CN110900092A - Clamping equipment for inflating cabinet and welding production line - Google Patents
Clamping equipment for inflating cabinet and welding production line Download PDFInfo
- Publication number
- CN110900092A CN110900092A CN201911171353.7A CN201911171353A CN110900092A CN 110900092 A CN110900092 A CN 110900092A CN 201911171353 A CN201911171353 A CN 201911171353A CN 110900092 A CN110900092 A CN 110900092A
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- Prior art keywords
- positioning
- plate
- cabinet
- pressing
- gas
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/047—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work moving work to adjust its position between soldering, welding or cutting steps
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K31/00—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups
- B23K31/02—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups relating to soldering or welding
Abstract
The invention discloses a clamping device and a welding production line for an inflatable cabinet, wherein the clamping device comprises a front positioning device, a rear positioning device and two position changing machines, the front positioning device comprises a front tooling frame and two front end positioning mechanisms, and the front end positioning mechanisms comprise a pressing fixed plate, an end positioning plate, an end pressing plate, a top positioning seat and a top pressing plate; the rear positioning device comprises a rear tooling frame and two rear end positioning mechanisms, each rear end positioning mechanism comprises a positioning bracket and a plurality of positioning pins, and a guide positioning plate is arranged on each positioning bracket; the positioner comprises L-shaped rocker arms, a front positioning device and a rear positioning device are respectively arranged on the two L-shaped rocker arms, the welding position is adjusted by the positioner after the front positioning device clamps the inflating cabinet, and the welding position is adjusted by the positioner after the rear positioning device clamps the inflating cabinet; the welding production line comprises a welding robot, a hanging bracket and clamping equipment. The invention replaces manpower, improves welding quality, and can be widely applied to the technical field of production of the inflatable cabinet.
Description
Technical Field
The invention relates to the technical field of production of inflatable cabinets, in particular to clamping equipment and a welding production line for an inflatable cabinet.
Background
Aerify cabinet and have six panels such as front bezel, roof, back shrouding, bottom plate and two end plates, like figure 1, front bezel and roof are punching press integrated into one piece's L type panel, and the bottom plate is the notch cuttype board, and it welds the back shrouding again behind welding front bezel and the bottom plate usually to aerify among the encapsulation process of cabinet, accomplishes the encapsulation, and the mode commonly used at present is manual welding, aerifys the inconvenient adjustment in welding angle position of cabinet, and welding quality is unstable.
Disclosure of Invention
In order to solve the technical problems and conveniently adjust the orientation of the inflatable cabinet during welding and improve the welding quality, the invention provides a clamping device and a welding production line for the inflatable cabinet, and the adopted technical scheme is as follows:
the clamping equipment for the inflatable cabinet comprises a front positioning device, a rear positioning device and two position changing machines, wherein the front positioning device comprises a front tooling frame and two front end positioning mechanisms, the two front end positioning mechanisms are installed on the front tooling frame, the two front end positioning mechanisms are respectively used for clamping two ends of the inflatable cabinet, each front end positioning mechanism comprises a pressing fixed plate, an end positioning plate, an end pressing plate, a top positioning seat and a top pressing plate, the end positioning plate, the end pressing plate, the top positioning seat and the top pressing plate are all installed on the pressing fixed plate, a space between the end positioning plate and the end pressing plate is used for inserting the end plate of the inflatable cabinet perpendicular to the pressing fixed plate, and a space between the top positioning seat and the top pressing plate is used for inserting the top plate of the inflatable cabinet perpendicular to the pressing fixed plate; the rear positioning device comprises a rear tooling frame and two rear end positioning mechanisms, the two rear end positioning mechanisms are arranged on the rear tooling frame and are respectively used for clamping two ends of the inflatable cabinet, the rear end positioning mechanisms comprise positioning supports and a plurality of positioning pins for supporting the inflatable cabinet, the positioning supports are used for fixing one side of the inflatable cabinet through screws or bolts, and guide positioning plates for abutting against the other side of the inflatable cabinet are arranged on the positioning supports; the positioner includes L type rocking arm, and preceding positioner and back positioner install respectively at the L type rocking arm of two positioners, and flange board, slewing bearing and rotating electrical machines have been arranged to L type rocking arm, and the flange board is installed at slewing bearing, and rotating electrical machines drive slewing bearing rotates, and the downside mid-mounting of preceding frock frame is at the flange board that corresponds, and the downside mid-mounting of back frock frame is at the flange board that corresponds.
Further, compress tightly the fixed plate and arranged the stopper, the stopper includes interior limiting plate, outer limiting plate and outer guide board, and the top at outer limiting plate is arranged to the outside slope to outer guide board, and the space between interior limiting plate and the outer limiting plate supplies to inflate cabinet roof perpendicular to and compresses tightly the fixed plate and insert.
Furthermore, the distance between the two front end positioning mechanisms is adjusted by the front tool frame through the first adjusting assembly, and the distance between the two rear end positioning mechanisms is adjusted by the rear tool frame through the first adjusting assembly.
Further, the first adjusting assembly comprises a first screw rod and two first guide rails.
Further, an inclined end guide plate is arranged on the upper side of the end positioning plate.
Further, the compressing and fixing plate is provided with a second guide rail, the second guide rail is provided with an end compressing cylinder through a sliding block and a second mounting seat, and the end compressing plate is mounted at the output end of the end compressing cylinder.
Furthermore, a plurality of positioning holes are formed in the second guide rail along the length direction, and the second mounting base is provided with a quick clamp capable of being inserted into the positioning holes.
Further, the positioning bracket is provided with a third moving assembly for moving the guide positioning plate, and the third moving assembly comprises a third screw rod and two third guide rods.
Furthermore, the third removes the subassembly and installs in the outside of locating support, and the locating support shaping has the stroke frame, and the direction locating plate removes in the stroke frame, and the upper and lower both ends of direction locating plate are the shaping respectively has spacing bellying, and two spacing bellying are used for propping respectively to the medial surface of stroke frame upside and downside in the locating support.
The welding production line for the gas-filled cabinet comprises a welding robot, a hanging bracket and a clamping device.
Has the advantages that: the front positioning device clamps the inflatable cabinet to enable a front plate of the inflatable cabinet to face upwards, and the position of the front positioning device is adjusted through the positioner, so that the welding direction of the inflatable cabinet is adjusted; the rear positioning device clamps the inflatable cabinet to enable the rear sealing plate of the inflatable cabinet to face upwards, and the position of the rear positioning device is adjusted through the positioner, so that the welding direction of the inflatable cabinet is adjusted; the gallows will aerify the cabinet hoist to preceding positioner, and welding robot welding aerifys the front bezel and the bottom plate of cabinet, and the gallows will aerify the cabinet hoist to back positioner, and welding robot welding aerifys the back shrouding of cabinet. The welding device has reasonable structure, replaces manual labor, is convenient to adjust the welding position of the inflatable cabinet, improves the welding quality, and can be widely applied to the technical field of inflatable cabinet production.
Drawings
FIG. 1 is a view of the structure of an inflatable cabinet showing the placement of the inflatable cabinet when held by a front positioning device;
FIG. 2 is a view of the structure of the air-filled cabinet showing the placement of the air-filled cabinet when held by the rear positioning device;
FIG. 3 is an end view of the inflatable cabinet;
FIG. 4 is a block diagram of a clamping device and a welding robot;
FIG. 5 is a view of the front positioning device clamping the cabinet;
FIG. 6 is a structural diagram of a positioner;
FIG. 7 is a block diagram of a front positioning device;
FIG. 8 is a structural view of a front end positioning mechanism;
FIG. 9 is a block diagram of the rear positioning device;
FIG. 10 is a structural view of the rear end positioning mechanism;
FIG. 11 is a partial view of area A of FIG. 10;
FIG. 12 is a block diagram;
fig. 13 is a structural view of a welding line.
Detailed Description
The present invention will be further described with reference to fig. 1 to 13.
The invention relates to a welding production line for an inflatable cabinet, which comprises a welding robot 400, a hanger and a clamping device, wherein the clamping device fixes the inflatable cabinet and can adjust the position of the inflatable cabinet in the welding process. Welding production line still includes shielded room 401 and dust collector 402, and welding robot 400 and clamping equipment install in shielded room 401, have arranged wire cutting mechanism and electric cabinet in the shielded room 401, and the gallows is installed at shielded room 401's top, and the gallows is used for hoisting the removal and aerifys the cabinet.
The invention relates to clamping equipment for an inflatable cabinet, which comprises a front positioning device 100, a rear positioning device 200 and two positioners 300, wherein the front positioning device 100 and the rear positioning device 200 are respectively arranged in the two positioners 300. The front positioning device 100 is used for welding the front plate 501 and the bottom plate 504 when clamping the inflatable cabinet, and the inflatable cabinet is not provided with the rear sealing plate 503, the side of the rear sealing plate 503 is open and faces downwards, and the side of the front plate 501 faces upwards. The rear positioning device 200 is used to weld the rear cover plate 503 when holding the cabinet, with the rear cover plate 503 side up and the front plate 501 side down. The hanger firstly hoists the inflatable cabinet to the front positioning device 100, after welding is completed, the hanger hoists the inflatable cabinet to the rear positioning device 200, and after welding is completed, the hanger hoists the inflatable cabinet to be sent out of the shielding room 401.
An arc-shielding light plate is disposed between the welding robot 400 and the front positioning device 100, and an arc-shielding light plate is disposed between the welding robot 400 and the rear positioning device 200.
The front positioning device 100 comprises a front tooling frame 101 and two front end positioning mechanisms, wherein the two front end positioning mechanisms are arranged on the front tooling frame 101, the two front end positioning mechanisms are respectively arranged at two ends of the front tooling frame 101, and the two front end positioning mechanisms are respectively used for clamping two ends of the inflatable cabinet.
The front end positioning mechanism comprises a pressing fixing plate 102, an end positioning plate 103, an end pressing plate 104, a top positioning seat 105 and a top pressing plate 106, wherein the end positioning plate 103, the end pressing plate 104, the top positioning seat 105 and the top pressing plate 106 are all installed on the pressing fixing plate 102, and the pressing fixing plate 102 is installed on the front tooling frame 101.
The space between end positioning plate 103 and end hold-down plate 104 allows for the insertion of an inflatable cabinet end plate 505 perpendicular to hold-down plate 102. In some embodiments, to adjust the pressing position of the end pressing plate 104, the pressing fixing plate 102 is disposed with a second guide rail, the second guide rail is disposed parallel to the end pressing plate 104, the second guide rail is disposed with an end pressing cylinder 111 through a slider and a second mounting seat, and the end pressing plate 104 is mounted at the output end of the end pressing cylinder 111, so that the end pressing plate 104 can move along the second guide rail to adjust the pressing position thereof. The second guide rail is formed with a plurality of positioning holes along the length direction, and the second mounting base is provided with a quick clamp capable of being inserted into the positioning holes, so that the position deviation of the second mounting base is prevented.
In some embodiments, to make the position of the air-filled cabinet accurate, the upper side of the end positioning plate 103 is arranged with an inclined end guide plate 110, and an end plate 505 is inserted between the end pressing plate 104 and the end positioning plate 103 along the end guide plate 110.
The space between the top positioning seat 105 and the top compression plate 106 is used for inserting the top plate 502 of the inflatable cabinet perpendicular to the compression fixing plate 102. The top hold-down cylinder is mounted to the hold-down plate 102 and the top hold-down plate 106 is mounted to the output of the top hold-down cylinder.
In some embodiments, in order to make the position of the inflatable cabinet accurate, the pressing fixing plate 102 is arranged with a limiting block, the limiting block includes an inner limiting plate 107, an outer limiting plate 108 and an outer guiding plate 109, the outer guiding plate 109 is arranged at the top of the outer limiting plate 108 in an inclined manner towards the outside, a space between the inner limiting plate 107 and the outer limiting plate 108 is used for inserting the top plate 502 of the inflatable cabinet perpendicular to the pressing fixing plate 102, and the top plate 502 is inserted between the inner limiting plate 107 and the outer limiting plate 108 along the outer guiding.
In some embodiments, a first pad 112 for supporting the top plate 502 and a second pad 113 for supporting the bottom plate 504 are disposed on the compression fixing plate 102, and if the length of the end plate 505 of the inflatable cabinet exceeds the length of the compression fixing plate 102, the bottom plate 504 can be supported by the second pad 113.
The rear positioning device 200 includes a rear tooling frame 201 and two rear end positioning mechanisms, the two rear end positioning mechanisms are mounted on the rear tooling frame 201, and the two rear end positioning mechanisms are respectively used for clamping two ends of the inflatable cabinet.
The rear end positioning mechanism comprises a positioning support 202 and a plurality of positioning pins 203 for supporting the inflatable cabinet, the positioning pins 203 are installed on the inner side of the positioning support 202, the positioning support 202 fixes one side of the inflatable cabinet through screws or bolts, two ends of a top plate 502 of the inflatable cabinet are respectively provided with hanging plates, and the hanging plates are provided with through holes for installation in a molding mode. The positioning bracket 202 is provided with a guiding positioning plate 204 for abutting against the other side of the inflatable cabinet, which is the side of the bottom plate 504.
The guide positioning plate 204 moves towards a bottom plate 504 of the inflatable cabinet to clamp the end of the inflatable cabinet, the positioning bracket 202 is provided with a third moving assembly used for moving the guide positioning plate 204, the third moving assembly comprises a third screw rod and two third guide rods, the third moving assembly further comprises a third hand wheel 208 and a third driving gear which are coaxially arranged, a third driven gear meshed with the third driving gear is arranged at the end of the third screw rod, and the third hand wheel 208 is rotated to drive the third screw rod through gear meshing, so that the guide positioning plate 204 is moved. In order to achieve the labor-saving effect, the diameter of the third driving gear is larger than that of the third driven gear, and the number of teeth of the third driving gear is more.
The third moving assembly is installed at the outer side of the positioning bracket 202, the positioning bracket 202 is formed with a stroke frame, the guide positioning plate 204 moves in the stroke frame, and the part of the guide positioning plate 204 for clamping the end of the gas-filled cabinet is located at the inner side of the positioning bracket 202. The inner side of the positioning bracket 202 means that the space where the two positioning brackets 202 are opposite to each other is the inner side, and correspondingly, the other side of the positioning bracket 202 is the outer side.
In order to make the guiding positioning plate 204 move smoothly, the upper and lower ends of the guiding positioning plate 204 are respectively formed with two limiting protrusions 205, the two limiting protrusions 205 are respectively used for abutting against the inner side surfaces of the upper side and the lower side of the stroke frame in the positioning bracket 202, and the limiting protrusions 205 move along the inner side surfaces of the corresponding sides of the stroke frame in the positioning bracket 202 when the guiding positioning plate 204 moves.
In some embodiments, to adapt to the inflatable cabinets with different lengths, the front tool rack 101 adjusts the distance between the two front end positioning mechanisms through the first adjusting assembly, and the rear tool rack 201 adjusts the distance between the two rear end positioning mechanisms through the first adjusting assembly, wherein the first adjusting assembly comprises a first screw rod and two first guide rails.
The following description will be made by taking the tool rest 101 as an example: the two first guide rails are parallelly arranged on the front tooling frame 101, the pressing fixing plate 102 moves along the two first guide rails through the sliding block, and a first hand wheel used for rotating the first screw rod is arranged at one end of the front tooling frame 101. The first screw rod comprises two screw rod units, the two screw rod units are connected through a coupler, and the two screw rod units are respectively used for driving the two front end positioning mechanisms to move in the opposite directions or in the opposite directions. The front tooling frame 101 is provided with a graduated scale along the moving direction of the front end positioning mechanism, and the pressing fixing plate 102 is provided with a graduation mark.
The following description will be made by taking the tool holder 201 as an example: the two first guide rails are parallelly installed on the rear tool rack 201, the positioning bracket 202 moves along the two first guide rails through a first connecting plate 207 with a sliding block, and a first hand wheel for rotating a first screw rod is arranged at one end of the rear tool rack 201. The first screw rod comprises two screw rod units, the two screw rod units are connected through a coupler, and the two screw rod units are respectively used for driving the two rear end positioning mechanisms to move in the opposite direction or in the opposite direction. The rear tooling frame 201 is provided with a graduated scale along the moving direction of the rear end positioning mechanism, and the first connecting plate 207 is provided with a graduated mark.
The positioner 300 comprises L-shaped rocker arms 301, and the front positioning device 100 and the rear positioning device 200 are respectively arranged on the L-shaped rocker arms 301 of the two positioners 300. The L-shaped rocker arm 301 is provided with a flange plate 302, a slewing bearing 303 and a slewing motor, wherein the flange plate 302 is arranged on the slewing bearing 303, the slewing motor drives the slewing bearing 303 to rotate, and a slewing assembly formed by the flange plate 302, the slewing bearing 303 and the slewing motor is arranged at the tail end of the L-shaped rocker arm 301. The middle part of the lower side of the front tooling frame 101 is installed on the corresponding flange plate 302, and the middle part of the lower side of the rear tooling frame 201 is installed on the corresponding flange plate 302, so that the front positioning device 100 and the rear positioning device 200 can respectively rotate on the corresponding L-shaped rocker arm 301 to adjust the welding position of the gas-filled cabinet.
The positioner 300 is a two-axis mechanism, the positioner 300 comprises a base 304, a displacement motor and a speed reducer are mounted in the base 304, and the output end of the speed reducer drives an L-shaped rocker arm 301 to rotate.
While the embodiments of the present invention have been described in detail with reference to the drawings, the present invention is not limited to the above embodiments, and various changes can be made without departing from the spirit of the present invention within the knowledge of those skilled in the art.
Claims (10)
1. A centre gripping equipment for aerifing cabinet, its characterized in that: comprises that
The front positioning device (100), the front positioning device (100) comprises a front tooling frame (101) and two front end positioning mechanisms, the two front end positioning mechanisms are arranged on the front tooling frame (101), the two front end positioning mechanisms are respectively used for clamping two ends of the inflatable cabinet, the front end positioning mechanism comprises a pressing fixing plate (102), an end positioning plate (103) and an end pressing plate (104), the gas filling device comprises a top positioning seat (105) and a top pressing plate (106), wherein an end positioning plate (103), an end pressing plate (104), the top positioning seat (105) and the top pressing plate (106) are all installed on a pressing fixing plate (102), an end plate (505) of the gas filling cabinet is inserted in a space between the end positioning plate (103) and the end pressing plate (104) and perpendicular to the pressing fixing plate (102), and a top plate (502) of the gas filling cabinet is inserted in a space between the top positioning seat (105) and the top pressing plate (106) and perpendicular to the pressing fixing plate (102);
the rear positioning device (200) comprises a rear tooling frame (201) and two rear end positioning mechanisms, the two rear end positioning mechanisms are mounted on the rear tooling frame (201), the two rear end positioning mechanisms are respectively used for clamping two ends of the inflatable cabinet, each rear end positioning mechanism comprises a positioning support (202) and a plurality of positioning pins (203) used for supporting the inflatable cabinet, the positioning supports (202) are used for fixing one side of the inflatable cabinet through screws or bolts, and a guide positioning plate (204) used for abutting against the other side of the inflatable cabinet is arranged on each positioning support (202);
two machine (300) of shifting, machine (300) of shifting includes L type rocking arm (301), L type rocking arm (301) in two machine (300) are installed respectively to preceding positioner (100) and back positioner (200), flange board (302) have been arranged in L type rocking arm (301), slewing bearing (303) and rotating electrical machines, slewing bearing (303) are installed in flange board (302), rotating electrical machines drive slewing bearing (303) rotate, the downside mid-mounting of preceding frock frame (101) is at flange board (302) that correspond, the downside mid-mounting of back frock frame (201) is at flange board (302) that correspond.
2. Clamping device for gas-filled cabinets according to claim 1, characterized in that: compress tightly fixed plate (102) and arranged the stopper, the stopper includes interior limiting plate (107), outer limiting plate (108) and outer guide board (109), and the top at outer limiting plate (108) is arranged to outer side slope in outer guide board (109), and roof (502) the perpendicular to that compresses tightly fixed plate (102) of cabinet are inflated in the space between interior limiting plate (107) and outer limiting plate (108) and insert.
3. Clamping device for gas-filled cabinets according to claim 1, characterized in that: the distance between the two front end positioning mechanisms is adjusted by the front tooling frame (101) through the first adjusting assembly, and the distance between the two rear end positioning mechanisms is adjusted by the rear tooling frame (201) through the first adjusting assembly.
4. Clamping device for gas-filled cabinets according to claim 3, characterized in that: the first adjusting assembly comprises a first screw rod and two first guide rails.
5. Clamping device for gas-filled cabinets according to claim 1, characterized in that: an inclined end guide plate (110) is arranged on the upper side of the end positioning plate (103).
6. Clamping device for gas-filled cabinets according to claim 1, characterized in that: the second guide rail is arranged on the pressing fixing plate (102), the end pressing cylinder (111) is arranged on the second guide rail through the sliding block and the second mounting seat, and the end pressing plate (104) is mounted at the output end of the end pressing cylinder (111).
7. Clamping device for gas-filled cabinets according to claim 6, characterized in that: the second guide rail is provided with a plurality of positioning holes along the length direction, and the second mounting base is provided with a quick clamp capable of being inserted into the positioning holes.
8. Clamping device for gas-filled cabinets according to claim 1, characterized in that: the positioning bracket (202) is provided with a third moving assembly for moving the guide positioning plate (204), and the third moving assembly comprises a third screw rod and two third guide rods.
9. Clamping device for gas-filled cabinets according to claim 8, characterized in that: the third moves the subassembly and installs in the outside of locating support (202), and locating support (202) shaping has the stroke frame, and direction locating plate (204) removes in the stroke frame, and the upper and lower both ends of direction locating plate (204) are the shaping respectively have spacing bellying (205), and two spacing bellying (205) are used for respectively supporting the medial surface of stroke frame upside and downside in locating support (202).
10. A welding production line for aerifing cabinet, its characterized in that: comprising a welding robot (400), a cradle and a clamping device according to any of claims 1 to 9.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911171353.7A CN110900092B (en) | 2019-11-26 | 2019-11-26 | Clamping equipment for inflating cabinet and welding production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911171353.7A CN110900092B (en) | 2019-11-26 | 2019-11-26 | Clamping equipment for inflating cabinet and welding production line |
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| Publication Number | Publication Date |
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| CN110900092A true CN110900092A (en) | 2020-03-24 |
| CN110900092B CN110900092B (en) | 2021-06-25 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201911171353.7A Active CN110900092B (en) | 2019-11-26 | 2019-11-26 | Clamping equipment for inflating cabinet and welding production line |
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| Publication number | Publication date |
|---|---|
| CN110900092B (en) | 2021-06-25 |
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