CN111020938B - Retractable supercritical fluid counter-jet dyeing device and counter-jet dyeing process - Google Patents

Retractable supercritical fluid counter-jet dyeing device and counter-jet dyeing process Download PDF

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Publication number
CN111020938B
CN111020938B CN201911241484.8A CN201911241484A CN111020938B CN 111020938 B CN111020938 B CN 111020938B CN 201911241484 A CN201911241484 A CN 201911241484A CN 111020938 B CN111020938 B CN 111020938B
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fluid
sleeve
groove
core
spray
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CN111020938A (en
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王威强
孙发玉
牛俊男
曲延鹏
袁淑英
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Shandong University
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Shandong University
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Priority to PCT/CN2020/115629 priority patent/WO2021109675A1/en
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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B9/00Solvent-treatment of textile materials
    • D06B9/02Solvent-treatment of textile materials solvent-dyeing
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B23/00Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
    • D06B23/14Containers, e.g. vats
    • D06B23/16Containers, e.g. vats with means for introducing or removing textile materials without modifying container pressure
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B9/00Solvent-treatment of textile materials
    • D06B9/06Solvent-treatment of textile materials with recovery of the solvent
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B5/00Forcing liquids, gases or vapours through textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing impregnating
    • D06B5/02Forcing liquids, gases or vapours through textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing impregnating through moving materials of indefinite length
    • D06B5/08Forcing liquids, gases or vapours through textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing impregnating through moving materials of indefinite length through fabrics
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product
    • Y02P70/62Manufacturing or production processes characterised by the final manufactured product related technologies for production or treatment of textile or flexible materials or products thereof, including footwear

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Treatment Of Fiber Materials (AREA)

Abstract

The invention relates to the field of textile dyeing equipment, in particular to a retractable supercritical fluid opposite-spraying dyeing device and an opposite-spraying dyeing process. By applying the invention, the fabric to be dyed moves linearly in the gap between the spray-dyeing core cylinder and the spray-dyeing sleeve, the supercritical fluid without dye or dissolved with one or more dyes is sprayed on the two surfaces of the fabric to be dyed from the front and back surfaces in the partition along the axial gap, and the fabric to be dyed is free from tension, small in deformation and free from damage; the dyed fabric is in the motion channel of the retractable supercritical fluid counter-jet dyeing device and is in dynamic contact with the supercritical fluid without dye or dissolved with dye all the time, no dyeing dead zone exists, the level dyeing property is good, and the color matching is convenient; the labyrinth seal structure has the advantages of excellent seal effect, simple and convenient process flow and high production efficiency.

Description

Retractable supercritical fluid counter-jet dyeing device and counter-jet dyeing process
One, the technical field
The invention relates to the field of textile dyeing equipment, in particular to a retractable supercritical fluid counter-jet dyeing device and a counter-jet dyeing process.
Second, background Art
The supercritical fluid dyeing technology uses fluid in a supercritical state to replace water as a dye carrier, redundant dye and supercritical fluid can be recycled, zero emission and no pollution are realized, the influence of the textile industry on the environment can be fundamentally solved, and the supercritical fluid dyeing technology has the advantages of low energy consumption, high efficiency, simplicity in operation, no need of drying fabrics, small fiber damage and the like, and has good industrial prospect. However, the existing supercritical fluid dyeing device must have one or more high-temperature and high-pressure dyeing kettles, so that the device manufacturing cost is high, the dyeing process cannot be continuous, the fabric coloring is difficult to be uniform, the batch loading and unloading of the fabric are limited, and the device becomes a bottleneck factor restricting the industrial popularization and application of the supercritical fluid dyeing technology.
The patent office of the national intellectual Property office authorizes an invention patent with an announcement number of CN101798735B and a name of a supercritical fluid spray dyeing device at 23.11.2011, the device absorbs the advantages of a supercritical fluid spray coating technology and a traditional spray dyeing technology, overcomes the defect that a high-pressure dyeing device is required to be used in the conventional supercritical fluid dyeing device, but the device directly sprays supercritical fluid on fabrics without any shielding, has the defects of high jet pressure drop, small covering radius, non-compact structure and the like, and the fabrics are extremely easy to damage by high-pressure jet. Then, the patent office of intellectual Property of China issued an invention patent with an announcement number of CN103866515B and a name of 'an injector for supercritical fluid spray-dyeing' on 9/30/2015, which adopts a porous structure cloth dyeing device, the cloth to be dyed is wound on a hollow roller with a porous structure, and the cloth to be dyed continuously moves along with the rotation of the roller, and the supercritical fluid is sprayed to the hollow roller to complete dyeing. The porous structure cloth dyeing machine solves the supporting problem of the fabric in the supercritical fluid spray dyeing process, but the fabric and the roller do not move relatively, so that the fabric wound on the non-porous area of the roller is easy to dye poorly. Then, the patent office of the national intellectual Property office of China also authorizes an invention patent with an announcement number of CN103981661B in 2016 (01/20/2016), which is named as a novel sprayer for spray-dyeing of supercritical fluid, and adopts a squirrel-cage structure cloth dyeing device, the dyed cloth is wound on a hollow roller with a squirrel-cage structure and continuously moves along with the rotation of the roller, and the supercritical fluid is sprayed to the hollow roller to complete dyeing. The squirrel-cage cloth dyeing machine solves the problem that the support of the fabric and the roller do not move relatively. However, the three patents adopt single-side spray dyeing of the fabric, which not only causes color difference in dyeing of two sides of the fabric, but also causes the fabric to be damaged due to excessive deformation under the action of high-speed jet flow, thereby affecting the final dyeing effect. The patent office of the national intellectual Property office reissues an invention patent with the publication number of CN105200686B named as 'supercritical fluid counter-jet dyeing equipment' in 2017, 06 and 23, and sprays supercritical fluid dyeing liquid on two sides of the fabric simultaneously, so that tension generated in the fabric under the action of high-pressure jet flow is eliminated, and the two sides of the fabric are uniformly colored. Although this patent adopts the atmoseal device step by step of dull and stereotyped structure, has realized the continuity dyeing, but seal structure's sealed effect is still relatively poor.
Third, the invention
The invention aims to overcome the defects of the conventional supercritical fluid counter-jet dyeing system and provides a retractable supercritical fluid counter-jet dyeing device and a counter-jet dyeing process.
The invention is arranged in a retractable supercritical fluid counter-jet dyeing system, an inlet of a retractable supercritical fluid counter-jet dyeing device is connected with an outlet of a dye dissolving subsystem of the retractable supercritical fluid counter-jet dyeing system, or correspondingly connected with an outlet of a supercritical fluid generating subsystem and an outlet of the dye dissolving subsystem, an outlet of the retractable supercritical fluid counter-jet dyeing device is directly or through a corresponding fluid pressing back subsystem and connected with an inlet of a dye separating subsystem, or correspondingly connected with an inlet of the dye separating subsystem and an inlet of an impurity separating subsystem, and the retractable supercritical fluid counter-jet dyeing device adopts the technical scheme that the retractable supercritical fluid counter-jet dyeing device comprises a jet dyeing core cylinder, a jet dyeing sleeve, a fabric inlet contraction guide plate, a fabric outlet expansion guide plate, a positive C-shaped ring, a reverse C-shaped ring, a cloth releasing assembly, a cloth rolling assembly, a core cylinder support, a sleeve support, a pipe and.
The spray dyeing core cylinder is of a hollow cylinder structure, the dye-free supercritical fluid or the dye-dissolved supercritical fluid is referred to as fluid hereinafter, and the structure from one end of the hollow cylinder to the other end of the hollow cylinder sequentially comprises an initial core cylinder labyrinth seal groove, a fluid 1 core cylinder backflow groove A, a fluid 1 core cylinder spray groove, a fluid 1 core cylinder backflow groove B, a fluid 1 core cylinder labyrinth seal groove, a fluid 2 core cylinder backflow groove A, a fluid 2 core cylinder spray groove, a straight-to-fluid n core cylinder spray groove, a fluid n core cylinder backflow groove B and a fluid n core cylinder labyrinth seal groove; the outer cylindrical surfaces at two ends of the spray dyeing core cylinder are provided with a core cylinder support A assembling position and a core cylinder support B assembling position; n is the number of the types of the supercritical fluid without dye or dissolved with dye sprayed from the spray dyeing core cylinder; wherein:
the bottoms of the outermost groove of the labyrinth seal groove of the starting core barrel and the inner groove wall of the 3 rd groove at the outer side are respectively provided with a vent hole; the bottom of the 4 th groove outside the labyrinth seal groove of the initial core barrel is provided with an initial core barrel drainage hole, the bottom of the reflux groove A of the core barrel of the fluid 1 is provided with a core barrel return hole A of the fluid 1, the bottom of the spray groove of the core barrel of the fluid 1 is provided with a core barrel spray hole of the fluid 1, the bottom of the reflux groove B of the core barrel of the fluid 1 is provided with a core barrel return hole B of the fluid 1, the bottom of the middle groove of the labyrinth seal groove of the core barrel of the fluid 1 is provided with a core barrel drainage hole of the fluid 1, the bottom of the reflux groove A of the core barrel of the fluid 2 is provided with a core barrel return hole A of the fluid 2, the bottom of the spray groove of the core barrel up to the fluid n is provided with a core barrel spray hole of the fluid n, the bottom of the reflux groove B of the core barrel of the fluid n is provided with a core; the bottoms of the outermost groove of the labyrinth seal groove of the fluid n-core cylinder and the inner groove wall of the 3 rd groove at the outer side are respectively provided with a vent hole;
respectively and correspondingly wrapping a core barrel porous cylinder from a fluid 1 core barrel backflow groove A, a fluid 1 core barrel spray groove, a fluid 1 core barrel backflow groove B, a fluid 2 core barrel backflow groove A, a fluid 2 core barrel spray groove, a straight fluid n core barrel spray groove and a fluid n core barrel backflow groove B, and fixedly connecting the core barrel porous cylinder with the wall of the core barrel backflow groove A, the core barrel spray groove and the wall of the core barrel backflow groove B which correspond to the fluid; the outer diameters of the core barrel porous cylinders corresponding to the fluids are the same as the outer diameters of the starting core barrel labyrinth seal groove, the fluid 1 core barrel labyrinth seal groove and the fluid n core barrel labyrinth seal groove.
The spray dyeing sleeve is of a cylinder structure, a starting sleeve labyrinth seal groove, a fluid 1 sleeve backflow groove A, a fluid 1 sleeve spray groove, a fluid 1 sleeve backflow groove B, a fluid 1 sleeve labyrinth seal groove, a fluid 2 sleeve backflow groove A, a fluid 2 sleeve spray groove, a straight fluid n sleeve spray groove, a fluid n sleeve backflow groove B and a fluid n sleeve labyrinth seal groove are sequentially arranged from one end of a cylinder inner cavity to the other end of the cylinder inner cavity, and sleeve support A assembling positions and sleeve support B assembling positions are arranged on the outer cylindrical surfaces of the two ends of the spray dyeing sleeve; wherein:
the bottoms of the outermost groove of the labyrinth seal groove of the starting sleeve and the inner groove wall of the 3 rd groove at the outer side are respectively provided with a vent hole; the method comprises the following steps that a starting sleeve drainage hole is formed in the bottom of a 4 th groove on the outer side of a starting sleeve labyrinth sealing groove, a fluid 1 sleeve backflow hole A is formed in the bottom of a fluid 1 sleeve backflow groove A, a fluid 1 sleeve spraying hole is formed in the bottom of a fluid 1 sleeve spraying groove, a fluid 1 sleeve backflow hole B is formed in the bottom of a fluid 1 sleeve backflow groove B, a fluid 1 sleeve drainage hole is formed in the bottom of a middle position groove of a fluid 1 sleeve labyrinth sealing groove, a fluid 2 sleeve backflow hole A is formed in the bottom of a fluid 2 sleeve backflow groove A, a fluid n sleeve spraying hole is formed in the bottom of a fluid n sleeve spraying groove, a fluid n backflow sleeve hole B is formed in the bottom of a fluid n sleeve backflow groove B, and a fluid n sleeve drainage hole is formed in the bottom of a 4 th groove on the outer side of a fluid n sleeve labyrinth sealing groove; the bottoms of the outermost groove of the labyrinth seal groove of the fluid n sleeve and the inner groove wall of the 3 rd groove at the outer side are respectively provided with a vent hole;
sleeve porous cylinders are correspondingly embedded in the fluid 1 sleeve backflow groove A, the fluid 1 sleeve spray groove, the fluid 1 sleeve backflow groove B, the fluid 2 sleeve backflow groove A, the fluid 2 sleeve spray groove, the fluid n sleeve spray groove and the fluid n sleeve backflow groove B respectively and are fixedly connected with the groove walls of the fluid corresponding sleeve backflow groove A, the fluid corresponding sleeve spray groove and the fluid corresponding sleeve backflow groove B; the inner diameter of each sleeve porous cylinder corresponding to the fluid is the same as the inner diameters of the starting sleeve labyrinth seal groove, the fluid 1 sleeve labyrinth seal groove and the sleeve labyrinth seal groove up to the fluid n; coaxial annular gaps required by fabric cleaning, spray dyeing, rinsing or labyrinth sealing are correspondingly formed between the inner circle of each sleeve porous cylinder corresponding to the fluid and the outer circle of the corresponding core cylinder porous cylinder, and between the inner circle of the sleeve porous cylinder up to the fluid n sleeve labyrinth sealing groove and the outer circle of the corresponding initial core cylinder labyrinth sealing groove, between the fluid 1 core cylinder labyrinth sealing groove and the outer circle of the fluid n core cylinder labyrinth sealing groove.
The fabric inlet contraction guide plate is of a plate shell structure which is gradually transited from a flat plate to an O-shaped cylinder through a gradually changed C-shaped shell.
The fabric outlet unfolding guide plate is of a plate shell structure which is gradually transited from an O-shaped cylinder to a flat plate through a gradually changed C-shaped shell.
The regular C-shaped ring is of an annular structure, and the cross section of the regular C-shaped ring along the radial direction is C-shaped with an opening facing the circle center.
The reverse C-shaped ring is of an annular structure, and the radial section of the reverse C-shaped ring is in a C shape with an opening back to the center of a circle.
The cloth placing assembly consists of a cloth placing roller, a bearing for supporting a roller shaft and a support for supporting the cloth placing roller.
The cloth rolling component consists of a cloth rolling roller, a bearing for supporting a roller shaft, a support for supporting the cloth rolling roller, driving equipment for driving the cloth rolling roller and supporting legs of the driving equipment.
The assembly relation among all the components of the invention is as follows:
(1) in the inner cavity of the spray dyeing core cylinder, firstly, a fluid 1 conveying pipe is connected with a spray hole of the fluid 1 core cylinder, and then a fluid 1 core cylinder conveying valve is arranged on the fluid 1 conveying pipe; until the fluid n conveying pipe is connected with the jet hole of the fluid n core cylinder, and then a fluid n core cylinder conveying valve is arranged on the fluid n conveying pipe; secondly, a fluid 1 recovery pipe is used for communicating the fluid 1 core cylinder reflux hole A and the fluid 1 core cylinder reflux hole B, and then a fluid 1 core cylinder recovery valve is arranged on the fluid 1 recovery pipe; until the fluid n core barrel return hole A and the fluid n core barrel return hole B are communicated by a fluid n recovery pipe, a fluid n core barrel recovery valve is arranged on the fluid n recovery pipe; finally, connecting an initial core barrel drainage hole by using an initial drainage pipe, and installing an initial core barrel drainage valve on the initial drainage pipe; a fluid 1 drain pipe is connected with a fluid 1 core cylinder drain hole, and a fluid 1 core cylinder drain valve is arranged on the fluid 1 drain pipe; until the n-core barrel drainage hole of the fluid is connected by the n-core barrel drainage pipe of the fluid, and then the n-core barrel drainage valve of the fluid is arranged on the n-core barrel drainage pipe of the fluid; the outermost groove and the outer 3 rd groove of the starting core barrel labyrinth seal groove, and the outermost groove and the outer 3 rd groove of the fluid n core barrel labyrinth seal groove are respectively provided with a positive C-shaped ferrule;
the inlet of each fluid core barrel conveying valve is the fluid inlet of the supercritical fluid counter-jet dyeing device corresponding to the jet dyeing core barrel, and the outlets of each fluid core barrel recovery valve and the core barrel discharge valve are the fluid outlets of the supercritical fluid counter-jet dyeing device corresponding to the jet dyeing core barrel;
(2) on the excircle of a spray-painting sleeve, firstly, a sleeve conveying valve of fluid 1 is arranged on a sleeve spray hole of the fluid 1; until the fluid n sleeve jet hole is provided with a fluid n sleeve delivery valve; secondly, after the fluid 1 sleeve backflow hole A and the fluid 1 sleeve backflow hole B are communicated by a pipe for communicating the fluid 1 sleeve backflow hole A and the fluid 1 sleeve backflow hole B, a fluid 1 sleeve recovery valve is arranged on the pipe; until the fluid n sleeve backflow hole A and the fluid n sleeve backflow hole B are communicated by a pipe for communicating the fluid n sleeve backflow hole A with the fluid n sleeve backflow hole B, a fluid n sleeve recovery valve is arranged on the pipe; finally, a starting sleeve bleeder valve is arranged on the starting sleeve bleeder hole, a fluid 1 sleeve bleeder valve is arranged on the fluid 1 sleeve bleeder hole until a fluid n sleeve bleeder valve is arranged on the fluid n sleeve bleeder hole; the outermost groove and the outer 3 rd groove of the starting sleeve labyrinth seal groove, and the outermost groove and the outer 3 rd groove of the fluid n sleeve labyrinth seal groove are respectively provided with a reverse C-shaped ring;
the inlet of the sleeve delivery valve of each fluid is the inlet of each fluid of the supercritical fluid counter-jet dyeing device corresponding to the jet dyeing sleeve; the outlets of the sleeve recovery valve and the sleeve discharge valve of each fluid are the outlets of each fluid of the supercritical fluid counter-jet dyeing device corresponding to the jet dyeing sleeve;
(3) respectively and fixedly installing a core barrel support A, a core barrel support B, a sleeve support A and a sleeve support B at corresponding positions of a machine base;
(4) installing a fabric inlet contraction guide plate on the fabric inlet end of the spray-dyeing sleeve through a bolt; a fabric outlet unfolding guide plate is arranged at the fabric outlet end on the spray dyeing core barrel through a bolt;
(5) firstly, sleeving a spray-dyeing sleeve on a spray-dyeing core barrel along a starting sleeve labyrinth seal groove, a fluid 1 sleeve porous barrel, a fluid 1 sleeve labyrinth seal groove, a fluid 2 sleeve porous barrel, a fluid n sleeve porous barrel and a fluid n sleeve labyrinth seal groove of the spray-dyeing core barrel in a direction matched with the starting core barrel labyrinth seal groove, the fluid 1 core barrel porous barrel, the fluid 1 core barrel labyrinth seal groove, the fluid 2 core barrel porous barrel, the fluid n core barrel porous barrel and the fluid n core barrel labyrinth seal groove of the spray-dyeing core barrel; then respectively installing a sleeve support A assembling position and a sleeve support B assembling position of the spray-painting sleeve on the sleeve support A and the sleeve support B; a core barrel support A assembling position and a core barrel support B assembling position of the spray-dyeing core barrel are arranged on the core barrel support A and the core barrel support B; adjusting the sleeve support A and the sleeve support B, and the core barrel support A and the core barrel support B to ensure that the spray-dyeing sleeve and the spray-dyeing core barrel are coaxial and the annular gap is uniform;
(6) firstly, fixedly installing a support of a cloth placing assembly at a corresponding position of a machine base, and then installing a bearing on a cloth placing roller shaft of the cloth placing assembly, wherein the bearing is installed on the support; secondly, fixedly installing a support of the cloth rolling assembly at a corresponding position of the base, then installing a bearing on a cloth rolling roller shaft of the cloth rolling assembly, installing the bearing on the support, fixedly installing a driving device supporting leg on the support or integrating the support with the support, fixedly installing the driving device on the driving device supporting leg, and driving a driving device output shaft to the cloth rolling roller shaft through a coupler or a belt wheel and a belt or a chain wheel and a chain or a gear or a worm gear; the directions of the cloth releasing roller and the cloth roller are adjusted, so that the fabric is guided by the fabric inlet contraction guide plate and the fabric outlet expansion guide plate, the requirement of annular space between the cylindrical fabric entering and exiting the spray-dyeing core cylinder and the spray-dyeing sleeve is met, and the requirement of no overlapping and no space exists in the axial advancing direction of the cylindrical moving fabric.
The invention is applied to construct a retractable supercritical fluid counter-spray dyeing system:
connecting an outlet of the supercritical fluid media storage subsystem to an inlet of the supercritical fluid generation subsystem; connecting an outlet of the supercritical fluid generation subsystem with an inlet of the dye dissolution subsystem; according to the dyeing process requirement, correspondingly connecting an outlet of the supercritical fluid generation subsystem or an outlet of the dye dissolution subsystem with an inlet of a fluid 1 core cylinder delivery valve, a fluid n core cylinder delivery valve, a fluid 1 sleeve delivery valve and a fluid n sleeve delivery valve; connecting an initial core barrel discharge valve, a fluid 1 core barrel recovery valve, a fluid 1 core barrel discharge valve, a fluid 2 core barrel recovery valve, an outlet of a fluid n core barrel recovery valve and a fluid n core barrel discharge valve, and an outlet of an initial sleeve discharge valve, a fluid 1 sleeve recovery valve, a fluid 1 sleeve discharge valve, a fluid 2 sleeve recovery valve, an outlet of a fluid n sleeve recovery valve and a fluid n sleeve discharge valve to an impurity separation subsystem or an inlet of a dye separation subsystem correspondingly directly or through a corresponding fluid pressure recovery subsystem; the outlet of the dye separation subsystem, or the outlet of the dye separation subsystem and the outlet of the impurity separation subsystem are respectively connected with the inlet of the supercritical fluid medium storage subsystem to form the retractable supercritical fluid counter-jet dyeing system.
The spray-painting process implemented by applying the retractable supercritical fluid spray-painting system comprises the following steps:
(1) after being put down on a cloth releasing roller of the cloth releasing assembly, the fabric is contracted through a fabric inlet, is wrapped on a spray dyeing core cylinder from a plane shape through a gradually changed C shape and finally changed into an O shape, passes through an annular gap between the spray dyeing core cylinder and a spray dyeing sleeve, is unfolded through a fabric outlet, is changed into the plane shape from the gradually changed C shape through the O shape and finally is wound on a cloth roller of a cloth rolling assembly driven by driving equipment;
(2) the dye-free supercritical fluid or the dye-dissolved supercritical fluid with the number n, which is transmitted from the supercritical fluid generation subsystem or the dye dissolution subsystem, respectively and synchronously enters a fluid 1 core cylinder transmission valve and a fluid 1 transmission pipe of the spray-dyeing core cylinder in sequence to a fluid n core cylinder transmission valve and a fluid n transmission pipe, and a fluid 1 sleeve delivery valve of the spray dyeing sleeve and a fluid n sleeve delivery valve, pass through a fluid 1 core cylinder spray groove and a core cylinder porous cylinder wrapping the groove, pass through a fluid n core cylinder spray groove and a core cylinder porous cylinder wrapping the groove, and the fluid 1 sleeve spray groove and the sleeve porous cylinder embedded with the groove, the fluid n sleeve spray groove and the sleeve porous cylinder embedded with the groove, and the fluid is sprayed to the two sides of the fabric in the annular space between the spray dyeing core cylinder and the spray dyeing sleeve in two directions to finish the cleaning, dyeing or rinsing of the fabric;
(3) cleaning, dyeing or rinsing the fabric, wherein the dye-free supercritical fluid or the dye-dissolved supercritical fluid enters the wrapped fluid 1 core barrel reflux groove A and the wrapped fluid 1 core barrel reflux groove B through the corresponding fluid 1 core barrel porous cylinder, and enters the wrapped fluid n core barrel reflux groove A and the wrapped fluid n core barrel reflux groove B through the corresponding fluid 1 core barrel porous cylinder, enters the inlaid fluid 1 sleeve reflux groove A and the inlaid fluid 1 sleeve reflux groove B through the corresponding fluid 1 sleeve porous cylinder, and enters the inlaid fluid n sleeve reflux groove A and the inlaid fluid n sleeve reflux groove B through the corresponding fluid n sleeve porous cylinder, and then respectively passes through the fluid 1 recovery pipe and the fluid 1 core barrel recovery valve, the fluid n recovery pipe and the fluid n core barrel recovery valve, the fluid 1 sleeve recovery valve and the fluid n sleeve recovery valve, directly or through corresponding fluid pressure back subsystem, enter the corresponding impurity separation subsystem or dye separation subsystem;
(4) the fluid 1 is discharged through the initial core barrel discharge hole and the initial sleeve discharge hole, so that the resistance of the fluid 1 when the fluid 1 leaks to the atmosphere through the core barrel labyrinth sealing groove and the sleeve labyrinth sealing groove is increased, and the labyrinth seal between the fluid 1 at the fluid 1 end of the retractable supercritical fluid counter-jet dyeing device and the atmosphere is formed; meanwhile, before the fluid 1 leaks to the atmosphere, the air vents on the bottoms of the inner side groove walls of the outermost groove and the 3 rd groove of the starting core barrel labyrinth seal groove and the air vents on the bottoms of the inner side groove walls of the outermost groove and the 3 rd groove of the starting sleeve labyrinth seal groove respectively inflate the positive C-shaped ring and the reverse C-shaped ring, so that the positive C-shaped ring and the reverse C-shaped ring are expanded, the annular gap between the fabric and the spray-dyeing core barrel and the spray-dyeing sleeve is reduced, the fluid 1 is further discharged from the initial core barrel discharge hole and the initial sleeve discharge hole, and the sealing effect is improved; the fluid 1 or the fluid 2 is discharged through a core barrel discharge hole of the fluid 1 and a sleeve discharge hole of the fluid 1, so that the resistance of the fluid 1 or the fluid 2 to be mixed with each other through a sleeve labyrinth seal groove and a core barrel labyrinth seal groove is increased, and a labyrinth seal between the fluid 1 and the fluid 2 is formed; until the fluid n is discharged through the core cylinder drain hole of the fluid n and the sleeve drain hole of the fluid n, the resistance of the fluid n to the atmosphere when the fluid n leaks through the labyrinth seal groove of the core cylinder and the labyrinth seal groove of the sleeve is increased, and the labyrinth seal between the fluid n at the fluid n end of the retractable supercritical fluid counter-jet dyeing device and the atmosphere is formed; besides, before the fluid n leaks to the atmosphere, the air vents on the bottoms of the inner side groove walls of the outermost groove and the 3 rd groove of the labyrinth seal groove of the fluid n core cylinder and the air vents on the bottoms of the inner side groove walls of the outermost groove and the 3 rd groove of the labyrinth seal groove of the starting sleeve are respectively inflated to the positive C-shaped ring and the reverse C-shaped ring, so that the positive C-shaped ring and the reverse C-shaped ring are expanded, the annular gap between the fabric and the spray-dyeing core cylinder and the spray-dyeing sleeve is reduced, the fluid n is further leaked from the leakage hole of the starting core cylinder and the leakage hole of the starting sleeve, and the sealing effect is improved; the leaked fluid 1 and the leaked fluid n respectively and correspondingly pass through the initial leakage pipe and the initial core barrel leakage valve, the fluid 1 leakage pipe and the fluid 1 core barrel leakage valve, the leaked fluid n leakage pipe and the fluid n core barrel leakage valve, the initial sleeve leakage valve, the fluid 1 sleeve leakage valve and the fluid n sleeve leakage valve, and directly or through the corresponding fluid pressure return subsystem, enter the impurity separation subsystem or the dye separation subsystem for separation.
The invention has the advantages that: the pair-spraying dyeing mode that supercritical fluid is sprayed to the fabric from two sides simultaneously is adopted, so that dyeing is uniform, the fluid spraying forces acting on the fabric are mutually offset, deformation and tension damage to the fabric under the action of high-pressure jet flow are effectively eliminated, and meanwhile, a smooth labyrinth sealing structure is adopted, so that continuous dyeing is really realized, and the pair-spraying dyeing device is simple in structure, high in production efficiency and good in level-dyeing property.
Description of the drawings
FIG. 1 is a cross-sectional view of a schematic structural view of a single dye retractable supercritical fluid jet dyeing apparatus of the present invention;
FIG. 2 is a cross-sectional view of a schematic structural view of a jet dyeing core barrel of the present invention;
FIG. 3 is a cross-sectional view of a structural schematic of a spray dyeing sleeve of the present invention;
FIG. 4 is a perspective view of a fabric inlet converging guide;
FIG. 5 is a perspective view of a schematic view of a fabric exit deployment guide;
FIG. 6 is a partial enlarged view of the portion C of FIG. 1;
FIG. 7 is a schematic structural view of a cloth feeding assembly of the present invention;
FIG. 8 is a schematic structural view of a cloth rolling assembly of the present invention;
FIG. 9 is a schematic view of the operation process flow of the single dye retractable supercritical fluid counter-jet dyeing system of the present invention;
FIG. 10 is a cross-sectional view of a schematic of the single dye retractable supercritical fluid counterjet dyer configuration with cleaning and rinsing of the present invention;
FIG. 11 is a schematic process flow diagram of the operation of the single dye retractable supercritical fluid counter-jet dyeing system with cleaning and rinsing according to the present invention;
FIG. 12 is a cross-sectional view of a schematic of a three dye color matching retractable supercritical fluid counterspray stainer of the present invention with cleaning and rinsing;
FIG. 13 is a schematic diagram of the process flow for operating a cleaning and rinsing three-dye color matching retractable supercritical fluid counterspray stainer of the present invention.
Reference numerals:
1. 1-1-0 spray-dyeing core cylinder, 1-1-1 starting core cylinder labyrinth seal groove, 1-1-n fluid 1 core cylinder labyrinth seal groove, 1-2-0 fluid n core cylinder labyrinth seal groove, 1-2-1 starting core cylinder drain hole, 1-2-n fluid 1 core cylinder drain hole, 1-3-1-A fluid n core cylinder drain hole, 1-3-1-B fluid 1 core cylinder return tank A, 1-3-2-A fluid 1 core cylinder return tank B, 1-3-n-A fluid 2 core cylinder return tank A, 1-3-n-B fluid n core cylinder return tank A, B1-4-1 fluid n core cylinder return tank B, 1-4-2 fluid 1 core cylinder spray tank, 1-4-n of a fluid 2 core cylinder spray groove, 1-5-1-A of a fluid n core cylinder spray groove, 1-5-1-B of a fluid 1 core cylinder reflux hole A, 1-5-2-A of a fluid 1 core cylinder reflux hole B, 1-5-n-B of a fluid 2 core cylinder reflux hole A, 1-6-1 of a fluid n core cylinder reflux hole B, 1-6-n of a fluid 1 core cylinder spray hole, 1-7-1 of a fluid n core cylinder spray hole, 1-7-2 of a fluid 1 core cylinder porous cylinder, 1-7-n of a fluid 2 core cylinder porous cylinder, 1-8-A of a fluid n core cylinder porous cylinder, 1-8-B of a core cylinder support A assembly position, 1-9 of a core cylinder support B assembly position, A vent hole 2, a spray-painting sleeve 2-1-0, an initial sleeve labyrinth seal groove 2-1-1, a fluid 1 sleeve labyrinth seal groove 2-1-n, a fluid n sleeve labyrinth seal groove 2-2-0, an initial sleeve drain hole 2-2-1, a fluid 1 sleeve drain hole 2-2-n, a fluid n sleeve drain hole 2-3-1-A, a fluid 1 sleeve return groove A2-3-1-B, a fluid 1 sleeve return groove B2-3-2-A, a fluid 2 sleeve return groove A2-3-n-B, a fluid n sleeve return groove B2-4-1, a fluid 1 sleeve spray groove 2-4-1, a fluid 2 sleeve spray groove 2-4-n, A fluid n-sleeve spray groove 2-5-1-A, a fluid 1-sleeve reflux hole A2-5-1-B, a fluid 1-sleeve reflux hole B2-5-2-A, a fluid 2-sleeve reflux hole A2-5-n-B, a fluid n-sleeve reflux hole B2-6-1, a fluid 1-sleeve spray hole 2-6-n, a fluid n-sleeve spray hole 2-7-1, a fluid 1-sleeve porous cylinder 2-7-2, a fluid 2-sleeve porous cylinder 2-7-n, a fluid n-sleeve porous cylinder 2-8-A, a sleeve support A assembly 2-8-B, a sleeve support B assembly 2-9, a vent hole 3-A, a fabric inlet contraction guide plate 3-B, A fabric outlet unfolding guide plate 4-A, a cloth releasing component 4-A-1, a cloth releasing roller 4-A-2, a bearing 4-A-3, a support 4-B, a cloth rolling component 4-B-1, a cloth rolling roller 4-B-2, a bearing 4-B-3, a support 4-B-4, a driving device 4-B-5, a driving device support leg 5-1-1, a fluid 1 delivery pipe 5-1-2, a fluid 2 delivery pipe 5-1-3, a fluid 3 delivery pipe 5-1-4, a fluid 4 delivery pipe 5-1-5, a fluid 5 delivery pipe 5-2-1, a fluid 1 recovery pipe 5-2-2, a fluid 2 recovery pipe 5-2-3, 5-2-4 parts of fluid 3 recovery pipe, 5-2-5 parts of fluid 4 recovery pipe, 5-3-0 parts of fluid 5 recovery pipe, 5-3-1 parts of initial discharge pipe, 5-3-2 parts of fluid 1 discharge pipe, 5-3-3 parts of fluid 2 discharge pipe, 5-3-4 parts of fluid 3 discharge pipe, 5-3-5 parts of fluid 4 discharge pipe, 6-1-1 parts of fluid 5 discharge pipe, 6-1-2 parts of fluid 1 core cylinder delivery valve, 6-1-3 parts of fluid 2 core cylinder delivery valve, 6-1-4 parts of fluid 3 core cylinder delivery valve, 6-1-5 parts of fluid 4 core cylinder delivery valve, 6-2-1 parts of fluid 5 core cylinder delivery valve, and 6-2-2 parts of fluid 1 sleeve delivery valve, 6-2-3 parts of fluid 2 sleeve delivery valve, 6-2-4 parts of fluid 3 sleeve delivery valve, 6-2-5 parts of fluid 4 sleeve delivery valve, 6-3-1 parts of fluid 5 sleeve delivery valve, 6-3-2 parts of fluid 1 cartridge recovery valve, 6-3-3 parts of fluid 2 cartridge recovery valve, 6-3-4 parts of fluid 3 cartridge recovery valve, 6-3-5 parts of fluid 4 cartridge recovery valve, 6-4-1 parts of fluid 5 cartridge recovery valve, 6-4-B parts of fluid 1 sleeve recovery valve, 6-4-3 parts of fluid 2 sleeve recovery valve, 6-4-4 parts of fluid 3 sleeve recovery valve, 6-4-5 parts of fluid 4 sleeve recovery valve, 6-5-0 parts of fluid 5 sleeve recovery valve, 6-5-1 of the starting core barrel discharge valve, 6-5-2 of the fluid 1 core barrel discharge valve, 6-5-3 of the fluid 2 core barrel discharge valve, 6-5-4 of the fluid 3 core barrel discharge valve, 6-5-5 of the fluid 4 core barrel discharge valve, 6-6-0 of the fluid 5 core barrel discharge valve, 6-6-1 of the starting sleeve discharge valve, 6-6-2 of the fluid 1 sleeve discharge valve, 6-6-3 of the fluid 2 sleeve discharge valve, 6-6-4 of the fluid 3 sleeve discharge valve, 6-6-5 of the fluid 4 sleeve discharge valve, 7 of the fluid 5 sleeve discharge valve, 8 of the positive C-shaped ring, 9-A of the negative C-shaped ring, A9-B of the core barrel support, B10-A of the core barrel support, A sleeve support A10-B, a sleeve support B11, a fabric I, a supercritical fluid medium storage subsystem II, a supercritical fluid generation subsystem III-1, a dye 1 dissolving subsystem III-2, a dye 2 dissolving subsystem III-3, a dye 3 dissolving subsystem IV-0, a supercritical fluid counter-spray dyer cleaning section IV-1, a supercritical fluid counter-spray dyer dye 1 dyeing section IV-2, a supercritical fluid counter-spray dyer dye 2 dyeing section IV-3, a supercritical fluid counter-spray dyer dye 3 dyeing section IV-9, a supercritical fluid counter-spray dyer rinsing section V-0, an impurity separation subsystem V-1, a dye 1 separation subsystem V-2, a dye 2 separation subsystem V-3, a dye 3 separation subsystem VI-0, A cleaning fluid pressing back subsystem VI-1, a dye 1 fluid pressing back subsystem VI-2, a dye 2 fluid pressing back subsystem VI-3, a dye 3 fluid pressing back subsystem VI-9 and a rinsing fluid pressing back subsystem.
Fifth, detailed description of the invention
The following describes the implementation of the present invention in detail with reference to the accompanying drawings.
The first embodiment is as follows: the single dye retractable supercritical fluid counter-jet dyeing device and the matched process flow thereof are shown in figure 1, figure 2, figure 3, figure 4, figure 5, figure 6, figure 7, figure 8 and figure 9.
The single dye retractable supercritical fluid opposite-spraying dyeing device comprises a spray dyeing core cylinder 1, a spray dyeing sleeve 2, a fabric inlet contraction guide plate 3-A, a fabric outlet expansion guide plate 3-B, a cloth releasing assembly 4-A, a cloth rolling assembly 4-B, a positive C-shaped ring 7, a reverse C-shaped ring 8, a core cylinder support A9-A, a core cylinder support B9-B, a sleeve support A10-A, a sleeve support B10-B, a pipe and a valve.
The spray dyeing core cylinder 1 is of a hollow cylinder structure, a dye-free supercritical fluid or a dye-dissolved supercritical fluid is referred to as a fluid, and the structure from one end of the hollow cylinder to the other end of the hollow cylinder sequentially comprises an initial core cylinder labyrinth seal groove 1-1-0, a fluid 1 core cylinder reflux groove A1-3-1-A, a fluid 1 core cylinder spray groove 1-4-1, a fluid 1 core cylinder reflux groove B1-3-1-B and a fluid 1 core cylinder labyrinth seal groove 1-1-1; the outer cylindrical surfaces of two ends of the spray dyeing core cylinder 1 are provided with a core cylinder support A assembling position 1-9-A and a core cylinder support B assembling position 1-9-B; the material of the spray dyeing core barrel 1 is stainless steel; the spray dyeing core cylinder 1 sprays 1 kinds of supercritical fluid with dissolved dye; wherein:
the bottom of the outermost groove of the starting core barrel labyrinth seal groove 1-1-0 and the bottom of the inner groove wall of the outer 3 rd groove are respectively provided with a vent hole 1-9, and the bottom of the 4 th groove is provided with a starting core barrel drainage hole 1-2-0; the bottom of the fluid 1 core barrel reflux groove A1-3-1-A is provided with a fluid 1 core barrel reflux hole A1-5-1-A, the bottom of the fluid 1 core barrel spray groove 1-4-1 is provided with a fluid 1 core barrel spray hole 1-6-1, and the bottom of the fluid 1 core barrel reflux groove B1-3-1-B is provided with a fluid 1 core barrel reflux hole B1-5-1-B; the bottom of the outermost groove of the labyrinth seal groove 1-1 of the fluid 1 core cylinder and the bottom of the inner groove wall of the outer 3 rd groove are respectively provided with a vent hole 1-9, and the bottom of the outer 4 th groove is provided with a drainage hole 1-2-1 of the fluid 1 core cylinder;
the porous cylinder 1-7-1 of the fluid 1 core cylinder is wrapped on the reflux groove A1-3-1-A of the fluid 1 core cylinder, the spray groove 1-4-1 of the fluid 1 core cylinder and the reflux groove B1-3-1-B of the fluid 1 core cylinder and is fixedly connected with the groove walls of the reflux groove A1-3-1-A of the fluid 1 core cylinder, the spray groove 1-4-1 of the fluid 1 core cylinder and the reflux groove B1-3-1-B of the fluid 1 core cylinder; the outer diameter of the core barrel porous cylinder 1-7-1 is the same as the outer diameters of the starting core barrel labyrinth seal groove 1-1-0 and the fluid 1 core barrel labyrinth seal groove 1-1-1.
The spray dyeing sleeve 2 is of a cylindrical structure, a starting sleeve labyrinth seal groove 2-1-0, a fluid 1 sleeve backflow groove A2-3-1-A, a fluid 1 sleeve spray groove 2-4-1, a fluid 1 sleeve backflow groove B2-3-1-B and a fluid 1 sleeve labyrinth seal groove 2-1-1 are sequentially arranged from one end of a cylindrical inner cavity to the other end of the cylindrical inner cavity, and a stator support A assembly position 2-8-A and a stator support B assembly position 2-8-B are arranged on the outer cylindrical surface of the spray dyeing sleeve 2; the material of the spray-painting sleeve 2 is stainless steel; the spray-dyeing sleeve 2 sprays out n ═ 1 kinds of supercritical fluid with dissolved dye; wherein:
the bottom of the outermost groove of the starting sleeve labyrinth seal groove 2-1-0 and the bottom of the inner groove wall of the outer 3 rd groove are provided with vent holes 2-9, and the bottom of the 4 th groove is provided with a starting sleeve drainage hole 2-2-0; the bottom of the sleeve backflow groove A2-3-1-A of the fluid 1 is provided with a sleeve backflow hole A2-5-1-A of the fluid 1, the bottom of the sleeve backflow groove 2-4-1 of the fluid 1 is provided with a sleeve backflow hole B2-5-1-B of the fluid 1, and the bottom of the sleeve backflow groove B2-3-1-B of the fluid 1 is provided with a sleeve backflow hole B2-5-1-B of the fluid 1; the bottom of the outermost groove of the sleeve labyrinth seal groove 2-1-1 of the fluid 1 and the inner groove wall of the outer 3 rd groove are provided with vent holes 2-9, and the bottom of the outer 4 th groove is provided with a sleeve drain hole 2-2-1 of the fluid 1;
the fluid 1 sleeve porous cylinder 2-7-1 is embedded in the fluid 1 sleeve reflux groove A2-3-1-A, the fluid 1 sleeve spray groove 2-4-1 and the fluid 1 sleeve reflux groove B2-3-1-B and is fixedly connected with the groove walls of the corresponding fluid 1 sleeve reflux groove A2-3-1-A, the fluid 1 sleeve spray groove 2-4-1 and the fluid 1 sleeve reflux groove B2-3-1-B; the inner diameter of the porous cylinder of the sleeve of the fluid 1 is the same as the inner diameters of the labyrinth seal groove 2-1-0 of the starting sleeve and the labyrinth seal groove 2-1-1 of the sleeve of the fluid 1; coaxial annular gaps required by spray dyeing or labyrinth sealing of a fabric 11 are correspondingly formed between the inner circle of the fluid 1 sleeve porous cylinder 2-7-1 and the outer circle of the fluid 1 core cylinder porous cylinder 1-7-1, between the inner circle of the starting sleeve labyrinth sealing groove 2-1-0 and the outer circle of the starting core cylinder labyrinth sealing groove 1-1-0, and between the inner circle of the fluid 1 sleeve labyrinth sealing groove 2-1-1 and the outer circle of the fluid 1 core cylinder labyrinth sealing groove 1-1-1.
The fabric inlet contraction guide plate 3-A is a plate shell structure gradually transited to an O-shaped cylinder from a flat plate through a gradually changed C-shaped shell, and is made of a stainless steel thin plate.
The fabric outlet unfolding guide plate 3-B is a plate shell structure gradually transited to a flat plate from an O-shaped cylinder through a gradually changed C-shaped shell, and is made of a stainless steel thin plate.
The cloth releasing assembly 4-A consists of a cloth releasing roller 4-A-1, a bearing 4-A-2 for supporting a roller shaft and a bracket 4-A-3 for supporting the cloth releasing roller, wherein the cloth releasing roller 4-A-1 is made of stainless steel.
The cloth rolling component 4-B consists of a cloth rolling roller 4-B-1, a bearing 4-B-2 for supporting a roller shaft, a bracket 4-B-3 for supporting the cloth rolling roller, a driving device 4-B-4 for driving the cloth rolling roller and a driving device supporting leg 4-B-5, and the cloth releasing roller 4-B-1 is made of stainless steel.
The regular C-shaped ring 7 is of an annular structure, the radial section of the ring is in a C shape with an opening facing the center of a circle, and the ring is made of polyurethane or polytetrafluoroethylene.
The reverse C-shaped ring 8 is of an annular structure, the radial section of the reverse C-shaped ring is in a C shape with an opening back to the center of a circle, and the reverse C-shaped ring is made of polyurethane or polytetrafluoroethylene.
The assembly relation among all the components of the invention is as follows:
(1) in the inner cavity of the spray dyeing core barrel 1, firstly, a fluid 1 delivery pipe 5-1-1 is connected with a fluid 1 core barrel spray orifice 1-6-1, and then a fluid 1 core barrel delivery valve 6-1-1 is arranged on the fluid 1 delivery pipe 5-1-1; secondly, firstly communicating the fluid 1 core barrel reflux hole A1-5-1-A and the fluid 1 core barrel reflux hole B1-5-1-B by using a fluid 1 recovery pipe 5-2-1, and then installing a fluid 1 core barrel recovery valve 6-3-1 on the fluid 1 recovery pipe 5-2-1; finally, connecting an initial core barrel drainage hole 1-2-0 by using an initial drainage pipe 5-3-0, and then installing an initial core barrel drainage valve 6-5-0 on the initial drainage pipe 5-3-0; a fluid 1 discharge pipe 5-3-1 is connected with a fluid 1 core cylinder discharge hole 1-2-1, and a fluid 1 core cylinder discharge valve 6-5-1 is arranged on the fluid 1 discharge pipe 5-3-1; the outermost groove and the outer 3 rd groove of the starting core barrel labyrinth seal groove 1-1-0, and the outermost groove and the outer 3 rd groove of the fluid 1 core barrel labyrinth seal groove 1-1-1 are respectively provided with a positive C-shaped ring 7;
the inlet of the fluid 1 core barrel delivery valve 6-1-1 is the fluid 1 inlet of the supercritical fluid counter-jet dyeing device corresponding to the jet dyeing core barrel 1, and the outlets of the initial core barrel discharge valve 6-5-0, the fluid 1 core barrel recovery valve 6-3-1 and the fluid 1 core barrel discharge valve 6-5-1 are the fluid 1 outlet of the supercritical fluid counter-jet dyeing device corresponding to the jet dyeing core barrel 1;
(2) on the excircle of a spray-painting sleeve 2, firstly, a sleeve delivery valve 6-2-1 of a fluid 1 is arranged on a sleeve spray hole 2-6-1 of the fluid 1; secondly, after the sleeve backflow hole A2-5-1-A of the fluid 1 and the sleeve backflow hole B2-5-1-B of the fluid 1 are communicated by a pipe for communicating the sleeve backflow hole A2-5-1-A of the fluid 1 and the sleeve backflow hole B2-5-1-B of the fluid 1, a sleeve recovery valve 6-4-1 of the fluid 1 is arranged on the pipe; finally, an initial bleeder valve 6-6-0 is arranged on the initial sleeve bleeder hole 2-2-0; installing a sleeve discharge valve 6-6-1 of the fluid 1 on a sleeve discharge hole 2-2-1 of the fluid 1; the outermost groove and the outer 3 rd groove of the starting sleeve labyrinth seal groove 2-1-0, and the outermost groove and the outer 3 rd groove of the fluid 1 sleeve labyrinth seal groove 2-1-1 are respectively provided with a reverse C-shaped ring 8;
the inlet of the sleeve delivery valve 6-2-1 of the fluid 1 is the inlet of the fluid 1 of the supercritical fluid counter-jet dyeing device corresponding to the jet dyeing sleeve 2; the outlets of the initial sleeve discharge valve 6-6-0, the fluid 1 sleeve recovery valve 6-4-1 and the fluid 1 sleeve discharge valve 6-6-1 are the fluid 1 outlet of the supercritical fluid counter-jet dyeing device corresponding to the jet dyeing sleeve 2;
(3) respectively and fixedly installing a core barrel support A9-A, a core barrel support B9-B, a sleeve support A10-A and a sleeve support B10-B at corresponding positions of the machine base;
(4) installing a fabric inlet contraction guide plate 3-A at the fabric 11 inlet end of the spray-dyeing sleeve 2 through a bolt, and installing a fabric outlet expansion guide plate 3-B at the fabric 11 outlet end of the spray-dyeing core barrel 1 through a bolt;
(5) firstly, sleeving a spray-dyeing sleeve 2 on a spray-dyeing core barrel 1 along a direction matched with an initial core barrel labyrinth seal groove 1-1-0, a fluid 1 core barrel porous cylinder 1-7-1 and a fluid 1 core barrel labyrinth seal groove 1-1-1 of the spray-dyeing core barrel 1 along an initial sleeve labyrinth seal groove 2-1-0, a fluid 1 sleeve porous cylinder 2-7-1 and the fluid 1 sleeve labyrinth seal groove 2-1-1; then respectively installing a core barrel support A assembling position 1-9-A and a core barrel support B assembling position 1-9-B of the spray-dyeing core barrel 1 on the core barrel support A9-A and the core barrel support B9-B; mounting a sleeve support A assembly position 2-8-A and a sleeve support B assembly position 2-8-B of the spray-dyeing sleeve 2 on the sleeve support A10-A and the sleeve support B10-B; adjusting a core barrel support A9-A, a core barrel support B9-B, a sleeve support A10-A and a sleeve support B10-B to ensure that the spray-dyeing core barrel 1 and the spray-dyeing sleeve 2 are coaxial and the annular gap is uniform;
(6) firstly, fixedly installing a support 4-A-3 of a cloth placing assembly 4-A at a corresponding position of a machine base, then installing a bearing 4-A-2 on a roller shaft of a cloth placing roller 4-A-1 of the cloth placing assembly 4-A, and installing the bearing 4-A-2 on the support 4-A-3; secondly, fixedly installing a support 4-B-3 of a cloth rolling assembly 4-B at a corresponding position of a machine base, then installing a bearing 4-B-2 on a roller shaft 4-B-1 of the cloth rolling assembly 4-B, installing the bearing 4-B-2 on the support 4-B-3, fixedly installing a driving device supporting leg 4-B-5 on the support 4-B-3 or integrating the driving device supporting leg 4-B-5 with the support 4-B-3, fixedly installing the driving device 4-B-4 on the driving device supporting leg 4-B-5, and driving an output shaft of the driving device 4-B-4 to a roller shaft 4-B-1 through a coupler or a belt wheel and a belt or a chain wheel and a chain or a gear or a worm gear; finally, the directions of the cloth releasing roller 4-A-1 and the cloth rolling roller 4-B-1 are adjusted, so that the fabric 11 is guided by the fabric inlet contraction guide plate 3-A and the fabric outlet expansion guide plate 3-B, and the requirements of circular gaps between the cylindrical fabric 11 entering and exiting the spray dyeing core barrel 1 and the spray dyeing sleeve barrel 2 and the requirements of no overlapping and no gap of the cylindrical moving fabric along the axial advancing direction are met.
The fluid 1 sleeve porous cylinder 2-7-1 and the fluid 1 core cylinder porous cylinder 1-7-1 which are correspondingly sleeved together form a dyeing section IV-1 of the dye 1 of the supercritical fluid counter-jet dyeing device.
The invention is applied to construct a single dye retractable supercritical fluid counter-jet dyeing system:
connecting the outlet of the supercritical fluid medium storage subsystem I with the inlet of the supercritical fluid generation subsystem II; connecting an outlet of the supercritical fluid generation subsystem II with an inlet of the dye 1 dissolving subsystem III-1; correspondingly connecting an outlet of a dye 1 dissolving subsystem III-1 with inlets of a fluid 1 cartridge delivery valve 6-1-1 and a fluid 1 sleeve delivery valve 6-2-1; the outlet of the initial core barrel discharge valve 6-5-0 and the outlet of the fluid 1 core barrel discharge valve 6-5-1 and the outlet of the initial sleeve discharge valve 6-6-0 and the fluid 1 sleeve discharge valve 6-6-1 are pressed back to the subsystem VI-1 through the dye 1 fluid and connected with the inlet of the dye 1 separation subsystem V-1; directly connecting an outlet of a core cylinder recovery valve 6-3-1 of the fluid 1 and an outlet of a sleeve recovery valve 6-4-1 of the fluid 1 with an inlet of a dye 1 separation subsystem V-1; the outlet of the dye 1 separation subsystem V-1 is connected with the inlet of the supercritical fluid medium storage subsystem I; form a single dye retractable supercritical fluid counter-jet dyeing system.
The single dye pair spray dyeing process implemented by applying the single dye retractable supercritical fluid pair spray dyeing system comprises the following steps:
(1) after being put down on a cloth releasing roller 4-A-1 of a cloth releasing assembly 4-A, a fabric 11 is contracted through a fabric inlet, becomes O-shaped gradually from a plane shape through a gradually changed C shape, is wrapped on a spray dyeing core barrel 1, passes through an annular gap between the spray dyeing core barrel 1 and a spray dyeing sleeve 2, is unfolded through a fabric outlet, becomes plane shape gradually from the O shape through the gradually changed C shape, and is wound on a cloth roller 4-B-1 of a cloth rolling assembly 4-B driven by a driving device 4-B-4;
(2) the supercritical fluid dissolved with the dye 1 and conveyed from the dye 1 dissolving subsystem III-1 is divided into two branches to enter a dyeing section IV-1 of the dye 1 of a supercritical fluid opposite-spraying dyer, one branch is sprayed out from a porous cylinder 1-7-1 of the fluid 1 core cylinder wrapping the porous cylinder 1-4-1 of the fluid 1 core cylinder 1, the other branch is sprayed out from the porous cylinder 2-7-1 of the fluid 1 sleeve embedding the porous cylinder 2-4-1 of the fluid 2 sleeve spraying cylinder 2-4-1 through the porous cylinder 2-7-1 of the fluid 1 sleeve and the porous cylinder 2-4-1 of the fluid 1 sleeve to be sprayed on a fabric 11 to be dyed in a circular gap between the spraying dyeing core cylinder 1 and the spraying dyeing sleeve 2 in two directions, finishing dyeing of the fabric 11 by the dye 1;
(3) in a dyeing section IV-1 of a dye 1 of a supercritical fluid counter-jet dyeing device, after dyeing of a fabric 11 is completed, a supercritical fluid dissolved with the dye 1 returns to a core cylinder reflux groove A1-3-1-A and a core cylinder reflux groove B1-3-1-B of a fluid 1 wrapped by the supercritical fluid 1 through a porous cylinder 1-7-1 of the core cylinder of the fluid 1, and returns to a sleeve reflux groove A2-3-1-A and a sleeve reflux groove B2-3-1-B of the fluid 1 inlaid by the porous cylinder 2-7-1 of the sleeve of the fluid 1 through a sleeve porous cylinder 2-7-1 of the fluid 1, and then enters a dye 1 separation subsystem V-1 through a fluid 1 recovery pipe 5-2-1, a core cylinder recovery valve 6-3-1 of the fluid 1 and a sleeve recovery valve 6-4-1 of the fluid 1, completing the separation of the residual dye 1 and the supercritical fluid medium; the separated supercritical fluid medium is stored in the supercritical fluid medium storage subsystem I again for recycling;
(4) the fluid 1 is discharged through the initial core barrel discharge hole 1-2-0 and the initial sleeve discharge hole 2-2-0, so that the resistance of the fluid 1 when the fluid 1 leaks to the atmosphere through the initial core barrel labyrinth seal groove 1-1-0 and the initial sleeve labyrinth seal groove 2-1-0 is increased, and the labyrinth seal between the fluid 1 at one end of the retractable supercritical fluid counter-jet dyeing device and the atmosphere is formed; meanwhile, before the fluid 1 leaks to the atmosphere, the air is respectively inflated to the positive C-shaped ring 7 and the reverse C-shaped ring 8 through the vent holes 1-9 on the bottoms of the inner side groove walls of the outermost groove and the outer side 3 rd groove of the starting core barrel labyrinth seal groove 1-1-0 and the vent holes 2-9 on the bottoms of the inner side groove walls of the outermost groove and the outer side 3 rd groove of the starting sleeve labyrinth seal groove 2-1-0, so that the positive C-shaped ring 7 and the reverse C-shaped ring 8 are expanded, the annular gaps between the spray-dyeing core barrel 1 and the spray-dyeing sleeve 2 and the fabric 11 are reduced, the fluid 1 is further discharged from the starting core barrel discharge hole 1-2-0 and the starting sleeve discharge hole 2-2-0, and the sealing effect is improved; the fluid 1 is discharged through a core cylinder discharge hole 1-2-1 of the fluid 1 and a sleeve discharge hole 2-2-1 of the fluid 1, so that the resistance of the fluid 1 to the atmosphere through a labyrinth seal groove 1-1-1 of the core cylinder of the fluid 1 and a labyrinth seal groove 2-1-1 of the sleeve of the fluid 1 is increased, and the labyrinth seal between the fluid 1 at the other end of the retractable supercritical fluid counter-jet dyeing device and the atmosphere is formed; besides, before the fluid 1 leaks to the atmosphere, the air vents 1-9 on the bottoms of the inner side groove walls of the outermost groove and the outer 3 rd groove of the labyrinth seal groove 1-1 of the fluid 1 core cylinder and the air vents 2-9 on the bottoms of the inner side groove walls of the outermost groove and the outer 3 rd groove of the labyrinth seal groove 2-1-1 of the sleeve of the fluid 1 respectively inflate the positive C-shaped ring 7 and the reverse C-shaped ring 8, so that the positive C-shaped ring 7 and the reverse C-shaped ring 8 are expanded, the annular gaps between the spray-dyeing core cylinder 1 and the spray-dyeing sleeve 2 and the fabric 11 are reduced, the fluid 1 is further leaked from the discharge hole 1-2-1 of the core cylinder of the fluid 1 and the sleeve 2-2-1 of the fluid 1, and the sealing effect is improved; the discharged fluid 1 passes through an initial discharge pipe 5-3-0, an initial core barrel discharge valve 6-5-0, a fluid 1 discharge pipe 5-3-1, a fluid 1 core barrel discharge valve 6-5-1, an initial sleeve discharge valve 6-6-0 and a fluid 1 sleeve discharge valve 6-6-1, enters a dye 1 fluid pressure return subsystem VI-1 together, is pressurized and enters a dye 1 separation subsystem V-1 for separation; and the separated supercritical fluid medium is stored in the supercritical fluid medium storage subsystem I again for recycling.
Example two: the single dye retractable supercritical fluid counter-jet dyeing device with the cleaning and rinsing functions and the matched process flow thereof are shown in figures 2, 3, 4, 5, 6, 7, 8, 10 and 11:
the single dye retractable supercritical fluid opposite-spraying dyer with the cleaning and rinsing functions comprises a spray-dyeing core cylinder 1, a spray-dyeing sleeve 2, a fabric inlet contraction guide plate 3-A, a fabric outlet expansion guide plate 3-B, a cloth releasing roller assembly 4-A, a cloth roller assembly 4-B, a positive C-shaped ring 7, a reverse C-shaped ring 8, a core cylinder support A9-A, a core cylinder support B9-B, a sleeve support A10-A, a sleeve support B10-B, a pipe and a valve.
The spray dyeing core cylinder 1 is a hollow cylinder structure, hereinafter referred to as a non-dye supercritical fluid or a dye-dissolved supercritical fluid as a fluid, and sequentially comprises an initial core cylinder labyrinth seal groove 1-1-0, a fluid 1 core cylinder reflux groove A1-3-1-A, a fluid 1 core cylinder spray groove 1-4-1, a fluid 1 core cylinder reflux groove B1-3-1-B, a fluid 1 core cylinder labyrinth seal groove 1-1-1, a fluid 2 core cylinder reflux groove A1-3-2-A, a fluid 2 core cylinder spray groove 1-4-2, a fluid 2 core cylinder reflux groove B1-3-2-B, a fluid 2 core cylinder labyrinth seal groove 1-1-2, a fluid 3 core cylinder reflux groove A1-3-3-A, a fluid 2 core cylinder spray groove 1-4-2, a fluid 2 core cylinder reflux groove B1-3-2, a fluid 2 core cylinder labyrinth seal groove 1-1-2, a fluid 3-, The device comprises a fluid 3 core barrel spray groove 1-4-3, a fluid 3 core barrel reflux groove B1-3-3-B and a fluid 3 core barrel labyrinth seal groove 1-1-3; the outer cylindrical surfaces of two ends of the spray dyeing core cylinder 1 are provided with a core cylinder support A assembling position 1-9-A and a core cylinder support B assembling position 1-9-B; the material of the spray dyeing core barrel 1 is stainless steel; the spray dyeing core cylinder 1 sprays 2 kinds of non-dye and 1 kind of dissolved dye, and n is 3 kinds of supercritical fluid; namely, the fluid 1 and the fluid 3 are dye-free supercritical fluid, and the fluid 2 is dye-dissolved supercritical fluid 1; wherein:
the bottom of the outermost groove of the starting core barrel labyrinth seal groove 1-1-0 and the bottom of the inner groove wall of the outer 3 rd groove are respectively provided with a vent hole 1-9, and the bottom of the 4 th groove is provided with a starting core barrel drainage hole 1-2-0; the bottom of a fluid 1 core barrel reflux groove A1-3-1-A is provided with a fluid 1 core barrel reflux hole A1-5-1-A, the bottom of a fluid 1 core barrel spray groove 1-4-1 is provided with a fluid 1 core barrel spray hole 1-6-1, the bottom of a fluid 1 core barrel reflux groove B1-3-1-B is provided with a fluid 1 core barrel reflux hole B1-5-1-B, the bottom of an intermediate position groove of a fluid 1 core barrel labyrinth seal groove 1-1-1 is provided with a fluid 1 core barrel discharge hole 1-2-1, the bottom of a fluid 2 core barrel reflux groove A1-3-2-A is provided with a fluid 2 core barrel reflux hole A1-5-2-A, and the bottom of a fluid 2 core barrel spray groove 1-4-2 is provided with a fluid 2 core barrel spray hole 1-6-2 The bottom of a fluid 2 core barrel backflow groove B1-3-2-B is provided with a fluid 2 core barrel backflow hole B1-5-2-B, the bottom of an intermediate position groove of a fluid 2 core barrel labyrinth seal groove 1-1-2 is provided with a fluid 2 core barrel drainage hole 1-2-2, the bottom of a fluid 3 core barrel backflow groove A1-3-3-A is provided with a fluid 3 core barrel backflow hole A1-5-3-A, the bottom of a fluid 3 core barrel spray groove 1-4-3 is provided with a fluid 3 core barrel spray hole 1-6-3, and the bottom of a fluid 3 core barrel backflow groove B1-3-3-B is provided with a fluid 3 core barrel backflow hole B1-5-3-B; the bottoms of the outermost groove of the labyrinth seal grooves 1-1-3 of the fluid 3 core cylinder and the inner groove wall of the 3 rd groove at the outer side are respectively provided with vent holes 1-9, and the bottom of the 4 th groove is provided with a drain hole 1-2-3 of the fluid 3 core cylinder;
the porous cylinder 1-7-1 of the fluid 1 core cylinder is wrapped on the reflux groove A1-3-1-A of the fluid 1 core cylinder, the spray groove 1-4-1 of the fluid 1 core cylinder and the reflux groove B1-3-1-B of the fluid 1 core cylinder and is fixedly connected with the groove walls of the reflux groove A1-3-1-A of the fluid 1 core cylinder, the spray groove 1-4-1 of the fluid 1 core cylinder and the reflux groove B1-3-1-B of the fluid 1 core cylinder; the fluid 2 core cylinder porous cylinder 1-7-2 is wrapped on the fluid 2 core cylinder reflux groove A1-3-2-A, the fluid 2 core cylinder spray groove 1-4-2 and the fluid 2 core cylinder reflux groove B1-3-2-B and is fixedly connected with the groove walls of the fluid 2 core cylinder reflux groove A1-3-2-A, the fluid 2 core cylinder spray groove 1-4-2 and the fluid 2 core cylinder reflux groove B1-3-2-B; the fluid 3 core cylinder porous cylinder 1-7-3 is wrapped on the fluid 3 core cylinder reflux groove A1-3-3-A, the fluid 3 core cylinder spray groove 1-4-3 and the fluid 3 core cylinder reflux groove B1-3-3-B and is fixedly connected with the groove walls of the fluid 3 core cylinder reflux groove A1-3-3-A, the fluid 3 core cylinder spray groove 1-4-3 and the fluid 3 core cylinder reflux groove B1-3-3-B; the outer diameters of the fluid 1 core cylinder porous cylinder 1-7-1, the fluid 2 core cylinder porous cylinder 1-7-2 and the fluid 3 core cylinder porous cylinder 1-7-3 are the same as the outer diameters of the starting core cylinder labyrinth seal groove 1-1-0, the fluid 1 core cylinder labyrinth seal groove 1-1-1, the fluid 2 core cylinder labyrinth seal groove 1-1-2 and the fluid 3 core cylinder labyrinth seal groove 1-1-3.
The spray dyeing sleeve 2 is of a cylindrical structure, and is sequentially provided with an initial sleeve labyrinth seal groove 2-1-0, a fluid 1 sleeve backflow groove A2-3-1-A, a fluid 1 sleeve spray groove 2-4-1, a fluid 1 sleeve backflow groove B2-3-1-B, a fluid 1 sleeve labyrinth seal groove 2-1-1, a fluid 2 sleeve backflow groove A2-3-2-A, a fluid 2 sleeve spray groove 2-4-2, a fluid 2 sleeve backflow groove B2-3-2-B, a fluid 2 sleeve labyrinth seal groove 2-1-2, a fluid 3 sleeve backflow groove A2-3-A, a fluid 3 sleeve spray groove 2-4-3, a fluid 1 sleeve labyrinth seal groove 2-1-2, a fluid 3 sleeve backflow groove A2-3-3, a fluid 3 sleeve spray groove 2-4-3, A fluid 3 sleeve backflow groove B2-3-3-B and a fluid 3 sleeve labyrinth seal groove 2-1-3, wherein a stator support A assembling position 2-8-A and a stator support B assembling position 2-8-B are arranged on the outer cylindrical surface of the spray-painting sleeve 2; the material of the spray-painting sleeve 2 is stainless steel; the spray-dyeing sleeve 2 sprays 2 kinds of non-dye and 1 kind of dissolved dye, and n is 3 kinds of supercritical fluid; namely, the fluid 1 and the fluid 3 are dye-free supercritical fluid, and the fluid 2 is dye-dissolved supercritical fluid 1; wherein:
the bottom of the outermost groove of the starting sleeve labyrinth seal groove 2-1-0 and the bottom of the inner groove wall of the outer 3 rd groove are provided with vent holes 2-9, and the bottom of the 4 th groove is provided with a starting sleeve drainage hole 2-2-0; the bottom of a sleeve backflow groove A2-3-1-A of the fluid 1 is provided with a sleeve backflow hole A2-5-1-A of the fluid 1, the bottom of a sleeve backflow groove A2-4-1 of the fluid 1 is provided with a sleeve backflow hole B2-6-1 of the fluid 1, the bottom of a sleeve backflow groove B2-3-1-B of the fluid 1 is provided with a sleeve backflow hole B2-5-1-B of the fluid 1, the bottom of a middle position groove of a labyrinth sealing groove 2-1 of the fluid 1 is provided with a sleeve drainage hole 2-2-1 of the fluid 1, the bottom of a sleeve backflow groove A2-3-2-A of the fluid 2 is provided with a sleeve backflow hole A2-5-2-A of the fluid 2, and the bottom of a sleeve backflow groove 2-4-2 of the fluid 2 is provided with a sleeve backflow hole 2-6-2 of the fluid The bottom of a fluid 2 sleeve backflow groove B2-3-2-B is provided with a fluid 2 sleeve backflow hole B2-5-2-B, the bottom of a middle position groove of a fluid 2 sleeve labyrinth seal groove 2-1-2 is provided with a fluid 2 sleeve drainage hole 2-2-2, the bottom of a fluid 3 sleeve backflow groove A2-3-3-A is provided with a fluid 3 sleeve backflow hole A2-5-3-A, the bottom of a fluid 3 sleeve flow spraying groove 2-4-3 is provided with a fluid 3 sleeve flow spraying hole 2-6-3, and the bottom of a fluid 3 sleeve backflow groove B2-3-3-B is provided with a fluid 3 sleeve backflow hole B2-5-3-B; the bottoms of the outermost groove of the fluid 3 sleeve labyrinth seal grooves 2-1-3 and the inner groove wall of the outer 3 rd groove are provided with vent holes 2-9, and the bottom of the outer 4 th groove is provided with a fluid 3 sleeve drainage hole 2-2-3;
the fluid 1 sleeve porous cylinder 2-7-1 is embedded in the fluid 1 sleeve reflux groove A2-3-1-A, the fluid 1 sleeve jet groove 2-4-1 and the fluid 1 sleeve reflux groove B2-3-1-B and is fixedly connected with the groove walls of the fluid 1 sleeve reflux groove A2-3-1-A, the fluid 1 sleeve jet groove 2-4-1 and the fluid 1 sleeve reflux groove B2-3-1-B; the fluid 2 sleeve porous cylinder 2-7-2 is embedded in the fluid 2 sleeve reflux groove A2-3-2-A, the fluid 2 sleeve spray groove 2-4-2 and the fluid 2 sleeve reflux groove B2-3-2-B and is fixedly connected with the groove walls of the fluid 2 sleeve reflux groove A2-3-2-A, the fluid 2 sleeve spray groove 2-4-2 and the fluid 2 sleeve reflux groove B2-3-2-B; the fluid 3 sleeve porous cylinder 2-7-3 is embedded in the fluid 3 sleeve reflux groove A2-3-3-A, the fluid 3 sleeve spray groove 2-4-3 and the fluid 3 sleeve reflux groove B2-3-3-B and is fixedly connected with the groove walls of the fluid 3 sleeve reflux groove A2-3-3-A, the fluid 3 sleeve spray groove 2-4-3 and the fluid 3 sleeve reflux groove B2-3-3-B; the inner diameters of the fluid 1 sleeve porous cylinder 2-7-1, the fluid 2 sleeve porous cylinder 2-7-2 and the fluid 3 sleeve porous cylinder 2-7-3 are the same as the inner diameters of the starting sleeve labyrinth seal groove 2-1-0, the fluid 1 sleeve labyrinth seal groove 2-1-1, the fluid 2 sleeve labyrinth seal groove 2-1-2 and the fluid 3 sleeve labyrinth seal groove 2-1-3; between the inner circle of the fluid 1 sleeve porous cylinder 2-7-1 and the outer circle of the fluid 1 core cylinder porous cylinder 1-7-1, between the inner circle of the fluid 2 sleeve porous cylinder 2-7-2 and the outer circle of the fluid 2 core cylinder porous cylinder 1-7-2, between the inner circle of the fluid 3 sleeve porous cylinder 2-7-3 and the outer circle of the fluid 3 core cylinder porous cylinder 1-7-3, and between the inner circle of the starting sleeve labyrinth seal groove 2-1-0 and the outer circle of the starting core cylinder labyrinth seal groove 1-1-0, between the inner circle of the fluid 1 sleeve labyrinth seal groove 2-1-1 and the outer circle of the fluid 1 core cylinder labyrinth seal groove 1-1-1, between the inner circle of the fluid 2 sleeve labyrinth seal groove 2-1-2 and the outer circle of the fluid 2 core cylinder labyrinth seal groove 1-1-2, Coaxial annular gaps required by movement, cleaning, spray dyeing, rinsing or labyrinth sealing of the fabric 11 are correspondingly formed between the inner circle of the labyrinth sealing groove 2-1-3 of the sleeve of the fluid 3 and the outer circle of the labyrinth sealing groove 1-1-3 of the core cylinder of the fluid 3.
The fabric inlet contraction guide plate 3-A is a plate shell structure which is gradually transited from a flat plate to an O-shaped cylinder through a gradually changed C-shaped shell, and is made of a stainless steel thin plate.
The fabric outlet unfolding guide plate 3-B is a plate shell structure which is gradually transited from an O-shaped cylinder to a flat plate through a gradually changed C-shaped shell, and is made of a stainless steel thin plate.
The cloth releasing assembly 4-A consists of a cloth releasing roller 4-A-1, a bearing 4-A-2 for supporting a roller shaft and a bracket 4-A-3 for supporting the cloth releasing roller, wherein the cloth releasing roller 4-A-1 is made of stainless steel.
The cloth rolling component 4-B consists of a cloth rolling roller 4-B-1, a bearing 4-B-2 for supporting a roller shaft, a bracket 4-B-3 for supporting the cloth rolling roller, a driving device 4-B-4 for driving the cloth rolling roller and a driving device supporting leg 4-B-5, and the cloth releasing roller 4-B-1 is made of stainless steel.
The regular C-shaped ring 7 is of an annular structure, the radial section of the ring is in a C shape with an opening facing the center of a circle, and the ring is made of polyurethane or polytetrafluoroethylene.
The reverse C-shaped ring 8 is of an annular structure, the radial section of the reverse C-shaped ring is in a C shape with an opening back to the center of a circle, and the reverse C-shaped ring is made of polyurethane or polytetrafluoroethylene.
The assembly relation among all the components of the invention is as follows:
(1) in the inner cavity of the spray dyeing core barrel 1, firstly, a fluid 1 delivery pipe 5-1-1 is connected with a fluid 1 core barrel spray orifice 1-6-1, and then a fluid 1 core barrel delivery valve 6-1-1 is arranged on the fluid 1 delivery pipe 5-1-1; a fluid 2 delivery pipe 5-1-2 is connected with a fluid 2 core cylinder spray hole 1-6-2, and a fluid 2 core cylinder delivery valve 6-1-2 is arranged on the fluid 2 delivery pipe 5-1-2; a fluid 3 delivery pipe 5-1-3 is connected with a fluid 3 core cylinder spray hole 1-6-3, and a fluid 3 core cylinder delivery valve 6-1-3 is arranged on the fluid 3 delivery pipe 5-1-3; secondly, communicating a core barrel return hole A1-5-1-A of the fluid 1 with a core barrel return hole B1-5-1-B of the fluid 1 by using a fluid 1 recovery pipe 5-2-1, and then installing a core barrel recovery valve 6-3-1 of the fluid 1 on the fluid 1 recovery pipe 5-2-1; firstly, a fluid 2 recovery pipe 5-2-2 is used for communicating a fluid 2 core barrel return hole A1-5-2-A with a fluid 2 core barrel return hole B1-5-2-B, and then a fluid 2 core barrel recovery valve 6-3-2 is arranged on the fluid 2 recovery pipe 5-2-2; firstly, a fluid 3 recovery pipe 5-2-3 is used for communicating a fluid 3 core barrel return hole A1-5-3-A with a fluid 3 core barrel return hole B1-5-3-B, and then a fluid 3 core barrel recovery valve 6-3-3 is arranged on the fluid 3 recovery pipe 5-2-3; finally, connecting an initial core barrel drainage hole 1-2-0 by using an initial drainage pipe 5-3-0, and then installing an initial core barrel drainage valve 6-5-0 on the initial drainage pipe 5-3-0; a fluid 1 discharge pipe 5-3-1 is connected with a fluid 1 core cylinder discharge hole 1-2-1, and a fluid 1 core cylinder discharge valve 6-5-1 is arranged on the fluid 1 discharge pipe 5-3-1; a fluid 2 discharge pipe 5-3-2 is connected with a fluid 2 core cylinder discharge hole 1-2-2, and a fluid 2 core cylinder discharge valve 6-5-2 is arranged on the fluid 2 discharge pipe 5-3-2; a fluid 3 discharge pipe 5-3-3 is connected with a fluid 3 core cylinder discharge hole 1-2-3, and a fluid 3 core cylinder discharge valve 6-5-3 is arranged on the fluid 3 discharge pipe 5-3-3; the outermost groove and the outer 3 rd groove of the starting core barrel labyrinth seal groove 1-1-0, and the outermost groove and the outer 3 rd groove of the fluid 3 core barrel labyrinth seal groove 1-1-3 are respectively provided with a positive C-shaped ring 7;
the inlets of the fluid 1 core cylinder delivery valve 6-1-1, the fluid 2 core cylinder delivery valve 6-1-2 and the fluid 3 core cylinder delivery valve 6-1-3 are the fluid 1, the fluid 2 and the fluid 3 inlets of the supercritical fluid counter-jet dyeing device corresponding to the jet dyeing core cylinder 1, the initial core cylinder discharge valve 6-5-0, the fluid 1 core cylinder recovery valve 6-3-1, the fluid 1 core cylinder discharge valve 6-5-1, the fluid 2 core cylinder recovery valve 6-3-2, the fluid 2 core cylinder discharge valve 6-5-2, the fluid 3 core cylinder recovery valve 6-3-3 and the fluid 3 core cylinder discharge valve 6-5-3 outlets are the fluid 1, the fluid 2 and the fluid 3 outlets of the supercritical fluid counter-jet dyeing device corresponding to the jet dyeing core cylinder 1;
(2) on the excircle of a spray-painting sleeve 2, firstly, a sleeve delivery valve 6-2-1 of a fluid 1 is arranged on a sleeve spray hole 2-6-1 of the fluid 1; a fluid 2 sleeve delivery valve 6-2-2 is arranged on a fluid 2 sleeve jet hole 2-6-2; a sleeve delivery valve 6-2-3 of the fluid 3 is arranged on the sleeve jet hole 2-6-3 of the fluid 3; secondly, after the sleeve backflow hole A2-5-1-A of the fluid 1 and the sleeve backflow hole B2-5-1-B of the fluid 1 are communicated by a pipe for communicating the sleeve backflow hole A2-5-1-A of the fluid 1 and the sleeve backflow hole B2-5-1-B of the fluid 1, a sleeve recovery valve 6-4-1 of the fluid 1 is arranged on the pipe; connecting the fluid 2 sleeve return hole A2-5-2-A and the fluid 2 sleeve return hole B2-5-2-B by using a pipe for connecting the fluid 2 sleeve return hole A2-5-2-A and the fluid 2 sleeve return hole B2-5-2-B, and then installing a fluid 2 sleeve recovery valve 6-4-2 on the pipe; connecting the fluid 3 sleeve backflow hole A2-5-3-A and the fluid 3 sleeve backflow hole B2-5-3-B by using a pipe for connecting the fluid 3 sleeve backflow hole A2-5-3-A and the fluid 3 sleeve backflow hole B2-5-3-B, and then installing a fluid 3 sleeve recovery valve 6-4-3 on the pipe; finally, an initial drain valve 6-6-0 is arranged on the initial sleeve drain hole 2-2-0; a sleeve drain valve 6-6-1 of the fluid 1 is arranged on a sleeve drain hole 2-2-1 of the fluid 1; a sleeve drain hole 2-2-2 of the fluid 2 is provided with a sleeve drain valve 6-6-2 of the fluid 2; a sleeve drain hole 2-2-3 of the fluid 3 is provided with a sleeve drain valve 6-6-3 of the fluid 3; the outermost groove and the outer 3 rd groove of the starting sleeve labyrinth seal groove 2-1-0, and the outermost groove and the outer 3 rd groove of the fluid 3 sleeve labyrinth seal groove 2-1-3 are respectively provided with a reverse C-shaped ring 8;
the inlets of the fluid 1 sleeve delivery valve 6-2-1, the fluid 2 sleeve delivery valve 6-2-2 and the fluid 3 sleeve delivery valve 6-2-3 are the fluid 1, fluid 2 and fluid 3 inlets of the supercritical fluid counter-jet dyeing device corresponding to the jet dyeing sleeve 2; the outlets of the initial sleeve discharge valve 6-6-0, the fluid 1 sleeve recovery valve 6-4-1, the fluid 1 sleeve discharge valve 6-6-1, the fluid 2 sleeve recovery valve 6-4-2, the fluid 2 sleeve discharge valve 6-6-2, the fluid 3 sleeve recovery valve 6-4-3 and the fluid 3 sleeve discharge valve 6-6-3 are the outlets of the fluid 1, the fluid 2 and the fluid 3 of the supercritical fluid counter-jet dyeing device corresponding to the jet dyeing sleeve 2;
(3) respectively and fixedly installing a core barrel support A9-A, a core barrel support B9-B, a sleeve support A10-A and a sleeve support B10-B at corresponding positions of the machine base;
(4) installing a fabric inlet contraction guide plate 3-A at the fabric 11 inlet end of the spray-dyeing sleeve 2 through a bolt, and installing a fabric outlet expansion guide plate 3-B at the fabric 11 outlet end of the spray-dyeing core barrel 1 through a bolt;
(5) firstly, a spray dyeing sleeve 2, along an initial sleeve labyrinth seal groove 2-1-0, a fluid 1 sleeve porous cylinder 2-7-1, a fluid 1 sleeve labyrinth seal groove 2-1-1, a fluid 2 sleeve porous cylinder 2-7-2, a fluid 2 sleeve labyrinth seal groove 2-1-2, a fluid 3 sleeve porous cylinder 2-7-3, a fluid 3 sleeve labyrinth seal groove 2-1-3, and an initial core cylinder labyrinth seal groove 1-1-0, a fluid 1 core cylinder porous cylinder 1-7-1, a fluid 1 core cylinder labyrinth seal groove 1-1, a fluid 2 core cylinder porous cylinder 1-7-2, a fluid 2 core cylinder labyrinth seal groove 1-1-2, a fluid 3 core cylinder porous cylinder 1-7-3, a fluid 1 labyrinth seal groove 2-1-2, a fluid 3 core cylinder porous cylinder 1-7-3, a fluid 1-1-3, The labyrinth seal groove 1-1-3 of the fluid 3 core cylinder is sleeved on the spray dyeing core cylinder 1 in a matched direction; then respectively installing a core barrel support A assembling position 1-9-A and a core barrel support B assembling position 1-9-B of the spray-dyeing core barrel 1 on a core barrel support A9-A and a core barrel support B9-B, and installing a sleeve support A assembling position 2-8-A and a sleeve support B assembling position 2-8-B of the spray-dyeing sleeve 2 on a sleeve support A10-A and a sleeve support B10-B; adjusting a core barrel support A9-A, a core barrel support B9-B, a sleeve support A10-A and a sleeve support B10-B to ensure that the spray-dyeing core barrel 1 and the spray-dyeing sleeve 2 are coaxial and the annular gap is uniform;
(6) firstly, fixedly installing a support 4-A-3 of a cloth placing assembly 4-A at a corresponding position of a machine base, then installing a bearing 4-A-2 on a roller shaft of a cloth placing roller 4-A-1 of the cloth placing assembly 4-A, and installing the bearing 4-A-2 on the support 4-A-3; secondly, fixedly installing a support 4-B-3 of a cloth rolling assembly 4-B at a corresponding position of a machine base, then installing a bearing 4-B-2 on a roller shaft 4-B-1 of the cloth rolling assembly 4-B, installing the bearing 4-B-2 on the support 4-B-3, fixedly installing a driving device supporting leg 4-B-5 on the support 4-B-3 or integrating the driving device supporting leg 4-B-5 with the support 4-B-3, fixedly installing the driving device 4-B-4 on the driving device supporting leg 4-B-5, and driving an output shaft of the driving device 4-B-4 to a roller shaft 4-B-1 through a coupler or a belt wheel and a belt or a chain wheel and a chain or a gear or a worm gear; finally, the directions of the cloth releasing roller 4-A-1 and the cloth rolling roller 4-B-1 are adjusted, so that the fabric 11 is guided by the fabric inlet contraction guide plate 3-A and the fabric outlet expansion guide plate 3-B, and the requirements of circular gaps between the cylindrical fabric 11 entering and exiting the spray dyeing core barrel 1 and the spray dyeing sleeve barrel 2 and the requirements of no overlapping and no gap of the cylindrical moving fabric along the axial advancing direction are met.
The fluid 1 sleeve porous cylinder 2-7-1 and the fluid 1 core cylinder porous cylinder 1-7-1 which are correspondingly sleeved together form a supercritical fluid counter-jet dyeing device cleaning section IV-0; correspondingly sleeved together with the fluid 2 sleeve porous cylinder 2-7-2 and the fluid 2 core cylinder porous cylinder 1-7-2 to form a dyeing section IV-1 of the dye 1 of the supercritical fluid counter-jet dyeing device; the fluid 3 sleeve porous cylinder 2-7-3 and the fluid 3 core cylinder porous cylinder 1-7-3 which are correspondingly sleeved together form a rinsing section IV-9 of the supercritical fluid counter-jet dyeing device.
The invention is applied to construct a single dye retractable supercritical fluid counter-jet dyeing system with cleaning and rinsing functions:
connecting the outlet of the supercritical fluid medium storage subsystem I with the inlet of the supercritical fluid generation subsystem II; dividing an outlet of the supercritical fluid generation subsystem II into three paths, wherein the first path is correspondingly connected with inlets of the fluid 1 core cylinder delivery valve 6-1-1 and the fluid 1 sleeve delivery valve 6-2-1; the second path is connected with an inlet of a dye 1 dissolving subsystem III-1, and then an outlet of the dye 1 dissolving subsystem III-1 is correspondingly connected with inlets of a fluid 2 cartridge delivery valve 6-1-2 and a fluid 2 sleeve delivery valve 6-2-2; the third path is correspondingly connected with inlets of the fluid 3 cartridge delivery valve 6-1-3 and the fluid 3 sleeve delivery valve 6-2-3; the outlets of the initial core barrel discharge valve 6-5-0 and the fluid 1 core barrel discharge valve 6-5-1 and the outlets of the initial sleeve discharge valve 6-6-0 and the fluid 1 sleeve discharge valve 6-6-1 are pressed back to the subsystem VI-0 through the cleaning fluid and connected with the inlet of the impurity separation subsystem V-0; directly connecting an outlet of a core cylinder recovery valve 6-3-1 of the fluid 1 and an outlet of a sleeve recovery valve 6-4-1 of the fluid 1 with an inlet of an impurity separation subsystem V-0; directly connecting an outlet of a fluid 2 core cylinder recovery valve 6-3-2 and an outlet of a fluid 2 sleeve recovery valve 6-4-2 with an inlet of a dye 1 separation subsystem V-1; the outlet of the fluid 2 cartridge relief valve 6-5-2 and the outlet of the fluid 2 sleeve relief valve 6-6-2 are pressed back to the subsystem VI-1 through the dye 1 fluid and connected with the inlet of the dye 1 separation subsystem V-1; directly connecting an outlet of a fluid 3 cartridge recovery valve 6-3-3 and an outlet of a fluid 3 sleeve recovery valve 6-4-3 with an inlet of a dye 1 separation subsystem V-1; the outlet of the fluid 3 cartridge release valve 6-5-3 and the outlet of the fluid 3 cartridge release valve 6-6-3 are connected with the inlet of the dye 1 separation subsystem V-1 through the rinsing fluid back-pressure subsystem VI-9; the outlets of the dye 1 separation subsystem V-1 and the impurity separation subsystem V-0 are connected with the inlet of the supercritical fluid medium storage subsystem I; form single dyestuff extendible supercritical fluid counter-spray dyeing system of taking washing and rinsing function.
The single dye pair spray dyeing process implemented by applying the single dye retractable supercritical fluid pair spray dyeing system with the cleaning and rinsing functions comprises the following steps:
(1) after being put down on a cloth releasing roller 4-A-1 of a cloth releasing assembly 4-A, a fabric 11 is contracted through a fabric inlet, is guided to a guide plate 3-A, is gradually changed from a plane shape into an O shape, is wrapped on a spray dyeing core barrel 1, passes through an annular gap between the spray dyeing core barrel 1 and a spray dyeing sleeve 2, is unfolded through a fabric outlet, is guided to a guide plate 3-B, is gradually changed from the O shape into the C shape, is finally changed into the plane shape, and is wound on a cloth roller 4-B-1 of a cloth rolling assembly 4-B driven by a driving device 4-B-4;
(2) the dye-free supercritical fluid delivered from the supercritical fluid generation subsystem II is divided into three paths, the pressure of the first path is higher than that of the second path, the dye-free supercritical fluid of the first path, namely the fluid 1, is divided into two paths to enter a cleaning section IV-0 of the supercritical fluid counter-jet dyer, one path is sprayed out from the porous cylinder 1-7-1 of the fluid 1 through the delivery valve 6-1-1 of the core cylinder of the fluid 1, the delivery pipe 5-1-1 of the fluid 1 and the jet flow groove 1-4-1 of the core cylinder of the fluid 1, the other path is sprayed out from the porous cylinder 2-7-1 of the sleeve of the fluid 1 and the jet flow groove 2-4-1 of the sleeve of the fluid 1 through the delivery valve 6-2-1 of the sleeve of the fluid 1 and is sprayed on the fabric 11 in the annular gap between the jet dyeing core cylinder 1 and the jet dyeing sleeve 2 in two, completing the cleaning of the fabric 11; the second path of dye-free supercritical fluid, namely fluid 2, enters an inlet of a dye 1 dissolving subsystem III-1, is dissolved in the dye 1 from the dye 1 dissolving subsystem and then flows out, is divided into two paths and enters a dye 1 dyeing section IV-1 of a supercritical fluid counter-jet dyeing device, one path passes through a fluid 2 core cylinder conveying valve 6-1-2 and a fluid 2 conveying pipe 5-1-2, the fluid 2 core cylinder spray groove 1-4-2 is sprayed out from the fluid 2 core cylinder porous cylinder 1-7-2, the other branch is sprayed out from the fluid 2 sleeve porous cylinder 2-7-2 through the fluid 2 sleeve delivery valve 6-2-2 and the fluid 2 sleeve spray groove 2-4-1, and is sprayed on the fabric 11 of the annular space between the spray-dyeing core cylinder 1 and the spray-dyeing sleeve 2 in two directions, so that the dyeing of the fabric 11 by the dye 1 is completed; the third path of dye-free supercritical fluid, namely fluid 3, is divided into two branches to enter a rinsing section IV-9 of the supercritical fluid opposite-spraying dyer, one branch is sprayed out from the porous cylinder 1-7-3 of the fluid 3 core cylinder through a fluid 3 core cylinder delivery valve 6-1-3, a fluid 3 delivery pipe 5-1-3 and a fluid 3 core cylinder spray groove 1-4-3, and the other branch is sprayed out from the porous cylinder 2-7-3 of the fluid 3 core cylinder through a fluid 3 sleeve delivery valve 6-2-3 and a fluid 3 sleeve spray groove 2-4-3 and is sprayed on the fabric 11 in the annular space between the spray-dyeing core cylinder 1 and the spray-dyeing sleeve 2 in two directions to rinse the fabric 11;
(3) in the cleaning section IV-0 of the supercritical fluid counter-jet dyeing machine, after the fabric 11 is cleaned, the supercritical fluid dissolved with impurities returns to the sleeve reflux groove A2-3-1-A and the sleeve reflux groove B2-3-1-B of the fluid 1 wrapped by the supercritical fluid counter-jet dyeing machine through the porous cylinder 1-7-1 of the fluid 1, and returns to the core reflux groove A1-3-1-A and the core reflux groove B1-3-1-B of the fluid 1 inlaid by the porous cylinder 2-7-1 of the fluid 1, and then enters an impurity separation subsystem V-0 through the recovery pipe 5-2-1 of the fluid 1, the recovery valve 6-3-1 of the core 1 of the fluid 1 and the recovery valve 6-4-1 of the sleeve of the fluid 1, completing separation of the impurities washed from the fabric 11 from the supercritical fluid medium; in a dyeing section IV-1 of a dye 1 of a supercritical fluid counter-jet dyeing machine, after dyeing of a fabric 11 by the dye 1 is finished, a supercritical fluid dissolved with the dye 1 returns to a return fluid 2 core cylinder reflux groove A1-3-2-A and a return fluid 2 core cylinder reflux groove B1-3-2-B wrapped by the supercritical fluid 1 through a fluid 2 core cylinder porous cylinder 1-7-2, and returns to a fluid 2 sleeve reflux groove A2-3-2-A and a fluid 2 sleeve reflux groove B2-3-2-B inlaid by the fluid 2 core cylinder through the fluid 2 sleeve porous cylinder 2-7-2, then passes through a fluid 2 recovery pipe 5-2-2, a fluid 2 core cylinder recovery valve 6-3-2 and a fluid 2 sleeve recovery valve 6-4-2, entering a dye 1 separation subsystem V-1 to complete the separation of the residual dye 1 and the supercritical fluid medium; in the rinsing section IV-9 of the supercritical fluid counter-jet dyeing machine, after the rinsing of the fabric 11 is finished, the supercritical fluid with the dye dissolved therein and rinsed from the fabric 11 returns to the wrapped fluid 3 core cylinder reflux tank A1-3-3-A and the wrapped fluid 3 core cylinder reflux tank B1-3-3-B through the fluid 3 core cylinder porous cylinder 1-7-3, and returns to the inlaid fluid 3 sleeve reflux tank A2-3-3-A and the fluid 3 sleeve reflux tank B2-3-3-B through the fluid 3 sleeve porous cylinder 2-7-3, and then passes through the fluid 3 recovery pipe 5-2-3, the fluid 3 core cylinder recovery valve 6-3-3 and the fluid 3 sleeve recovery valve 6-4-3, entering a dye 1 separation subsystem V-1 to complete the separation of the abundant dye rinsed from the fabric 11 and the supercritical fluid medium; the separated supercritical fluid medium is stored in the supercritical fluid medium storage subsystem I again for recycling;
(4) the fluid 1 is discharged through the initial core barrel discharge hole 1-2-0 and the initial sleeve discharge hole 2-2-0, so that the resistance of the fluid 1 when the fluid 1 leaks to the atmosphere through the initial core barrel labyrinth seal groove 1-1-0 and the initial sleeve labyrinth seal groove 2-1-0 is increased, and the labyrinth seal between the fluid 1 at one end of the retractable supercritical fluid counter-jet dyeing device and the atmosphere is formed; meanwhile, before the fluid 1 leaks to the atmosphere, the positive C-shaped ring 7 and the negative C-shaped ring 8 are expanded through the vent holes 1-9 on the groove wall of the starting core barrel labyrinth seal groove 1-1-0 and the vent holes 2-9 on the groove wall of the starting sleeve labyrinth seal groove 2-1-0, so that the annular gaps between the spray-dyeing core barrel 1 and the spray-dyeing sleeve 2 and the fabric 11 are reduced, the fluid 1 is further discharged from the starting core barrel discharge hole 1-2-0 and the starting sleeve discharge hole 2-2-0, and the sealing effect is improved; the fluid 1 is discharged through a core cylinder discharge hole 1-2-1 of the fluid 1 and a sleeve discharge hole 2-2-1 of the fluid 1, so that the resistance of the fluid 1 and the fluid 2 which are mixed with each other through a core cylinder labyrinth seal groove 1-1-1 of the fluid 1 and a sleeve labyrinth seal groove 2-1-1 of the fluid 1 is increased, and the labyrinth seal between the fluid 1 and the fluid 2 is formed; the fluid 2 is discharged through a core cylinder discharge hole 1-2-2 of the fluid 2 and a sleeve discharge hole 2-2-2 of the fluid 2, so that the resistance of the fluid 2 and the fluid 3 which are mixed with each other through a labyrinth seal groove 1-1-2 of the core cylinder of the fluid 2 and a labyrinth seal groove 2-1-2 of the sleeve of the fluid 2 is increased, and the labyrinth seal between the fluid 2 and the fluid 3 is formed; the fluid 3 is discharged through a fluid 3 core cylinder discharge hole 1-2-3 and a fluid 3 sleeve discharge hole 2-2-3, so that the resistance of the fluid 3 to the atmosphere through a fluid 3 core cylinder labyrinth seal groove 1-1-3 and a fluid 3 sleeve labyrinth seal groove 2-1-3 is increased, and the labyrinth seal between the fluid 3 at the other end of the retractable supercritical fluid counter-jet dyeing device and the atmosphere is formed; besides, before the fluid 3 leaks to the atmosphere, the positive C-shaped ring 7 and the negative C-shaped ring 8 are expanded through the vent holes 1-9 on the groove wall of the labyrinth seal groove 1-1-3 of the fluid 3 core cylinder and the vent holes 2-9 on the groove wall of the labyrinth seal groove 2-1-3 of the fluid 3 sleeve, so that the annular gap between the spray-dyeing core cylinder 1 and the spray-dyeing sleeve 2 and the fabric 11 is reduced, the fluid 3 is further discharged from the discharge holes 1-2-3 of the fluid 3 core cylinder and the discharge holes 2-2-3 of the fluid 3 sleeve, and the sealing effect is improved; the fluid 1 discharged through the initial discharge pipe 5-3-0, the initial core barrel discharge valve 6-5-0 and the initial sleeve discharge valve 6-6-0 is separated from the fluid 1 discharged through the fluid 1 discharge pipe 5-3-1, the fluid 1 core barrel discharge valve 6-5-1 and the fluid 1 sleeve discharge valve 6-6-1, and is pressed into the impurity separation subsystem V-0 through the cleaning fluid pressure-back subsystem VI-0; the fluid 2 discharged through the fluid 2 discharge pipe 5-3-2, the fluid 2 core barrel discharge valve 6-5-2 and the fluid 2 sleeve discharge valve 6-6-2 is pressed into the dye 1 separation subsystem V-1 through the dye 1 fluid pressing-in subsystem VI-1 for separation; the fluid 3 discharged through the fluid 3 discharge pipe 5-3-3, the fluid 3 core barrel discharge valve 6-5-3 and the fluid 3 sleeve discharge valve 6-6-3 is pressed into the dye 1 separation subsystem V-1 through the rinsing fluid pressure-back subsystem VI-9 for separation; and the separated supercritical fluid medium is stored in the supercritical fluid medium storage subsystem I again for recycling.
Example three: the three-dye color matching retractable supercritical fluid counter-jet dyeing device with cleaning and rinsing and the matched process flow thereof are shown in figures 2, 3, 4, 5, 6, 7, 8, 12 and 13:
the three-dye color matching retractable supercritical fluid opposite-spraying dyer with the cleaning and rinsing functions comprises a spray-dyeing core cylinder 1, a spray-dyeing sleeve 2, a fabric inlet contraction guide plate 3-A, a fabric outlet expansion guide plate 3-B, a cloth releasing roller assembly 4-A, a cloth roller assembly 4-B, a positive C-shaped ring 7, a reverse C-shaped ring 8, a core cylinder support A9-A, a core cylinder support B9-B, a sleeve support A10-A, a sleeve support B10-B, a pipe and a valve.
The spray dyeing core cylinder 1 is a hollow cylinder structure, hereinafter referred to as a non-dye supercritical fluid or a dye-dissolved supercritical fluid as a fluid, and sequentially comprises an initial core cylinder labyrinth seal groove 1-1-0, a fluid 1 core cylinder reflux groove A1-3-1-A, a fluid 1 core cylinder spray groove 1-4-1, a fluid 1 core cylinder reflux groove B1-3-1-B, a fluid 1 core cylinder labyrinth seal groove 1-1-1, a fluid 2 core cylinder reflux groove A1-3-2-A, a fluid 2 core cylinder spray groove 1-4-2, a fluid 2 core cylinder reflux groove B1-3-2-B, a fluid 2 core cylinder labyrinth seal groove 1-1-2, a fluid 3 core cylinder reflux groove A1-3-3-A, a fluid 2 core cylinder spray groove 1-4-2, a fluid 2 core cylinder reflux groove B1-3-2, a fluid 2 core cylinder labyrinth seal groove 1-1-2, a fluid 3-, 1-4-3 parts of a fluid 3 core barrel spray groove, 1-3-3-B parts of a fluid 3 core barrel reflux groove, 1-1-3 parts of a fluid 3 core barrel labyrinth seal groove, 1-3-4-A parts of a fluid 4 core barrel reflux groove, 1-4-4 parts of a fluid 4 core barrel spray groove, 1-3-4-B parts of a fluid 4 core barrel reflux groove, 1-1-4 parts of a fluid 4 core barrel labyrinth seal groove, 1-3-5-A parts of a fluid 5 core barrel reflux groove, 1-4-5 parts of a fluid 5 core barrel spray groove, 1-3-5-B parts of a fluid 5 core barrel reflux groove and 1-1-5 parts of a fluid 5 core barrel labyrinth seal groove; the outer cylindrical surfaces of two ends of the spray dyeing core cylinder 1 are provided with a core cylinder support A assembling position 1-9-A and a core cylinder support B assembling position 1-9-B; the material of the spray dyeing core barrel 1 is stainless steel; the spray dyeing core cylinder 1 sprays 2 kinds of non-dye and 3 kinds of dissolved dye, and n is 5 kinds of supercritical fluid; namely, the fluid 1 and the fluid 5 are dye-free supercritical fluids, and the fluid 2, the fluid 3 and the fluid 4 are dye-dissolved supercritical fluids; wherein:
the bottom of the outermost groove of the starting core barrel labyrinth seal groove 1-1-0 and the bottom of the inner groove wall of the outer 3 rd groove are provided with vent holes 1-9, and the bottom of the 4 th groove is provided with a starting core barrel drainage hole 1-2-0; the bottom of a fluid 1 core barrel reflux groove A1-3-1-A is provided with a fluid 1 core barrel reflux hole A1-5-1-A, the bottom of a fluid 1 core barrel spray groove 1-4-1 is provided with a fluid 1 core barrel spray hole 1-6-1, the bottom of a fluid 1 core barrel reflux groove B1-3-1-B is provided with a fluid 1 core barrel reflux hole B1-5-1-B, the bottom of an intermediate position groove of a fluid 1 core barrel labyrinth seal groove 1-1-1 is provided with a fluid 1 core barrel discharge hole 1-2-1, the bottom of a fluid 2 core barrel reflux groove A1-3-2-A is provided with a fluid 2 core barrel reflux hole A1-5-2-A, and the bottom of a fluid 2 core barrel spray groove 1-4-2 is provided with a fluid 2 core barrel spray hole 1-6-2 The bottom of the fluid 2 core barrel return groove B1-3-2-B is provided with a fluid 2 core barrel return hole B1-5-2-B, the bottom of the middle position groove of the fluid 2 core barrel labyrinth seal groove 1-1-2 is provided with a fluid 2 core barrel drain hole 1-2-2, the bottom of the fluid 3 core barrel return groove A1-3-3-A is provided with a fluid 3 core barrel return hole A1-5-3-A, the bottom of the fluid 3 core barrel spray groove 1-4-3 is provided with a fluid 3 core barrel spray hole 1-6-3, the bottom of the fluid 3 core barrel return groove B1-3-B is provided with a fluid 3 core barrel return hole B1-5-3-B, and the bottom of the middle position groove of the fluid 3 core barrel labyrinth seal groove 1-1-3 is provided with a fluid 3 core barrel drain hole B 1-2-3, the bottom of a fluid 4 core barrel reflux groove A1-3-4-A is provided with a fluid 4 core barrel reflux hole A1-5-4-A, the bottom of a fluid 4 core barrel spray groove 1-4-4 is provided with a fluid 4 core barrel spray hole 1-6-4, the bottom of a fluid 4 core barrel reflux groove B1-3-4-B is provided with a fluid 4 core barrel reflux hole B1-5-4-B, the bottom of a groove at the middle position of a fluid 4 core barrel labyrinth seal groove 1-1-4 is provided with a fluid 4 core barrel drain hole 1-2-4, the bottom of a fluid 5 core barrel reflux groove A1-3-5-A is provided with a fluid 5 core barrel reflux hole A1-5-5-A, The bottom of the jet groove 1-4-5 of the fluid 5 core cylinder is provided with a jet hole 1-6-5 of the fluid 5 core cylinder, and the bottom of the reflux groove B1-3-5-B of the fluid 5 core cylinder is provided with a reflux hole B1-5-5-B of the fluid 5 core cylinder; the bottoms of the outermost groove of the labyrinth seal grooves 1-1-5 of the fluid 5 core cylinder and the inner groove wall of the outer 3 rd groove are respectively provided with vent holes 1-9, and the bottom of the 4 th groove is provided with a drain hole 1-2-5 of the fluid 5 core cylinder;
the porous cylinder 1-7-1 of the fluid 1 core cylinder is wrapped on the reflux groove A1-3-1-A of the fluid 1 core cylinder, the spray groove 1-4-1 of the fluid 1 core cylinder and the reflux groove B1-3-1-B of the fluid 1 core cylinder and is fixedly connected with the groove walls of the reflux groove A1-3-1-A of the fluid 1 core cylinder, the spray groove 1-4-1 of the fluid 1 core cylinder and the reflux groove B1-3-1-B of the fluid 1 core cylinder; the porous cylinder 1-7-2 of the fluid 2 core cylinder is wrapped on the reflux groove A1-3-2-A of the fluid 2 core cylinder, the spray groove 1-4-2 of the fluid 2 core cylinder and the reflux groove B1-3-2-B of the fluid 2 core cylinder and is fixedly connected with the groove walls of the reflux groove A1-3-2-A of the fluid 2 core cylinder, the spray groove 1-4-2 of the fluid 2 core cylinder and the reflux groove B1-3-2-B of the fluid 2 core cylinder; the fluid 3 core cylinder porous cylinder 1-7-3 is wrapped on the fluid 3 core cylinder reflux groove A1-3-3-A, the fluid 3 core cylinder spray groove 1-4-3 and the fluid 3 core cylinder reflux groove B1-3-3-B and is fixedly connected with the groove walls of the fluid 3 core cylinder reflux groove A1-3-3-A, the fluid 3 core cylinder spray groove 1-4-3 and the fluid 3 core cylinder reflux groove B1-3-3-B; the porous cylinder 1-7-4 of the fluid 4 core cylinder is wrapped on the backflow groove A1-3-4-A of the fluid 4 core cylinder, the spray groove 1-4-4 of the fluid 4 core cylinder and the backflow groove B1-3-4-B of the fluid 4 core cylinder and is fixedly connected with the groove walls of the backflow groove A1-3-4-A of the fluid 4 core cylinder, the spray groove 1-4-4 of the fluid 4 core cylinder and the backflow groove B1-3-4-B of the fluid 4 core cylinder; the fluid 5 core cylinder porous cylinder 1-7-5 is wrapped on the fluid 5 core cylinder reflux groove A1-3-5-A, the fluid 5 core cylinder spray groove 1-4-5 and the fluid 5 core cylinder reflux groove B1-3-5-B and is fixedly connected with the groove walls of the fluid 5 core cylinder reflux groove A1-3-5-A, the fluid 5 core cylinder spray groove 1-4-5 and the fluid 5 core cylinder reflux groove B1-3-5-B; the outer diameters of the fluid 1 core cylinder porous cylinder 1-7-1, the fluid 2 core cylinder porous cylinder 1-7-2, the fluid 3 core cylinder porous cylinder 1-7-3, the fluid 4 core cylinder porous cylinder 1-7-4 and the fluid 5 core cylinder porous cylinder 1-7-5 are the same as the outer diameters of the starting core cylinder labyrinth seal groove 1-1-0, the fluid 1 core cylinder labyrinth seal groove 1-1-1, the fluid 2 core cylinder labyrinth seal groove 1-1-2, the fluid 3 core cylinder labyrinth seal groove 1-1-3, the fluid 4 core cylinder labyrinth seal groove 1-1-4 and the fluid 5 core cylinder labyrinth seal groove 1-1-5.
The spray dyeing sleeve 2 is of a cylindrical structure, and is sequentially provided with an initial sleeve labyrinth seal groove 2-1-0, a fluid 1 sleeve backflow groove A2-3-1-A, a fluid 1 sleeve spray groove 2-4-1, a fluid 1 sleeve backflow groove B2-3-1-B, a fluid 1 sleeve labyrinth seal groove 2-1-1, a fluid 2 sleeve backflow groove A2-3-2-A, a fluid 2 sleeve spray groove 2-4-1, a fluid 2 sleeve backflow groove B2-3-2-B, a fluid 2 sleeve labyrinth seal groove 2-1-2, a fluid 3 sleeve backflow groove A2-3-A, a fluid 3 sleeve spray groove 2-4-3, a fluid 1 sleeve labyrinth seal groove 2-1-2, a fluid 3 sleeve backflow groove A2-3-3, a fluid 3 sleeve spray groove 2-4-3, A fluid 3 sleeve reflux groove B2-3-3-B, a fluid 3 sleeve labyrinth seal groove 2-1-3, a fluid 4 sleeve reflux groove A2-3-4-A, a fluid 4 sleeve spray groove 2-4-4 and a fluid 4 sleeve reflux groove B2-3-4-B, the device comprises a fluid 4 sleeve labyrinth seal groove 2-1-4, a fluid 5 sleeve backflow groove A2-3-5-A, a fluid 5 sleeve spray groove 2-4-5, a fluid 5 sleeve backflow groove B2-3-5-B and a fluid 5 sleeve labyrinth seal groove 2-1-5, wherein a stator support A assembling position 2-8-A and a stator support B assembling position 2-8-B are arranged on the outer cylindrical surface of a spray-dyeing sleeve 2; the material of the spray-painting sleeve 2 is stainless steel; the spray-dyeing sleeve 2 sprays 2 kinds of non-dye and 3 kinds of dissolved dye, and n is 5 kinds of supercritical fluid; namely, the fluid 1 and the fluid 5 are dye-free supercritical fluids, and the fluid 2, the fluid 3 and the fluid 4 are dye-dissolved supercritical fluids; wherein:
the bottom of the outermost groove of the starting sleeve labyrinth seal groove 2-1-0 and the bottom of the inner groove wall of the outer 3 rd groove are provided with vent holes 2-9, and the bottom of the 4 th groove is provided with a starting sleeve drainage hole 2-2-0; the bottom of a sleeve backflow groove A2-3-1-A of the fluid 1 is provided with a sleeve backflow hole A2-5-1-A of the fluid 1, the bottom of a sleeve backflow groove A2-4-1 of the fluid 1 is provided with a sleeve backflow hole B2-6-1 of the fluid 1, the bottom of a sleeve backflow groove B2-3-1-B of the fluid 1 is provided with a sleeve backflow hole B2-5-1-B of the fluid 1, the bottom of a middle position groove of a labyrinth sealing groove 2-1 of the fluid 1 is provided with a sleeve drainage hole 2-2-1 of the fluid 1, the bottom of a sleeve backflow groove A2-3-2-A of the fluid 2 is provided with a sleeve backflow hole A2-5-2-A of the fluid 2, and the bottom of a sleeve backflow groove 2-4-2 of the fluid 2 is provided with a sleeve backflow hole 2-6-2 of the fluid The bottom of the fluid 2 sleeve backflow groove B2-3-2-B is provided with a fluid 2 sleeve backflow hole B2-5-2-B, the bottom of the middle position groove of the fluid 2 sleeve labyrinth seal groove 2-1-2 is provided with a fluid 2 sleeve drainage hole 2-2-2, the bottom of the fluid 3 sleeve backflow groove A2-3-3-A is provided with a fluid 3 sleeve backflow hole A2-5-3-A, the bottom of the fluid 3 sleeve spraying groove 2-4-3 is provided with a fluid 3 sleeve spraying hole 2-6-3, the bottom of the fluid 3 sleeve backflow groove B2-3-B is provided with a fluid 3 sleeve backflow hole B2-5-3-B, and the bottom of the middle position groove of the fluid 3 sleeve labyrinth seal groove 2-1-3 is provided with a fluid 3 sleeve drainage hole B2-5-3 2-2-3, a fluid 4 sleeve backflow hole A2-5-4-A is arranged at the bottom of the fluid 4 sleeve backflow groove A2-3-4-A, a fluid 4 sleeve jet hole 2-6-4 is arranged at the bottom of the fluid 4 sleeve jet groove 2-4-4, a fluid 4 sleeve backflow hole B2-5-4-B is arranged at the bottom of the fluid 4 sleeve backflow groove B2-3-4-B, a fluid 4 sleeve drain hole 2-2-4 is arranged at the bottom of the middle position groove of a fluid 4 sleeve labyrinth seal groove 2-1-4, a fluid 5 sleeve backflow hole A2-5-5-A is arranged at the bottom of the fluid 5 sleeve backflow groove A2-3-5-A, The bottom of the fluid 5 sleeve jet groove 2-4-5 is provided with a fluid 5 sleeve jet hole 2-6-5, and the bottom of the fluid 5 sleeve return groove B2-3-5-B is provided with a fluid 5 sleeve return hole B2-5-5-B; the bottoms of the outermost groove of the fluid 5 sleeve labyrinth seal grooves 2-1-5 and the inner groove wall of the outer 3 rd groove are provided with vent holes 2-9, and the bottom of the outer 4 th groove is provided with a fluid 5 sleeve drainage hole 2-2-5;
the fluid 1 sleeve porous cylinder 2-7-1 is embedded in the fluid 1 sleeve reflux groove A2-3-1-A, the fluid 1 sleeve spray groove 2-4-1 and the fluid 1 sleeve reflux groove B2-3-1-B and is fixedly connected with the embedded groove walls of the fluid 1 sleeve reflux groove A2-3-1-A, the fluid 1 sleeve spray groove 2-4-1 and the fluid 1 sleeve reflux groove B2-3-1-B; the fluid 2 sleeve porous cylinder 2-7-2 is embedded in the fluid 2 sleeve reflux groove A2-3-2-A, the fluid 2 sleeve spray groove 2-4-2 and the fluid 2 sleeve reflux groove B2-3-2-B and is fixedly connected with the groove walls of the embedded fluid 2 sleeve reflux groove A2-3-2-A, the fluid 2 sleeve spray groove 2-4-2 and the fluid 2 sleeve reflux groove B2-3-2-B; the fluid 3 sleeve porous cylinder 2-7-3 is embedded in the fluid 3 sleeve reflux groove A2-3-3-A, the fluid 3 sleeve spray groove 2-4-3 and the fluid 3 sleeve reflux groove B2-3-3-B and is fixedly connected with the groove walls of the embedded fluid 3 sleeve reflux groove A2-3-3-A, the fluid 3 sleeve spray groove 2-4-3 and the fluid 3 sleeve reflux groove B2-3-3-B; the fluid 4 sleeve porous cylinder 2-7-4 is embedded in the fluid 4 sleeve backflow groove A2-3-4-A, the fluid 4 sleeve spray groove 2-4-4 and the fluid 4 sleeve backflow groove B2-3-4-B and is fixedly connected with the groove walls of the embedded fluid 4 sleeve backflow groove A2-3-4-A, the fluid 4 sleeve spray groove 2-4-4 and the fluid 4 sleeve backflow groove B2-3-4-B; the fluid 5 sleeve porous cylinder 2-7-5 is embedded in the fluid 5 sleeve backflow groove A2-3-5-A, the fluid 5 sleeve spray groove 2-4-5 and the fluid 5 sleeve backflow groove B2-3-5-B and is fixedly connected with the groove walls of the embedded fluid 5 sleeve backflow groove A2-3-5-A, the fluid 5 sleeve spray groove 2-4-5 and the fluid 5 sleeve backflow groove B2-3-5-B; the inner diameters of a fluid 1 sleeve porous cylinder 2-7-1, a fluid 2 sleeve porous cylinder 2-7-2, a fluid 3 sleeve porous cylinder 2-7-3, a fluid 4 sleeve porous cylinder 2-7-4 and a fluid 5 sleeve porous cylinder 2-7-5 are the same as the inner diameters of an initial sleeve labyrinth seal groove 2-1-0, a fluid 1 sleeve labyrinth seal groove 2-1-1, a fluid 2 sleeve labyrinth seal groove 2-1-2, a fluid 3 sleeve labyrinth seal groove 2-1-3, a fluid 4 sleeve labyrinth seal groove 2-1-4 and a fluid 5 sleeve labyrinth seal groove 2-1-5; the inner circle of the fluid 1 sleeve porous cylinder 2-7-1 and the outer circle of the fluid 1 core cylinder porous cylinder 1-7-1, the inner circle of the fluid 2 sleeve porous cylinder 2-7-2 and the outer circle of the fluid 2 core cylinder porous cylinder 1-7-2, the inner circle of the fluid 3 sleeve porous cylinder 2-7-3 and the outer circle of the fluid 3 core cylinder porous cylinder 1-7-3, the inner circle of the fluid 4 sleeve porous cylinder 2-7-4 and the outer circle of the fluid 4 core cylinder porous cylinder 1-7-4, the inner circle of the fluid 5 sleeve porous cylinder 2-7-5 and the outer circle of the fluid 5 core cylinder porous cylinder 1-7-5, and the inner circle of the starting sleeve labyrinth seal groove 2-1-0 and the outer circle of the starting core cylinder labyrinth seal groove 1-1-0, Between the inner circle of the sleeve labyrinth seal groove 2-1-1 of the fluid 1 and the outer circle of the core labyrinth seal groove 1-1-1 of the fluid 1, between the inner circle of the sleeve labyrinth seal groove 2-1-2 of the fluid 2 and the outer circle of the core labyrinth seal groove 1-1-2 of the fluid 2, between the sleeve labyrinth seal groove 2-1-3 of the fluid 3 and the inner circle of the outer circle of the core labyrinth seal groove 1-1-3 of the fluid 3, between the inner circle of the sleeve labyrinth seal groove 2-1-4 of the fluid 4 and the outer circle of the core labyrinth seal groove 1-1-4 of the fluid 4, between the inner circle of the sleeve labyrinth seal groove 2-1-5 of the fluid 5 and the outer circle of the core labyrinth seal groove 1-1-5 of, corresponding to the coaxial annular gap required for cleaning or spray-dyeing or rinsing or labyrinth sealing of the forming fabric 11.
The fabric inlet contraction guide plate 3-A is a plate shell structure which is gradually transited from a flat plate to an O-shaped cylinder through a gradually changed C-shaped shell, and is made of a stainless steel thin plate.
The fabric outlet unfolding guide plate 3-B is a plate shell structure which is gradually transited from an O-shaped cylinder to a flat plate through a gradually changed C-shaped shell, and is made of a stainless steel thin plate.
The cloth releasing assembly 4-A consists of a cloth releasing roller 4-A-1, a bearing 4-A-2 for supporting a roller shaft and a bracket 4-A-3 for supporting the cloth releasing roller, wherein the cloth releasing roller 4-A-1 is made of stainless steel.
The cloth rolling component 4-B consists of a cloth rolling roller 4-B-1, a bearing 4-B-2 for supporting a roller shaft, a bracket 4-B-3 for supporting the cloth rolling roller, a driving device 4-B-4 for driving the cloth rolling roller and a driving device supporting leg 4-B-5, and the cloth releasing roller 4-B-1 is made of stainless steel.
The regular C-shaped ring 7 is of an annular structure, the radial section of the ring is in a C shape with an opening facing the center of a circle, and the ring is made of polyurethane or polytetrafluoroethylene.
The reverse C-shaped ring 8 is of an annular structure, the radial section of the reverse C-shaped ring is in a C shape with an opening back to the center of a circle, and the reverse C-shaped ring is made of polyurethane or polytetrafluoroethylene.
The assembly relation among all the components of the invention is as follows:
(1) in the inner cavity of the spray dyeing core cylinder, firstly, a fluid 1 conveying pipe 5-1-1 is connected with a fluid 1 core cylinder spray hole 1-6-1, and then a fluid 1 core cylinder conveying valve 6-1-1 is arranged on the fluid 1 conveying pipe 5-1-1; a fluid 2 delivery pipe 5-1-2 is connected with a fluid 2 core cylinder spray hole 1-6-2, and a fluid 2 core cylinder delivery valve 6-1-2 is arranged on the fluid 2 delivery pipe 5-1-2; a fluid 3 delivery pipe 5-1-3 is connected with a fluid 3 core cylinder spray hole 1-6-3, and a fluid 3 core cylinder delivery valve 6-1-3 is arranged on the fluid 3 delivery pipe 5-1-3; a fluid 4 delivery pipe 5-1-4 is connected with a fluid 4 core cylinder spray hole 1-6-4, and a fluid 4 core cylinder delivery valve 6-1-4 is arranged on the fluid 4 delivery pipe 5-1-4; connecting a fluid 5 delivery pipe 5-1-5 with a fluid 5 core cylinder spray hole 1-6-5, and mounting a fluid 5 core cylinder delivery valve 6-1-5 on the fluid 5 delivery pipe 5-1-5; secondly, communicating a core barrel return hole A1-5-1-A of the fluid 1 with a core barrel return hole B1-5-1-B of the fluid 1 by using a fluid 1 recovery pipe 5-2-1, and then installing a core barrel recovery valve 6-3-1 of the fluid 1 on the fluid 1 recovery pipe 5-2-1; firstly, a fluid 2 recovery pipe 5-2-2 is used for communicating a fluid 2 core barrel return hole A1-5-2-A with a fluid 2 core barrel return hole B1-5-2-B, and then a fluid 2 core barrel recovery valve 6-3-2 is arranged on the fluid 2 recovery pipe 5-2-2; firstly, a fluid 3 recovery pipe 5-2-3 is used for communicating a fluid 3 core barrel return hole A1-5-3-A with a fluid 3 core barrel return hole B1-5-3-B, and then a fluid 3 core barrel recovery valve 6-3-3 is arranged on the fluid 3 recovery pipe 5-2-3; firstly, a fluid 4 recovery pipe 5-2-4 is used for communicating a fluid 4 core barrel return hole A1-5-4-A with a fluid 4 core barrel return hole B1-5-4-B, and then a fluid 4 core barrel recovery valve 6-3-4 is arranged on the fluid 4 recovery pipe 5-2-4; firstly, communicating a return hole A1-5-5-A of a core cylinder of the fluid 5 with a return hole B1-5-5-B of the core cylinder of the fluid 5 by using a return pipe 5-2-5 of the fluid 5, and then installing a return valve 6-3-5 of the core cylinder of the fluid 5 on the return pipe 5-2-5 of the fluid 5; finally, connecting an initial core barrel drainage hole 1-2-0 by using an initial drainage pipe 5-3-0, and then installing an initial core barrel drainage valve 6-5-0 on the initial drainage pipe 5-3-0; a fluid 1 discharge pipe 5-3-1 is connected with a fluid 1 core cylinder discharge hole 1-2-1, and a fluid 1 core cylinder discharge valve 6-5-1 is arranged on the fluid 1 discharge pipe 5-3-1; a fluid 2 discharge pipe 5-3-2 is connected with a fluid 2 core cylinder discharge hole 1-2-2, and a fluid 2 core cylinder discharge valve 6-5-2 is arranged on the fluid 2 discharge pipe 5-3-2; a fluid 3 discharge pipe 5-3-3 is connected with a fluid 3 core cylinder discharge hole 1-2-3, and a fluid 3 core cylinder discharge valve 6-5-3 is arranged on the fluid 3 discharge pipe 5-3-3; a fluid 4 discharge pipe 5-3-4 is connected with a fluid 4 core cylinder discharge hole 1-2-4, and a fluid 4 core cylinder discharge valve 6-5-4 is arranged on the fluid 4 discharge pipe 5-3-4; a fluid 5 discharge pipe 5-3-5 is connected with a fluid 5 core cylinder discharge hole 1-2-5, and a fluid 5 core cylinder discharge valve 6-5-5 is arranged on the fluid 5 discharge pipe 5-3-5; the outermost groove and the outer 3 rd groove of the starting core barrel labyrinth seal groove 1-1-0, and the outermost groove and the outer 3 rd groove of the fluid 5 core barrel labyrinth seal groove 1-1-5 are respectively provided with a positive C-shaped ring 7;
the inlets of the fluid 1 core cylinder delivery valve 6-1-1, the fluid 2 core cylinder delivery valve 6-1-2, the fluid 3 core cylinder delivery valve 6-1-3, the fluid 4 core cylinder delivery valve 6-1-4 and the fluid 5 core cylinder delivery valve 6-1-5 are the fluid 1, the fluid 2, the fluid 3, the fluid 4 and the fluid 5 inlets of the supercritical fluid counter-jet dyeing device corresponding to the jet dyeing core cylinder 1, the initial core cylinder discharge valve 6-5-0, the fluid 1 core cylinder recovery valve 6-3-1, the fluid 1 core cylinder discharge valve 6-5-1, the fluid 2 core cylinder recovery valve 6-3-2, the fluid 2 core cylinder discharge valve 6-5-2, the fluid 3 core cylinder recovery valve 6-3-3, the fluid 3 core cylinder discharge valve 6-5-3, The outlets of the fluid 4 cartridge recovery valve 6-3-4, the fluid 4 cartridge discharge valve 6-5-4, the fluid 5 cartridge recovery valve 6-3-5 and the fluid 5 cartridge discharge valve 6-5 are the outlets of the fluid 1, the fluid 2, the fluid 3, the fluid 4 and the fluid 5 of the supercritical fluid counter-jet dyeing device corresponding to the jet dyeing cartridge 1;
(2) on the excircle of a spray-painting sleeve 2, firstly, a sleeve delivery valve 6-2-1 of a fluid 1 is arranged on a sleeve spray hole 2-6-1 of the fluid 1; a fluid 2 sleeve delivery valve 6-2-2 is arranged on a fluid 2 sleeve jet hole 2-6-2; a sleeve delivery valve 6-2-3 of the fluid 3 is arranged on the sleeve jet hole 2-6-3 of the fluid 3; a sleeve delivery valve 6-2-4 of the fluid 4 is arranged on the sleeve jet hole 2-6-4 of the fluid 4; a sleeve delivery valve 6-2-5 of the fluid 5 is arranged on the sleeve jet hole 2-6-5 of the fluid 5; secondly, after the sleeve backflow hole A2-5-1-A of the fluid 1 and the sleeve backflow hole B2-5-1-B of the fluid 1 are communicated by a pipe for communicating the sleeve backflow hole A2-5-1-A of the fluid 1 and the sleeve backflow hole B2-5-1-B of the fluid 1, a sleeve recovery valve 6-4-1 of the fluid 1 is arranged on the pipe; connecting the fluid 2 sleeve backflow hole A2-5-2-A and the fluid 2 sleeve backflow hole B2-5-2-B by using a pipe for connecting the fluid 2 sleeve backflow hole A2-5-2-A and the fluid 2 sleeve backflow hole B2-5-2-B, and then installing a fluid 2 sleeve recovery valve 6-4-2 on the pipe; connecting a fluid 3 sleeve return hole A2-5-3-A and a fluid 3 sleeve return hole B2-5-3-B by using a pipe for connecting the fluid 3 sleeve return hole A2-5-3-A and the fluid 3 sleeve return hole B2-5-3-B, and then installing a fluid 3 sleeve recovery valve 6-4-3 on the pipe; connecting the fluid 4 sleeve backflow hole A2-5-4-A and the fluid 4 sleeve backflow hole B2-5-4-B by using a pipe for connecting the fluid 4 sleeve backflow hole A2-5-4-A and the fluid 4 sleeve backflow hole B2-5-4-B, and then installing a fluid 4 sleeve recovery valve 6-4-4 on the pipe; connecting the sleeve backflow hole A2-5-5-A of the fluid 5 with the sleeve backflow hole B2-5-5-B of the fluid 5 by using a pipe for connecting the sleeve backflow hole A2-5-5-A of the fluid 5 with the sleeve backflow hole B2-5-5-B of the fluid 5, and then installing a sleeve recovery valve 6-4-5 of the fluid 5 on the pipe; finally, an initial drain valve 6-6-0 is arranged on the initial sleeve drain hole 2-2-0; a sleeve drain valve 6-6-1 of the fluid 1 is arranged on a sleeve drain hole 2-2-1 of the fluid 1; a sleeve drain hole 2-2-2 of the fluid 2 is provided with a sleeve drain valve 6-6-2 of the fluid 2; a sleeve drain hole 2-2-3 of the fluid 3 is provided with a sleeve drain valve 6-6-3 of the fluid 3; a sleeve drain hole 2-2-4 of the fluid 4 is provided with a sleeve drain valve 6-6-4 of the fluid 4; a sleeve leakage flow valve 6-6-5 of the fluid 5 is arranged on the sleeve leakage hole 2-2-5 of the fluid 5; the outermost groove and the outer 3 rd groove of the starting sleeve labyrinth seal groove 2-1-0, and the outermost groove and the outer 3 rd groove of the fluid 5 sleeve labyrinth seal groove 2-1-5 are respectively provided with a reverse C-shaped ring 8;
inlets of the fluid 1 sleeve delivery valve 6-2-1, the fluid 2 sleeve delivery valve 6-2, the fluid 3 sleeve delivery valve 6-2-3, the fluid 4 sleeve delivery valve 6-2-4 and the fluid 5 sleeve delivery valve 6-2-5 are inlets of the fluid 1, the fluid 2, the fluid 3, the fluid 4 and the fluid 5 of the supercritical fluid counter-jet dyeing device corresponding to the jet dyeing sleeve 2; the outlets of the initial sleeve discharge valve 6-6-0, the fluid 1 sleeve recovery valve 6-4-1, the fluid 1 sleeve discharge valve 6-6-1, the fluid 2 sleeve recovery valve 6-4-2, the fluid 2 sleeve discharge valve 6-6-2, the fluid 3 sleeve recovery valve 6-4-3, the fluid 3 sleeve discharge valve 6-6-3, the fluid 4 sleeve recovery valve 6-4-4, the fluid 4 sleeve discharge valve 6-6-4, the fluid 5 sleeve recovery valve 6-4-5 and the fluid 5 sleeve discharge valve 6-6-5 are the outlets of the fluid 1, the fluid 2, the fluid 3, the fluid 4 and the fluid 5 corresponding to the supercritical fluid counter-jet dyeing machine of the jet dyeing sleeve 2;
(3) respectively fixedly installing a core barrel support A9-A, a core barrel support B9-B, a sleeve support A10-A and a sleeve support B10-B at corresponding positions of a machine base;
(4) installing a fabric inlet contraction guide plate 3-A at the fabric 11 inlet end of the spray-dyeing sleeve 2 through a bolt, and installing a fabric outlet expansion guide plate 3-B at the fabric 11 outlet end of the spray-dyeing core barrel 1 through a bolt;
(5) firstly, a spray dyeing sleeve 2, along an initial sleeve labyrinth seal groove 2-1-0, a fluid 1 sleeve porous cylinder 2-7-1, a fluid 1 sleeve labyrinth seal groove 2-1-1, a fluid 2 sleeve porous cylinder 2-7-2, a fluid 2 sleeve labyrinth seal groove 2-1-2, a fluid 3 sleeve porous cylinder 2-7-3, a fluid 3 sleeve labyrinth seal groove 2-1-3, a fluid 4 sleeve porous cylinder 2-7-4, a fluid 4 sleeve labyrinth seal groove 2-1-4, a fluid 5 sleeve porous cylinder 2-7-5, a fluid 5 sleeve labyrinth seal groove 2-1-5, an initial core cylinder labyrinth seal groove 1-1-0, a fluid 1 core cylinder porous cylinder 1-7-1, a fluid 5 sleeve labyrinth seal groove 2-1-5, a spray dyeing core cylinder 1, a spray, The labyrinth seal groove of the fluid 1 core cylinder 1-1-1, the porous cylinder of the fluid 2 core cylinder 1-7-2, the labyrinth seal groove of the fluid 2 core cylinder 1-1-2, the porous cylinder of the fluid 3 core cylinder 1-7-3, the labyrinth seal groove of the fluid 3 core cylinder 1-1-3, the porous cylinder of the fluid 4 core cylinder 1-7-4, the labyrinth seal groove of the fluid 4 core cylinder 1-1-4, the porous cylinder of the fluid 5 core cylinder 1-7-5, the labyrinth seal groove of the fluid 5 core cylinder 1-1-5 match direction, is sleeved on the spray dyeing core cylinder 1; then respectively installing a core barrel support A assembling position 1-9-A and a core barrel support B assembling position 1-9-B of the spray-dyeing core barrel 1 on the core barrel support A9-A and the core barrel support B9-B; mounting a sleeve support A assembly position 2-8-A and a sleeve support B assembly position 2-8-B of the spray-painting sleeve 2 on a sleeve support A10-A and a sleeve support B10-B; adjusting a core barrel support A9-A, a core barrel support B9-B, a sleeve support A10-A and a sleeve support B10-B to ensure that the spray-dyeing core barrel 1 and the spray-dyeing sleeve 2 are coaxial and the annular clearance is uniform;
(6) firstly, fixedly installing a support 4-A-3 of a cloth placing assembly 4-A at a corresponding position of a machine base, then installing a bearing 4-A-2 on a roller shaft of a cloth placing roller 4-A-1 of the cloth placing assembly 4-A, and installing the bearing 4-A-2 on the support 4-A-3; secondly, fixedly installing a support 4-B-3 of a cloth rolling assembly 4-B at a corresponding position of a machine base, then installing a bearing 4-B-2 on a roller shaft 4-B-1 of the cloth rolling assembly 4-B, installing the bearing 4-B-2 on the support 4-B-3, fixedly installing a driving device supporting leg 4-B-5 on the support 4-B-3 or integrating the driving device supporting leg 4-B-5 with the support 4-B-3, fixedly installing the driving device 4-B-4 on the driving device supporting leg 4-B-5, and driving an output shaft of the driving device 4-B-4 to a roller shaft 4-B-1 through a coupler or a belt wheel and a belt or a chain wheel and a chain or a gear or a worm gear; finally, the directions of the cloth releasing roller 4-A-1 and the cloth rolling roller 4-B-1 are adjusted, so that the fabric 11 is guided by the fabric inlet contraction guide plate 3-A and the fabric outlet expansion guide plate 3-B, and the requirements of circular gaps between the cylindrical fabric 11 entering and exiting the spray dyeing core barrel 1 and the spray dyeing sleeve barrel 2 and the requirements of no overlapping and no gap of the cylindrical moving fabric along the axial advancing direction are met.
The fluid 1 sleeve porous cylinder 2-7-1 and the fluid 1 core cylinder porous cylinder 1-7-1 which are correspondingly sleeved together form a supercritical fluid counter-jet dyeing device cleaning section IV-0; correspondingly sleeved together with the fluid 2 sleeve porous cylinder 2-7-2 and the fluid 2 core cylinder porous cylinder 1-7-2 to form a dyeing section IV-1 of the dye 1 of the supercritical fluid counter-jet dyeing device; correspondingly sleeved fluid 3 sleeve porous cylinders 2-7-3 and fluid 3 core cylinder porous cylinders 1-7-3 to form a dyeing section IV-2 of the dye 2 of the supercritical fluid counter-jet dyeing device; correspondingly sleeved fluid 4 sleeve porous cylinders 2-7-4 and fluid 4 core cylinder porous cylinders 1-7-4 to form a dyeing section IV-3 of a dye 3 of a supercritical fluid counter-jet dyeing device; the fluid 5 sleeve porous cylinder 2-7-5 and the fluid 5 core cylinder porous cylinder 1-7-5 which are correspondingly sleeved together form a rinsing section IV-9 of the supercritical fluid counter-jet dyeing device.
The invention is applied to construct a three-dye color matching supercritical fluid counter-spray dyeing system with cleaning and rinsing functions:
connecting the outlet of the supercritical fluid medium storage subsystem I with the inlet of the supercritical fluid generation subsystem II; dividing an outlet of the supercritical fluid generation subsystem II into five paths, wherein the first path is correspondingly connected with inlets of the fluid 1 core cylinder delivery valve 6-1-1 and the fluid 1 sleeve delivery valve 6-2-1; the second path is connected with an inlet of a dye 1 dissolving subsystem III-1, and then an outlet of the dye 1 dissolving subsystem III-1 is correspondingly connected with inlets of a fluid 2 cartridge delivery valve 6-1-2 and a fluid 2 sleeve delivery valve 6-2-2; the third path is connected with an inlet of a dye 2 dissolving subsystem III-2, and then an outlet of the dye 2 dissolving subsystem III-2 is correspondingly connected with inlets of a fluid 3 cartridge delivery valve 6-1-3 and a fluid 3 cartridge delivery valve 6-2-3; the fourth path is connected with an inlet of a dye 3 dissolving subsystem III-3, and then an outlet of the dye 3 dissolving subsystem III-3 is correspondingly connected with inlets of a fluid 4 cartridge delivery valve 6-1-4 and a fluid 4 cartridge delivery valve 6-2-4; the fifth path is correspondingly connected with inlets of the fluid 5 core barrel delivery valves 6-1-5 and the fluid 5 sleeve delivery valves 6-2-5; connecting the outlets of the initial core barrel discharge valve 6-5-0 and the fluid 1 core barrel discharge valve 6-5-1 and the outlets of the initial sleeve discharge valve 6-6-0 and the fluid 1 sleeve discharge valve 6-6-1 with the inlet of the impurity separation subsystem V-0 through a cleaning fluid pressure-back subsystem VI-0; directly connecting an outlet of a core cylinder recovery valve 6-3-1 of the fluid 1 and an outlet of a sleeve recovery valve 6-4-1 of the fluid 1 with an inlet of an impurity separation subsystem V-0; directly connecting an outlet of a fluid 2 core cylinder recovery valve 6-3-2 and an outlet of a fluid 2 sleeve recovery valve 6-4-2 with an inlet of a dye 1 separation subsystem V-1; the outlet of the fluid 2 cartridge relief valve 6-5-2 and the outlet of the fluid 2 sleeve relief valve 6-6-2 are pressed back to the subsystem VI-1 through the dye 1 fluid and connected with the inlet of the dye 1 separation subsystem V-1; directly connecting an outlet of a fluid 3 cartridge recovery valve 6-3-3 and an outlet of a fluid 3 sleeve recovery valve 6-4-3 with an inlet of a dye 2 separation subsystem V-2; the outlet of the fluid 3 cartridge relief valve 6-5-3 and the outlet of the fluid 3 sleeve relief valve 6-6-3 are connected with the inlet of the dye 2 separation subsystem V-2 through the dye 2 fluid return subsystem VI-2; directly connecting an outlet of a fluid 4 core cylinder recovery valve 6-3-4 and an outlet of a fluid 4 sleeve recovery valve 6-4-4 on the spray-dyeing sleeve 2 with an inlet of a dye 3 separation subsystem V-3; the outlet of the fluid 4 cartridge relief valve 6-5-4 and the outlet of the fluid 4 sleeve relief valve 6-6-4 are pressed back to the subsystem VI-3 through the dye 3 fluid and connected with the inlet of the dye 3 separation subsystem V-3; directly connecting the outlet of the fluid 5 core cylinder recovery valve 6-3-5 and the outlet of the fluid 5 sleeve recovery valve 6-4-5 with the inlet of an impurity separation subsystem V-0; the outlet of the fluid 5 cartridge release valve 6-5-5 and the outlet of the fluid 5 sleeve release valve 6-6-5 are connected with the inlet of the impurity separation subsystem V-0 through the rinsing fluid back-pressure subsystem VI-9; outlets of the dye 1 separation subsystem V-1, the dye 2 separation subsystem V-2, the dye 3 separation subsystem V-3 and the impurity separation subsystem V-0 are connected with an inlet of the supercritical fluid medium storage subsystem I; form the three-dye color matching retractable supercritical fluid counter-spray dyeing system with the functions of cleaning and rinsing.
The three-dye color matching and spray dyeing process implemented by applying the three-dye color matching retractable supercritical fluid spray dyeing system with cleaning and rinsing comprises the following steps:
(1) after being put down on a cloth releasing roller 4-A-1 of a cloth releasing assembly 4-A, a fabric 11 is contracted through a fabric inlet, is guided to a guide plate 3-A, is gradually changed from a plane shape into an O shape, is wrapped on a spray dyeing core barrel 1, passes through an annular gap between the spray dyeing core barrel 1 and a spray dyeing sleeve 2, is unfolded through a fabric outlet, is guided to a guide plate 3-B, is gradually changed from the O shape into the C shape, is finally changed into the plane shape, and is wound on a cloth roller 4-B-1 of a cloth rolling assembly 4-B driven by a driving device 4-B-4;
(2) the dye-free supercritical fluid delivered from the supercritical fluid generation subsystem II is divided into five paths, the pressure of the first path is greater than that of the second path and is greater than that of the fourth path, the dye-free supercritical fluid of the first path, namely the fluid 1, is divided into two paths to enter a cleaning section IV-0 of the supercritical fluid counter-jet dyer, one path is sprayed out from the porous cylinder 1-7-1 of the fluid 1 through the delivery valve 6-1-1 of the fluid 1 core cylinder, the delivery pipe 5-1-1 of the fluid 1 and the spray groove 1-4-1 of the fluid 1 core cylinder, the other path is sprayed out from the porous cylinder 2-7-1 of the fluid 1 through the delivery valve 6-2-1 of the fluid 1 sleeve cylinder and the spray groove 2-4-1 of the fluid 1 sleeve, spraying the fabric 11 in the annular space between the spray dyeing core cylinder 1 and the spray dyeing sleeve 2 in two directions to complete the cleaning of the fabric 11; the second path of dye-free supercritical fluid, namely fluid 2, enters an inlet of a dye 1 dissolving subsystem III-1, is dissolved in the dye 1 from the dye 1 dissolving subsystem and then flows out, is divided into two paths and enters a dye 1 dyeing section IV-1 of a supercritical fluid counter-jet dyeing device, one path passes through a fluid 2 core cylinder conveying valve 6-1-2 and a fluid 2 conveying pipe 5-1-2, the fluid 2 core cylinder spray groove 1-4-2 is sprayed out from the fluid 2 core cylinder porous cylinder 1-7-2, the other branch is sprayed out from the fluid 2 sleeve porous cylinder 2-7-2 through the fluid 2 sleeve delivery valve 6-2-2 and the fluid 2 sleeve spray groove 2-4-2, and the other branch is sprayed on the fabric 11 of the annular space between the spray-dyeing core cylinder 1 and the spray-dyeing sleeve 2 in two directions, so that the dyeing of the fabric 11 by the dye 1 is completed; the third path of dye-free supercritical fluid, namely fluid 3, enters an inlet of a dye 2 dissolving subsystem III-2, is dissolved in dye 2 from the dye 2 dissolving subsystem and then flows out, is divided into two paths and enters a dye 2 dyeing section IV-2 of a supercritical fluid counter-jet dyeing device, one path passes through a fluid 3 core cylinder conveying valve 6-1-3 and a fluid 3 conveying pipe 5-1-3, the fluid 3 core cylinder spray groove 1-4-3 is sprayed out from the fluid 3 core cylinder porous cylinder 1-7-3, the other branch is sprayed out from the fluid 3 sleeve porous cylinder 2-7-3 through the fluid 3 sleeve delivery valve 6-2-3 and the fluid 3 sleeve spray groove 2-4-3, and is sprayed on the fabric 11 of the annular space between the spray-dyeing core cylinder 1 and the spray-dyeing sleeve 2 in two directions, so that the dyeing of the fabric 11 by the dye 2 is completed; the fourth path of dye-free supercritical fluid, namely fluid 4, enters an inlet of a dye 3 dissolving subsystem III-3, is dissolved in the dye 3 from the dye 3 dissolving subsystem and then flows out, is divided into two paths and enters a dye 3 dyeing section IV-3 of a supercritical fluid counter-jet dyeing device, one path passes through a fluid 4 core cylinder conveying valve 6-1-4 and a fluid 4 conveying pipe 5-1-4, the fluid 4 core barrel spray groove 1-4-4 is sprayed out from the fluid 4 core barrel porous cylinder 1-7-4, the other branch is sprayed out from the fluid 4 sleeve porous cylinder 2-7-4 through the fluid 4 sleeve delivery valve 6-2-4 and the fluid 4 sleeve spray groove 2-4, and the other branch is sprayed on the fabric 11 of the annular space between the spray-dyeing core barrel 1 and the spray-dyeing sleeve 2 in two directions, so that the dyeing of the fabric 11 by the dye 3 is completed; a fifth path of dye-free supercritical fluid, namely fluid 5, is divided into two branches to enter a rinsing section IV-9 of the supercritical fluid opposite-spraying dyer, one branch is sprayed out from the porous cylinder 1-7-5 of the fluid 5 core cylinder through a delivery valve 6-1-5 of the fluid 5 core cylinder, a delivery pipe 5-1-5 of the fluid 5 and a spray groove 1-4-5 of the fluid 5 core cylinder, and the other branch is sprayed out from the porous cylinder 2-7-5 of the fluid 5 sleeve cylinder through a delivery valve 6-2-5 of the fluid 5 sleeve cylinder and a spray groove 2-4-5 of the fluid 5 sleeve cylinder, and is sprayed on the fabric 11 in the annular space between the spray-dyeing core cylinder 1 and the spray-dyeing sleeve 2 in two directions to rinse the fabric 11;
(3) in the cleaning section IV-0 of the supercritical fluid opposite-spraying dyeing device, after the fabric 11 is cleaned, the supercritical fluid dissolved with impurities returns to the wrapped fluid 1 core cylinder reflux groove A1-3-1-A and the wrapped fluid 1 core cylinder reflux groove B1-3-1-B through the fluid 1 core cylinder porous cylinder 1-7-1, and returns to the inlaid fluid 1 sleeve reflux groove A2-3-1-A and the fluid 1 sleeve reflux groove B2-3-1-B through the fluid 1 sleeve porous cylinder 2-7-1, then enters an impurity separation subsystem V-0 through the fluid 1 recovery pipe 5-2-1, the fluid 1 core cylinder recovery valve 6-3-1 and the fluid 1 sleeve recovery valve 6-4-1, completing separation of the impurities washed from the fabric 11 from the supercritical fluid medium; in a dyeing section IV-1 of a dye 1 of a supercritical fluid counter-jet dyeing machine, after dyeing of a fabric 11 by the dye 1 is finished, a supercritical fluid dissolved with the dye 1 returns to a fluid 2 core cylinder reflux groove A1-3-2-A and a fluid 2 core cylinder reflux groove B1-3-2-B wrapped by the supercritical fluid 1 through a fluid 2 core cylinder porous cylinder 1-7-2, and returns to a fluid 2 sleeve reflux groove A2-3-2-A and a fluid 2 sleeve reflux groove B2-3-2-B inlaid by the fluid 2 core cylinder through a fluid 2 sleeve porous cylinder 2-7-2, then enters a dye 1 separation subsystem V-1 through a fluid 2 recovery pipe 5-2, a fluid 2 core cylinder recovery valve 6-3-2 and a fluid 2 sleeve recovery valve 6-4-2, completing the separation of the residual dye 1 and the supercritical fluid medium; in a dye 2 dyeing section IV-2 of a supercritical fluid counter-jet dyeing machine, after dyeing of a fabric 11 by a dye 2 is finished, a supercritical fluid dissolved with the dye 2 returns to a fluid 3 core cylinder reflux groove A1-3-A and a fluid 3 core cylinder reflux groove B1-3-3-B which are wrapped by the supercritical fluid 2 through a fluid 3 core cylinder porous cylinder 1-7-3, and returns to a fluid 3 sleeve reflux groove A2-3-A and a fluid 3 sleeve reflux groove B2-3-3-B which are inlaid by the fluid 3 through the fluid 3 sleeve porous cylinder 2-7-3, then enters a dye 2 separation subsystem V-2 through a fluid 3 recovery pipe 5-2-3, a fluid 3 core cylinder recovery valve 6-3-3 and a fluid 3 sleeve recovery valve 6-4-3, the separation of the residual dye 2 and the supercritical fluid medium is completed; in a dye 3 dyeing section IV-3 of a supercritical fluid counter-jet dyeing machine, after dyeing of a fabric 11 by the dye 3 is completed, the supercritical fluid dissolved with the dye 3 returns to a fluid 4 core cylinder reflux groove A1-3-4-A and a fluid 4 core cylinder reflux groove B1-3-4-B which are wrapped by the supercritical fluid 3 through a fluid 4 core cylinder porous cylinder 1-7-4, and returns to a fluid 4 sleeve reflux groove A2-3-4-A and a fluid 4 sleeve reflux groove B2-3-4-B which are inlaid by the fluid 4 through a fluid 4 sleeve porous cylinder 2-7-4, then enters a dye 3 separation subsystem V-3 through a fluid 4 recovery pipe 5-2-4 and a fluid 4 sleeve recovery valve 6-3-4, and a fluid 4 sleeve recovery valve 6-4-4, the separation of the residual dye 3 and the supercritical fluid medium is completed; in the rinsing section IV-9 of the supercritical fluid counter-jet dyeing machine, after the rinsing of the fabric 11 is finished, the supercritical fluid with the dye dissolved therein and rinsed from the fabric 11 returns to the wrapped fluid 5 core barrel reflux tank A1-3-5-A and the wrapped fluid 5 core barrel reflux tank B1-3-5-B through the fluid 5 core barrel porous cylinder 1-7-5, and returns to the inlaid fluid 5 sleeve reflux tank A2-3-5-A and the fluid 5 sleeve reflux tank B2-3-5-B through the fluid 5 sleeve porous cylinder 2-7-5, and then passes through the fluid 5 recovery pipe 5-2-5, the fluid 5 core barrel recovery valve 6-3-5 and the fluid 5 sleeve recovery valve 6-4-5, entering an impurity separation subsystem V-0 to complete the separation of the abundant dye rinsed from the fabric 11 and the supercritical fluid medium; the separated supercritical fluid medium is stored in the supercritical fluid medium storage subsystem I again for recycling;
(4) the fluid 1 is discharged through the initial core barrel discharge hole 1-2-0 and the initial sleeve discharge hole 2-2-0, so that the resistance of the fluid 1 when the fluid 1 leaks to the atmosphere through the initial core barrel labyrinth seal groove 1-1-0 and the initial sleeve labyrinth seal groove 2-1-0 is increased, and the labyrinth seal between the fluid 1 at one end of the retractable supercritical fluid counter-jet dyeing device and the atmosphere is formed; meanwhile, before the fluid 1 leaks to the atmosphere, the positive C-shaped ring 7 and the negative C-shaped ring 8 are expanded through the vent holes 1-9 on the groove wall of the starting core barrel labyrinth seal groove 1-1-0 and the vent holes 2-9 on the groove wall of the starting sleeve labyrinth seal groove 2-1-0, so that the annular gaps between the spray-dyeing core barrel 1 and the spray-dyeing sleeve 2 and the fabric 11 are reduced, the fluid 1 is further discharged from the starting core barrel discharge hole 1-2-0 and the starting sleeve discharge hole 2-2-0, and the sealing effect is improved; the fluid 1 is discharged through a core cylinder discharge hole 1-2-1 of the fluid 1 and a sleeve discharge hole 2-2-1 of the fluid 1, so that the resistance of the fluid 1 and the fluid 2 which are mixed with each other through a core cylinder labyrinth seal groove 1-1-1 of the fluid 1 and a sleeve labyrinth seal groove 2-1-1 of the fluid 1 is increased, and the labyrinth seal between the fluid 1 and the fluid 2 is formed; the fluid 2 is discharged through a fluid 2 discharge hole 1-1-2 and a fluid 2 sleeve discharge hole 2-2-2, so that the resistance of the fluid 2 and the fluid 3 mixed with each other through a fluid 2 core cylinder labyrinth seal groove 1-1-2 and a fluid 2 sleeve labyrinth seal groove 2-1-2 is increased, and the labyrinth seal between the fluid 2 and the fluid 3 is formed; the fluid 3 is discharged through a core cylinder drain hole 1-2-3 of the fluid 3 and a sleeve drain hole 2-2-3 of the fluid 3, so that the resistance that the fluid 3 and the fluid 4 are mixed with each other through a labyrinth seal groove 1-1-3 of the core cylinder of the fluid 3 and a labyrinth seal groove 2-1-3 of the sleeve of the fluid 3 is increased, and the labyrinth seal between the fluid 3 and the fluid 4 is formed; the fluid 4 is discharged through a core barrel discharge hole 1-2-4 of the fluid 4 and a sleeve discharge hole 2-2-4 of the fluid 4, so that the resistance of the fluid 4 and the fluid 5 which are mixed with each other through a labyrinth seal groove 1-1-4 of the core barrel of the fluid 4 and a labyrinth seal groove 2-1-4 of the sleeve of the fluid 4 is increased, and the labyrinth seal between the fluid 4 and the fluid 5 is formed; the fluid 5 is discharged through a core cylinder drain hole 1-2-5 of the fluid 5 and a sleeve drain hole 2-2-5 of the fluid 5, so that the leakage resistance of the fluid 5 to the atmosphere through a labyrinth seal groove 1-1-5 of the core cylinder of the fluid 5 and a labyrinth seal groove 2-1-5 of the sleeve of the fluid 5 is increased, and the labyrinth seal between the fluid 5 at the other end of the retractable supercritical fluid counterjet dyeing device and the atmosphere is formed; besides, before the fluid 5 leaks to the atmosphere, the positive C-shaped ring 7 and the negative C-shaped ring 8 are expanded through the vent holes 1-9 on the groove wall of the labyrinth seal groove 1-1-5 of the fluid 5 core cylinder and the vent holes 2-9 on the groove wall of the labyrinth seal groove 2-1-5 of the fluid 5 sleeve, so that the annular gaps between the spray-dyeing core cylinder 1 and the spray-dyeing sleeve 2 and the fabric 11 are reduced, the fluid 5 is further discharged from the vent hole of the fluid 5, and the sealing effect is improved; the fluid 1 discharged through the initial discharge pipe 5-3-0, the initial core barrel discharge valve 6-5-0 and the initial sleeve discharge valve 6-6-0 is separated from the fluid 1 discharged through the fluid 1 discharge pipe 5-3-1, the fluid 1 core barrel discharge valve 6-5-1 and the fluid 1 sleeve discharge valve 6-6-1, and is pressed into the impurity separation subsystem V-0 through the cleaning fluid pressure-back subsystem VI-0; the fluid 2 discharged through the fluid 2 discharge pipe 5-3-2, the fluid 2 core barrel discharge valve 6-5-2 and the fluid 2 sleeve discharge valve 6-6-2 is pressed into the dye 1 separation subsystem V-1 through the dye 1 fluid pressing-in subsystem VI-1 for separation; the fluid 3 discharged through the fluid 3 discharge pipe 5-3-3, the fluid 3 core barrel discharge valve 6-5-3 and the fluid 3 sleeve discharge valve 6-6-3 is pressed back to the subsystem VI-2 through the fluid 2 and is pressed into the dye 2 separation subsystem V-2 for separation; the fluid 4 discharged through a fluid 4 discharge pipe 5-3-4, a fluid 4 core barrel discharge valve 6-5-4 and a fluid 4 sleeve discharge valve 6-6-4 is pressed into a dye 3 separation subsystem V-3 through a dye 3 fluid pressing-in subsystem VI-3 for separation; the fluid 5 discharged through a fluid 5 discharge pipe 5-3-5, a fluid 5 core barrel discharge valve 6-5-5 and a fluid 5 sleeve discharge valve 6-6-5 is pressed back to the impurity ion system V-0 through a rinsing fluid pressure system VI-9 for separation; and the separated supercritical fluid medium is stored in the supercritical fluid medium storage subsystem I again for recycling.
By applying the invention, the fabric moves linearly in the gap between the spray-dyeing core cylinder and the spray-dyeing sleeve, meanwhile, the supercritical fluid without dye or dissolved with one or more dyes is sprayed on the two sides of the fabric from the positive direction and the negative direction in the partition along the axial gap, the spraying forces acting on the fabric are mutually offset, the spray-dyeing core cylinder and the spray-dyeing sleeve have a supporting function on the fabric, and the fabric is free from tension, small in deformation and free from damage; the fabric is in the motion channel of the retractable supercritical fluid counter-jet dyeing device and is in dynamic contact with the supercritical fluid without dye or dissolved with dye all the time, no dyeing dead zone is generated, the level dyeing property is good, and color matching in the jet dyeing process can be performed when the dye is one or more than one; by adopting the labyrinth seal structure, the sealing effect is more excellent, the process flow is simple and convenient, and the production efficiency is high.

Claims (2)

1. A retractable supercritical fluid counter-jet dyeing device is arranged in a retractable supercritical fluid counter-jet dyeing system, the inlet of the retractable supercritical fluid counter-jet dyeing device is connected with the outlet of a dye dissolving subsystem of the retractable supercritical fluid counter-jet dyeing system, or correspondingly connected with the outlet of a supercritical fluid generating subsystem and the outlet of the dye dissolving subsystem, and the outlet of the retractable supercritical fluid counter-jet dyeing device is directly connected with the inlet of a dye separating subsystem or correspondingly connected with the inlet of the dye separating subsystem and the inlet of an impurity separating subsystem through corresponding fluid pressing back subsystem;
the spray dyeing core cylinder is of a hollow cylinder structure, the dye-free supercritical fluid or the dye-dissolved supercritical fluid is referred to as fluid hereinafter, and the structure from one end of the hollow cylinder to the other end of the hollow cylinder sequentially comprises an initial core cylinder labyrinth seal groove, a fluid 1 core cylinder backflow groove A, a fluid 1 core cylinder spray groove, a fluid 1 core cylinder backflow groove B, a fluid 1 core cylinder labyrinth seal groove, a fluid 2 core cylinder backflow groove A, a fluid 2 core cylinder spray groove, a straight-to-fluid n core cylinder spray groove, a fluid n core cylinder backflow groove B and a fluid n core cylinder labyrinth seal groove; the outer cylindrical surfaces at two ends of the spray dyeing core cylinder are provided with a core cylinder support A assembling position and a core cylinder support B assembling position; n is the number of the types of the supercritical fluid without dye or dissolved with dye sprayed from the spray dyeing core cylinder; wherein:
the bottoms of the outermost groove of the labyrinth seal groove of the starting core barrel and the inner groove wall of the 3 rd groove at the outer side are respectively provided with a vent hole; the bottom of the 4 th groove outside the labyrinth seal groove of the initial core barrel is provided with an initial core barrel drainage hole, the bottom of the reflux groove A of the core barrel of the fluid 1 is provided with a core barrel return hole A of the fluid 1, the bottom of the spray groove of the core barrel of the fluid 1 is provided with a core barrel spray hole of the fluid 1, the bottom of the reflux groove B of the core barrel of the fluid 1 is provided with a core barrel return hole B of the fluid 1, the bottom of the middle groove of the labyrinth seal groove of the core barrel of the fluid 1 is provided with a core barrel drainage hole of the fluid 1, the bottom of the reflux groove A of the core barrel of the fluid 2 is provided with a core barrel return hole A of the fluid 2, the bottom of the spray groove of the core barrel up to the fluid n is provided with a core barrel spray hole of the fluid n, the bottom of the reflux groove B of the core barrel of the fluid n is provided with a core; the bottoms of the outermost groove of the labyrinth seal groove of the fluid n-core cylinder and the inner groove wall of the 3 rd groove at the outer side are respectively provided with a vent hole;
respectively and correspondingly wrapping a core barrel porous cylinder from a fluid 1 core barrel backflow groove A, a fluid 1 core barrel spray groove, a fluid 1 core barrel backflow groove B, a fluid 2 core barrel backflow groove A, a fluid 2 core barrel spray groove, a straight fluid n core barrel spray groove and a fluid n core barrel backflow groove B, and fixedly connecting the core barrel porous cylinder with the wall of the core barrel backflow groove A, the core barrel spray groove and the wall of the core barrel backflow groove B which correspond to the fluid; the outer diameter of each core cylinder porous cylinder corresponding to the fluid is the same as the outer diameters of the starting core cylinder labyrinth seal groove, the fluid 1 core cylinder labyrinth seal groove and the fluid n core cylinder labyrinth seal groove;
the spray dyeing sleeve is of a cylinder structure, a starting sleeve labyrinth seal groove, a fluid 1 sleeve backflow groove A, a fluid 1 sleeve spray groove, a fluid 1 sleeve backflow groove B, a fluid 1 sleeve labyrinth seal groove, a fluid 2 sleeve backflow groove A, a fluid 2 sleeve spray groove, a straight fluid n sleeve spray groove, a fluid n sleeve backflow groove B and a fluid n sleeve labyrinth seal groove are sequentially arranged from one end of a cylinder inner cavity to the other end of the cylinder inner cavity, and sleeve support A assembling positions and sleeve support B assembling positions are arranged on the outer cylindrical surfaces of the two ends of the spray dyeing sleeve; wherein:
the bottoms of the outermost groove of the labyrinth seal groove of the starting sleeve and the inner groove wall of the 3 rd groove at the outer side are respectively provided with a vent hole; the method comprises the following steps that a starting sleeve drainage hole is formed in the bottom of a 4 th groove on the outer side of a starting sleeve labyrinth sealing groove, a fluid 1 sleeve backflow hole A is formed in the bottom of a fluid 1 sleeve backflow groove A, a fluid 1 sleeve spraying hole is formed in the bottom of a fluid 1 sleeve spraying groove, a fluid 1 sleeve backflow hole B is formed in the bottom of a fluid 1 sleeve backflow groove B, a fluid 1 sleeve drainage hole is formed in the bottom of a middle position groove of a fluid 1 sleeve labyrinth sealing groove, a fluid 2 sleeve backflow hole A is formed in the bottom of a fluid 2 sleeve backflow groove A, a fluid n sleeve spraying hole is formed in the bottom of a fluid n sleeve spraying groove, a fluid n backflow sleeve hole B is formed in the bottom of a fluid n sleeve backflow groove B, and a fluid n sleeve drainage hole is formed in the bottom of a 4 th groove on the outer side of a fluid n sleeve labyrinth sealing groove; the bottoms of the outermost groove of the labyrinth seal groove of the fluid n sleeve and the inner groove wall of the 3 rd groove at the outer side are respectively provided with a vent hole;
sleeve porous cylinders are correspondingly embedded in the fluid 1 sleeve backflow groove A, the fluid 1 sleeve spray groove, the fluid 1 sleeve backflow groove B, the fluid 2 sleeve backflow groove A, the fluid 2 sleeve spray groove, the fluid n sleeve spray groove and the fluid n sleeve backflow groove B respectively and are fixedly connected with the groove walls of the fluid corresponding sleeve backflow groove A, the fluid corresponding sleeve spray groove and the fluid corresponding sleeve backflow groove B; the inner diameter of each sleeve porous cylinder corresponding to the fluid is the same as the inner diameters of the starting sleeve labyrinth seal groove, the fluid 1 sleeve labyrinth seal groove and the sleeve labyrinth seal groove up to the fluid n; coaxial annular gaps required by fabric cleaning, spray dyeing, rinsing or labyrinth sealing are correspondingly formed between the inner circle of each sleeve porous cylinder corresponding to the fluid and the outer circle of the corresponding core cylinder porous cylinder, and between the inner circle of the sleeve porous cylinder up to the fluid n sleeve labyrinth sealing groove and the outer circle of the corresponding initial core cylinder labyrinth sealing groove, between the inner circle of the fluid 1 core cylinder labyrinth sealing groove and the outer circle of the corresponding initial core cylinder labyrinth sealing groove, between the fluid 1 core cylinder labyrinth sealing groove and the outer circle of the fluid n core cylinder labyrinth sealing groove;
the fabric inlet contraction guide plate is of a plate shell structure which is gradually transited from a flat plate to an O-shaped cylinder through a gradually changed C-shaped shell;
the fabric outlet unfolding guide plate is of a plate shell structure which is gradually transited from an O-shaped cylinder to a flat plate through a gradually changed C-shaped shell;
the right C-shaped ring is of an annular structure, and the cross section of the right C-shaped ring along the radial direction is C-shaped with an opening facing the center of a circle;
the reverse C-shaped ring is of an annular structure, and the radial section of the reverse C-shaped ring is in a C shape with an opening back to the center of a circle;
the cloth releasing assembly consists of a cloth releasing roller, a bearing for supporting a roller shaft and a bracket for supporting the cloth releasing roller;
the cloth rolling component consists of a cloth rolling roller, a bearing for supporting a roller shaft, a bracket for supporting the cloth rolling roller, driving equipment for driving the cloth rolling roller and a driving equipment supporting leg;
the assembly relations among the spray dyeing core barrel, the spray dyeing sleeve, the fabric inlet contraction guide plate, the fabric outlet expansion guide plate, the positive C-shaped ring, the reverse C-shaped ring, the cloth releasing component, the cloth rolling component, the core barrel support, the sleeve support, the pipe and the valve are as follows:
(1) in the inner cavity of the spray dyeing core cylinder, firstly, a fluid 1 conveying pipe is connected with a spray hole of the fluid 1 core cylinder, and then a fluid 1 core cylinder conveying valve is arranged on the fluid 1 conveying pipe; until the fluid n conveying pipe is connected with the jet hole of the fluid n core cylinder, and then a fluid n core cylinder conveying valve is arranged on the fluid n conveying pipe; secondly, a fluid 1 recovery pipe is used for communicating the fluid 1 core cylinder reflux hole A and the fluid 1 core cylinder reflux hole B, and then a fluid 1 core cylinder recovery valve is arranged on the fluid 1 recovery pipe; until the fluid n core barrel return hole A and the fluid n core barrel return hole B are communicated by a fluid n recovery pipe, a fluid n core barrel recovery valve is arranged on the fluid n recovery pipe; finally, connecting an initial core barrel drainage hole by using an initial drainage pipe, and installing an initial core barrel drainage valve on the initial drainage pipe; a fluid 1 drain pipe is connected with a fluid 1 core cylinder drain hole, and a fluid 1 core cylinder drain valve is arranged on the fluid 1 drain pipe; until the n-core barrel drainage hole of the fluid is connected by the n-core barrel drainage pipe of the fluid, and then the n-core barrel drainage valve of the fluid is arranged on the n-core barrel drainage pipe of the fluid; the outermost groove and the outer 3 rd groove of the starting core barrel labyrinth seal groove, and the outermost groove and the outer 3 rd groove of the fluid n core barrel labyrinth seal groove are respectively provided with a positive C-shaped ferrule;
the inlet of each fluid core barrel conveying valve is the fluid inlet of the supercritical fluid counter-jet dyeing device corresponding to the jet dyeing core barrel, and the outlets of each fluid core barrel recovery valve and the core barrel discharge valve are the fluid outlets of the supercritical fluid counter-jet dyeing device corresponding to the jet dyeing core barrel;
(2) on the excircle of a spray-painting sleeve, firstly, a sleeve conveying valve of fluid 1 is arranged on a sleeve spray hole of the fluid 1; until the fluid n sleeve jet hole is provided with a fluid n sleeve delivery valve; secondly, after the fluid 1 sleeve backflow hole A and the fluid 1 sleeve backflow hole B are communicated by a pipe for communicating the fluid 1 sleeve backflow hole A and the fluid 1 sleeve backflow hole B, a fluid 1 sleeve recovery valve is arranged on the pipe; until the fluid n sleeve backflow hole A and the fluid n sleeve backflow hole B are communicated by a pipe for communicating the fluid n sleeve backflow hole A with the fluid n sleeve backflow hole B, a fluid n sleeve recovery valve is arranged on the pipe; finally, a starting sleeve bleeder valve is arranged on the starting sleeve bleeder hole, a fluid 1 sleeve bleeder valve is arranged on the fluid 1 sleeve bleeder hole until a fluid n sleeve bleeder valve is arranged on the fluid n sleeve bleeder hole; the outermost groove and the outer 3 rd groove of the starting sleeve labyrinth seal groove, and the outermost groove and the outer 3 rd groove of the fluid n sleeve labyrinth seal groove are respectively provided with a reverse C-shaped ring;
the inlet of the sleeve delivery valve of each fluid is the inlet of each fluid of the supercritical fluid counter-jet dyeing device corresponding to the jet dyeing sleeve; the outlets of the sleeve recovery valve and the sleeve discharge valve of each fluid are the outlets of each fluid of the supercritical fluid counter-jet dyeing device corresponding to the jet dyeing sleeve;
(3) respectively and fixedly installing a core barrel support A, a core barrel support B, a sleeve support A and a sleeve support B at corresponding positions of a machine base;
(4) installing a fabric inlet contraction guide plate on the fabric inlet end of the spray-dyeing sleeve through a bolt; a fabric outlet unfolding guide plate is arranged at the fabric outlet end on the spray dyeing core barrel through a bolt;
(5) firstly, sleeving a spray-dyeing sleeve on a spray-dyeing core barrel along a starting sleeve labyrinth seal groove, a fluid 1 sleeve porous barrel, a fluid 1 sleeve labyrinth seal groove, a fluid 2 sleeve porous barrel, a fluid n sleeve porous barrel and a fluid n sleeve labyrinth seal groove of the spray-dyeing core barrel in a direction matched with the starting core barrel labyrinth seal groove, the fluid 1 core barrel porous barrel, the fluid 1 core barrel labyrinth seal groove, the fluid 2 core barrel porous barrel, the fluid n core barrel porous barrel and the fluid n core barrel labyrinth seal groove of the spray-dyeing core barrel; then respectively installing a sleeve support A assembling position and a sleeve support B assembling position of the spray-painting sleeve on the sleeve support A and the sleeve support B; a core barrel support A assembling position and a core barrel support B assembling position of the spray-dyeing core barrel are arranged on the core barrel support A and the core barrel support B; adjusting the sleeve support A and the sleeve support B, and the core barrel support A and the core barrel support B to ensure that the spray-dyeing sleeve and the spray-dyeing core barrel are coaxial and the annular gap is uniform;
(6) firstly, fixedly installing a support of a cloth placing assembly at a corresponding position of a machine base, and then installing a bearing on a cloth placing roller shaft of the cloth placing assembly, wherein the bearing is installed on the support; secondly, fixedly installing a support of the cloth rolling assembly at a corresponding position of the base, then installing a bearing on a cloth rolling roller shaft of the cloth rolling assembly, installing the bearing on the support, fixedly installing a driving device supporting leg on the support or integrating the support with the support, fixedly installing the driving device on the driving device supporting leg, and driving a driving device output shaft to the cloth rolling roller shaft through a coupler or a belt wheel and a belt or a chain wheel and a chain or a gear or a worm gear; the directions of the cloth releasing roller and the cloth roller are adjusted, so that the fabric is guided by the fabric inlet contraction guide plate and the fabric outlet expansion guide plate, the requirement of annular space between the cylindrical fabric entering and exiting the spray-dyeing core cylinder and the spray-dyeing sleeve is met, and the requirement of no overlapping and no space exists in the axial advancing direction of the cylindrical moving fabric.
2. The dyeing process implemented by using the retractable supercritical fluid counter-jet dyeing device in claim 1, is characterized in that:
preparing before the process is implemented, namely applying all components of a spray-dyeing core barrel, a spray-dyeing sleeve, a fabric inlet contraction guide plate, a fabric outlet expansion guide plate, a positive C-shaped ring, a reverse C-shaped ring, a cloth releasing assembly, a cloth rolling assembly, a core barrel support, a sleeve support, a pipe and a valve, assembling into a retractable supercritical fluid counter-spray dyeing device, and constructing a retractable supercritical fluid counter-spray dyeing system:
connecting an outlet of the supercritical fluid media storage subsystem to an inlet of the supercritical fluid generation subsystem; connecting an outlet of the supercritical fluid generation subsystem with an inlet of the dye dissolution subsystem; according to the dyeing process requirement, correspondingly connecting an outlet of the supercritical fluid generation subsystem or an outlet of the dye dissolution subsystem with an inlet of a fluid 1 core cylinder delivery valve, a fluid n core cylinder delivery valve, a fluid 1 sleeve delivery valve and a fluid n sleeve delivery valve; connecting an initial core barrel discharge valve, a fluid 1 core barrel recovery valve, a fluid 1 core barrel discharge valve, a fluid 2 core barrel recovery valve, an outlet of a fluid n core barrel recovery valve and a fluid n core barrel discharge valve, and an outlet of an initial sleeve discharge valve, a fluid 1 sleeve recovery valve, a fluid 1 sleeve discharge valve, a fluid 2 sleeve recovery valve, an outlet of a fluid n sleeve recovery valve and a fluid n sleeve discharge valve to an impurity separation subsystem or an inlet of a dye separation subsystem correspondingly directly or through a corresponding fluid pressure recovery subsystem; the outlet of the dye separation subsystem, or the outlet of the dye separation subsystem and the outlet of the impurity separation subsystem are respectively connected with the inlet of the supercritical fluid medium storage subsystem to form a retractable supercritical fluid counter-jet dyeing system;
the spray-painting process implemented by applying the retractable supercritical fluid spray-painting system comprises the following steps:
(1) after being put down on a cloth releasing roller of the cloth releasing assembly, the fabric is contracted through a fabric inlet, is wrapped on a spray dyeing core cylinder from a plane shape through a gradually changed C shape and finally changed into an O shape, passes through an annular gap between the spray dyeing core cylinder and a spray dyeing sleeve, is unfolded through a fabric outlet, is changed into the plane shape from the gradually changed C shape through the O shape and finally is wound on a cloth roller of a cloth rolling assembly driven by driving equipment;
(2) the dye-free supercritical fluid or the dye-dissolved supercritical fluid with the number n, which is transmitted from the supercritical fluid generation subsystem or the dye dissolution subsystem, respectively and synchronously enters a fluid 1 core cylinder transmission valve and a fluid 1 transmission pipe of the spray-dyeing core cylinder in sequence to a fluid n core cylinder transmission valve and a fluid n transmission pipe, and a fluid 1 sleeve delivery valve of the spray dyeing sleeve and a fluid n sleeve delivery valve, pass through a fluid 1 core cylinder spray groove and a core cylinder porous cylinder wrapping the groove, pass through a fluid n core cylinder spray groove and a core cylinder porous cylinder wrapping the groove, and the fluid 1 sleeve spray groove and the sleeve porous cylinder embedded with the groove, the fluid n sleeve spray groove and the sleeve porous cylinder embedded with the groove, and the fluid is sprayed to the two sides of the fabric in the annular space between the spray dyeing core cylinder and the spray dyeing sleeve in two directions to finish the cleaning, dyeing or rinsing of the fabric;
(3) cleaning, dyeing or rinsing the fabric, wherein the dye-free supercritical fluid or the dye-dissolved supercritical fluid enters the wrapped fluid 1 core barrel reflux groove A and the wrapped fluid 1 core barrel reflux groove B through the corresponding fluid 1 core barrel porous cylinder, and enters the wrapped fluid n core barrel reflux groove A and the wrapped fluid n core barrel reflux groove B through the corresponding fluid 1 sleeve porous cylinder, enters the inlaid fluid 1 sleeve reflux groove A and the inlaid fluid 1 sleeve reflux groove B through the corresponding fluid 1 sleeve porous cylinder, and enters the inlaid fluid n sleeve reflux groove A and the inlaid fluid n sleeve reflux groove B through the fluid n sleeve porous cylinder, and then respectively passes through the fluid 1 recovery pipe and the fluid 1 core barrel recovery valve, the fluid n recovery pipe and the fluid n core barrel recovery valve, the fluid 1 sleeve recovery valve and the fluid n sleeve recovery valve, directly or through corresponding fluid pressure back subsystem, enter the corresponding impurity separation subsystem or dye separation subsystem;
(4) the fluid 1 is discharged through the initial core barrel discharge hole and the initial sleeve discharge hole, so that the resistance of the fluid 1 when the fluid 1 leaks to the atmosphere through the core barrel labyrinth sealing groove and the sleeve labyrinth sealing groove is increased, and the labyrinth seal between the fluid 1 at the fluid 1 end of the retractable supercritical fluid counter-jet dyeing device and the atmosphere is formed; meanwhile, before the fluid 1 leaks to the atmosphere, the air vents on the bottoms of the inner side groove walls of the outermost groove and the 3 rd groove of the starting core barrel labyrinth seal groove and the air vents on the bottoms of the inner side groove walls of the outermost groove and the 3 rd groove of the starting sleeve labyrinth seal groove respectively inflate the positive C-shaped ring and the reverse C-shaped ring, so that the positive C-shaped ring and the reverse C-shaped ring are expanded, the annular gap between the fabric and the spray-dyeing core barrel and the spray-dyeing sleeve is reduced, the fluid 1 is further discharged from the initial core barrel discharge hole and the initial sleeve discharge hole, and the sealing effect is improved; the fluid 1 or the fluid 2 is discharged through a core barrel discharge hole of the fluid 1 and a sleeve discharge hole of the fluid 1, so that the resistance of the fluid 1 or the fluid 2 to be mixed with each other through a sleeve labyrinth seal groove and a core barrel labyrinth seal groove is increased, and a labyrinth seal between the fluid 1 and the fluid 2 is formed; until the fluid n is discharged through the core cylinder drain hole of the fluid n and the sleeve drain hole of the fluid n, the resistance of the fluid n to the atmosphere when the fluid n leaks through the labyrinth seal groove of the core cylinder and the labyrinth seal groove of the sleeve is increased, and the labyrinth seal between the fluid n at the fluid n end of the retractable supercritical fluid counter-jet dyeing device and the atmosphere is formed; besides, before the fluid n leaks to the atmosphere, the air vents on the bottoms of the inner side groove walls of the outermost groove and the 3 rd groove of the labyrinth seal groove of the fluid n core cylinder and the air vents on the bottoms of the inner side groove walls of the outermost groove and the 3 rd groove of the labyrinth seal groove of the starting sleeve are respectively inflated to the positive C-shaped ring and the reverse C-shaped ring, so that the positive C-shaped ring and the reverse C-shaped ring are expanded, the annular gap between the fabric and the spray-dyeing core cylinder and the spray-dyeing sleeve is reduced, the fluid n is further leaked from the leakage hole of the starting core cylinder and the leakage hole of the starting sleeve, and the sealing effect is improved; the leaked fluid 1 and the leaked fluid n respectively and correspondingly pass through the initial leakage pipe and the initial core barrel leakage valve, the fluid 1 leakage pipe and the fluid 1 core barrel leakage valve, the leaked fluid n leakage pipe and the fluid n core barrel leakage valve, the initial sleeve leakage valve, the fluid 1 sleeve leakage valve and the fluid n sleeve leakage valve, and directly or through the corresponding fluid pressure return subsystem, enter the impurity separation subsystem or the dye separation subsystem for separation.
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