CN110897233A - Flexible AI vision full-automatic mask machine - Google Patents
Flexible AI vision full-automatic mask machine Download PDFInfo
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- CN110897233A CN110897233A CN202010091491.0A CN202010091491A CN110897233A CN 110897233 A CN110897233 A CN 110897233A CN 202010091491 A CN202010091491 A CN 202010091491A CN 110897233 A CN110897233 A CN 110897233A
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- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
- A41D13/00—Professional, industrial or sporting protective garments, e.g. surgeons' gowns or garments protecting against blows or punches
- A41D13/05—Professional, industrial or sporting protective garments, e.g. surgeons' gowns or garments protecting against blows or punches protecting only a particular body part
- A41D13/11—Protective face masks, e.g. for surgical use, or for use in foul atmospheres
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- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41H—APPLIANCES OR METHODS FOR MAKING CLOTHES, e.g. FOR DRESS-MAKING OR FOR TAILORING, NOT OTHERWISE PROVIDED FOR
- A41H42/00—Multi-step production lines for making clothes
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- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41H—APPLIANCES OR METHODS FOR MAKING CLOTHES, e.g. FOR DRESS-MAKING OR FOR TAILORING, NOT OTHERWISE PROVIDED FOR
- A41H43/00—Other methods, machines or appliances
- A41H43/02—Handling garment parts or blanks, e.g. feeding, piling, separating or reversing
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- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41H—APPLIANCES OR METHODS FOR MAKING CLOTHES, e.g. FOR DRESS-MAKING OR FOR TAILORING, NOT OTHERWISE PROVIDED FOR
- A41H43/00—Other methods, machines or appliances
- A41H43/04—Joining garment parts or blanks by gluing or welding ; Gluing presses
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/363—Sorting apparatus characterised by the means used for distribution by means of air
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Health & Medical Sciences (AREA)
- General Health & Medical Sciences (AREA)
- Physical Education & Sports Medicine (AREA)
- Respiratory Apparatuses And Protective Means (AREA)
Abstract
The invention relates to the technical field of information automation, and discloses a flexible AI visual full-automatic mask machine which comprises a rack, and a feeding mechanism, an integration mechanism, a forming mechanism, a flanging mechanism, a welding mechanism, a visual detection mechanism, a die cutting mechanism, a traction mechanism, a material receiving mechanism and an AI system which are arranged on the rack. Compared with the prior art, the mask machine is provided with the visual detection mechanism and the material receiving mechanism, so that the defective products and the qualified products can be automatically sorted, the quality of the mask is ensured, the manual quality inspection link is omitted, and the labor cost is reduced; meanwhile, the mask machine adopts an AI system to control the operation of each mechanism, so that full-automatic production can be realized, and the production efficiency and the productivity of the mask are obviously improved; in addition, this gauze mask machine adopts the modularized design, and the opening is high, and the accessible is changed corresponding operating device and is switched or produce the gauze mask of different specifications between gauze mask production facility and traditional coiled material check out test set.
Description
Technical Field
The invention relates to the technical field of information automation, in particular to a flexible AI vision full-automatic mask machine.
Background
The existing mask production line has the defects of multiple processes, low efficiency, low automation degree and large floor area, so that the production capacity is not high, and the huge demands on masks in emergency, such as sudden epidemic outbreak of infectious diseases, can not be met. In addition, the existing mask production line does not have the function of automatic quality inspection, and the quality of the produced masks is difficult to ensure.
Disclosure of Invention
The invention aims to provide a flexible AI vision full-automatic mask machine which has the advantages of high efficiency, high automation degree, large capacity, small occupied area and high product quality.
In order to achieve the purpose, the invention provides a flexible AI visual full-automatic mask machine, which comprises a frame, a feeding mechanism, an integrating mechanism, a forming mechanism, a flanging mechanism, a welding mechanism, a visual detection mechanism, a die-cutting mechanism, a traction mechanism, a material receiving mechanism and an AI system, wherein the feeding mechanism, the integrating mechanism, the forming mechanism, the flanging mechanism, the welding mechanism, the visual detection mechanism, the die-cutting mechanism, the traction mechanism, the material receiving mechanism and the AI system are all arranged on the frame;
the feeding mechanism is used for supplying various raw materials for producing the mask sheet;
the integration mechanism is arranged at a downstream station of the feeding mechanism and is used for laminating various raw material layers together;
the forming mechanism is arranged at a downstream station of the integrating mechanism and is used for forming wrinkles on the laminated raw materials;
the flanging mechanism is arranged at a downstream station of the forming mechanism and is used for turning over two side edges of the raw material for forming the folds;
the welding mechanism is arranged at a downstream station of the flanging mechanism and is used for welding and shaping the flanged raw materials to form a connected mask sheet;
the visual detection mechanism is arranged at a downstream station of the welding mechanism and is used for detecting whether the connected mask piece has defects or not;
the die-cutting mechanism is arranged at a downstream station of the visual detection mechanism and is used for cutting the connected mask sheet to form an independent mask sheet;
the traction mechanism is used for driving raw materials to sequentially pass through the integration mechanism, the forming mechanism, the welding mechanism, the visual detection mechanism and the die cutting mechanism;
the material receiving mechanism is arranged at a downstream station of the die cutting mechanism and used for receiving and conveying the mask sheets to the downstream station;
the receiving mechanism is arranged at a downstream station of the receiving mechanism and used for sorting the mask sheets according to the detection result of the visual detection mechanism;
the welding mechanism, the vision detection mechanism, the die cutting mechanism, the traction mechanism, the material receiving mechanism and the material receiving mechanism are all electrically connected with the AI system.
Preferably, the feeding mechanism comprises a first reel for supplying outer-layer non-woven fabric, a second reel for supplying inner-layer non-woven fabric, a supporting rod for supplying a nose bridge rib and a third reel for supplying melt-blown fabric;
the second winding drum is arranged between the first winding drum and the supporting rod, and the supporting rod is arranged between the second winding drum and the third winding drum.
Preferably, the integrated mechanism includes integrated rolls through which the various stock materials are laminated together.
Preferably, the forming mechanism comprises a forming roller, an inserting plate arranged above the forming roller and a guide plate arranged on the downstream side of the forming roller;
the forming roller is provided with at least two annular guide grooves extending along the circumferential direction of the forming roller, the inserting plates and the annular guide grooves are equal in number, the inserting plates extend into the annular guide grooves in a one-to-one correspondence mode, gaps are formed between every two adjacent inserting plates, the guide plates and the gaps are equal in number, and the guide plates extend to extension lines of the gaps in a one-to-one correspondence mode.
Preferably, the annular guide groove comprises a first groove wall and a second groove wall which are inclined to each other, one side of the first groove wall is connected with one side of the second groove wall, the other side of the first groove wall and the other side of the second groove wall are both located on the outer side wall of the forming roller, and the guide plate and the insert plate are both inclined in the same direction as the first groove wall.
Preferably, the second groove wall is perpendicular to the outer side wall of the forming roller.
Preferably, the guide plate and the inserting plate are parallel to the first groove wall.
As a preferred scheme, the flanging mechanism comprises a flanging guide frame, the flanging guide frame comprises a supporting plate part, the downstream end of the supporting plate part extends to the welding mechanism, a plurality of flanging parts arranged along the advancing direction of raw materials are arranged on the edges of the two sides of the supporting plate part, an included angle is formed between the flanging parts and the top surface of the supporting plate part, and the included angle arranged along the advancing direction of the raw materials is gradually reduced.
Preferably, the folding edge part is provided with a clamping groove for clamping the side edge of the raw material for forming the fold.
Preferably, an included angle between the folded edge portion close to the upstream end of the tray portion and the top surface of the tray portion is an obtuse angle, and an included angle between the folded edge portion close to the downstream end of the tray portion and the top surface of the tray portion is an acute angle.
Preferably, the flange portions located on the same side edge of the support plate portion are provided at equal intervals.
Preferably, the number of the hem portions respectively provided at the two side edges of the tray portion is equal and corresponds to one another.
Preferably, the included angles formed by the two corresponding folded edge portions and the supporting plate portion are equal and are respectively arranged at the two side edges of the supporting plate portion.
Preferably, the flanging mechanism further comprises a pleat pressing plate arranged above the flanging guide frame, the pleat pressing plate and the supporting plate part are arranged in a face-to-face mode, and a gap for allowing raw materials forming pleats to pass through is formed between the pleat pressing plate and the supporting plate part.
According to a preferable scheme, the welding mechanism comprises an ultrasonic welding machine, a compression roller arranged below the ultrasonic welding machine and a first driving device used for driving the compression roller to rotate, the ultrasonic welding machine and the first driving device are both electrically connected with the AI system, the compression roller comprises a welding section opposite to a welding head of the ultrasonic welding machine, and welding embossing is arranged on the outer side wall of the welding section.
Preferably, the welding embossings comprise a plurality of rectangular embossings, and all the rectangular embossings are uniformly distributed for one circle along the circumferential direction of the welding section.
As the preferred scheme, the die-cutting mechanism includes second drive arrangement and from down driving shaft, driven shaft, the axle that cuts off that up set gradually, second drive arrangement is used for the drive the driving shaft rotates, just second drive arrangement with the AI system electricity is connected, the driving shaft the driven shaft the axle that cuts off passes through gear drive and connects, cut off epaxial a plurality of parting knives of arranging along its circumference that are equipped with.
As a preferred scheme, the die-cutting mechanism further comprises a pressing shaft assembly, the pressing shaft assembly comprises a mounting plate and two pushing pieces, the mounting plate is arranged above the cutting shaft, the two pushing pieces are arranged between the mounting plate and the cutting shaft and are distributed along the axial direction of the cutting shaft, each pushing piece comprises a pushing seat and a rolling bearing arranged on the pushing seat, the pushing seats are in spiral connection with the mounting plate through adjusting rods, and the rolling bearings are in butt joint with the cutting shaft.
Preferably, the drawing mechanism comprises a drawing roller and a third driving device for driving the drawing roller to rotate, the drawing roller is arranged at an upstream station close to the die cutting mechanism, and the third driving device is electrically connected with the AI system.
Preferably, the material receiving mechanism includes a first air suction belt, a plurality of material conveying rollers arranged above the first air suction belt at intervals, and a fourth driving device for driving the first air suction belt to rotate, an upstream end of the first air suction belt extends to the die cutting mechanism, a downstream end of the first air suction belt extends to the material receiving mechanism, and the fourth driving device is electrically connected with the AI system.
As preferred scheme, receiving agencies includes that the second induced drafts belt, gas blowing device, dump bin and is used for the drive the second induced drafts belt pivoted fifth drive arrangement, the second induced drafts the upper reaches end of belt and extends to receiving agencies and be formed with the gap between the two, gas blowing device is used for following the gauze mask piece that has the defect the gap blows off, gas blowing device is including locating the gas blow pipe of gap top, the gas blow pipe is equipped with the orientation the gas hole in gap, the dump bin is located the below in gap is used for receiving the follow the gauze mask piece that the gap blown off, gas blowing device with fifth drive arrangement all with the AI electricity is connected.
The invention provides a flexible AI vision full-automatic mask machine, compared with the prior art, the flexible AI vision full-automatic mask machine has the following beneficial effects:
1. by arranging the visual detection mechanism and the material receiving mechanism, the automatic sorting of defective products and qualified products can be realized, the quality of the mask is ensured, the manual quality inspection link is omitted, and the labor cost is reduced;
2. the AI system is adopted to control the operation of each mechanism, so that full-automatic production can be realized, and the production efficiency and the productivity of the mask are obviously improved;
3. the modular design is adopted, the openness is high, masks with different specifications can be switched or produced between mask production equipment and traditional coiled material detection equipment by replacing corresponding operating mechanisms, the flexibility is high, the sudden epidemic situation of infectious diseases can be conveniently dealt with, the economic benefit is high, and the cost is low;
4. the fold forming, the flanging, the welding and the shaping of the mask sheet can be finished only by the forming mechanism, the flanging mechanism and the welding mechanism, so that the production procedures of the mask are reduced, and the production process of the mask is optimized;
5. the operating mechanisms are distributed orderly and arranged compactly, so that the floor area of the mask machine is greatly reduced, and the large-scale popularization and application are facilitated.
Drawings
Fig. 1 is a schematic overall structure diagram of a flexible AI vision fully-automatic mask machine according to an embodiment of the invention;
FIG. 2 is a schematic structural view of a feeding mechanism and an integration mechanism according to an embodiment of the present invention;
FIG. 3 is a schematic structural view of a molding mechanism according to an embodiment of the present invention;
FIG. 4 is a schematic structural view of a forming roll according to an embodiment of the present invention;
FIG. 5 is a schematic structural view of a flanging mechanism and a welding mechanism according to an embodiment of the invention;
FIG. 6 is a schematic structural view of a flange guide according to an embodiment of the present invention;
FIG. 7 is a schematic view of the construction of a press roll according to an embodiment of the present invention;
FIG. 8 is an expanded view of the weld embossments of an embodiment of the present invention;
FIG. 9 is a schematic structural view of a die cutting mechanism and a pulling mechanism according to an embodiment of the present invention;
fig. 10 is a schematic structural diagram of the receiving mechanism and the receiving mechanism according to the embodiment of the invention.
In the figure: 1. a frame; 2. a feeding mechanism; 21. a first reel; 22. a second reel; 23. a support bar; 24. a third reel; 3. an integration mechanism; 31. an integration roller; 4. a molding mechanism; 41. a forming roller; 411. an annular guide groove; 4111. a first slot wall; 4112. a second slot wall; 42. inserting plates; 43. a guide plate; 5. a flanging mechanism; 51. a flanging guide frame; 511. a tray portion; 512. a hem part; 513. a card slot; 52. a pleat pressing plate; 6. a welding mechanism; 61. ultrasonic welding machine; 611. welding a head; 62. a compression roller; 621. welding a section; 622. welding embossing; 6221. rectangular embossing; 7. a die-cutting mechanism; 71. a drive shaft; 72. a driven shaft; 73. cutting off the shaft; 74. mounting a plate; 75. a pushing member; 751. a pushing seat; 752. a rolling bearing; 76. adjusting a rod; 8. a traction mechanism; 81. a traction roller; 9. a material receiving mechanism; 91. a first air-absorbing belt; 92. a material conveying roller; 10. a material receiving mechanism; 101. a second air suction belt; 102. an air blowing pipe; 103. a waste bin; 104. a limiting wheel; 105. a funnel; 106. a blanking plate; 11. a gap.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
It should be understood that the terms "first", "second", etc. are used herein to describe various information, but the information should not be limited to these terms, and these terms are only used to distinguish one type of information from another. For example, "first" information may be referred to as "second" information, and "second" information may also be referred to as "first" information, without departing from the scope of the present invention.
As shown in fig. 1, the invention provides a flexible AI visual full-automatic mask machine, which comprises a frame 1, a feeding mechanism 2, an integrating mechanism 3, a forming mechanism 4, a flanging mechanism 5, a welding mechanism 6, a visual detection mechanism (not shown), a die-cutting mechanism 7, a traction mechanism 8, a receiving mechanism 9, a receiving mechanism 10 and an AI system, wherein the feeding mechanism 2, the integrating mechanism 3, the forming mechanism 4, the flanging mechanism 5, the welding mechanism 6, the visual detection mechanism, the die-cutting mechanism 7, the traction mechanism 8, the receiving mechanism 9, the receiving mechanism 10 and the AI system are all arranged on the frame 1; the feeding mechanism 2 is used for supplying various raw materials for producing mask sheets; the integration mechanism 3 is arranged at a downstream station of the feeding mechanism 2 and is used for laminating various raw material layers together; the forming mechanism 4 is arranged at a downstream station of the integrating mechanism 3 and is used for forming wrinkles on the laminated raw materials; the flanging mechanism 5 is arranged at a downstream station of the forming mechanism 4 and is used for turning over two side edges of the raw material for forming the folds; the welding mechanism 6 is arranged at a downstream station of the flanging mechanism 5 and is used for welding and shaping the flanged raw materials to form a connected mask sheet; the visual detection mechanism is arranged at a downstream station of the welding mechanism 6 and is used for detecting whether the connected mask piece has defects or not; the die-cutting mechanism 7 is arranged at a downstream station of the visual detection mechanism and is used for cutting the connected mask sheet to form an independent mask sheet; the traction mechanism 8 is used for driving the raw materials to sequentially pass through the integration mechanism 3, the forming mechanism 4, the welding mechanism 6, the visual detection mechanism and the die cutting mechanism 7; the material receiving mechanism 9 is arranged at a downstream station of the die cutting mechanism 7 and used for receiving and transporting the mask sheets to the downstream station; the material receiving mechanism 10 is arranged at a downstream station of the material receiving mechanism 9 and used for sorting the mask sheets according to the detection result of the visual detection mechanism; the welding mechanism 6, the visual detection mechanism, the die cutting mechanism 7, the traction mechanism 8, the material receiving mechanism 9 and the material receiving mechanism 10 are all electrically connected with the AI system.
Referring to fig. 1 and 2, as a specific embodiment of the flexible AI vision full-automatic mask machine provided by the present invention, the feeding mechanism 2 includes a first roll 21 for supplying the outer layer non-woven fabric, a second roll 22 for supplying the inner layer non-woven fabric, a support bar 23 for supplying the nose bridge rib, and a third roll 24 for supplying the melt-blown fabric; the second reel 22 is disposed between the first reel 21 and the support rod 23, and the support rod 23 is disposed between the second reel 22 and the third reel 24. Therefore, the outer-layer non-woven fabric, the inner-layer non-woven fabric and the melt-blown fabric are sequentially stacked, and the nose bridge rib is clamped between the inner-layer non-woven fabric and the melt-blown fabric.
Referring to fig. 1 and 2, as one embodiment of the flexible AI vision fully automatic mask machine provided by the present invention, the integrating mechanism 3 includes an integrating roller 31, and various raw materials are laminated together while passing through the integrating roller 31.
Referring to fig. 1, 3 and 4, as a specific embodiment of the flexible AI vision fully automatic mask machine provided by the present invention, the forming mechanism 4 includes a forming roller 41, an inserting plate 42 disposed above the forming roller 41, and a guide plate 43 disposed at the downstream side of the forming roller 41; the forming roller 41 is provided with at least two annular guide grooves 411 extending along the circumferential direction, the number of the inserting plates 42 is equal to that of the annular guide grooves 411, the inserting plates 42 extend into the annular guide grooves 411 in a one-to-one correspondence mode, a gap 11 is formed between every two adjacent inserting plates 42, the number of the guide plates 43 is equal to that of the gaps 11, and the guide plates 43 extend to extension lines of the gaps 11 in a one-to-one correspondence mode. Based on the above structure, the laminated raw material can form two or more layers of wrinkles at one time under the interaction of the annular guide slot 411 and the inserting plate 42 only by passing between the forming roller 41 and the inserting plate 42, and the wrinkles can be formed in the shortest time and are not easy to recover due to the shaping effect of the guide plate 43. Preferably, in this embodiment, three annular guide slots 411, three insert plates 42 and two guide plates 43 are provided, so that three layers of wrinkles are formed after the laminated raw materials pass through the forming mechanism 4.
Specifically, as shown in fig. 4, the annular guide groove 411 includes a first groove wall 4111 and a second groove wall 4112 that are inclined to each other, one side of the first groove wall 4111 is connected to one side of the second groove wall 4112, the other side of the first groove wall 4111 and the other side of the second groove wall 4112 are both located on the outer side wall of the forming roller 41, and the guide plate 43 and the insert plate 42 are both inclined in the same direction as the first groove wall 4111, so that wrinkles are more easily formed. Preferably, in this embodiment, the second groove wall 4112 is perpendicular to the outer side wall of the forming roller 41, and the guide plate 43 and the insert plate 42 are parallel to the first groove wall 4111.
Referring to fig. 1, 5 and 6, as a specific embodiment of the flexible AI visual full-automatic mask machine provided by the present invention, the flanging mechanism 5 includes a flanging guide frame 51, the flanging guide frame 51 includes a supporting plate portion 511, the downstream end of the supporting plate portion 511 extends to the welding mechanism 6, both side edges of the supporting plate portion 511 are respectively provided with a plurality of flanging portions 512 arranged along the advancing direction of the raw material, an included angle is formed between the flanging portions 512 and the top surface of the supporting plate portion 511, and the included angle arranged along the advancing direction of the raw material is gradually reduced. Based on the above structure, when the stacked raw materials move forward and pass through the hemming mechanism 5, the two sides of the raw materials are gradually folded along the hemming portion 512 until a hem is formed. Compared with the prior art, the flanging mechanism 5 can complete flanging operation only by the structure of the mechanism without additional power, and has simple and compact structure.
Specifically, as shown in fig. 6, the included angle between the hem portion 512 near the upstream end of the tray portion 511 and the top surface of the tray portion 511 is an obtuse angle, and the included angle between the hem portion 512 near the downstream end of the tray portion 511 and the top surface of the tray portion 511 is an acute angle; the folding parts 512 positioned on the same side edge of the supporting plate part 511 are arranged at equal intervals; the flanged portions 512 respectively arranged at the two side edges of the supporting plate portion 511 are equal in number and are in one-to-one correspondence; the two corresponding bent portions 512 respectively disposed on the two side edges of the supporting plate portion 511 form an equal included angle with the supporting plate portion 511.
Further, as shown in fig. 6, in order to prevent the side edge of the material from sliding during folding, the folding portion 512 is provided with a notch 513 into which the side edge of the folded material is inserted, and the notch 513 is formed by folding up the end of the folding portion 512 away from the supporting plate portion 511 by 180 °.
Still further, as shown in fig. 5, the burring mechanism 5 further includes a crimping plate 52 provided above the burring guide 51, and the crimping plate 52 is provided to face the support plate portion 511 with a space for allowing a raw material forming a wrinkle to pass therethrough formed therebetween. In this way, the material forming the wrinkles passes through the gap, and the wrinkles are not restored or deformed while the folds are formed.
Referring to fig. 1, 5 and 7, as a specific embodiment of the flexible AI vision full-automatic mask machine provided by the present invention, the welding mechanism 6 includes an ultrasonic welding machine 61, a pressing roller 62 disposed below the ultrasonic welding machine 61, and a first driving device for driving the pressing roller 62 to rotate; the ultrasonic welding machine 61 and the first driving device are electrically connected with the AI system; the pressing roller 62 includes a welding section 621 opposite to the welding head 611 of the ultrasonic welding machine 61, and an outer side wall of the welding section 621 is provided with a welding embossing 622.
Specifically, as shown in fig. 7 and 8, the welding embossments 622 are formed by protruding points, and include a plurality of rectangular embossments 6221, the size of the rectangular embossments 6221 is adapted to the size of the mask sheet, and all the rectangular embossments 6221 are uniformly distributed around the welding segment 621 in the circumferential direction. Therefore, the raw materials after flanging can be welded in place at one time only by passing through the welding head 611 and the compression roller 62 of the ultrasonic welding machine 61, so that multiple welding is avoided, the production procedures of the mask are reduced, and the production process of the mask is optimized. Preferably, in the present embodiment, since the number of the rectangular embossings 6221 is two, the welding setting of the two mask sheets is completed by one rotation of the press roller 62.
Referring to fig. 1 and 9, as a specific embodiment of the flexible AI visual full-automatic mask machine provided by the present invention, the die cutting mechanism 7 includes a second driving device, and a driving shaft 71, a driven shaft 72, and a cutting shaft 73 sequentially arranged from bottom to top, a power output end of the second driving device is in transmission connection with the driving shaft 71 for driving the driving shaft 71 to rotate, and the second driving device is electrically connected with the AI system, and the driving shaft 71, the driven shaft 72, and the cutting shaft 73 are in transmission connection through gears; the cutting shaft 73 is provided with a plurality of cutting blades (not shown) arranged along the circumferential direction thereof. Based on the structure, the driven shaft 72 is equivalent to a chopping block, and the connected mask sheets are cut into a plurality of independent mask sheets by the cutting knife through the space between the cutting shaft 73 and the driven shaft 72.
Further, as shown in fig. 9, in order to press the cutting shaft 73 to prevent it from jumping up and down, the die-cutting mechanism 7 further includes a pressing shaft assembly; the pressing shaft assembly comprises a mounting plate 74 and two pushing pieces 75, the mounting plate 74 is arranged above the cutting shaft 73, and the two pushing pieces 75 are arranged between the mounting plate 74 and the cutting shaft 73 and are arranged along the axial direction of the cutting shaft 73; the pushing member 75 includes a pushing seat 751 and a rolling bearing 752 disposed on the pushing seat 751, the pushing seat 751 is spirally connected to the mounting plate 74 through the adjusting rod 76, and the rolling bearing 752 abuts against the cutting shaft 73. Thus, by operating the adjusting rod 76, the pushing member 75 can move downward, and further the cutting shaft 73 can be pressed, thereby improving the cutting effect.
Referring to fig. 1 and 9, as an embodiment of the flexible AI vision full-automatic mask machine provided by the present invention, the traction mechanism 8 includes a traction roller 81 and a third driving device for driving the traction roller 81 to rotate, the traction roller 81 is disposed at an upstream station of the die-cutting mechanism 7 and is close to the driven shaft 72 of the die-cutting mechanism 7, and the third driving device is electrically connected to the AI system. During operation, the traction roller 81 actively pulls the raw materials, so that the first winding drum 21, the second winding drum 22 and the third winding drum 24 can be smoothly unwound, and meanwhile, the raw materials sequentially pass through the integration mechanism 3, the forming mechanism 4, the flanging mechanism 5, the welding mechanism 6 and the vision detection mechanism and then reach the die-cutting mechanism 7.
Referring to fig. 1 and 10, as a specific embodiment of the flexible AI visual full-automatic mask machine provided by the present invention, the material receiving mechanism 9 includes a first air suction belt 91, a plurality of material conveying rollers 92 disposed above the first air suction belt 91 at intervals, and a fourth driving device for driving the first air suction belt 91 to rotate, an upstream end of the first air suction belt 91 extends to the die-cutting mechanism 7, a downstream end of the first air suction belt 91 extends to the material receiving mechanism 10, and the fourth driving device is electrically connected to the AI system. Based on this, the mask sheet cut by the die-cutting mechanism 7 falls on the carrying roller 92 and is attracted by the first air-suction belt 91 to move toward the downstream station.
Referring to fig. 1 and 10, as a specific embodiment of the flexible AI vision full-automatic mask machine provided by the present invention, the material receiving mechanism 10 includes a second air suction belt 101, an air blowing device, a waste bin 103, and a fifth driving device for driving the second air suction belt 101 to rotate; the upstream end of the second air suction belt 101 extends to the downstream end of the first air suction belt 91 of the material receiving mechanism 9, and a gap is formed between the upstream end and the downstream end; the blowing device is used for blowing the mask piece with defects from the gap, and comprises a blowing pipe 102 arranged above the gap, and the blowing pipe 102 is provided with a blowing hole facing the gap; the waste bin 103 is arranged below the gap and used for receiving the mask sheet blown off from the gap; the blowing device and the fifth driving device are electrically connected with the AI system. Based on the structure, after the visual detection mechanism detects that the mask piece with defects exists, the air blowing device blows the mask piece down when the mask piece passes through the gap, so that the mask piece falls into the waste bin 103; for the mask sheet without defects, the visual detection mechanism is not triggered, so the mask sheet can smoothly pass through the gap to reach the second air suction belt 101, and further continuously moves towards a downstream station.
Further, as shown in fig. 10, the receiving mechanism 10 further includes a limiting wheel 104, a hopper 105 and a blanking plate 106; the limiting wheel 104 is arranged above the second air suction belt 101 and is used for pressing the mask sheet on the second air suction belt 101 to prevent the mask sheet from falling off; the funnel 105 is arranged between the gap and the waste bin 103 to prevent mask pieces blown off from the gap from not accurately falling into the waste bin 103; the blanking plate 106 is arranged at the downstream end of the second air suction belt 101 and inclines upwards to the side far away from the second air suction belt 101, so that mask pieces on the second air suction belt 101 can enter a material receiving box or enter the next process.
In summary, the invention provides a flexible AI visual full-automatic mask machine, which comprises a frame 1, and a feeding mechanism 2, an integrating mechanism 3, a forming mechanism 4, a flanging mechanism 5, a welding mechanism 6, a visual detection mechanism, a die cutting mechanism 7, a traction mechanism 8, a material receiving mechanism 9, a material receiving mechanism 10 and an AI system which are arranged on the frame 1. Compared with the prior art, the beneficial effect of this gauze mask machine lies in:
1. by arranging the visual detection mechanism and the material receiving mechanism 10, the automatic sorting of defective products and qualified products can be realized, the quality of the mask is ensured, the manual quality inspection link is omitted, and the labor cost is reduced;
2. the AI system is adopted to control the operation of each mechanism, so that full-automatic production can be realized, and the production efficiency and the productivity of the mask are obviously improved;
3. the modular design is adopted, the openness is high, masks with different specifications can be switched or produced between mask production equipment and traditional coiled material detection equipment by replacing corresponding operating mechanisms, the flexibility is high, the sudden epidemic situation of infectious diseases can be conveniently dealt with, the economic benefit is high, and the cost is low;
4. the fold forming, the flanging, the welding and the shaping of the mask sheet can be finished only by the forming mechanism 4, the flanging mechanism 5 and the welding mechanism 6, so that the production procedures of the mask are reduced, and the production process of the mask is optimized;
5. the operating mechanisms are distributed orderly and arranged compactly, so that the floor area of the mask machine is greatly reduced, and the large-scale popularization and application are facilitated.
The above description is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, various modifications and substitutions can be made without departing from the technical principle of the present invention, and these modifications and substitutions should also be regarded as the protection scope of the present invention.
Claims (21)
1. A flexible AI visual full-automatic mask machine is characterized by comprising a frame, a feeding mechanism, an integrating mechanism, a forming mechanism, a flanging mechanism, a welding mechanism, a visual detection mechanism, a die-cutting mechanism, a traction mechanism, a material receiving mechanism and an AI system, wherein the feeding mechanism, the integrating mechanism, the forming mechanism, the flanging mechanism, the welding mechanism, the visual detection mechanism, the die-cutting mechanism, the traction mechanism, the material receiving mechanism and the AI system are all arranged on the frame;
the feeding mechanism is used for supplying various raw materials for producing the mask sheet;
the integration mechanism is arranged at a downstream station of the feeding mechanism and is used for laminating various raw material layers together;
the forming mechanism is arranged at a downstream station of the integrating mechanism and is used for forming wrinkles on the laminated raw materials;
the flanging mechanism is arranged at a downstream station of the forming mechanism and is used for turning over two side edges of the raw material for forming the folds;
the welding mechanism is arranged at a downstream station of the flanging mechanism and is used for welding and shaping the flanged raw materials to form a connected mask sheet;
the visual detection mechanism is arranged at a downstream station of the welding mechanism and is used for detecting whether the connected mask piece has defects or not;
the die-cutting mechanism is arranged at a downstream station of the visual detection mechanism and is used for cutting the connected mask sheet to form an independent mask sheet;
the traction mechanism is used for driving raw materials to sequentially pass through the integration mechanism, the forming mechanism, the welding mechanism, the visual detection mechanism and the die cutting mechanism;
the material receiving mechanism is arranged at a downstream station of the die cutting mechanism and used for receiving and conveying the mask sheets to the downstream station;
the receiving mechanism is arranged at a downstream station of the receiving mechanism and used for sorting the mask sheets according to the detection result of the visual detection mechanism;
the welding mechanism, the vision detection mechanism, the die cutting mechanism, the traction mechanism, the material receiving mechanism and the material receiving mechanism are all electrically connected with the AI system.
2. The flexible AI vision full-automatic mask machine according to claim 1, wherein the feeding mechanism comprises a first roll for feeding outer layer non-woven fabric, a second roll for feeding inner layer non-woven fabric, a support bar for feeding nose bridge ribs and a third roll for feeding meltblown fabric;
the second winding drum is arranged between the first winding drum and the supporting rod, and the supporting rod is arranged between the second winding drum and the third winding drum.
3. The flexible AI vision fully automatic mask machine according to claim 1, wherein said integration mechanism comprises an integrated roll through which the various raw materials are laminated together.
4. The flexible AI visual full-automatic mask machine according to claim 1, wherein the forming mechanism comprises a forming roller, an insert plate arranged above the forming roller and a guide plate arranged at the downstream side of the forming roller;
the forming roller is provided with at least two annular guide grooves extending along the circumferential direction of the forming roller, the inserting plates and the annular guide grooves are equal in number, the inserting plates extend into the annular guide grooves in a one-to-one correspondence mode, gaps are formed between every two adjacent inserting plates, the guide plates and the gaps are equal in number, and the guide plates extend to extension lines of the gaps in a one-to-one correspondence mode.
5. The flexible AI visual full-automatic mask machine according to claim 4, wherein the annular guide groove comprises a first groove wall and a second groove wall which are inclined to each other, one side of the first groove wall is connected with one side of the second groove wall, the other side of the first groove wall and the other side of the second groove wall are both located on the outer side wall of the forming roller, and the guide plate and the inserting plate are both inclined in the same direction as the first groove wall.
6. The flexible AI visual full-automatic mask machine according to claim 5, wherein the second groove wall is perpendicular to the outer side wall of the forming roller.
7. The flexible AI visual full-automatic mask machine according to claim 5, wherein the guide plate and the insert plate are both parallel to the first slot wall.
8. The flexible AI visual full-automatic mask machine according to claim 1, wherein the flanging mechanism includes a flanging guide frame, the flanging guide frame includes a supporting plate portion, a downstream end of the supporting plate portion extends to the welding mechanism, a plurality of folding edge portions arranged along a forward direction of the raw material are arranged on two side edges of the supporting plate portion, an included angle is formed between each folding edge portion and a top surface of the supporting plate portion, and the included angle arranged along the forward direction of the raw material is gradually reduced.
9. The flexible AI visual full-automatic mask machine according to claim 8, wherein the hem portion is provided with a slot into which a side edge of a raw material forming a fold is snapped.
10. The flexible AI visual full-automatic mask machine according to claim 8, wherein an angle between the hem portion near the upstream end of the flap portion and the top surface of the flap portion is an obtuse angle, and an angle between the hem portion near the downstream end of the flap portion and the top surface of the flap portion is an acute angle.
11. The flexible AI vision full-automatic mask machine according to claim 8, wherein the hem portions at the same side edge of the tray portion are disposed at equal intervals.
12. The flexible AI visual full-automatic mask machine according to claim 8, wherein the number of the hemmed portions respectively provided at the two side edges of the supporting plate portion is equal and one-to-one.
13. The flexible AI visual full-automatic mask machine according to claim 12, wherein the two corresponding hemmed portions are respectively disposed on two side edges of the supporting plate portion, and the included angles formed by the two corresponding hemmed portions and the supporting plate portion are equal.
14. The flexible AI visual full-automatic mask machine according to claim 8, wherein the flanging mechanism further comprises a pleat pressing plate disposed above the flanging guide frame, the pleat pressing plate is disposed opposite to the supporting plate, and a gap for allowing raw materials forming pleats to pass through is formed between the pleat pressing plate and the supporting plate.
15. The flexible AI visual full-automatic mask machine according to claim 1, wherein the welding mechanism comprises an ultrasonic welding machine, a compression roller arranged below the ultrasonic welding machine and a first driving device for driving the compression roller to rotate, the ultrasonic welding machine and the first driving device are both electrically connected with the AI system, the compression roller comprises a welding section opposite to a welding head of the ultrasonic welding machine, and the outer side wall of the welding section is provided with a welding embossing.
16. The flexible AI visual full-automatic mask machine according to claim 15, wherein the welding embossings comprise a plurality of rectangular embossings, and all of the rectangular embossings are uniformly distributed around the circumference of the welding segment.
17. The flexible AI visual full-automatic mask machine according to claim 1, wherein the die-cutting mechanism comprises a second driving device and a driving shaft, a driven shaft and a cutting shaft which are arranged from bottom to top in sequence, the second driving device is used for driving the driving shaft to rotate, the second driving device is electrically connected with the AI system, the driving shaft, the driven shaft and the cutting shaft are connected through gear transmission, and a plurality of cutting knives arranged along the circumferential direction of the cutting shaft are arranged on the cutting shaft.
18. The flexible AI visual full-automatic mask machine according to claim 17, wherein the die-cutting mechanism further comprises a pressing shaft assembly, the pressing shaft assembly comprises a mounting plate and two pushing members, the mounting plate is arranged above the cutting shaft, the two pushing members are arranged between the mounting plate and the cutting shaft and are arranged along the axial direction of the cutting shaft, the pushing members comprise a pushing seat and a rolling bearing arranged on the pushing seat, the pushing seat is spirally connected with the mounting plate through an adjusting rod, and the rolling bearing is abutted against the cutting shaft.
19. The flexible AI visual full-automatic mask machine according to claim 1, wherein the pulling mechanism comprises a pulling roll and a third driving device for driving the pulling roll to rotate, the pulling roll is arranged at an upstream station close to the die-cutting mechanism, and the third driving device is electrically connected with the AI system.
20. The flexible AI visual full-automatic mask machine according to claim 1, wherein the material receiving mechanism comprises a first air suction belt, a plurality of material conveying rollers arranged above the first air suction belt at intervals, and a fourth driving device for driving the first air suction belt to rotate, an upstream end of the first air suction belt extends to the die cutting mechanism, a downstream end of the first air suction belt extends to the material receiving mechanism, and the fourth driving device is electrically connected with the AI system.
21. The flexible AI vision full-automatic mask machine of claim 1, wherein the receiving mechanism comprises a second air suction belt, an air blowing device, a waste bin and a fifth driving device for driving the second air suction belt to rotate, the upstream end of the second air suction belt extends to the receiving mechanism and a gap is formed between the second air suction belt and the receiving mechanism, the air blowing device is used for blowing off a defective mask sheet from the gap, the air blowing device comprises an air blowing pipe arranged above the gap, the air blowing pipe is provided with an air blowing hole facing the gap, the waste bin is arranged below the gap and is used for receiving the mask sheet blown off from the gap, and the air blowing device and the fifth driving device are electrically connected with the AI system.
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| CN202010091491.0A CN110897233A (en) | 2020-02-13 | 2020-02-13 | Flexible AI vision full-automatic mask machine |
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| CN202010091491.0A CN110897233A (en) | 2020-02-13 | 2020-02-13 | Flexible AI vision full-automatic mask machine |
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| CN110897233A true CN110897233A (en) | 2020-03-24 |
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| CN202010091491.0A Pending CN110897233A (en) | 2020-02-13 | 2020-02-13 | Flexible AI vision full-automatic mask machine |
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| CN111358076A (en) * | 2020-04-02 | 2020-07-03 | 杭州浩阳自动化科技有限公司 | Novel high-efficient production facility of full-automatic gauze mask |
| CN111376575A (en) * | 2020-05-29 | 2020-07-07 | 山东华滋自动化技术股份有限公司 | Shunting, feeding and compounding device |
| CN111422649A (en) * | 2020-03-30 | 2020-07-17 | 龙海市安得马富机械有限公司 | Full-automatic one drags two gauze mask machine conveying mechanism |
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| CN112571801A (en) * | 2020-11-25 | 2021-03-30 | 湖北羽林防护用品有限公司 | Welding and edge covering system and mask production line |
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| CN115624227A (en) * | 2022-06-16 | 2023-01-20 | 旭日商贸(中国)有限公司 | Garment processing intelligent transmission process flow method and system based on AOI |
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Application publication date: 20200324 |