial leakage sealing element B4-3-0-B and the fluid 1 recovery sealing element 4-4-1 of the backflow rotary joint component 4, the fluid 1 recovery ring groove 4-6-1, the fluid 1 leakage ring groove 4-5-1, the fluid 2 recovery ring groove 4-6-2, the fluid 2 leakage ring groove 4-5-2, the fluid 3 recovery ring groove 4-6-3, the fluid 3 leakage ring groove 4-5-3, the fluid 4 recovery ring groove 4-6-4, the fluid 4-5-5, the fluid 5 leakage ring groove 4-5-5, the initial leakage sealing element A4-3-0-A, the initial leakage sealing element B4-3-0-B, the fluid 1 recovery sealing element 4-4-1, A fluid 1 discharge seal 4-3-1, a fluid 2 recovery seal 4-4-2, a fluid 2 discharge seal 4-3-2, a fluid 3 recovery seal 4-4-3, a fluid 3 discharge seal 4-3-3, a fluid 4 recovery seal 4-4, a fluid 4 discharge seal 4-3-4, a fluid 5 recovery seal 4-4-5, a fluid 5 discharge seal 4-3-5, and a thrust bearing A4-2-A, a rotating sleeve 4-1, a thrust bearing B4-2-B of the return flow rotary union assembly 4, a tightening ring, a ball cage, and a loosening ring along the thrust bearing A4-2-A, a starting discharge ring groove 4-5-0 of the rotating sleeve 4-1, 4-6-1 parts of fluid 1 recovery ring groove, 4-5-1 parts of fluid 1 discharge ring groove, 4-6-2 parts of fluid 2 recovery ring groove, 4-5-2 parts of fluid 2 discharge ring groove, 4-6-3 parts of fluid 3 recovery ring groove, 4-5-3 parts of fluid 3 discharge ring groove, 4-6-4 parts of fluid 4 recovery ring groove, 4-5-4 parts of fluid 4 discharge ring groove, 4-6-5 parts of fluid 5 recovery ring groove, 4-5-5 parts of fluid 5 discharge ring groove, loose ring, ball rack and tight ring of thrust bearing B4-2-B, thrust bearing journal A1-13-1-A of reflux rotary joint component assembly shaft section 1-13 of spray-dyed rotor 1, initial sealing ring surface A1-13-2-0-A, 1-13-4-0 part of initial discharge hole, 1-13-2-0-B part of initial sealing ring surface, 1-13-5-1 part of fluid 1 recovery hole, 1-13-3-1 part of fluid 1 recovery sealing ring surface, 1-13-4-1 part of fluid 1 discharge hole, 1-13-2-1 part of fluid 1 discharge sealing ring surface, 1-13-5-2 part of fluid 2 recovery hole, 1-13-3-2 part of fluid 2 recovery sealing ring surface, 1-13-4-2 part of fluid 2 discharge hole, 1-13-2-2 part of fluid 2 discharge sealing ring surface, 1-13-5-3 part of fluid 3 recovery hole, 1-13-3-3 part of fluid 3 recovery sealing ring surface, 1-13-4-3 parts of a fluid 3 discharge hole, 1-13-2-3 parts of a fluid 3 discharge sealing ring surface, 1-13-5-4 parts of a fluid 4 recovery hole, 1-13-3-4 parts of a fluid 4 recovery sealing ring surface, 1-13-4-4 parts of a fluid 4 discharge sealing ring surface, 1-13-2-4 parts of a fluid 4 discharge sealing ring surface, 1-13-5-5 parts of a fluid 5 recovery hole, 1-13-3-5 parts of a fluid 5 recovery sealing ring surface, 1-13-4-5 parts of a fluid 5 discharge sealing ring surface, 1-13-2-5 parts of a fluid 5 discharge sealing ring surface and a thrust bearing journal B1-13-1-B are sequentially arranged into a backflow rotary joint assembly assembling shaft section 1-13 in the same direction, screwing the fixing nuts 4-9 of the backflow rotary joint component 4 into the fixing threads of the backflow rotary joint component assembling shaft sections 1-13, and tightening the screw threads;
(9) firstly, fixedly installing a support 7-3 of a cloth placing assembly 7 at a corresponding position of a machine base, then installing a bearing 7-2 on a roller shaft of a cloth placing roller 7-1 of the cloth placing assembly 7, installing the bearing 7-2 on the support 7-3, and enabling the position of the cloth placing roller 7-1 to correspond to a cloth feeding journal 1-4 of a spray dyeing rotor 1; secondly, fixedly installing a support 8-3 of a cloth rolling assembly 8-1 at a corresponding position of a machine base, then installing a bearing 8-2 on a roller shaft of a cloth rolling roller 8-1 of the cloth rolling assembly 8-1, installing the bearing 8-2 on the support 8-3, finally fixing a bracket 8-5 at a corresponding position of the support 8-3, fixedly installing a driving device 8-4 on the bracket 8-5, driving an output shaft of the driving device 8-4 to the roller shaft of the cloth rolling roller 8-1 through a coupler or a belt pulley and a belt or a chain wheel and a chain or a gear or a worm gear, and enabling the position of the cloth rolling roller 8-1 to correspond to a cloth outlet shaft neck 1-12 of a spray dyeing rotor 1; finally, the directions of the cloth releasing roller 7-1 and the cloth roller 8-1 are adjusted to meet the requirement that the fabric 10 enters and exits the annular space between the spray-dyeing rotor 1 and the spray-dyeing stator 2 in a spiral manner and the requirement that the fabric 10 moving in a spiral manner does not have overlapping and gaps along the advancing axial direction.
The fluid 1 stator porous cylinder 2-7-1 and the fluid 1 rotor porous cylinder 1-11-1 are respectively sleeved together correspondingly to form a supercritical fluid counter-jet dyeing device cleaning section IV-0; correspondingly sleeving a fluid 2 stator porous cylinder 2-7-2 and a fluid 2 rotor porous cylinder 1-11-2 together to form a dyeing section IV-1 of a supercritical fluid counter-jet dyeing device dye 1; correspondingly sleeving a fluid 3 stator porous cylinder 2-7-3 and a fluid 3 rotor porous cylinder 1-11-3 together to form a supercritical fluid counter-jet dyer dye 2 dyeing section IV-2; correspondingly sleeving a fluid 4 stator porous cylinder 2-7-4 and a fluid 4 rotor porous cylinder 1-11-4 together to form a supercritical fluid counter-jet dyer dye 3 dyeing section IV-3; the fluid 5 stator porous cylinder 2-7-5 and the fluid 5 rotor porous cylinder 1-11-5 which are correspondingly sleeved together form a rinsing section IV-9 of the supercritical fluid counter-jet dyeing device.
The invention is applied to construct a three-dye color matching rotary supercritical fluid counter-spray dyeing system with cleaning and rinsing functions:
connecting the outlet of the supercritical fluid medium storage subsystem I with the inlet of the supercritical fluid generation subsystem II; dividing the outlet of the supercritical fluid generation subsystem II into five paths, wherein the first path is correspondingly connected with the inlets of a fluid 1 rotor delivery valve 12-1-1 and a fluid 1 stator delivery valve 12-2-1 of the rotary supercritical fluid counter-jet dyeing device; the second path is connected with an inlet of a dye 1 dissolving subsystem III-1, and then an outlet of the dye 1 dissolving subsystem III-1 is correspondingly connected with inlets of a fluid 2 rotor delivery valve 12-1-2 and a fluid 2 stator delivery valve 12-2-2 of the rotary supercritical fluid counter-jet dyeing device; the third path is connected with an inlet of a dye 2 dissolving subsystem III-2, and then an outlet of the dye 2 dissolving subsystem III-2 is correspondingly connected with inlets of a fluid 3 rotor delivery valve 12-1-3 and a fluid 3 stator delivery valve 12-2-3 of the rotary supercritical fluid counter-jet dyeing machine; the fourth path is connected with an inlet of a dye 3 dissolving subsystem III-3, and then an outlet of the dye 3 dissolving subsystem III-3 is correspondingly connected with inlets of a fluid 4 rotor delivery valve 12-1-4 and a fluid 4 stator delivery valve 12-2-4 of the rotary supercritical fluid counter-jet dyeing device; the fifth path is correspondingly connected with inlets of a fluid 5 rotor delivery valve 12-1-5 and a fluid 5 stator delivery valve 12-2-5 of the rotary supercritical fluid counter-jet dyeing device; connecting the outlet of the initial rotor discharge valve 12-5-0, the outlet of the fluid 1 rotor discharge valve 12-5-1 and the outlets of the initial stator discharge valve 12-6-0 and the fluid 1 stator discharge valve 12-6-1 with the inlet of the impurity separation subsystem V-0 through the cleaning fluid pressure recovery subsystem VI-0, and connecting the outlet of the fluid 1 rotor recovery valve 12-3-1 and the outlet of the fluid 1 stator recovery valve 12-4-1 with the inlet of the impurity separation subsystem V-0; the outlet of the fluid 2 rotor discharge valve 12-5-2 and the outlet of the fluid 2 stator discharge valve 12-6-2 are connected with the inlet of the dye 1 separation subsystem V-1 through the dye 1 fluid pressure recovery subsystem VI-1, and the outlet of the fluid 2 rotor recovery valve 12-3-2 and the outlet of the fluid 2 stator recovery valve 12-4-2 are connected with the inlet of the dye 1 separation subsystem V-1; the outlet of the fluid 3 rotor discharge valve 12-5-3 and the outlet of the fluid 3 stator discharge valve 12-6-3 are connected with the inlet of the dye 2 separation subsystem V-2 through the dye 2 fluid return subsystem VI-2, and the outlet of the fluid 3 rotor recovery valve 12-3-3 and the outlet of the fluid 3 stator recovery valve 12-4-3 are connected with the inlet of the dye 2 separation subsystem V-2; connecting the outlet of a fluid 4 rotor discharge valve 12-5-4 and the outlet of a fluid 4 stator discharge valve 12-6-4 with the inlet of a dye 3 separation subsystem V-3 through a dye 3 fluid return subsystem VI-3, and connecting the outlet of a fluid 4 rotor recovery valve 12-3-4 and the outlet of a fluid 4 stator recovery valve 12-4-4 with the inlet of the dye 3 separation subsystem V-3; the outlet of the fluid 5 rotor discharge valve 12-5-5 and the outlet of the fluid 5 stator discharge valve 12-6-5 are connected with the inlet of the impurity separation subsystem V-0 through a rinsing fluid pressure return subsystem VI-9, and the outlet of the fluid 5 rotor recovery valve 12-3-5 and the outlet of the fluid 5 stator recovery valve 12-4-5 are connected with the inlet of the impurity separation subsystem V-0; outlets of the dye 1 separation subsystem V-1, the dye 2 separation subsystem V-2, the dye 3 separation subsystem V-3 and the impurity separation subsystem V-0 are connected with an inlet of the supercritical fluid medium storage subsystem I to form the three-dye color matching rotary type supercritical fluid counter-jet dyeing system with cleaning and rinsing.
The three-dye color matching and spray dyeing process implemented by applying the three-dye color matching rotary supercritical fluid spray dyeing system with cleaning and rinsing comprises the following steps:
(1) the power equipment is driven to the transmission component 5 of the spray dyeing rotor 1 through belt transmission or chain transmission or gear transmission or worm transmission to drive the spray dyeing rotor 1 to rotate; the fabric 10 is put down on a cloth releasing roller 7-1 of the cloth releasing component 7, enters an annular gap between the spray-dyeing rotor 1 and the spray-dyeing stator 2 through a cloth feeding shaft neck 1-4 of the spray-dyeing rotor 1, spirally advances along with the rotation of the spray-dyeing rotor 1, is separated from the annular gap between the spray-dyeing rotor 1 and the spray-dyeing stator 2 at a cloth discharging shaft neck 1-12 of the spray-dyeing rotor 1, and is wound on a cloth roller 8-1 of a cloth winding component 8;
(2) the dye-free supercritical fluid delivered from the supercritical fluid generation subsystem II is divided into five paths, the pressure of the first path is greater than that of the second path and is greater than that of the fourth path, the dye-free supercritical fluid of the first path, namely the fluid 1, is divided into two paths to enter a cleaning section IV-0 of the supercritical fluid counter-jet dyer, one path is sprayed out from a porous cylinder 1-11-1 of the fluid 1 rotor through a delivery valve 12-1-1 of the fluid 1 rotor, a delivery pipe 11-1-1 of the fluid 1 and a spray groove 1-8-1 of the fluid 1 rotor, the other path is sprayed out from the porous cylinder 2-7-1 of the fluid 1 stator through a delivery valve 12-2-1 of the fluid 1 stator and a spray groove 2-4-1 of the fluid 1 stator, and the two paths of the fluid 1 are sprayed out on two sides of the fabric 10 in the annular space between the spray-dyed rotor 1 and the spray stator 2 in two directions, completing the cleaning of the fabric 10; the second path of dye-free supercritical fluid, namely fluid 2, enters an inlet of a dye 1 dissolving subsystem III-1, is dissolved in dye 1 from the dye 1 dissolving subsystem III-1 and then flows out, is divided into two branches and enters a dye 1 dyeing section IV-1 of a supercritical fluid counter-jet dyer, one branch passes through a fluid 2 rotor conveying valve 12-1-2, a fluid 2 conveying pipe 11-1-2 and a fluid 2 rotor jet groove 1-8-2 and is sprayed out from a fluid 2 rotor porous cylinder 1-11-2, the other branch passes through a fluid 2 stator conveying valve 12-2 and a fluid 2 stator jet groove 2-4-2 and is sprayed out from a fluid 2 stator porous cylinder 2-7-2, and the two paths of fluid 2 are sprayed on two sides of a fabric 10 in an annular space between the jet dyeing rotor 1 and the jet dyeing stator 2 in two directions, dyeing of the fabric 10 by the dye 1 is completed; the third path of dye-free supercritical fluid, namely fluid 3, enters an inlet of a dye 2 dissolving subsystem III-2, is dissolved in dye 2 from the dye 2 dissolving subsystem III-2 and then flows out, the dye 2 is divided into two branches and enters a dye 2 dyeing section IV-2 of a supercritical fluid counter-jet dyer, one branch passes through a fluid 3 rotor conveying valve 12-1-3, a fluid 3 conveying pipe 11-1-3 and a fluid 3 rotor jet flow groove 1-8-3 and is sprayed out from a fluid 3 rotor porous cylinder 1-11-3, the other branch passes through a fluid 3 stator conveying valve 12-2-3 and a fluid 3 stator jet flow groove 2-4-3 and is sprayed out from a fluid 3 stator porous cylinder 2-7-3, and the fluid 3 is sprayed on the two sides of the fabric 10 in the annular space between the jet dyeing rotor 1 and the jet dyeing stator 2 in two directions, completing dyeing of the fabric 10 by the dye 2; the fourth path of dye-free supercritical fluid, namely fluid 4, enters an inlet of a dye 3 dissolving subsystem III-3, is dissolved in dye 3 from the dye 3 dissolving subsystem III-3 and then flows out, the dye 3 is divided into two branches and enters a dye 3 dyeing section IV-3 of a supercritical fluid counter-jet dyer, one branch passes through a fluid 4 rotor conveying valve 12-1-4, a fluid 4 conveying pipe 11-1-4 and a fluid 4 rotor jet flow groove 1-8-4 and is sprayed out from a fluid 4 rotor porous cylinder 1-11-4, the other branch passes through a fluid 4 stator conveying valve 12-2-4 and a fluid 4 stator jet flow groove 2-4 and is sprayed out from a fluid 4 stator porous cylinder 2-7-4, and the fluid 4 is sprayed on two sides of the fabric 10 in the annular space between the jet dyeing rotor 1 and the jet dyeing stator 2 in two directions, finishing dyeing of the fabric 10 by the dye 3; the fifth path of dye-free supercritical fluid, namely fluid 5, is divided into two branches to enter a rinsing section IV-9 of the supercritical fluid counter-jet dyeing device, one branch is sprayed out from a porous cylinder 1-11-5 of the fluid 5 rotor through a rotor delivery valve 12-1-5 of the fluid 5, a delivery pipe 11-1-5 of the fluid 5 and a jet flow groove 1-8-5 of the fluid 5 rotor, the other branch is sprayed out from a porous cylinder 2-7-5 of the fluid 5 stator through a stator delivery valve 12-2-5 of the fluid 5 and a jet flow groove 2-4-5 of the fluid 5 stator, and the two paths of fluid 5 are sprayed on two sides of the fabric 10 in the annular space between the jet dyeing rotor 1 and the jet dyeing stator 2 in two directions to finish rinsing the fabric 10;
(3) in the supercritical fluid counter-jet dyer cleaning section IV-0, after the cleaning of the fabric 10 is completed, the supercritical fluid dissolved with impurities passes through the fluid 1 rotor porous cylinder 1-11-1 and the fluid 1 stator porous cylinder 2-7-1 and returns to the fluid 1 rotor reflux groove A1-7-1-A, the fluid 1 rotor reflux groove B1-7-1-B, the fluid 1 stator reflux groove A2-3-1-A and the fluid 1 stator reflux groove B2-3-1-B, then the waste water passes through a fluid 1 recovery pipe 11-2-1 and a fluid 1 rotor recovery valve 12-3-1, and a fluid 1 stator recovery valve 12-4-1, entering an impurity separation subsystem V-0, completing separation of the impurities washed from the fabric 10 from the supercritical fluid medium; in a dyeing section IV-1 of a dye 1 of a supercritical fluid opposite-spraying dyer, after dyeing of a fabric 10 by the dye 1 is finished, supercritical fluid dissolved with the dye 1 returns to a fluid 2 rotor reflux groove A1-7-2-A, a fluid 2 rotor reflux groove B1-7-2-B, a fluid 2 stator reflux groove A2-3-2-A and a fluid 2 stator reflux groove B2-3-2-B of a spray-dyeing rotor 1 through a fluid 2 rotor porous cylinder 1-11-2 and a fluid 2 stator porous cylinder 2-7-2, then enters a dye 1 separation subsystem V-1 through a fluid 2 recovery pipe 11-2 and a fluid 2 rotor recovery valve 12-3-2, and a fluid 2 stator recovery valve 12-4-2, completing the separation of the residual dye 1 and the supercritical fluid medium; in a dye 2 dyeing section IV-2 of a supercritical fluid counter-jet dyeing machine, after dyeing of a fabric 10 by a dye 2 is finished, a supercritical fluid dissolved with the dye 2 passes through a fluid 3 rotor porous cylinder 1-11-3 and a fluid 3 stator porous cylinder 2-7-3, returns to a fluid 3 rotor return tank A1-7-3-A, a fluid 3 rotor return tank B1-7-3-B, a fluid 3 stator return tank A2-3-3-A and a fluid 3 stator return tank B2-3-3-B, then passes through a fluid 3 recovery pipe 11-2-3 and a fluid 3 rotor recovery valve 12-3-3, and a fluid 3 stator recovery valve 12-4-3, and enters a dye 2 separation subsystem V-2, the separation of the residual dye 2 and the supercritical fluid medium is completed; in a dye section IV-3 of a dye 3 of a supercritical fluid counter-jet dyer, after dyeing of a fabric 10 by the dye 3 is finished, a supercritical fluid dissolved with the dye 3 passes through a fluid 4 rotor porous cylinder 1-11-4 and a fluid 4 stator porous cylinder 2-7-4, returns to a fluid 4 rotor return tank A1-7-4-A, a fluid 4 rotor return tank B1-7-4-B, a fluid 4 stator return tank A2-3-4-A and a fluid 4 stator return tank B2-3-4-B, then passes through a fluid 4 recovery pipe 11-2-4 and a fluid 4 rotor recovery valve 12-3-4, and a fluid 4 stator recovery valve 12-4-4, enters a dye 3 separation subsystem V-3, the separation of the residual dye 3 and the supercritical fluid medium is completed; in the rinsing section IV-9 of the supercritical fluid counter-jet dyeing machine, after rinsing the fabric 10 is finished, the supercritical fluid dissolved with rich dye rinsed from the fabric 10 passes through the fluid 5 rotor porous cylinder 1-11-5 and the fluid 5 stator porous cylinder 2-7-5, returns to the fluid 5 rotor return tank A1-7-5-A, the fluid 5 rotor return tank B1-7-5-B, the fluid 5 stator return tank A2-3-5-A and the fluid 5 stator return tank B2-3-5-B, then passes through the fluid 5 recovery pipe 11-2-5 and the fluid 5 rotor recovery valve 12-3-5, and the fluid 5 stator recovery valve 12-4-5, enters the impurity separation subsystem V-0, completing the separation of the dye rich from the supercritical fluid medium rinsed from the fabric 10; the separated supercritical fluid medium is stored in the supercritical fluid medium storage subsystem I again for recycling;
(4) the fluid 1 is discharged through the initial stator discharge hole 2-2-0 and the initial rotor discharge hole 1-6-0, so that the resistance of the fluid 1 when the fluid 1 leaks to the atmosphere through the initial stator labyrinth seal groove 2-1-0 and the initial rotor labyrinth seal groove 1-5-0 is increased, and the labyrinth seal between the fluid 1 at one end of the rotary supercritical fluid opposite-spraying dyer and the atmosphere is formed; the fluid 1 or the fluid 2 is discharged through a stator discharge hole 2-2-1 of the fluid 1 and a rotor discharge hole 1-6-1 of the fluid 1, so that the resistance of the fluid 1 and the fluid 2 mixed with each other through a stator labyrinth seal groove 2-1-1 and a rotor labyrinth seal groove 1-5-1 is increased, and the labyrinth seal between the fluid 1 and the fluid 2 is formed; the fluid 2 or the fluid 3 is discharged through a stator discharge hole 2-2-2 of the fluid 2 and a rotor discharge hole 1-6-2 of the fluid 2, so that the resistance of the fluid 2 and the fluid 3 mixed with each other through a stator labyrinth seal groove 2-1-2 and a rotor labyrinth seal groove 1-5-2 is increased, and a labyrinth seal between the fluid 2 and the fluid 3 is formed; the fluid 3 or the fluid 4 is discharged through a rotor discharge hole 1-6-3 of the fluid 3 and a stator discharge hole 2-2-3 of the fluid 3, so that the resistance that the fluid 3 and the fluid 4 are mixed with each other through a stator labyrinth seal groove 2-1-3 and a rotor labyrinth seal groove 1-5-3 is increased, and the labyrinth seal between the fluid 3 and the fluid 4 is formed; the fluid 4 or the fluid 5 is discharged through a stator discharge hole 2-2-4 of the fluid 4 and a rotor discharge hole 1-6-4 of the fluid 4, so that the resistance that the fluid 4 and the fluid 5 are mixed with each other through a stator labyrinth seal groove 2-1-4 and a rotor labyrinth seal groove 1-5-4 is increased, and a labyrinth seal between the fluid 4 and the fluid 5 is formed; the fluid 5 is discharged through a stator discharge hole 2-2-5 of the fluid 5 and a rotor discharge hole 1-6-5 of the fluid 5, so that the resistance of the fluid 5 to the atmosphere through a stator labyrinth seal groove 2-1-5 and a rotor labyrinth seal groove 1-5-5 is increased, and the labyrinth seal between the fluid 5 at the other end of the rotary supercritical fluid jet dyeing device and the atmosphere is formed; the fluid 1 discharged through the initial discharge pipe 11-3-0, the initial rotor discharge valve 12-5-0 and the initial stator discharge valve 12-6-0 is pressed into the impurity separation subsystem V-0 through the cleaning fluid pressure return subsystem VI-0 to be separated from the fluid 1 discharged through the fluid 1 discharge pipe 11-3-1, the fluid 1 rotor discharge valve 12-5-1 and the fluid 1 stator discharge valve 12-6-1; the fluid 2 discharged through the fluid 2 discharge pipe 11-3-2, the fluid 2 rotor discharge valve 12-5-2 and the fluid 2 stator discharge valve 12-6-2 is pressed into the dye 1 separation subsystem V-1 through the dye 1 fluid pressing-back subsystem VI-1 for separation; the fluid 3 discharged through the fluid 3 discharge pipe 11-3-3, the fluid 3 rotor discharge valve 12-5-3 and the fluid 3 stator discharge valve 12-6-3 is pressed back to the subsystem VI-2 through the fluid of the dye 2 and is pressed into the dye 2 separation subsystem V-2 for separation; the fluid 4 which is discharged through a fluid 4 discharge pipe 11-3-4, a fluid 4 rotor discharge valve 12-5-4 and a fluid 4 stator discharge valve 12-6-4 is pressed into a dye 3 separation subsystem V-3 through a dye 3 fluid pressing-back subsystem VI-3 for separation; the fluid 5 which is discharged through a fluid 5 discharge pipe 11-3-5, a fluid 5 rotor discharge valve 12-5-5 and a fluid 5 stator discharge valve 12-6-5 is pressed into an impurity ion system V-0 through a rinsing fluid pressing back subsystem VI-9 for separation; and the separated supercritical fluid medium is stored in the supercritical fluid medium storage subsystem I again for recycling.
By applying the invention, the fabric makes spiral motion in the gap between the spray-dyeing rotor and the spray-dyeing stator, meanwhile, the dye-free supercritical fluid or the supercritical fluid dissolved with one or more dyes is sprayed on the fabric from the front and the back of the fabric in the partition along the axial gap, the spraying forces acting on the fabric are mutually offset, the spray-dyeing rotor and the spray-dyeing stator have a supporting effect on the fabric, and the fabric is free from tension, small in deformation and free from damage; the fabric is in the moving channel of the rotary supercritical fluid counter-jet dyeing device and is in dynamic contact with the dye-free supercritical fluid or the dye-dissolved supercritical fluid all the time, no dyeing dead zone is generated, the level dyeing property is good, and the color matching in the jet dyeing process can be carried out when more than one dye is adopted; by adopting the labyrinth seal structure, the sealing effect is more excellent, the process flow is simple and convenient, and the production efficiency is high.

Claims (2)

1. A rotary supercritical fluid counter-spray dyeing device is arranged in a rotary supercritical fluid counter-spray dyeing system, an inlet of the rotary supercritical fluid counter-spray dyeing device is connected with an outlet of a dye dissolving subsystem of the rotary supercritical fluid counter-spray dyeing system, or correspondingly connected with an outlet of a supercritical fluid generating subsystem and an outlet of the dye dissolving subsystem, and an outlet of the rotary supercritical fluid counter-spray dyeing device is directly connected with an inlet of a dye separating subsystem or correspondingly connected with an inlet of the dye separating subsystem and an inlet of an impurity separating subsystem through corresponding fluid;
the spray-dyeing rotor is of a hollow shaft structure, and a supercritical fluid without dye or dissolved with dye is referred to as a fluid for short below, and is sequentially arranged into a structure from one end of the hollow shaft to the other end of the hollow shaft, namely a fluid transmission rotary joint component assembling shaft section, a transmission journal, a supporting bearing journal A, a cloth feeding journal, a starting rotor labyrinth seal groove, a fluid 1 rotor backflow groove A, a fluid 1 rotor jet groove, a fluid 1 rotor backflow groove B, a fluid 1 rotor labyrinth seal groove, a fluid 2 rotor backflow groove A, a direct-to-fluid n rotor jet groove, a fluid n rotor backflow groove B, a fluid n rotor labyrinth seal groove, a cloth discharging journal, a supporting bearing journal B and a backflow rotary joint component assembling shaft section; n is the number of the types of the supercritical fluid without dye or dissolved with dye sprayed by the spray-dyeing rotor; wherein:
the flow transmission rotary joint component is assembled with a shaft section, and sequentially consists of a fixed thread, a thrust bearing journal A, a fluid n sealing ring surface, a fluid n conveying hole, a fluid n-1 sealing ring surface, a sealing ring surface up to the fluid 1, a fluid 1 conveying hole, an initial sealing ring surface and a thrust bearing journal B from the shaft end part to the shaft middle part;
a starting rotor drainage hole is formed in the bottom of the outer side groove of the starting rotor labyrinth seal groove; the bottom of the fluid 1 rotor backflow groove A is provided with a fluid 1 rotor backflow hole A, the bottom of the fluid 1 rotor jet groove is provided with a fluid 1 rotor jet hole, the bottom of the fluid 1 rotor backflow groove B is provided with a fluid 1 rotor backflow hole B, and the bottom of the middle groove of the fluid 1 rotor labyrinth seal groove is provided with a fluid 1 rotor drain hole; the bottom of the fluid 2 rotor backflow groove A is provided with a fluid 2 rotor backflow hole A, the bottom of the fluid n rotor jet groove is provided with a fluid n rotor jet hole, the bottom of the fluid n rotor backflow groove B is provided with a fluid n rotor backflow hole B, and the bottom of the outer side groove of the fluid n rotor labyrinth seal groove is provided with a fluid n rotor drain hole;
the fluid 1 rotor backflow groove A, the fluid 1 rotor jet groove, the fluid 1 rotor backflow groove B, the fluid 2 rotor backflow groove A, the fluid n-rotor jet groove and the fluid n-rotor backflow groove B are respectively and correspondingly wrapped with the fluid 1 rotor porous cylinder, the fluid 2 rotor porous cylinder and the fluid n-rotor porous cylinder, and are fixedly connected with the groove walls of the corresponding rotor backflow groove A, the corresponding rotor jet groove and the corresponding rotor backflow groove B; the outer diameters of the fluid 1 rotor porous cylinder, the fluid 2 rotor porous cylinder and the fluid n rotor porous cylinder are the same as the outer diameters of the starting rotor labyrinth seal groove, the fluid 1 rotor labyrinth seal groove and the fluid n rotor labyrinth seal groove;
the backflow rotary joint component is assembled with a shaft section, and sequentially comprises a fixed thread, a thrust bearing journal A, an initial sealing ring surface A, an initial discharge hole, an initial sealing ring surface B, a fluid 1 recovery hole, a fluid 1 recovery sealing ring surface, a fluid 1 discharge hole, a fluid 1 discharge sealing ring surface, a straight fluid n-1 discharge sealing ring surface, a fluid n recovery hole, a fluid n recovery sealing ring surface, a fluid n discharge hole, a fluid n discharge sealing ring surface and a thrust bearing journal B from the end part of the shaft to the middle part of the shaft;
the spray-dyeing stator is of a cylinder structure, a starting stator labyrinth seal groove, a fluid 1 stator backflow groove A, a fluid 1 stator spray groove, a fluid 1 stator backflow groove B, a fluid 1 stator labyrinth seal groove, a fluid 2 stator backflow groove A, a fluid 2 stator spray groove, a fluid n stator backflow groove B and a fluid n stator labyrinth seal groove are sequentially arranged from one end of a cylinder inner cavity to the other end of the cylinder inner cavity, and a stator support A assembling position and a stator support B assembling position are arranged on the outer cylindrical surface of the spray-dyeing stator; n is the number of the types of the supercritical fluid without dye or dissolved with dye sprayed by the spray-dyeing stator; wherein:
an initial stator drainage hole is formed in the bottom of the outer side groove of the initial stator labyrinth sealing groove; the bottom of the fluid 1 stator backflow groove A is provided with a fluid 1 stator backflow hole A, the bottom of the fluid 1 stator jet flow groove is provided with a fluid 1 stator jet flow hole, the bottom of the fluid 1 stator backflow groove B is provided with a fluid 1 stator backflow hole B, and the bottom of the middle groove of the fluid 1 stator labyrinth seal groove is provided with a fluid 1 stator drainage hole; a fluid 2 stator backflow hole A is formed in the bottom of the fluid 2 stator backflow groove A, a fluid n stator spraying hole is formed in the bottom of the fluid n stator spraying groove, a fluid n stator backflow hole B is formed in the bottom of the fluid n stator backflow groove B, and a fluid n stator drainage hole is formed in the bottom of the outer side groove of the fluid n stator labyrinth sealing groove;
the fluid 1 stator reflux groove A, the fluid 1 stator spray groove and the fluid 1 stator reflux groove B, the fluid 2 stator reflux groove A, the fluid 2 stator spray groove, the straight-to-fluid n stator spray groove and the fluid n stator reflux groove B are respectively and correspondingly embedded with the fluid 1 stator porous cylinder, the fluid 2 stator porous cylinder and the straight-to-fluid n stator porous cylinder and are fixedly connected with the groove walls of the corresponding fluid stator reflux groove A, the stator spray groove and the stator reflux groove B; the inner diameters of the fluid 1 stator porous cylinder, the fluid 2 stator porous cylinder and the fluid n stator porous cylinder are the same as the inner diameters of the starting stator labyrinth sealing groove, the fluid 1 stator labyrinth sealing groove and the fluid n stator labyrinth sealing groove; the method comprises the following steps that a fabric movement, a cleaning or spray dyeing or a rinsing and an annular gap required by labyrinth sealing are correspondingly formed between an inner circle of a fluid 1 stator porous cylinder, a fluid 2 stator porous cylinder, an inner circle of a fluid n stator porous cylinder, an outer circle of a fluid 1 rotor porous cylinder, a fluid 2 rotor porous cylinder and an outer circle of a fluid n rotor porous cylinder, and between a starting stator labyrinth sealing groove, a fluid 1 stator labyrinth sealing groove, an inner circle of a fluid n stator labyrinth sealing groove and a corresponding starting rotor labyrinth sealing groove, a fluid 1 rotor labyrinth sealing groove and an outer circle of the fluid n rotor labyrinth sealing groove;
defeated class rotary joint subassembly, constitute by swivel sleeve, sealing member, two pairs of thrust bearing and fixation nut, wherein:
the inner cavity of the rotary sleeve is of a circular sleeve structure with a ring groove, a fluid n-conveying ring groove, a fluid n-1 conveying ring groove, a fluid 2-conveying ring groove and a fluid 1-conveying ring groove are sequentially arranged from one end of the rotary sleeve to the other end of the rotary sleeve along the axial direction, inner holes of the ring groove walls of the rotary sleeve are in clearance fit with each other corresponding to a fluid n sealing ring surface, a fluid n-1 sealing ring surface, a fluid 2-sealing ring surface, a fluid 1 sealing ring surface and an initial sealing ring surface of an assembly shaft section of the fluid-conveying rotary joint assembly, a sealing groove is formed in the rotary sleeve, a sealing element is arranged in the sealing groove, a fluid n-conveying ring groove of the rotary sleeve, a fluid n-1 conveying ring groove and an outer wall of the fluid 1-conveying ring groove are correspondingly provided with a fluid n inlet, a fluid;
the inner holes of the tightening rings of the two pairs of thrust bearings are respectively arranged on a thrust bearing journal A and a thrust bearing journal B of the assembly shaft section of the fluid transmission rotary joint component, and the matching relationship is transition matching;
the fixing nut is matched with the fixing thread of the assembling shaft section of the fluid delivery rotary joint component;
backflow rotary joint subassembly, constitute by swivel sleeve, sealing member, two pairs of thrust bearing and fixation nut, wherein:
the inner cavity of the rotary sleeve is of a circular sleeve structure with a ring groove, an initial discharge ring groove, a fluid 1 recovery ring groove, a fluid 1 discharge ring groove, a fluid 2 recovery ring groove, a fluid n discharge ring groove and a fluid n discharge ring groove are sequentially arranged from one end of the rotary sleeve to the other end of the rotary sleeve along the axial direction, inner holes of the ring groove walls of the rotary sleeve are in clearance fit with each other corresponding to an initial sealing ring surface A, an initial sealing ring surface B, a fluid 1 recovery sealing ring surface, a fluid 1 discharge sealing ring surface, a fluid n-1 discharge sealing ring surface, a fluid n discharge sealing ring surface and a fluid n discharge sealing ring surface of an assembly shaft section of the backflow rotary joint assembly, a sealing element is arranged in a sealing groove, the initial ring groove, the fluid 1 recovery ring groove, the fluid 1 discharge ring groove, the fluid 2 recovery ring groove and the ring groove of the fluid, The outer walls of the fluid n recovery ring groove and the fluid n discharge ring groove are correspondingly provided with an initial discharge outlet, a fluid 1 recovery outlet, a fluid 1 discharge outlet, a fluid 2 recovery outlet, a fluid n recovery outlet and a fluid n discharge outlet; two end faces of the rotating sleeve are respectively provided with a thrust bearing;
the inner holes of the tightening rings of the two pairs of thrust bearings are respectively arranged on a thrust bearing journal A and a thrust bearing journal B of the assembly shaft section of the backflow rotary joint component, and the matching relationship is transition matching;
the fixing nut is matched with the fixing thread of the assembly shaft section of the backflow rotary joint component;
the transmission assembly consists of a transmission key and a transmission wheel;
the supporting bearing assembly consists of a bearing, a bearing seat and a bearing cover, and the bearing adopts a rolling bearing or a sliding bearing;
the cloth releasing assembly consists of a cloth releasing roller, a bearing for supporting a roller shaft and a bracket for supporting the cloth releasing roller;
the cloth rolling component consists of a cloth rolling roller, a bearing for supporting a roller shaft, a bracket for supporting the cloth rolling roller, driving equipment for driving the cloth rolling roller and a bracket for mounting the driving equipment;
the assembly relation among each component spray-painting rotor, spray-painting stator, defeated flow rotary joint subassembly, backward flow rotary joint subassembly, cloth discharging component, batching subassembly, drive assembly, support bearing subassembly, stator support, pipe and valve is:
(1) in the inner cavity of the spray-painting rotor, firstly, a fluid 1 conveying pipe is used for connecting a fluid 1 rotor spray hole and a fluid 1 conveying hole; until using the n delivery pipe of fluid, connect the jet orifice of n trochanter of fluid and delivery hole of n; secondly, communicating the fluid 1 rotor return hole A with the fluid 1 return hole B by using a fluid 1 recovery pipe, and then connecting the fluid 1 recovery hole; until the fluid n recovery pipe is used for communicating the fluid n return hole A with the fluid n return hole B, then the fluid n recovery hole is connected; finally, connecting the initial rotor vent hole and the initial vent hole by using an initial vent pipe; connecting a rotor discharge hole of the fluid 1 with a discharge hole of the fluid 1 by using a discharge pipe of the fluid 1; until the fluid n is used as a discharge pipe, connecting the fluid n rotor discharge hole with the fluid n discharge hole;
(2) on the excircle of a spray-painting stator, firstly, installing a fluid 1 stator conveying valve on a fluid 1 stator spray orifice until a fluid n stator conveying valve is installed on a fluid n stator spray orifice; secondly, after the fluid 1 stator return hole A and the fluid 1 stator return hole B are communicated by a pipe for communicating the fluid 1 stator return hole A and the fluid 1 stator return hole B, a fluid 1 stator recovery valve is arranged on the pipe; until the fluid n stator return hole A and the fluid n stator return hole B are communicated by a pipe for communicating the fluid n stator return hole A and the fluid n stator return hole B, a fluid n stator recovery valve is arranged on the pipe; finally, installing a starting discharge valve on the starting stator discharge hole, installing a fluid 1 stator discharge valve on the fluid 1 stator discharge hole until installing a fluid n stator discharge valve on the fluid n stator discharge hole; the inlet of the fluid 1 stator delivery valve and the inlet of the fluid n stator delivery valve are the fluid inlets of the supercritical fluid counter-jet dyeing device corresponding to the jet dyeing stator; the outlets of the fluid 1 stator recovery valve, the fluid n stator recovery valve, the fluid 1 stator discharge valve and the fluid n stator discharge valve are all fluid outlets of a supercritical fluid counter-spray dyer corresponding to the spray-dyed stator;
(3) correspondingly installing a fluid 1 rotor delivery valve, a fluid n-1 rotor delivery valve and a fluid n rotor delivery valve on a fluid 1 inlet, a fluid n-1 inlet and a fluid n inlet on the outer wall of a rotating sleeve of the fluid delivery rotating joint component; the inlets of the fluid 1 rotor delivery valve and the fluid n rotor delivery valve are all fluid inlets of a supercritical fluid counter-jet dyeing device corresponding to the jet dyeing rotor;
(4) correspondingly installing an initial rotor relief valve, a fluid 1 rotor recovery valve, a fluid 1 rotor relief valve, a fluid n rotor recovery valve and a fluid n rotor relief valve on an initial relief outlet, a fluid 1 recovery outlet, a fluid 1 relief outlet, a fluid n recovery outlet and a fluid n relief outlet of the outer wall of the rotary sleeve of the backflow rotary joint assembly; the outlets of the fluid 1 rotor recovery valve, the fluid n rotor recovery valve, the fluid 1 rotor discharge valve and the fluid n rotor discharge valve are all fluid outlets of a supercritical fluid counter-spray dyeing device corresponding to the spray dyeing rotor;
(5) respectively and fixedly installing a stator support A, a stator support B, a bearing seat for supporting a bearing assembly A, a bearing seat for supporting the bearing assembly B and power equipment at corresponding positions of a machine base;
(6) firstly, sleeving a spray-dyed stator on a spray-dyed rotor along a direction which is matched with a starting rotor labyrinth sealing groove, a fluid 1 rotor porous cylinder, a fluid 1 rotor labyrinth sealing groove, a fluid n stator porous cylinder and a fluid n stator labyrinth sealing groove of the spray-dyed stator, and the starting rotor labyrinth sealing groove, the fluid 1 rotor porous cylinder, the fluid 1 rotor labyrinth sealing groove, the fluid 2 rotor porous cylinder, the fluid n rotor porous cylinder and the fluid n rotor labyrinth sealing groove of the spray-dyed rotor; then, respectively installing a stator support A assembling position and a stator support B assembling position on the stator support A and the stator support B; mounting a transmission assembly, namely a transmission key and a transmission wheel, on a transmission shaft neck of the spray-dyeing rotor; further, the bearing for supporting the bearing assembly A and the bearing for supporting the bearing assembly B are respectively arranged on a supporting bearing journal A and a supporting bearing journal B of the spray-dyed rotor, then the two bearings are respectively and correspondingly arranged in bearing seats for supporting the bearing assembly A and the supporting bearing assembly B, and bearing covers are additionally arranged; adjusting the stator support A, the stator support B, the support bearing assembly A and the support bearing assembly B to enable the spray-dyed rotor and the spray-dyed stator to be coaxial and to enable annular gaps to be uniform; the driving wheel of the power equipment is driven to the driving wheel of the driving component through belt transmission or chain transmission or gear transmission or worm transmission;
(7) corresponding sealing elements are correspondingly arranged in sealing grooves of groove walls of a fluid 1 conveying ring groove, a fluid n-1 conveying ring groove and a fluid n conveying ring groove of a fluid conveying rotary joint component, and a thrust bearing A, a rotary sleeve and a thrust bearing B of the fluid conveying rotary joint component are arranged along a tightening ring, a ball frame and a loosening ring of the thrust bearing A, the fluid n conveying ring groove of the rotary sleeve, the fluid n-1 conveying ring groove, the fluid 1 conveying ring groove, the loosening ring, the ball frame and the tightening ring of the thrust bearing B, a thrust bearing journal A, a fluid n sealing ring surface, a fluid n conveying hole, a fluid n-1 sealing ring surface, the fluid 1 conveying hole, an initial sealing ring surface and the thrust bearing journal B of a fluid conveying rotary joint component assembly shaft section of a spray-dyeing rotor in the same direction, and are sequentially arranged in the fluid conveying rotary joint component assembly shaft section, screwing a fixing nut of the fluid delivery rotary joint component into a fixing thread of an assembling shaft section of the fluid delivery rotary joint component, and tightening the fixing nut;
(8) corresponding sealing elements are correspondingly arranged in sealing grooves of groove walls of an initial discharge ring groove, a fluid 1 recovery ring groove, a fluid 1 discharge ring groove, a straight fluid n recovery ring groove and a fluid n discharge ring groove of the backflow rotary joint assembly, and a thrust bearing A, a rotary sleeve and a thrust bearing B of the backflow rotary joint assembly are correspondingly arranged along a tight ring, a ball frame and a loose ring of the thrust bearing A, the initial discharge ring groove of the rotary sleeve, the fluid 1 recovery ring groove, the fluid 1 discharge ring groove, a fluid 2 recovery ring groove, a straight fluid n-1 discharge ring groove, the fluid n recovery ring groove, the fluid n discharge ring groove, the loose ring, the ball frame and the tight ring of the thrust bearing B, a thrust bearing journal A, an initial sealing ring surface A, an initial discharge hole, an initial sealing ring surface B, a fluid 1 recovery hole, a fluid 1 recovery sealing ring surface of a backflow rotary joint assembly assembling shaft section of the spray-dyed rotor, Sequentially loading the fluid 1 discharge hole, the fluid 1 discharge sealing ring surface, the fluid n recovery hole, the fluid n recovery sealing ring surface, the fluid n discharge hole, the fluid n discharge sealing ring surface and the thrust bearing journal B into the assembly shaft section of the backflow rotary joint assembly in the same direction, screwing a fixing nut of the backflow rotary joint assembly into a fixing thread of the assembly shaft section of the backflow rotary joint assembly, and tightening the fixing nut and the fixing thread;
(9) firstly, fixedly installing a support of a cloth placing assembly at a corresponding position of a machine base, then installing a bearing on a roller shaft of a cloth placing roller of the cloth placing assembly, and then installing the bearing on the support, wherein the position of the cloth placing roller corresponds to a cloth feeding shaft neck of a spray-dyeing rotor; secondly, fixedly installing a support of the cloth rolling component at a corresponding position of a machine base, installing a bearing on a cloth rolling roller shaft of the cloth rolling component, installing the bearing on the support, and finally fixing a bracket at a corresponding position of the support, fixedly installing driving equipment on the bracket, driving an output shaft of the driving equipment to the cloth rolling roller shaft through a coupler or a belt wheel and a belt or a chain wheel and a chain or a gear or a worm gear, wherein the position of the cloth rolling roller corresponds to a cloth outlet shaft neck of a spray dyeing rotor; and finally, adjusting the directions of the cloth releasing roller and the cloth roller to meet the annular space requirement that the fabric enters and exits from the spray-dyeing rotor and the spray-dyeing stator in a spiral manner and the requirement that the fabric moving in a spiral manner does not have overlapping and gaps along the axial advancing direction.
2. The dyeing process implemented by using the rotary supercritical fluid counter-jet dyeing device according to claim 1, is characterized in that:
preparing before implementing the process, applying and assembling a spray-painting rotor, a spray-painting stator, a flow transmission rotary joint component, a backflow rotary joint component, a cloth releasing component, a cloth rolling component, a transmission component, a supporting bearing component, a stator support, a pipe and a valve of each component to construct a rotary supercritical fluid counter-spray dyeing system:
connecting an outlet of the supercritical fluid media storage subsystem with an inlet of the supercritical fluid generation subsystem; connecting the outlet of the supercritical fluid generation subsystem with the inlet of the dye dissolution subsystem; according to the dyeing process requirement, the outlet of the supercritical fluid generation subsystem or the outlet of the dye dissolution subsystem is correspondingly connected with the inlet of the fluid 1 rotor delivery valve to the fluid n rotor delivery valve and the inlet of the fluid 1 stator delivery valve to the fluid n stator delivery valve; connecting an outlet of a starting rotor discharge valve, a fluid 1 rotor recovery valve, a fluid 1 rotor discharge valve, a fluid 2 rotor recovery valve, an outlet of a fluid n rotor recovery valve and a fluid n rotor discharge valve, and an outlet of a starting stator discharge valve, a fluid 1 stator recovery valve, a fluid 1 stator discharge valve, a fluid 2 stator recovery valve, an outlet of a fluid n stator recovery valve and a fluid n stator discharge valve, directly or through a corresponding fluid pressure return subsystem, with an inlet of an impurity separation subsystem or a dye separation subsystem correspondingly; the outlet of the dye separation subsystem or the outlet of the impurity separation subsystem is respectively connected with the inlet of the supercritical fluid medium storage subsystem, so that a rotary supercritical fluid counter-jet dyeing system is formed;
the counter-spray dyeing process implemented by applying the rotary supercritical fluid counter-spray dyeing system comprises the following steps:
(1) the driving wheel of the power equipment is driven to the driving wheel of the spray dyeing rotor transmission component through belt transmission or chain transmission or gear transmission or worm transmission to drive the spray dyeing rotor to rotate; the fabric is put down on a cloth placing roller of the cloth placing component, enters an annular gap between the spray-dyeing rotor and the spray-dyeing stator through a cloth feeding shaft neck of the spray-dyeing rotor, spirally advances along with the rotation of the spray-dyeing rotor, is separated from the annular gap between the spray-dyeing rotor and the spray-dyeing stator at a cloth discharging shaft neck of the spray-dyeing rotor, and is wound on a cloth roller of the cloth rolling component;
(2) the dye-free supercritical fluid or the dye-dissolved supercritical fluid with the total number of n conveyed from the supercritical fluid generation subsystem or the dye dissolution subsystem respectively and synchronously enters the fluid 1 rotor conveying valve and the fluid 1 conveying pipe in sequence and reaches the fluid n rotor conveying valve and the fluid n conveying pipe, and a fluid 1 stator delivery valve, a fluid n stator delivery valve, a fluid 1 rotor jet flow groove and a fluid 1 rotor porous cylinder wrapping the groove, a fluid n rotor jet flow groove and a fluid n rotor porous cylinder wrapping the groove, and the fluid 1 stator spray groove and the fluid 1 stator porous cylinder embedded with the groove, the fluid n spray groove and the fluid n stator porous cylinder embedded with the groove are sprayed on the two sides of the fabric of the annular space between the spray-dyeing rotor and the spray-dyeing stator to finish the cleaning, dyeing or rinsing of the fabric;
(3) the dye-free supercritical fluid or the dye-dissolved supercritical fluid which finishes the cleaning, dyeing or rinsing of the fabric enters the wrapped fluid 1 rotor reflux groove A and the wrapped fluid 1 rotor reflux groove B through the corresponding fluid 1 rotor porous cylinder, until the fluid n rotor porous cylinder enters the wrapped fluid n rotor reflux groove A and the wrapped fluid n rotor reflux groove B, and enters the inlaid fluid 1 stator reflux groove A and the inlaid fluid 1 stator reflux groove B through the corresponding fluid 1 stator porous cylinder, until the fluid n stator porous cylinder enters the inlaid fluid n stator reflux groove A and the inlaid fluid n stator reflux groove B, and then respectively passes through the fluid 1 recovery pipe and the fluid 1 rotor recovery valve, the fluid n recovery pipe and the fluid n rotor recovery valve, the fluid 1 stator recovery valve and the fluid n stator recovery valve, directly or through corresponding fluid back pressure subsystem, enter corresponding impurity separation subsystem or dye separation subsystem;
(4) the fluid 1 is discharged through the initial rotor discharge hole and the initial stator discharge hole, so that the resistance of the fluid 1 when the fluid 1 leaks to the atmosphere through the stator labyrinth seal groove and the rotor labyrinth seal groove is increased, and the labyrinth seal between the fluid 1 at one end of the rotary supercritical fluid counter-jet dyeing device and the atmosphere is formed; the fluid 1 or the fluid 2 is discharged through a rotor drain hole of the fluid 1 and a stator drain hole of the fluid 1, so that the resistance of the fluid 1 or the fluid 2 mixed with each other through a stator labyrinth seal groove of the fluid 1 and a rotor labyrinth seal groove of the fluid 1 is increased, and a labyrinth seal between the fluid 1 and the fluid 2 is formed; until the fluid n is discharged through the fluid n rotor discharge hole and the fluid n stator discharge hole, the resistance of the fluid n to the atmosphere through the fluid n stator labyrinth seal groove and the fluid n rotor labyrinth seal groove is increased, and the labyrinth seal between the fluid n at the other end of the rotary supercritical fluid counter-jet dyeing device and the atmosphere is formed; the leaked fluid 1 and the leaked fluid n respectively and correspondingly pass through the initial leakage pipe and the initial rotor leakage valve, the fluid 1 leakage pipe and the fluid 1 rotor leakage valve, the leaked fluid n leakage pipe and the fluid n rotor leakage valve, the initial stator leakage valve, the fluid 1 stator leakage valve and the leaked fluid n stator leakage valve, and directly or through the corresponding fluid pressure return subsystem, flow into the impurity separation subsystem or the dye separation subsystem for separation.
CN201911243265.3A 2019-12-06 2019-12-06 Rotary supercritical fluid counter-jet dyeing device and counter-jet dyeing process Active CN110904599B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201911243265.3A CN110904599B (en) 2019-12-06 2019-12-06 Rotary supercritical fluid counter-jet dyeing device and counter-jet dyeing process

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201911243265.3A CN110904599B (en) 2019-12-06 2019-12-06 Rotary supercritical fluid counter-jet dyeing device and counter-jet dyeing process

Publications (2)

Publication Number Publication Date
CN110904599A CN110904599A (en) 2020-03-24
CN110904599B true CN110904599B (en) 2021-03-26

Family

ID=69822988

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201911243265.3A Active CN110904599B (en) 2019-12-06 2019-12-06 Rotary supercritical fluid counter-jet dyeing device and counter-jet dyeing process

Country Status (1)

Country Link
CN (1) CN110904599B (en)

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113322604B (en) * 2020-08-18 2023-04-28 山东玻纤集团股份有限公司 Automatic coating device for glass fiber yarns
CN115323664A (en) * 2022-10-12 2022-11-11 南通市通州东盛纺织机械有限公司 Pressure dyeing device for knitted textiles

Family Cites Families (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101798735B (en) * 2010-03-22 2011-11-23 山东大学 Supercritical fluid spray-dyeing device
CH708107B1 (en) * 2013-12-09 2014-12-15 Lab Pro Gmbh Zentrifugalfärbeapparat for the treatment of wound flat materials, in particular textile webs, with liquids.
CN103866515B (en) * 2014-03-27 2015-09-30 山东大学 A kind of supercritical fluid spray-dyeing injector
CN103981661B (en) * 2014-06-04 2016-01-20 山东大学 A kind of supercritical fluid spray-dyeing injector
CN105200686B (en) * 2015-10-30 2017-06-23 山东大学 Supercritical fluid is to spray dyeing installation
CN106637776B (en) * 2016-11-21 2019-04-02 大连工业大学 A kind of supercritical fluid dyeing and finishing system and method
CN106835556B (en) * 2016-12-23 2019-05-24 青岛国邦工业科技发展有限公司 A kind of continuous jig dyeing device of supercritical fluid and dyeing
KR101737875B1 (en) * 2017-01-05 2017-05-19 (주)대주기계 Supercritical carbon dioxide dyeing bath for improvement of level dyeing

Also Published As

Publication number Publication date
CN110904599A (en) 2020-03-24

Similar Documents

Publication Publication Date Title
CN110904599B (en) Rotary supercritical fluid counter-jet dyeing device and counter-jet dyeing process
CN202543652U (en) Spraying device of washing machine and washing machine with same
CN101798735B (en) Supercritical fluid spray-dyeing device
CN100392168C (en) Method of high speed high pressure spraying decoration on textile paste yarn dyeing production line and its device
CN201485677U (en) Dyeing kettle
CN105586740B (en) A kind of full-automatic cloth colouring padding machine for textile industry
CN205775272U (en) A kind of overflow fabric dyeing machine of level dyeing
CN111020938B (en) Retractable supercritical fluid counter-jet dyeing device and counter-jet dyeing process
CN100476057C (en) Integrated dyeing kettle
CN103981661B (en) A kind of supercritical fluid spray-dyeing injector
CN107096655A (en) The high pressure water cleaning self-rotating nozzle of preposition flow-guiding structure design
CN102619041B (en) Intelligent spray-dyeing system of horizontal water washing machine
CN105648678A (en) Energy-saving cloth dyeing machine
CN202139426U (en) Overflow dyeing machine
CN101463540B (en) Cyclic heating device for cloth roller of beam dyeing machine
CN201330328Y (en) Circulation heating device for cloth roller of jig dyeing machine
CN217298393U (en) Water-saving washing device suitable for printing and dyeing cloth
CN211256315U (en) Rotary dyeing machine
CN206127641U (en) Quick automatic line equipment that dyes
CN106757896A (en) A kind of atomizing carpet dyeing device
CN204875198U (en) High -efficient type beam dyeing machine
CN201330329Y (en) Circulation heating device for cloth roller of jig dyeing machine
CN107675432B (en) Drum washing machine with auxiliary washing device
CN207003013U (en) A kind of automatic yarn dyeing machine
CN207846000U (en) A kind of spray gun fabric dyeing machine

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
GR01 Patent grant
GR01 Patent grant