CN115624227A - Garment processing intelligent transmission process flow method and system based on AOI - Google Patents
Garment processing intelligent transmission process flow method and system based on AOI Download PDFInfo
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- CN115624227A CN115624227A CN202210677916.5A CN202210677916A CN115624227A CN 115624227 A CN115624227 A CN 115624227A CN 202210677916 A CN202210677916 A CN 202210677916A CN 115624227 A CN115624227 A CN 115624227A
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- 238000000034 method Methods 0.000 title claims abstract description 47
- 238000012545 processing Methods 0.000 title claims abstract description 29
- 230000005540 biological transmission Effects 0.000 title claims abstract description 22
- 230000007547 defect Effects 0.000 claims abstract description 86
- 238000001514 detection method Methods 0.000 claims abstract description 73
- 238000010409 ironing Methods 0.000 claims abstract description 47
- 238000009958 sewing Methods 0.000 claims abstract description 45
- 239000004744 fabric Substances 0.000 claims abstract description 31
- 238000005520 cutting process Methods 0.000 claims abstract description 30
- 230000002950 deficient Effects 0.000 claims description 14
- 238000012805 post-processing Methods 0.000 claims description 12
- 238000003860 storage Methods 0.000 claims description 10
- 238000013500 data storage Methods 0.000 claims description 7
- 238000012546 transfer Methods 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 11
- 230000000694 effects Effects 0.000 abstract description 2
- 230000037303 wrinkles Effects 0.000 description 5
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000012958 reprocessing Methods 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 238000007726 management method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 238000010415 tidying Methods 0.000 description 1
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- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41H—APPLIANCES OR METHODS FOR MAKING CLOTHES, e.g. FOR DRESS-MAKING OR FOR TAILORING, NOT OTHERWISE PROVIDED FOR
- A41H42/00—Multi-step production lines for making clothes
Abstract
The invention relates to the technical field of garment processing, and discloses an AOI-based garment processing intelligent transmission process flow method and system, which comprises the following steps: the method comprises the following steps: the cloth cutting unit cuts the added cloth, and the transmission unit transmits the cut cloth to the sewing module; step two: sewing the cut cloth through a sewing unit, and conveying the sewn clothes to an ironing module through a conveying unit; step three: ironing the sewed clothes by the ironing unit, and conveying the ironed clothes to the AOI detection module by the conveying unit; the AOI detection module is used for detecting the ironed clothes and conveying the clothes in different directions according to detection results, so that the conveying flexibility in the clothes production process is better, the detection efficiency is higher, the clothes can be conveyed in multiple directions according to needs, the defects of the clothes can be efficiently detected and reprocessed, and the production effect of the clothes can be effectively improved.
Description
Technical Field
The invention relates to the technical field of garment processing, in particular to an AOI-based garment processing intelligent transmission process flow method and system.
Background
When the clothes are produced and processed, the clothes are conveyed in a rail conveying mode, so that the clothes can be quickly conveyed to the next procedure, but after the clothes are processed, the quality of the clothes is generally detected manually, unqualified clothes are left, and then the clothes are classified and conveyed to the corresponding procedure for reprocessing, so that the flexibility of rail conveying is not fully utilized, the detection efficiency of the clothes is low, and the clothes are not beneficial to the clothes production.
Disclosure of Invention
In order to solve the problems of low production efficiency of the clothes and insufficient utilization of the flexibility of rail transportation, and achieve the purpose of fully utilizing the flexibility of rail transportation and improving the production efficiency of the clothes by adopting an AOI detection mode, the invention is realized by the following technical scheme: an AOI-based garment processing intelligent transmission process flow method comprises the following steps:
the method comprises the following steps: the cloth cutting unit cuts the added cloth, and the transmission unit transmits the cut cloth to the sewing module;
step two: sewing the cut cloth through the sewing unit, and conveying the sewn clothes to the ironing module through the conveying unit;
step three: ironing the sewed clothes through an ironing unit, and conveying the ironed clothes to an AOI detection module through a conveying unit;
step four: detecting the ironed clothes through an AOI detection module, and transmitting the clothes in different directions according to the detection result;
the AOI detection module is mainly used for detecting the defects of tailoring, sewing and ironing of the clothes to be detected when the clothes to be detected are detected, the tailoring defects comprise that the size of the clothes is larger than a set size and exceeds a maximum error value, the clothes are incompletely tailored and the like, the sewing defects comprise folds caused by sewing overlapping, the sewing is incomplete and the like, the ironing defects comprise folds after ironing, in addition, the defects of other aspects can be detected, the defects comprise the condition that the surface of the clothes is torn, the local size of the clothes is too small and the like, the defects can be classified after the defect detection, namely the defects are divided into the tailoring defects, the sewing defects, the ironing defects and the defects which cannot be repaired, so that the detected clothes can be respectively sent to opposite units for repairing and processing operation, and the clothes which cannot be repaired are directly sent to a defective product collection unit for collection.
Step five: and uploading the detection result and the clothing information of the clothing passing through the AOI detection module to a cloud storage server for storage.
By uploading the clothing information and the detection result which cause problems after detection, the file recording can be conveniently carried out, and meanwhile, the operator can conveniently remotely check the clothing information and the detection result.
Further, the AOI detection process in step three includes the following steps:
s1, carrying out comprehensive scanning on the outer surface of the garment to acquire an image;
s2, comparing the acquired clothing image with the defect items set in the local database;
and S3, classifying the defect items of the clothes, displaying the defect items, the clothes information and the current state information of the clothes on a display screen, and uploading the defect items, the clothes information and the current state information to a cloud storage server.
Furthermore, the direction of the clothes conveying in the fourth step comprises a cutting unit, a sewing unit, an ironing unit, a defective product collecting unit and a post-processing unit.
An AOI-based garment processing intelligent conveying process flow system comprises a cutting unit, a sewing unit, an ironing unit, an AOI detection module, a conveying unit, a data storage unit, a defective product collecting unit and a post-processing unit;
a cutting unit: the cloth cutting device is used for cutting cloth to be processed;
a stitching unit: the sewing machine is used for sewing the cut cloth;
an ironing unit: the ironing device is used for ironing the sewed clothes;
AOI detection module: the defect detection device is used for detecting defects of the ironed clothes;
a transmission unit: used for conveying and transferring the cloth or the clothes;
a data storage unit: the AOI detection unit is used for storing the detection result information of the AOI detection unit;
defective product collection unit: for collecting garments with irreparable defects;
a post-processing unit: for treating the finished garment.
Further, the conveying unit comprises a conveying track and a power trolley, the conveying track comprises a main track and a branch track, and the branch track comprises a track respectively connected with the unit and all the units in the previous process and a track connected with the main track before the previous process in a self-circulation mode.
Further, the AOI detection module includes: the system comprises an image acquisition module, an information comparison module and a data uploading module;
an image acquisition module: the system is used for acquiring the external image information of the garment to be detected;
the information comparison module: the defect detection system is used for comparing the acquired image information with defect items preset in a database;
the data uploading module: and the data processing module is used for uploading and storing the data information obtained after comparison.
The invention provides an AOI-based garment processing intelligent transmission process flow method and system. The method has the following beneficial effects:
1. according to the AOI-based garment processing intelligent conveying process flow method and system, the AOI detection module is used for detecting ironed garments, and the garments are conveyed in different directions according to detection results, so that the conveying flexibility in the garment production process is better, the detection efficiency is higher, the garments can be conveyed in multiple directions according to needs, defects of the garments can be efficiently detected and reprocessed, and the production effect of the garments can be effectively improved.
2. According to the AOI-based garment processing intelligent conveying process flow method and system, the garment processing conveying process flow method and system are used in a matched mode, efficient, flexible and intelligent position transmission can be performed on the garments in the garment production process, intelligent defect detection can be automatically performed on the garments, and the treatment mode of the garments can be automatically determined, so that the garment production efficiency is higher, and the garment management is convenient.
Drawings
FIG. 1 is a flow chart of a garment manufacturing transfer process flow method of the present invention;
FIG. 2 is a flow chart of AOI detection according to the present invention;
fig. 3 is a flow chart of the garment processing and delivery process flow system of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The embodiment of the clothing processing intelligent transmission process flow method and system based on AOI is as follows:
referring to fig. 1-3, an AOI-based garment manufacturing intelligent delivery process flow method includes the following steps:
the method comprises the following steps: the cloth cutting unit cuts the added cloth, and the transmission unit transmits the cut cloth to the sewing module;
step two: sewing the cut cloth through a sewing unit, and conveying the sewn clothes to an ironing module through a conveying unit;
step three: ironing the sewed clothes by the ironing unit, and conveying the ironed clothes to the AOI detection module by the conveying unit;
step four: detecting the ironed clothes through an AOI detection module, and transmitting the clothes in different directions according to the detection result;
the AOI detection module is mainly used for detecting the defects of tailoring, sewing and ironing of the clothes to be detected when the clothes to be detected are detected, the tailoring defects comprise that the size of the clothes is larger than a set size and exceeds a maximum error value, the clothes are incompletely tailored and the like, the sewing defects comprise folds caused by sewing overlapping, the sewing is incomplete and the like, the ironing defects comprise folds after ironing, in addition, the defects of other aspects can be detected, the defects comprise the condition that the surface of the clothes is torn, the local size of the clothes is too small and the like, the defects can be classified after the defect detection, namely the defects are divided into the tailoring defects, the sewing defects, the ironing defects and the defects which cannot be repaired, so that the detected clothes can be respectively sent to opposite units for repairing and processing operation, and the clothes which cannot be repaired are directly sent to a defective product collection unit for collection.
Step five: and uploading the detection result and the clothing information of the clothing passing through the AOI detection module to a cloud storage server for storage.
Through uploading the clothing information and the testing result that go wrong after detecting, can be convenient for carry out the archives record, the operator of also being convenient for simultaneously carries out long-range looking over.
The AOI detection process in the third step comprises the following steps:
s1, carrying out comprehensive scanning on the outer surface of the garment to acquire an image;
when image acquisition is carried out, the camera is required to be continuously used for surrounding the clothes and slowly moving from top to bottom, so that the image acquisition of the clothes is more comprehensive, and the defects of the clothes in the processing process can be more clearly exposed.
S2, comparing the acquired clothing image with the defect items set in the local database;
the acquired image data is compared with preset defect information data in a local database, the defect types are cutting defects, sewing defects, ironing defects and irreparable defects, and the cutting defects comprise that the size of the garment is larger than a set size and exceeds a maximum error value, the garment is not completely cut and the like; stitching defects include wrinkles, incomplete stitching, complete unsetting, etc. due to stitching overlap; ironing defects include wrinkles after ironing; the irreparable defects comprise the condition that the surface of the garment is torn, the local size of the garment is too small, the overall size of the garment is far smaller than the set size and exceeds the minimum error range, and the like.
And S3, classifying the defect items of the clothes, displaying the defect items, the clothes information and the current state information of the clothes on a display screen, and uploading the defect items, the clothes information and the current state information to a cloud storage server.
The transfer direction of the clothes in the fourth step comprises a cutting unit, a sewing unit, an ironing unit, a defective product collecting unit and a post-processing unit.
An AOI-based garment processing intelligent transmission process flow system comprises a cutting unit, a sewing unit, an ironing unit, an AOI detection module, a transmission unit, a data storage unit, a defective product collection unit and a post-processing unit;
a cutting unit: the cloth cutting device is used for cutting cloth to be processed;
a stitching unit: the sewing machine is used for sewing the cut cloth;
an ironing unit: the ironing device is used for ironing the sewed clothes;
AOI detection module: the defect detection device is used for detecting defects of the ironed clothes;
the defect types of the clothes are divided into cutting defects, sewing defects, ironing defects and irreparable defects, wherein the cutting defects comprise that the size of the clothes is larger than a set size and exceeds a maximum error value, the clothes is incompletely cut and the like; stitching defects include wrinkles, incomplete stitching, complete unsetting, etc. due to stitching overlap; ironing defects include wrinkles after ironing; the irreparable defects comprise the condition that the surface of the garment is torn, the local size of the garment is too small, the overall size of the garment is far smaller than the set size and exceeds the minimum error range, and the like.
A transmission unit: used for conveying and transferring the cloth or the clothes;
the conveying unit comprises a conveying track and a power trolley, the conveying track comprises a main track and a branch track, and the branch track comprises tracks respectively connected with all units in the previous process through an AOI detection module.
The main rail is a rail from an initial unit, namely a cutting unit to a post-processing unit, and the branch rails are connected between the AOI detection module and the cutting unit, between the AOI detection module and the sewing unit, between the AOI detection module and the ironing unit and between the AOI detection module and the defective product collecting unit, and can respectively convey the clothes according to actual needs after defect detection, so that the detected clothes can be processed according to needs.
A data storage unit: the AOI detection unit is used for storing the detection result information of the AOI detection unit;
defective product collection unit: for collecting garments having irreparable defects;
a post-processing unit: for treating the finished garment.
The post-processing unit is used for tidying and folding the clothes without defects, and then bagging and boxing the clothes.
The AOI detection module comprises: the system comprises an image acquisition module, an information comparison module and a data uploading module;
an image acquisition module: the device is used for acquiring the external image information of the garment to be detected;
when the image acquisition module works, the camera is used for continuously surrounding the clothes and slowly moving from top to bottom, so that the image information of the clothes is acquired more comprehensively and clearly.
The information comparison module: the defect detection system is used for comparing the acquired image information with defect items preset in a database;
by comparing the collected image with the default data preset in the database, the defect type of the garment can be judged so as to conveniently determine the subsequent processing mode of the garment.
The data uploading module: and the data processing module is used for uploading and storing the data information obtained after comparison.
In the working process, a cloth to be processed is cut through a cutting unit, then the cut cloth is conveyed to a sewing unit for sewing through a conveying unit, after the cloth is sewn into a garment, a finished garment product is conveyed to an ironing unit for ironing operation through the conveying unit, the ironed garment is conveyed to an AOI detection module for detection through the conveying unit, the image acquisition unit, namely a camera, in the AOI detection module is used for acquiring external image information of the garment, the acquired image data is compared with the data information of the defect items in a database through an information comparison module, the compared information is uploaded to a data storage unit for storage and recording through a data uploading module, and when the garment detection result shows that the irreparable defect exists, the defect item is one or more of the condition that the surface of the garment is torn, the local size of the garment is too small, the overall size of the garment is far smaller than the set size and exceeds the minimum error range, the defective garment is directly conveyed to a defect item collection unit for collection through the conveying unit; when the clothes detection result is ironing defect, namely wrinkles exist after ironing, the clothes are conveyed to the ironing unit under the conveying of the conveying unit to be ironed again; when the clothes detection result is sewing defect, namely one or more of folds, incomplete sewing, complete unsewn and the like caused by sewing overlapping, the clothes are conveyed to the sewing unit through the conveying unit to carry out re-sewing operation; when the detection result of the clothing is a cutting defect, namely the clothing size is larger than the set size and exceeds one or more of the maximum error value, incomplete clothing cutting and the like, the transmission unit transmits the clothing size to a cutting position for reprocessing; when the detected result of the clothes is not defective, the transmission unit will transport the clothes to the next process, i.e. the post-processing unit will process the clothes.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (6)
1. An AOI-based garment processing intelligent transmission process flow method is characterized in that: the method comprises the following steps:
the method comprises the following steps: the cloth cutting unit is used for cutting the added cloth, and the cut cloth is conveyed to the sewing module through the conveying unit;
step two: sewing the cut cloth through a sewing unit, and conveying the sewn clothes to an ironing module through a conveying unit;
step three: ironing the sewed clothes by the ironing unit, and conveying the ironed clothes to the AOI detection module by the conveying unit;
step four: detecting the ironed clothes through an AOI detection module, and transmitting the clothes in different directions according to the detection result;
step five: and uploading the detection result and the clothing information of the clothing passing through the AOI detection module to a cloud storage server for storage.
2. The AOI-based garment processing smart delivery process flow method of claim 1, wherein: the AOI detection process in the third step comprises the following steps:
s1, carrying out comprehensive scanning on the outer surface of the garment to acquire an image;
s2, comparing the acquired clothing image with the defect items set in the local database;
and S3, classifying the defect items of the clothes, displaying the defect items, the clothes information and the current state information of the clothes on a display screen, and uploading the defect items, the clothes information and the current state information to a cloud storage server.
3. The AOI-based garment processing smart delivery process flow method of claim 2, wherein: the transfer direction of the clothes in the fourth step comprises a cutting unit, a sewing unit, an ironing unit, a defective product collecting unit and a post-processing unit.
4. An AOI-based clothing processing intelligent transmission process flow system applied to the AOI-based clothing processing intelligent transmission process flow method in claim 3 is characterized in that: the automatic sewing machine comprises a cutting unit, a sewing unit, an ironing unit, an AOI detection module, a transmission unit, a data storage unit, a defective product collection unit and a post-processing unit;
a cutting unit: the cloth cutting device is used for cutting cloth to be processed;
a stitching unit: the sewing machine is used for sewing the cut cloth;
an ironing unit: the ironing device is used for ironing the sewed clothes;
AOI detection module: the defect detection device is used for detecting defects of the ironed clothes;
a transmission unit: the device is used for conveying and transferring the cloth or the clothes;
a data storage unit: the AOI detection unit is used for storing the detection result information of the AOI detection unit;
defective product collection unit: for collecting garments having irreparable defects;
a post-processing unit: for treating the finished garment.
5. The AOI-based garment processing intelligent delivery process flow system of claim 4, wherein: the conveying unit comprises a conveying track and a power trolley, the conveying track comprises a main track and a branch track, and the branch track comprises a track respectively connected with all units in the previous process and a track connected with the main track before the previous process in a self-circulation mode.
6. The AOI-based garment processing intelligent delivery process flow system of claim 5, wherein: the AOI detection module comprises: the system comprises an image acquisition module, an information comparison module and a data uploading module;
an image acquisition module: the device is used for acquiring the external image information of the garment to be detected;
the information comparison module: the defect detection system is used for comparing the acquired image information with defect items preset in a database;
the data uploading module: and the data processing module is used for uploading and storing the data information obtained after comparison.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202210677916.5A CN115624227A (en) | 2022-06-16 | 2022-06-16 | Garment processing intelligent transmission process flow method and system based on AOI |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202210677916.5A CN115624227A (en) | 2022-06-16 | 2022-06-16 | Garment processing intelligent transmission process flow method and system based on AOI |
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Citations (8)
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|---|---|---|---|---|
| WO1992003721A1 (en) * | 1990-08-22 | 1992-03-05 | De Montfort University | Inspecting garments |
| WO2016056034A1 (en) * | 2014-10-06 | 2016-04-14 | Bezzi Giorgio | Automatic control system and method for clothing items |
| US20190311470A1 (en) * | 2018-04-10 | 2019-10-10 | ONS Communications | Apparel production monitoring system using image recognition |
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| CN113243597A (en) * | 2021-05-18 | 2021-08-13 | 邢台职业技术学院 | Intelligent garment manufacturing system and manufacturing method thereof |
| CN113506255A (en) * | 2021-07-01 | 2021-10-15 | 浙江理工大学 | Automatic clothing sewing line defect detection method based on high-precision digital image |
| CN114612410A (en) * | 2022-03-04 | 2022-06-10 | 东莞职业技术学院 | Novel clothing detects device |
-
2022
- 2022-06-16 CN CN202210677916.5A patent/CN115624227A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO1992003721A1 (en) * | 1990-08-22 | 1992-03-05 | De Montfort University | Inspecting garments |
| WO2016056034A1 (en) * | 2014-10-06 | 2016-04-14 | Bezzi Giorgio | Automatic control system and method for clothing items |
| US20190311470A1 (en) * | 2018-04-10 | 2019-10-10 | ONS Communications | Apparel production monitoring system using image recognition |
| CN110897233A (en) * | 2020-02-13 | 2020-03-24 | 广州市普理司科技有限公司 | Flexible AI vision full-automatic mask machine |
| CN111642833A (en) * | 2020-04-22 | 2020-09-11 | 王峰 | Medical mask production equipment and quality rapid detection method of medical mask |
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| CN113506255A (en) * | 2021-07-01 | 2021-10-15 | 浙江理工大学 | Automatic clothing sewing line defect detection method based on high-precision digital image |
| CN114612410A (en) * | 2022-03-04 | 2022-06-10 | 东莞职业技术学院 | Novel clothing detects device |
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