CN110901979B - Air conditioner condenser unit packaging production line and packaging method - Google Patents

Air conditioner condenser unit packaging production line and packaging method Download PDF

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Publication number
CN110901979B
CN110901979B CN201911165275.XA CN201911165275A CN110901979B CN 110901979 B CN110901979 B CN 110901979B CN 201911165275 A CN201911165275 A CN 201911165275A CN 110901979 B CN110901979 B CN 110901979B
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China
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condenser unit
condenser
winding
film
units
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CN201911165275.XA
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CN110901979A (en
Inventor
胡霄洋
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Taiyuan University of Science and Technology
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Taiyuan University of Science and Technology
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B11/00Wrapping, e.g. partially or wholly enclosing, articles or quantities of material, in strips, sheets or blanks, of flexible material
    • B65B11/04Wrapping, e.g. partially or wholly enclosing, articles or quantities of material, in strips, sheets or blanks, of flexible material the articles being rotated
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B35/00Supplying, feeding, arranging or orientating articles to be packaged
    • B65B35/10Feeding, e.g. conveying, single articles
    • B65B35/20Feeding, e.g. conveying, single articles by reciprocating or oscillatory pushers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B35/00Supplying, feeding, arranging or orientating articles to be packaged
    • B65B35/10Feeding, e.g. conveying, single articles
    • B65B35/24Feeding, e.g. conveying, single articles by endless belts or chains
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B35/00Supplying, feeding, arranging or orientating articles to be packaged
    • B65B35/30Arranging and feeding articles in groups
    • B65B35/50Stacking one article, or group of articles, upon another before packaging

Abstract

The invention discloses an air conditioner condenser unit packaging production line which comprises a semi-automatic feeding device, a condenser unit packaging front conveying belt, a condenser unit carrying device, a condenser unit fixing device and a film winding device, wherein the semi-automatic feeding device is arranged on the front conveying belt; the semi-automatic feeding device is used for pushing the condenser units out to the condenser unit packaging front conveyor belt in a layer-by-layer mode, and the condenser unit conveying device is used for conveying the condenser units to the condenser unit fixing device; the condenser unit fixing device is used for clamping the stacked condenser units and rotating, the film winding device is used for pushing the free ends of the wound films to the condenser units and clamping the free ends by the condenser units, and the wound films are wound and packaged by the rotation of the condenser units. The invention can automatically arrange, stack and package the condenser units, and improves the efficiency compared with manual packaging.

Description

Air conditioner condenser unit packaging production line and packaging method
Technical Field
The invention relates to a packaging production line and a packaging method, in particular to a packaging production line and a packaging method for an air conditioner condenser unit.
Background
The air conditioner condenser is an important part in an air conditioner refrigerating device and consists of condenser units with different numbers. The condenser is used for cooling hot vapor into liquid or gas-liquid mixture by high-temperature and high-pressure refrigerant discharged by the compressor, and the heat released by the refrigerant in the condenser is taken away by a cooling medium (water or air). As shown in fig. 1, the condensing unit of the air conditioner condenser is composed of upper and lower medium ducts for conveying a cooling medium and a middle diffusion sheet for diffusing a low temperature formed by a cooling liquid in the medium duct to the surrounding environment, thereby achieving the purpose of cooling the surrounding environment.
The air conditioner condenser has a complex structure, belongs to a precise part, and is formed by combining different numbers of condenser units according to the discharge rule of horizontal rows or vertical rows. The condenser units are generally long-strip-shaped, long, and usually a plurality of condenser units are stacked and packaged together. The manual packaging efficiency is low, and the requirement of large-batch packaging of the condenser units cannot be met. The current film winding and packaging machine can package a single object with larger integral size, and can not regularly package the bulk parts with large quantity.
Disclosure of Invention
In view of the above-mentioned drawbacks of the prior art, the present invention provides a packaging line for air conditioning condenser units, and another task of the present invention is to provide a packaging method for air conditioning condenser units, so as to solve the problems of low efficiency of manual packaging operation and incapability of realizing automatic packaging.
The technical scheme of the invention is as follows: an air conditioner condenser unit packaging production line comprises a semi-automatic feeding device, a condenser unit packaging front conveying belt, a condenser unit carrying device, a condenser unit fixing device and a film winding device;
the semi-automatic feeding device comprises a containing box and a conveyor, wherein the condenser units are stacked in the containing box in a mode that a plurality of transverse condenser units are arranged in parallel in one layer and are overlapped in a plurality of layers, and the conveyor pushes the condenser units out of the bottom of the containing box in a layer-by-layer mode to a conveying belt before the condenser units are packaged;
the condenser unit packaging front conveying belt comprises a conveying belt, push plates and baffle plates, the baffle plates are arranged at the front ends of the conveying belt, the push plates are arranged on two sides of the conveying belt, the push plates push the conveying belt to the axis of the conveying belt to enable the condenser units to be arranged closely, and the baffle plates enable the end parts of the condenser units to be aligned;
the condenser unit carrying device comprises a suction nozzle and a guide mechanism, the suction nozzle is arranged on the guide mechanism, the suction nozzle adsorbs the condenser unit, and the condenser unit is conveyed to the condenser unit fixing device by the condenser unit pre-packaging conveying belt;
the condenser unit fixing devices comprise end clamping mechanisms and swing mechanisms, the condenser unit fixing devices are arranged in pairs in a mode that the end clamping mechanisms are opposite, the swing mechanisms drive the end clamping mechanisms to rotate by taking a connecting line of the two condenser unit fixing devices as an axial direction, and the end clamping mechanisms of the condenser unit fixing devices clamp two ends of the condenser unit;
the winding film device comprises a winding film roller, a winding film, a push rod and a cutting blade, the winding film device is arranged in the pair of the lateral direction of the condenser unit fixing device and positioned in the middle of the two condenser unit fixing devices, the winding film is arranged on the winding film roller, the push rod is used for pushing the free end of the winding film to enable the winding film to be positioned on the condenser unit fixed by the condenser unit fixing device, and the cutting blade is used for cutting off the winding film after winding is completed.
Further, in order to facilitate the packaged condenser unit to enter the subsequent process, the air conditioner condenser unit packaging production line comprises a condenser unit packaged conveying belt, and the condenser unit conveying device conveys the wound condenser unit from the condenser unit fixing device to the condenser unit packaged conveying belt.
Further, in order to guarantee that the condenser unit is continuously pushed out one row at a time, the containing box is provided with a plurality of partition plates, the partition plates divide the inner space of the containing box into a plurality of grooves, the bottom of each groove is provided with a bearing, notches of the condenser unit are formed in one end of the containing box, a back plate is arranged at one end of the containing box, a gap which is larger than the thickness of one condenser unit but smaller than the thicknesses of the two condenser units is formed between the bottom edge of the back plate and the notches, the conveyor comprises a belt, the belt is provided with a plurality of push blocks corresponding to the notches, and the push blocks move along with the belt to enable the condenser unit to pass through the containing box and be pushed out through the gap.
Further, in order to facilitate the replacement of the storage box for the continuous supply of the condenser units to be packaged, the belt is provided with support notches at both sides thereof, on which the storage box is placed.
Further, condenser unit handling device includes the support, install horizontal sharp module on the support, the connecting plate is installed on the horizontal sharp module, vertical sharp module and cylinder are all fixed on the connecting plate, the mounting panel is installed on the vertical sharp module, the suction nozzle is installed on the mounting panel, splint are installed on widening the shape cylinder, it installs to widen the shape cylinder on the telescopic link of cylinder.
Further, condenser unit fixing device includes the frame, tip fixture includes the centre gripping cylinder, rotatable transmission shaft is connected to the head end of the telescopic link of centre gripping cylinder, the head end joint support board of transmission shaft, trilateral difference joint baffle installation curb plate, bottom plate and the curb plate of backup pad constitute square box form mechanism, the topside of backup pad articulates there is long connecting rod, be connected with on the transmission shaft and follow the synchronous pivoted gyration mount pad of transmission shaft, the axial position of gyration mount pad is fixed, the tail end of long connecting rod with the gyration mount pad is articulated, the articulated clamp plate of head end of long connecting rod, the backup pad with when gyration mount pad interval increases the clamp plate to the bottom plate pushes down.
Further, be fixed with the supporting seat in the frame, the transmission shaft is followed the centre bore of supporting seat passes, the belt pulley is installed on the transmission shaft, the belt pulley is installed on the supporting seat with one heart, the gyration mount pad with belt pulley fixed connection, it has the keyway to open on length direction along the transmission shaft, and the parallel key is connected the transmission shaft with the belt pulley, the parallel key sets up between supporting seat and the gyration mount pad.
Further, in order to ensure that the condenser units are tightly arranged and fixed, one side of the baffle installation side plate facing the side plate is connected with a baffle through a spring.
Further, the winding membrane device includes the support, install on the support and push away the membrane cylinder, the top that pushes away the membrane cylinder is winding membrane cylinder, winding membrane cylinder installs on the support, carry the cylinder longitudinal symmetry to be in one side of winding membrane cylinder, winding membrane is from top to bottom carry the centre of cylinder to pass, the push rod is installed push away on the telescopic link of membrane cylinder, the push rod is located the inboard of winding membrane, the cutting cylinder is fixed on the support, cutting blade installs on the telescopic link of cutting cylinder.
A method of packaging an air conditioning condenser unit comprising the steps of:
step 1, pushing out condenser units from the bottom of a storage box in a layer by a plurality of parallel ways;
step 2, enabling the pushed condenser units to be closely arranged left and right and aligned in end part and transferring the condenser units to the condenser unit fixing device;
step 3, pushing the free end of the winding film by the winding film device to enable the winding film to be positioned above the condenser unit fixed by the condenser unit fixing device;
step 4, repeating the step 1 and the step 2 to stack the condenser units to the number of layers required by packaging, wherein the free ends of the winding films are clamped by the two layers at the bottom of the stacked condenser units;
and 5, clamping two ends of the condenser unit stack by a condenser unit fixing device and rotating, and winding the winding film around the condenser unit stack to complete packaging.
Compared with the prior art, the invention has the advantages that: according to the semi-automatic feeding device, the condenser units can be regularly placed in the containing boxes, then workers put the containing boxes into the conveyor integrally, and the conveyor can convey the condenser units into a packaging machine for multiple times; the automatic packaging device in the device can stack and arrange the condenser units in sequence and in multiple rows and layers, wind and package films, automatically take out the condenser units after packaging, and convey the condenser units to a designated station through the conveying belt. The device can automatically package the condenser unit, has high operation efficiency and meets the requirement of automation of packaging of the condenser unit.
Drawings
FIG. 1 is a schematic diagram of a condenser unit according to the present invention.
FIG. 2 is a front view of a condenser unit packaging line of the present invention.
FIG. 3 is a top view of a condenser unit packaging line of the present invention.
Fig. 4 is a schematic structural view of the semi-automatic feeding device in fig. 2.
FIG. 5 is a schematic view of the receiver box of the condenser unit shown in FIG. 4 according to the present invention.
FIG. 6 is a schematic view of the mounting position of the storage box and the conveyor of the semi-automatic feeding device of FIG. 4.
FIG. 7 is an enlarged view of a portion of the mounting position of the storage box and the conveyor shown in FIG. 7 according to the present invention.
Fig. 8 is a schematic view of the installation position of the condenser unit and the push-up block of the conveyor in fig. 4 according to the present invention.
Fig. 9 is a schematic view of the conveyor belt assembly of fig. 2 prior to packaging.
Fig. 10 is a schematic structural view of the conveying device of the condenser unit in fig. 2 according to the present invention.
Fig. 11 is a schematic structural diagram of the packaging device in fig. 2 according to the present invention.
FIG. 12 is a schematic view of the fixing device of the condenser unit shown in FIG. 11 according to the present invention.
Fig. 13 is a cross-sectional view of the condenser unit fixing device of fig. 12 according to the present invention.
FIG. 14 is a partial structural view of the fixing device of the condenser unit shown in FIG. 13 according to the present invention.
Fig. 15 is a view showing a state of the rotation motion of the condenser unit fixing device of the present invention.
FIG. 16 is a schematic structural diagram of the film winding device of FIG. 11 according to the present invention.
Fig. 17 is a sectional view of the film winding apparatus of fig. 16 according to the present invention.
Fig. 18 is a state view of the condenser unit fixing device of the present invention before clamping.
Fig. 19 is a view showing a state after the condenser unit fixing device of the present invention is clamped.
Fig. 20 is a top view of the condenser unit fixing device of fig. 19 after clamping in accordance with the present invention.
Detailed Description
The present invention is further illustrated by the following examples, which are not to be construed as limiting the invention thereto.
Referring to fig. 1, a structure diagram of a condenser unit of an air conditioner is composed of upper and lower medium pipes and a middle diffusion sheet, and a plurality of condenser units are assembled side by side to form the condenser.
Please show in combination with fig. 2 and fig. 3, an air conditioner condenser unit packaging production line includes semi-automatic feeding device 1, a condenser unit packaging front conveyor belt 2 is arranged on the right side of the semi-automatic feeding device, a condenser unit fixing device 5 is arranged below the condenser unit packaging front conveyor belt 2, a film winding device 6 is arranged on one side of the condenser unit fixing device 5, a condenser unit packaging rear conveyor belt 4 is arranged on the rightmost side of the production line, and a condenser unit carrying device 3 is arranged right above the condenser unit packaging front conveyor belt 2 and the condenser unit packaging rear conveyor belt 4.
Referring to fig. 4 to 8, the semiautomatic feeder 1 includes a storage box 11 and a conveyor 12, the storage box 11 is surrounded by two side plates 114 and a back plate 113, the storage box 11 is partitioned by a partition plate 112, a condenser unit 111 is placed in the partitioned slot, the storage box 11 with the condenser unit 111 therein is mounted on the conveyor 12 along a support notch of a belt support side plate 123 (as shown in fig. 6 and 7), during feeding, the storage box 11 with the condenser unit 111 therein is manually pushed to a limited position along the support notch of the belt support side plate 123, and after the condenser unit 111 is used up, the empty storage box 11 is pushed out from the conveyor 12. When the storage box 11 is placed on the conveyor 12, the pushing block 122 mounted on the belt 121 is located right in front of the condenser unit 111, the pushing block 122 can move along the slot gap between two adjacent partition plates 112, and when the belt 121 moves, the pushing block 122 is driven to separate the condenser unit 111 from the storage box 11. A gap larger than one condenser unit thickness but smaller than two condenser units is formed between the bottom edge of the back plate and the notch, the condenser unit 111 on the upper layer is blocked by the back plate 113 when the condenser unit 111 on the bottom layer is pushed out, so that only the condenser unit 111 on the lowest layer can be separated at a time (as shown in fig. 6 and 7), and after the condenser unit 111 on the lowest layer is separated from the storage box 11, the condenser unit 111 on the upper layer automatically falls to the initial position, and the cycle is repeated until all the condenser units 111 are transported out.
As shown in fig. 9, the condenser unit packaging front conveyor 2 includes a frame 21, a condenser unit 111 is placed on a belt 22, a cylinder body of a side-push cylinder 24 is fixed on a bottom plate 23, the bottom plate 23 is fixed on the frame 21, an expansion link of the side-push cylinder 24 is connected with a push plate 25, and a baffle 26 is located at the rightmost side of the belt 22 and fixed on the frame 21. The condenser units 111 conveyed from the conveyor 12 to the condenser unit pre-package conveying belt 2 are separated at a constant pitch, and the separated condenser units 111 are pushed toward the middle by the side push cylinders 24 on both sides of the belt 22, as shown in fig. 9.
As shown in fig. 10, the condenser unit carrying device 3 includes a bracket 31, on which a horizontal linear module 32 is mounted, a connecting plate 36 mounted on the horizontal linear module 32, a vertical linear module 33 and a cylinder 37 both fixed on the connecting plate 36, a mounting plate 34 mounted on the vertical linear module 33, a suction nozzle 35 mounted on the mounting plate 34, a clamp plate 39 mounted on a wide cylinder 38, and a wide cylinder 38 mounted on an expansion rod of the cylinder 37.
Referring to fig. 11 to 15, the condenser unit fixing device 5 includes a frame 501, a clamping cylinder 502 fixed on the frame 501, a telescopic rod of the clamping cylinder 502 mounted on a bearing 503, the bearing 503 sleeved on a sleeve 504, a left end of a driving shaft 505 mounted on the bearing 503 at the other side of the sleeve 504 (as shown in fig. 13), a support base 506 fixed on the frame 501, the driving shaft 505 passing through a central hole of the support base 506, a pulley 507 mounted on the driving shaft 505, and a pulley 507 concentrically mounted on the support base 506, a step shaft of the pulley 507 being embedded on the step shaft of the support base 506, such that the pulley 507 can rotate in the support base 506 (as shown in fig. 14), a rotary mounting base 508 fixed with the pulley 507 by a screw 520, the driving shaft 505 having a key slot along a length direction, a flat key 519 mounted in the pulley 507, and the flat key 519 being blocked by the left support base 506 and the right rotary mounting base 508, that is, the pulley 507 can drive the transmission shaft 505 to rotate through the flat key 519, and the transmission shaft 505 can move horizontally along the key slot. The baffle installation side plate 510, the bottom plate 511, the side plate 512 and the support plate 515 are connected with each other and enclose a square box for placing one side of the condenser unit 111, the support plate 515 is fixed with the transmission shaft 505, the baffle 509 is movably installed on the baffle installation side plate 510, the baffle 509 is provided with a spring 521, the baffle 509 is provided with a positioning column, and the positioning column can move in a positioning hole on the baffle installation side plate 510 and reset through the spring 521. The long connecting rod 514 is hinged with the supporting plate 515 at the center, the two ends are respectively hinged with the pressing plate 513 and the short connecting rod 516, and the short connecting rod 516 is hinged on the rotary mounting seat 508. A motor 518 is mounted on the frame 501 and transmits power to the pulley 507 through a belt 517. As shown in fig. 15, the state diagram is a state diagram in which the motor 518 drives the transmission shaft 505 to rotate.
As shown in fig. 16 and 17, the wrapping film device 6 includes a frame 611 on which a film pushing cylinder 612 is mounted, a wrapping film roller 614 is disposed above the film pushing cylinder 612, the wrapping film roller 614 is mounted on the frame 611, a wrapping film 613 is mounted on the wrapping film roller 614, a conveying roller 615 is disposed at the right side of the wrapping film roller 614 in an up-and-down symmetrical manner, the wrapping film 613 passes through the middle of the upper and lower conveying rollers 615, one end of the lower conveying roller 615 is connected to a motor 619, the motor 619 can drive the lower conveying roller 615 to rotate, a push rod 618 is mounted on an extension rod of the film pushing cylinder 612, the push rod 618 is located at the inner side of the wrapping film 613, a cutting cylinder 617 is fixed on the frame 611, and a cutting blade 616 is mounted on the extension rod of the cutting cylinder 617 to cut the wrapping film 613.
An air conditioner condenser unit packaging method comprising the steps of:
(1) the containing box 11 containing the condenser unit 111 is manually installed on the conveyor 12 along the notch of the belt supporting side plate 123, the conveyor 12 is started to drive the push block 122 on the belt 121 to move, the push block 122 pushes the condenser unit 111 out of the containing box 11, the condenser unit 111 falls on the belt 121, and the plurality of push blocks 122 on the belt 121 can push the plurality of condenser units 111 out of the containing box 11 simultaneously.
(2) The belt 121 transports the condenser units 111 to the condenser unit pre-packaging conveyor belt 2, when all the condenser units 111 move to touch the baffle 26, the belt 22 stops moving, then the side-push cylinder 24 drives the push plate 25 to move, the condenser units 111 are pushed to the middle position, and at the moment, the transverse linear module 32 of the condenser unit transporting device 3 moves, and the suction nozzles 35 are transported to the position right above the condenser units 111.
(3) When the suction nozzle 35 is positioned right above the condenser unit 111, the vertical linear module 33 moves, the suction nozzle 35 acts to suck the condenser unit 111 therebelow, the condenser unit 111 is conveyed to a specified position above the condenser unit fixture 5 by the horizontal linear module 32, and the condenser unit 111 is placed on the bottom plate 511 of the condenser unit fixture 5 by the vertical linear module 33 (at this time, the bottom plate 511 of the condenser unit fixture 5 is maintained in a horizontal state).
(4) When one layer of the condenser units 111 is placed on the bottom plate 511, the film pushing cylinder 612 extends to drive the push rod 618 to push the winding film 613 to be flatly laid above the first layer of the condenser units 111, then the film pushing cylinder 612 returns to the initial position, and thereafter, the step (3) is continuously repeated until all the condenser units 111 are filled with the specified number of layers, and then the transportation is stopped. The wound film 613 at this time is pressed by the condenser units 111 of the upper layers thereof and is not allowed to fall.
(5) After the condenser unit 111 is fully charged, the holding cylinder 502 is extended to move the driving shaft 505 connected thereto, the driving shaft 505 moves to move the supporting plate 515 to move the long link 514 connected thereto, i.e., from the initial position of fig. 18 to the position shown in fig. 19, both ends of the condenser unit 111 are pressed by the pressing plate 513 at the time, one side is held by the spring 521 of the baffle 509, at the time, the condenser unit 111 is completely fixed (as shown in fig. 20), then the motor 518 rotates to rotate the condenser unit fixing device 5, the rotation process is shown in fig. 15, the winding film 613 is tensioned and attached to the surface of the condenser unit 111 during the rotation, and then the cutting cylinder 617 is extended to move the cutting blade 616 to cut the winding film 613. At this time, the transverse straight line module 32 of the condenser unit carrying device 3 drives the wide cylinder 38 to be located right above the condenser unit 111, then the wide cylinder 38 is opened, the cylinder 37 is extended, the packaged condenser unit 111 is clamped and moved to the condenser unit packaging rear conveying belt 4 through the movement of the wide cylinder 38, and then the whole packaging process is completed.

Claims (7)

1. An air conditioner condenser unit packaging production line is characterized by comprising a semi-automatic feeding device, a condenser unit packaging front conveying belt, a condenser unit carrying device, a condenser unit fixing device and a film winding device;
the semi-automatic feeding device comprises a containing box and a conveyor, wherein condenser units are stacked in the containing box in a mode that transverse multiple condenser units are arranged in parallel as one layer and are overlapped with a plurality of layers, the containing box is provided with a plurality of partition plates, the partition plates divide the inner space of the containing box into a plurality of grooves, the bottoms of the grooves are provided with notches for supporting the condenser units, one end of the containing box is provided with a back plate, a gap which is larger than the thickness of one condenser unit but smaller than the thicknesses of two condenser units is arranged between the bottom edge of the back plate and the notches, the conveyor comprises a belt which is provided with a plurality of push blocks corresponding to the notches, the push blocks move along with the belt to enable the condenser units to be pushed out from the containing box to the conveying belt before the condenser unit is packaged through the gaps by taking the layers as units, and the two sides of the belt are provided with supporting notches, the containing box is placed in the supporting notch;
the condenser unit packaging front conveying belt comprises a conveying belt, push plates and baffle plates, the baffle plates are arranged at the front ends of the conveying belt, the push plates are arranged on two sides of the conveying belt, the push plates push the conveying belt to the axis of the conveying belt to enable the condenser units to be arranged closely, and the baffle plates enable the end parts of the condenser units to be aligned;
the condenser unit carrying device comprises a suction nozzle and a guide mechanism, the suction nozzle is arranged on the guide mechanism, the suction nozzle adsorbs the condenser unit, and the condenser unit is conveyed to the condenser unit fixing device by the condenser unit pre-packaging conveying belt;
the condenser unit fixing devices comprise a rack, end clamping mechanisms and rotary mechanisms, the condenser unit fixing devices are arranged in pairs in a mode that the end clamping mechanisms are opposite, the rotary mechanisms drive the end clamping mechanisms to rotate by taking a connecting line of the two condenser unit fixing devices as an axial direction, and the end clamping mechanisms of the condenser unit fixing devices clamp two ends of the condenser unit; the end part clamping mechanism comprises a clamping cylinder, the head end of a telescopic rod of the clamping cylinder is connected with a rotatable transmission shaft, the head end of the transmission shaft is connected with a support plate, three edges of the support plate are respectively connected with a baffle plate installation side plate, a bottom plate and a side plate to form a square box-shaped mechanism, the top edge of the support plate is hinged with a long connecting rod, a rotary installation seat which synchronously rotates along with the transmission shaft is connected onto the transmission shaft, the axial position of the rotary installation seat is fixed, the tail end of the long connecting rod is hinged with the rotary installation seat, the head end of the long connecting rod is hinged with a pressing plate, and the pressing plate presses down the bottom plate when the distance between the support plate and the rotary installation seat is increased;
the winding film device comprises a winding film roller, a winding film, a push rod and a cutting blade, the winding film device is arranged in the pair of the lateral direction of the condenser unit fixing device and positioned in the middle of the two condenser unit fixing devices, the winding film is arranged on the winding film roller, the push rod is used for pushing the free end of the winding film to enable the winding film to be positioned on the condenser unit fixed by the condenser unit fixing device, and the cutting blade is used for cutting off the winding film after winding is completed.
2. An air conditioning condenser unit packaging line as set forth in claim 1 including a condenser unit post-package conveyor belt, said condenser unit handling device transferring the wound condenser units from the condenser unit fixture to the condenser unit post-package conveyor belt.
3. An air conditioning condenser unit packaging production line as claimed in claim 1, wherein the condenser unit handling device comprises a bracket on which a transverse straight line module is mounted, a connecting plate is mounted on the transverse straight line module, a vertical straight line module and a cylinder are both fixed on the connecting plate, a mounting plate is mounted on the vertical straight line module, a suction nozzle is mounted on the mounting plate, a clamping plate is mounted on a wide-shaped cylinder, and the wide-shaped cylinder is mounted on a telescopic rod of the cylinder.
4. An air conditioner condenser unit packaging production line as claimed in claim 1, wherein a support seat is fixed on the machine frame, the transmission shaft passes through a center hole of the support seat, the belt pulley is mounted on the transmission shaft, the belt pulley is concentrically mounted on the support seat, the rotary mounting seat is fixedly connected with the belt pulley, the transmission shaft is provided with a key groove along the length direction, a flat key is connected with the transmission shaft and the belt pulley, and the flat key is arranged between the support seat and the rotary mounting seat.
5. An air conditioning condenser unit packaging line as set forth in claim 1 wherein a baffle is spring attached to a side of said baffle mounting side plate facing said side plate.
6. An air conditioner condenser unit packaging production line as claimed in claim 1, wherein the film winding device comprises a support, a film pushing cylinder is mounted on the support, a film winding roller is arranged above the film pushing cylinder, the film winding roller is mounted on the support, a conveying roller is symmetrically arranged at one side of the film winding roller up and down, the film winding passes through the middle of the conveying roller up and down, a push rod is mounted on a telescopic rod of the film pushing cylinder, the push rod is located at the inner side of the film winding, a cutting cylinder is fixed on the support, and the cutting blade is mounted on a telescopic rod of the cutting cylinder.
7. A packaging method of an air conditioner condenser unit, which is carried out based on the air conditioner condenser unit packaging production line of any one of claims 1 to 6 and comprises the following steps:
step 1, pushing out condenser units from the bottom of a storage box in a layer by a plurality of parallel ways;
step 2, enabling the pushed condenser units to be closely arranged left and right and aligned in end part and transferring the condenser units to the condenser unit fixing device;
step 3, pushing the free end of the winding film by the winding film device to enable the winding film to be positioned above the condenser unit fixed by the condenser unit fixing device;
step 4, repeating the step 1 and the step 2 to stack the condenser units to the number of layers required by packaging, wherein the free ends of the winding films are clamped by the two layers at the bottom of the stacked condenser units;
and 5, clamping two ends of the condenser unit stack by a condenser unit fixing device and rotating, and winding the winding film around the condenser unit stack to complete packaging.
CN201911165275.XA 2019-11-25 2019-11-25 Air conditioner condenser unit packaging production line and packaging method Active CN110901979B (en)

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Application Number Priority Date Filing Date Title
CN201911165275.XA CN110901979B (en) 2019-11-25 2019-11-25 Air conditioner condenser unit packaging production line and packaging method

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Application Number Priority Date Filing Date Title
CN201911165275.XA CN110901979B (en) 2019-11-25 2019-11-25 Air conditioner condenser unit packaging production line and packaging method

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CN110901979A CN110901979A (en) 2020-03-24
CN110901979B true CN110901979B (en) 2021-10-19

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