CN107672276B - Cloth sponge compounding machine - Google Patents
Cloth sponge compounding machine Download PDFInfo
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- CN107672276B CN107672276B CN201711071366.8A CN201711071366A CN107672276B CN 107672276 B CN107672276 B CN 107672276B CN 201711071366 A CN201711071366 A CN 201711071366A CN 107672276 B CN107672276 B CN 107672276B
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- 239000004744 fabric Substances 0.000 title claims abstract description 236
- 238000013329 compounding Methods 0.000 title claims abstract description 67
- 238000009423 ventilation Methods 0.000 claims abstract description 18
- 238000005520 cutting process Methods 0.000 claims description 45
- 238000001816 cooling Methods 0.000 claims description 35
- 238000003892 spreading Methods 0.000 claims description 34
- 230000007480 spreading Effects 0.000 claims description 34
- 238000012937 correction Methods 0.000 claims description 33
- 239000000463 material Substances 0.000 claims description 32
- 230000007246 mechanism Effects 0.000 claims description 32
- 238000009957 hemming Methods 0.000 claims description 20
- 238000007599 discharging Methods 0.000 claims description 16
- 238000009966 trimming Methods 0.000 claims description 7
- 238000005096 rolling process Methods 0.000 claims description 5
- 238000001514 detection method Methods 0.000 claims description 4
- 238000010073 coating (rubber) Methods 0.000 claims description 3
- 230000037303 wrinkles Effects 0.000 abstract description 3
- 150000001875 compounds Chemical class 0.000 description 11
- 239000002131 composite material Substances 0.000 description 8
- 230000000694 effects Effects 0.000 description 8
- 238000004804 winding Methods 0.000 description 8
- 239000003292 glue Substances 0.000 description 7
- 238000004026 adhesive bonding Methods 0.000 description 5
- 238000007664 blowing Methods 0.000 description 5
- 239000011248 coating agent Substances 0.000 description 5
- 238000000576 coating method Methods 0.000 description 5
- 230000002349 favourable effect Effects 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 238000007493 shaping process Methods 0.000 description 3
- 230000008901 benefit Effects 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000002035 prolonged effect Effects 0.000 description 2
- 241001391944 Commicarpus scandens Species 0.000 description 1
- 238000007792 addition Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000003344 environmental pollutant Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000007731 hot pressing Methods 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 231100000719 pollutant Toxicity 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
- 238000005215 recombination Methods 0.000 description 1
- 230000006798 recombination Effects 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/06—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the heating method
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/08—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the cooling method
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/0012—Mechanical treatment, e.g. roughening, deforming, stretching
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/04—Punching, slitting or perforating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/18—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by features of a layer of foamed material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/04—Punching, slitting or perforating
- B32B2038/045—Slitting
Landscapes
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention provides a cloth sponge compounding machine, and belongs to the technical field of machinery. The problem that wrinkles and curled edges are easy to generate when sponge and cloth are compounded in the prior art is solved. The cloth sponge compounding machine comprises a frame, wherein a cloth feeding device is arranged above the front end of the frame, a thermal compounding device is arranged behind the cloth feeding device, two anti-curling devices are respectively arranged on two sides of the frame and located between the cloth feeding device and the thermal compounding device, each anti-curling device comprises a first fan, a ventilation pipe and an air outlet component, the air outlet component is communicated with the first fan through the ventilation pipe, the air outlet component is arranged on the frame and close to the edge of a cloth feeding path, and the air outlet component is provided with an air outlet facing the edge of the cloth feeding path. The cloth sponge compounding machine can enable the edges of the compounded finished cloth to be neat and regular, and has high processing efficiency.
Description
Technical Field
The invention belongs to the technical field of machinery, and relates to a compounding machine, in particular to a cloth sponge compounding machine.
Background
With the development of social economy, coating machines are increasingly used. At present, when sponge and cloth are compounded, the sponge is easy to break, the cloth is easy to stretch and deform, and the conveying mechanism of the existing coating compounding machine conveys the material by pulling the material, and when the material is conveyed, the sponge is broken and the cloth is stretched and deformed by tension, so that the existing coating compounding machine cannot be used for compounding the sponge coil and the cloth coil, high-temperature hot pressing is generally carried out by manually coating glue, labor and energy are wasted, the cost is high, the composite material is uneven, the quality of the composite material is poor, the glue consumption is relatively large, and the environment is not protected.
In order to solve the above problems, a new compound machine is developed and designed, for example, chinese patent discloses a PUR glue coating compound machine [ application publication No. CN 104708889a ], which comprises a sponge feeding device, a cloth unreeling device for providing cloth, a glue spreading device for spreading glue to the sponge, a compound device for laminating the sponge and the cloth, and a reeling device for reeling the laminated finished cloth, wherein the sponge feeding device comprises a sponge unreeling device for providing the sponge, a sponge conveyor belt for conveying the sponge to the glue spreading device, and a sponge automatic tension adjusting device for adjusting the sponge conveying tension, the sponge unreeled by the sponge unreeling device sequentially passes through the sponge conveyor belt, the sponge automatic tension adjusting device, and the glue spreading device enters the compound device, and meanwhile, the cloth unreeled by the cloth unreeling device enters the compound device, is laminated with the sponge and is reeled on the reeling device.
The scheme can solve the defects of the existing compound machine, but the following problems are not solved yet: 1. the composite cloth and the sponge are uneven in opposite sides, so that the qualification rate of the composite product is low; 2. the cloth is easy to have hemming phenomenon, so that the edge thickness of the product after compounding is uneven and has incomplete; 3. the edge burrs of the compounded product are more, and the quality of the product is poor.
Disclosure of Invention
The invention aims at solving the problems in the prior art, and provides a cloth sponge compounding machine, which aims at solving the technical problems of preventing curling and wrinkling of a compound finished cloth so as to improve the quality of the finished cloth.
The aim of the invention can be achieved by the following technical scheme: the utility model provides a cloth sponge compounding machine, includes the frame, the top of frame front end is equipped with cloth feed arrangement, cloth feed arrangement rear is equipped with thermal compound device, its characterized in that, the both sides of frame respectively are equipped with one and prevent hemming device, prevent hemming device is located between cloth feed arrangement and the thermal compound device, prevent hemming device includes fan one, ventilation pipe and air-out subassembly, air-out subassembly passes through ventilation pipe and fan one intercommunication, the air-out subassembly sets up in the frame and is close to cloth feed path edge, the air-out subassembly has the air outlet towards cloth feed path's edge.
The principle of the invention is as follows: the cloth feeding device further comprises a sponge winding frame and a gluing device, the sponge discharged from the sponge winding frame enters the compounding device after being glued by the gluing device, meanwhile, the cloth enters the anti-curling device through the cloth feeding device, because the cloth is clamped between an air outlet of the anti-curling device and a baffle plate, air blown out from the fan I enters an air outlet component through a ventilation pipe, and then is blown out obliquely through the air outlet of the air outlet component, curling of the edge of the cloth is unfolded to be in a flat state, and then the sponge is pressed together to form a finished cloth, and because the anti-curling device is arranged, the edge of the cloth is unfolded, the cloth is prevented from being still in a curled state during compounding, and thus the flatness of the edge of the finished cloth is improved.
In the cloth sponge compounding machine, the air outlet assembly comprises an air box and a baffle, the air outlet is a plurality of air outlet holes formed in the side wall of the air box, which is close to one side of the cloth, the air outlet holes are obliquely formed from one side, which is close to the center of the machine frame, of the air box to one side, which is close to the edge of the machine frame, of the air box, the baffle is hinged to the side wall of the air box, which is close to one side of the edge of the machine frame, and the baffle is used for limiting the edge of the cloth between the air outlet holes of the air box and the baffle. Through offer by frame center one side towards the air outlet hole that the slope of frame edge one side set up of bellows on the bellows, when the cloth was through bellows, the wind that the fan was once blown out got into bellows through the ventilation pipe, then by the air outlet hole blowout, the wind energy of blowing off like this can be with the cloth edge of turning over outwards blowing, the opposite side of cloth is blocked by the baffle, consequently the edge that the cloth was buckled can not overturn towards the opposite direction, consequently can make the turn-up of cloth blown out the level again, guarantee that the cloth edge continues to advance with the smooth gesture to. As another scheme, the air-out subassembly includes two bellows that set up relatively, leaves the clearance that supplies the edge of cloth to pass between two bellows, has offered a plurality of apopores on the lateral wall of every bellows near cloth one side and has formed the air outlet, and each apopore is close to frame center one side and is close to frame edge one side slope setting of bellows from bellows. Through offer by frame center one side towards the air outlet hole that the slope of air case is close to frame edge one side set up on the bellows, when the cloth when bellows is passed through to the cloth, the wind that the fan was once blown out gets into the bellows through the ventilation pipe, then by the air outlet hole blowout, the wind that blows off like this can be with the cloth edge of turning over outwards blowing of turning over, the opposite side of cloth is blown by the air outlet of another bellows, no matter what side is buckled to the edge of cloth like this, all can be blown by the bellows that corresponds and level to effectively prevent the cloth turn-up.
In the cloth sponge compounding machine, the cloth feeding device comprises a front cloth spreading roller set and a rear cloth spreading roller set, and at least one edge correction device is arranged between the front cloth spreading roller set and the rear cloth spreading roller set.
The cloth is stretched through the front cloth stretching roller set, and then enters the edge correcting device to correct edges, so that the accuracy of correcting edges can be improved, the cloth passing through the edge correcting edges passes through the rear cloth stretching roller set again, the cloth after correcting edges can be prevented from being curled again, the cloth is always in a stretched state, wrinkles are generated when the cloth and sponge are prevented from being compounded, and the flatness of the finished cloth after compounding is improved.
In the cloth sponge compounding machine, two edge correcting devices are arranged, the two edge correcting devices are respectively close to the front cloth spreading roller set and the rear cloth spreading roller set, each edge correcting device comprises a controller, edge detectors, edge correcting roller sets, sliding rails and a driving mechanism, the edge detectors are arranged on two sides of a rack and used for detecting edge positions of cloth, the sliding rails are respectively arranged on two sides of the rack, two ends of each edge correcting roller set are respectively and slidably connected with the corresponding sliding rails, the driving mechanisms are arranged in one-to-one correspondence with the sliding rails, the driving mechanisms and the edge detectors are electrically connected with the controllers, the controllers receive detection signals of the edge detectors and control the drivers corresponding to the edge detectors to act, and the drivers drive the end parts of the edge correcting roller sets in the corresponding sliding rails to the drivers to slide in the sliding rails.
Through setting up two and rectifying the limit device, be close to the limit device of rectifying of preceding exhibition cloth roller group and carry out preliminary rectifying to the cloth of expansion, make the cloth initially get into normal track at the conveying process, reduce its off tracking degree, then carry out rectifying the adjustment again to the cloth by rectifying limit mechanism that is close to back exhibition cloth roller group, ensure that the cloth is in normal track, then carry out the secondary through back exhibition cloth roller group and expand, make the cloth get into anti-hemming device along normal track with abundant state of expanding, the cloth feeding can not take place the biasing like this, and fully expand, be favorable to improving the roughness of follow-up compound finished product cloth.
In the cloth sponge compounding machine, the driving mechanism is a first cylinder, a top rod of the first cylinder is connected with the end part of the edge correction roller set, and the end part of the edge correction roller set is driven to rapidly slide in the sliding rail according to the instruction of the controller.
The first air cylinder is simple and portable in structure, easy to install and maintain, free of pollutants, capable of pushing the end part of the edge correcting roller set to act rapidly through the ejector rod, and capable of achieving real-time edge correcting operation; in addition, the driving mechanism can also be realized by a hydraulic cylinder.
In the cloth sponge compounding machine, the cloth sponge compounding machine further comprises a cooling device and a rolling device which are sequentially arranged behind the thermal compounding device, a cutting edge device is arranged between the cooling device and the rolling device, and the cutting edge devices are respectively arranged on two sides of the frame.
Through setting up cooling device, make the finished product cloth after the heat recombination can the rapid cooling shaping, then repair the edge of finished product cloth by cutting edge device, excision deckle edge and flaw make finished product cloth edge neat and regular, carry out the roll-up through the roll-up device at last.
In the cloth sponge compounding machine, the edge cutting device comprises a cutter rest, a main cutter, an auxiliary cutter, a motor and a belt pulley, wherein the main cutter is rotationally connected to the cutter rest through a main cutter shaft, the auxiliary cutter is rotationally connected to the cutter rest through an auxiliary cutter shaft, the motor is connected with the main cutter shaft through the belt pulley, the main cutter shaft is meshed with the auxiliary cutter shaft through a gear set, and the cutting edge of the main cutter is formed by intersecting the cutting edge of the auxiliary cutter in an staggered manner.
The main cutter shaft and the auxiliary cutter shaft are meshed through the gear set, when the motor drives the main cutter to rotate through the belt pulley, the auxiliary cutter also rotates along with the main cutter, and the main cutter and the auxiliary cutter rotate in opposite directions.
In the cloth sponge compounding machine, the main knife and the auxiliary knife are all in a round table shape, the edge of the lower bottom surface of the main knife is abutted against the edge of the lower bottom surface of the auxiliary knife, and a plurality of anti-slip raised strips are arranged on the side surfaces of the main knife and the auxiliary knife.
Through setting up the antislip strip, increase the friction between the side of main knife and vice sword and the finished product cloth, prevent that the cloth from skidding, improve and tailor the effect, make finished product cloth edge more neat.
In the cloth sponge compounding machine, the upper bottom surface of the main cutter is also connected with the guide riding wheel, the guide riding wheel is coaxial with the main cutter, the diameter of the guide riding wheel is slightly larger than that of the lower bottom surface of the main cutter, and a plurality of anti-slip raised strips are uniformly arranged on the wheel surface of the guide riding wheel.
Through setting up the direction riding wheel, have the guide effect on the one hand, guide cloth is advanced, and on the other hand can also hold up the edge of finished product cloth, makes it can not warp at the cutting out in-process, improves and cuts out the effect, makes the finished product cloth edge after cutting out neat.
In the cloth sponge compounding machine, a material receiving device is further arranged below the edge cutting device, the material receiving device comprises a material collecting pipe, a second fan and a discharging pipe, an upper port of the material collecting pipe is located below the edge cutting device, a lower port of the material collecting pipe is communicated with the discharging pipe, an air outlet of the second fan is connected to a connecting position of the material collecting pipe and the discharging pipe, and an air outlet of the second fan faces the discharging pipe.
By arranging the material receiving device, the leftover materials generated after the edge cutting device is cut are collected, so that centralized management is realized, the leftover materials are prevented from scattering, and the working site is cleaner and more sanitary; simultaneously, since the leftover materials are timely recovered, the edge cutting device is prevented from being clamped, the service life of the edge cutting device is prolonged, and the edge cutting effect and efficiency are improved.
In the cloth sponge compounding machine, the cooling device comprises a tensioning roller, a first cooling roller and a second cooling roller, the tensioning roller, the first cooling roller and the second cooling roller are sequentially arranged from top to bottom, two ends of the tensioning roller are provided with height adjusting mechanisms, each height adjusting mechanism comprises a second air cylinder and a sliding groove, and two ends of the tensioning roller are slidably connected in the sliding groove and driven by the second air cylinder to lift in the sliding groove.
Through setting up chill roll one and chill roll two, make the finished product cloth can cool off many times to improve cooling efficiency, set up by cylinder two driven tensioning rollers simultaneously, make the finished product cloth can be by tensioning before the cooling, fully expand, not only be favorable to improving the cooling effect like this, also do benefit to follow-up cutting edge device after fully expanding as the finished product cloth and cut out the limit fast to the finished product cloth, and make the cutting edge neat and regular.
Compared with the prior art, the cloth sponge compounding machine has the following advantages:
1. the cloth before compounding is fully unfolded after passing through two groups of cloth spreading roller groups, so that the cloth surface of the finished cloth after compounding is flat;
2. the anti-hemming device is arranged, so that the problem of edge curling of the cloth is effectively solved, and the situation that the edge of the compounded finished cloth is wrinkled and the like is avoided;
3. the edge correction device can furthest correct the problem of deviation of feeding of the cloth and improve the quality of a composite finished product;
4. the cooling and shaping can be fast carried out, and the composite efficiency is improved;
5. the edge cutting device is arranged, so that the edges of the finished fabric are tidy and regular, a circular table type main knife and an auxiliary knife are adopted and matched with the guide riding wheel, the cutting is convenient, and the finished fabric is guided.
6. The cutting leftover materials are recycled in time, so that the environmental sanitation of a working site is improved, and the leftover materials are prevented from being blocked by the edge cutting device.
Drawings
Fig. 1 is a schematic structural view of a cloth sponge compounding machine according to a first embodiment of the present invention.
Fig. 2 is an enlarged view at a of fig. 1.
Fig. 3 is a schematic structural view of an anti-hemming device according to a first embodiment of the present invention.
FIG. 4 is a schematic cross-sectional view of a bellows according to a first embodiment of the present invention.
Fig. 5 is a schematic structural diagram of an edge trimming device according to a first embodiment of the present invention.
Fig. 6 is a schematic diagram of a matching relationship between a primary knife and a secondary knife in the first embodiment of the present invention.
Fig. 7 is a schematic structural diagram of a receiving device in a first embodiment of the present invention.
Fig. 8 is a schematic view of a cooling device according to an embodiment of the invention.
Fig. 9 is an enlarged view at B of fig. 8.
Fig. 10 is a schematic cross-sectional view of an air outlet assembly according to the second embodiment.
In the figure, 1, a rack; 2. a material distribution and feeding device; 2a, a front spreading roller group; 2b, a rear spreading roller group; 3. a sponge roll rack; 4. a gluing device; 5. a thermal compounding device; 6. an anti-hemming device; 6a, a first fan; 6b, a ventilation pipe; 6c, an air outlet assembly; 6c1, a bellows; 6c2, a baffle; 6d, an air outlet; 7. edge correction device; 7a, a controller; 7b, edge detector; 7c, edge correction roller sets; 7d, sliding rails; 7e, a driving mechanism; 8. a cooling device; 8a, tensioning roller; 8b, cooling roller I; 8c, cooling a second roller; 8d, a height adjusting mechanism; 8d1, a second cylinder; 8d2, a chute; 9. a winding device; 10. a trimming device; 10a, knife rest; 10b, a main cutter; 10b1, a main cutter shaft; 10c, auxiliary cutters; 10c1, an auxiliary cutter shaft; 10d, a motor; 10e, belt pulley; 10f, a gear set; 10g, anti-slip raised strips; 10h, guiding riding wheels; 11. a material receiving device; 11a, a collecting pipe; 11b, a second fan; 11c, a discharging pipe.
Detailed Description
The following are specific embodiments of the present invention and the technical solutions of the present invention will be further described with reference to the accompanying drawings, but the present invention is not limited to these embodiments.
Embodiment one:
as shown in fig. 1, the cloth sponge compounding machine comprises a frame 1, wherein a cloth feeding device 2 is arranged above the front end of the frame 1, a sponge winding frame 3 and a gluing device 4 are arranged below the cloth feeding device 2, a thermal compounding device 5 is arranged behind the cloth feeding device 2, two anti-curling devices 6 are respectively arranged on two sides of the frame 1, the anti-curling devices 6 are positioned between the cloth feeding device 2 and the thermal compounding device 5, a cooling device 8 and a trimming device 10 and a winding device 9 are sequentially arranged on the frame 1 behind the thermal compounding device 5, the trimming devices 10 are respectively arranged on two sides of the frame 1, and the trimming devices 10 can trim finished cloth; a material receiving device 11 is arranged below the edge cutting device 10. The cloth passes through the cloth feed device 2 and enters the anti-hemming device 6, the edge of the cloth is unfolded by the anti-hemming device 6, then the cloth enters the thermal compounding device 5, sponge passes through the gluing device 4 and enters the thermal compounding device 5 after being glued, the cloth and the sponge are bonded through the thermal compounding device 5 and thermally compounded to form a finished product cloth, the finished product cloth comes out of the thermal compounding device 5 and enters the cooling device 8 for cooling and shaping, then the finished product cloth is further cut by the edge cutting device 10, and finally the finished product cloth is rolled by the rolling device 9, so that the thermal compounding of the cloth sponge is completed.
Specifically, as shown in fig. 2, the cloth feeding device 2 includes a front cloth spreading roller set 2a and a rear cloth spreading roller set 2b, two edge correction devices 7 are disposed between the front cloth spreading roller set 2a and the rear cloth spreading roller set 2b, and the two edge correction devices 7 are respectively close to the front cloth spreading roller set 2a and the rear cloth spreading roller set 2b. The edge correction device 7 close to the front cloth spreading roller set 2a can perform preliminary edge correction on the spread cloth, so that the cloth initially enters a normal track in the conveying process, and the deviation degree of the cloth is reduced; then, the edge correction mechanism close to the rear cloth spreading roller set 2b corrects the edge of the cloth again, so that the cloth is ensured to be in a normal track and not offset, and then the cloth is spread for the second time through the rear cloth spreading roller set 2b, so that the cloth enters the anti-hemming device 6 along the normal track in a fully spread state, and wrinkles are generated when the cloth and the sponge are compounded, and the flatness of the follow-up compound finished cloth is improved.
The edge correction device 7 comprises a controller 7a, an edge detector 7b, an edge correction roller set 7c, sliding rails 7d and a driving mechanism 7e, wherein the edge detector 7b is arranged on two sides of the frame 1 and used for detecting the edge position of cloth, the sliding rails 7d are respectively arranged on two sides of the frame 1, two ends of the edge correction roller set 7c are respectively and slidably connected with the corresponding sliding rails 7d, the driving mechanism 7e and the sliding rails 7d are arranged in a one-to-one correspondence manner, the driving mechanism 7e and the edge detector 7b are electrically connected with the controller 7a, the controller 7a receives detection signals of the edge detector 7b and controls a driver corresponding to the edge detector 7b to act, and the driver drives the end part of the edge correction roller set 7c in the corresponding sliding rail 7d to slide in the sliding rail 7 d. The sliding rail 7d is arranged in an inclined mode, the driving mechanism 7e adopts a first air cylinder, one end of the sliding rail 7d, which is close to the edge correction roller set 7c, is inclined to the rear of the frame 1, the first air cylinder is fixed at one end of the sliding rail 7d, which is far away from the edge correction roller set 7c, an ejector rod of the first air cylinder is connected with the end part of the edge correction roller set 7c, and the end part of the edge correction roller set 7c is driven to slide in the sliding rail 7d rapidly according to an instruction of the controller 7 a.
As shown in fig. 3 and 4, the anti-curling device 6 includes a fan one 6a, a ventilation pipe 6b and an air outlet assembly 6c, the air outlet assembly 6c includes an air box 6c1 and a baffle 6c2, the air box 6c1 is communicated with the fan one 6a through the ventilation pipe 6b, the baffle 6c2 is hinged on a side wall of the air box 6c1, which is close to the edge of the frame 1, the air outlet 6d is a plurality of air outlet holes formed on a side wall of the air box 6c1, which is close to the cloth, each air outlet hole is obliquely arranged from a side of the air box 6c1, which is close to the center of the frame 1, to a side of the air box 6c1, which is close to the edge of the frame 1, the baffle 6c2 is hinged on the air box 6c1, and the edge of the cloth is limited between the air outlet hole of the air box 6c1 and the baffle 6c 2. The position of the bellows 6c1 is close to the compounding position of the cloth and the sponge of the thermal compounding device 5, and the air outlet holes are arranged in a matrix on the bellows. When the cloth passes between the bellows 6c1 and the baffle 6c2, the air outlet of the bellows 6c1 blows air outwards, and the air direction is toward the edge of the cloth in the middle of the cloth, so that even if the edge of the cloth curls, the air blown out from the air outlet can blow the edge of the cloth flat, so that the cloth enters the thermal compounding device 5 in a flat posture to be compounded with the sponge, the layout of the compounded finished cloth is flat, particularly, the edge of the compounded finished cloth cannot generate a bump, and the finished cloth can be cut more easily when the subsequent finished cloth passes through the edge cutting device 10 without being blocked on the edge cutting device 10.
As shown in fig. 5 and 6, the edge cutting device 10 includes a cutter holder 10a, a main cutter 10b, an auxiliary cutter 10c, a motor 10d and a pulley 10e, the main cutter 10b is rotatably connected to the cutter holder 10a by a main cutter shaft 10b1, the auxiliary cutter 10c is rotatably connected to the cutter holder 10a by an auxiliary cutter shaft 10c1, the main cutter 10b and the auxiliary cutter 10c are both in a circular truncated cone shape, a plurality of anti-slip convex strips 10g are provided on the side surfaces of the main cutter 10b and the auxiliary cutter 10c, the edge of the lower bottom surface of the main cutter 10b is abutted against the edge of the lower bottom surface of the auxiliary cutter 10c, the motor 10d is connected to the main cutter shaft 10b1 by a pulley 10e, the main cutter shaft 10b1 and the auxiliary cutter shaft 10c1 are meshed by a gear set 10f, and the edge of the main cutter 10b and the edge of the auxiliary cutter 10c are staggered. The upper bottom surface of the main cutter 10b is also connected with a guide riding wheel 10h, the guide riding wheel 10h is coaxial with the main cutter 10b, the diameter of the guide riding wheel 10h is slightly larger than that of the lower bottom surface of the main cutter 10b, and a plurality of anti-slip raised strips 10g are uniformly arranged on the wheel surface of the guide riding wheel 10 h. When the motor 10d drives the main cutter 10b to rotate through the belt pulley 10e, the auxiliary cutter 10c also rotates, and the main cutter 10b and the auxiliary cutter 10c rotate in opposite directions, as the cutting edge is formed by intersecting the cutting edge of the main cutter 10b and the cutting edge of the auxiliary cutter 10c, the edge of the finished product cloth is continuously cut by the edge cutting device 10 along with the winding of the winding device 9, the edge is very neat, and as the edge of the finished product cloth is flat, no clamping or dead clamping can occur during cutting, and the cutting efficiency is effectively improved.
As shown in fig. 7, the material receiving device 11 includes a material collecting pipe 11a, a second fan 11b and a material discharging pipe 11c, wherein an upper port of the material collecting pipe 11a is located below the edge cutting device 10, a lower port of the material collecting pipe 11a is communicated with the material discharging pipe 11c, an air outlet of the second fan 11b is connected to a connection part of the material collecting pipe 11a and the material discharging pipe 11c, and an air outlet of the second fan 11b faces the material discharging pipe 11c. The leftover materials generated after cutting by the edge cutting device 10 fall into the collecting pipe 11a, then slide downwards to the joint of the second fan 11b and the discharging pipe 11c due to the gravity of the leftover materials, and the second fan 11b blows air to the discharging pipe 11c, so that the leftover materials can move to the discharging pipe 11c along with the wind direction to be discharged; meanwhile, since the scraps are recycled in time, the edge cutting device 10 is prevented from being clamped, the service life of the edge cutting device 10 is prolonged, and the edge cutting effect and efficiency are improved.
As shown in fig. 8 and 9, the cooling device 8 includes a tensioning roller 8a, a first cooling roller 8b and a second cooling roller 8c, the tensioning roller 8a, the first cooling roller 8b and the second cooling roller 8c are sequentially arranged from top to bottom, two ends of the tensioning roller 8a are provided with a height adjusting mechanism 8d, the height adjusting mechanism includes a second cylinder 8d1 and a chute 8d2, two ends of the tensioning roller 8a are slidably connected in the chute 8d2 and are driven by the second cylinder 8d1 to lift in the chute 8d 2. Through setting up chill roll one 8b and chill roll two 8c, make the finished product cloth can cool off many times to improve cooling efficiency, set up simultaneously by cylinder two 8d1 driven tensioning roller 8a for the finished product cloth can be by tensioning before the cooling, fully expand, not only be favorable to improving the cooling effect like this, also be favorable to follow-up cutting edge device 10 to the quick cutting edge of finished product cloth after the finished product cloth is fully expanded moreover, and make the cutting edge neat and regular.
In the embodiment of the invention, the heat compounding device 5 adopts a common heating roller, and a plurality of guide rollers are arranged around the heating roller to realize the heating compounding of cloth and sponge, so that the heat compounding device 5 is not repeated; similarly, the winding device 9 also adopts a common double-roller mode, and the finished cloth is placed on two rollers to be directly wound.
Embodiment two:
in this embodiment, the basic mechanism of the cloth sponge compounding machine is the same as that of the first embodiment, and the difference is that: as shown in fig. 10, the air outlet assembly 6c includes two oppositely arranged bellows 6c1, and a gap for passing through the edge of the cloth is left between the two bellows 6c1, that is, the two bellows 6c1 are respectively located at two sides of the cloth advancing path. A plurality of air outlet holes are formed in the side wall of each air box 6c1 close to one side of the cloth to form an air outlet 6d, and the air outlet holes are obliquely formed from one side of the air box 6c1 close to the center of the frame 1 to one side of the air box 6c1 close to the edge of the frame 1. When the cloth passes through the bellows 6c1, the wind blown out by the fan I6 a enters the bellows 6c1 through the ventilation pipe 6b, then the wind is blown out from the wind outlet, the blown wind can blow the edge of the folded cloth outwards, the other side of the cloth is blown out from the wind outlet of the other bellows, no matter which side the edge of the cloth is bent, the edge of the cloth can be blown to be flat by the corresponding bellows, and therefore the curling of the cloth is effectively prevented.
Embodiment III:
in this embodiment, the basic mechanism of the cloth sponge compounding machine is the same as that of the first embodiment, and the difference is that: in other embodiments of the present invention, the air outlet assembly 6c may further be: the flat box body with the inner cavity is formed by two mutually buckled thin plates, the flat box body is vertically arranged on the frame, the front end of the flat box body faces the edge of cloth, the rear end of the flat box body is communicated with the ventilation pipe, the front end of the flat box body is provided with an opening, and the opening is a gap between the two thin plates. The volume of the air outlet component can be reduced by adopting the mode, the air outlet component adopts a flat structure, the air blown out of the ventilation pipe can be changed into a sheet shape from a column shape, and the air blowing area is increased, so that the air blowing effect is improved, and the curled edges of cloth are more easily blown to be flat.
The principle of the invention is as follows: the sponge that the sponge roll up frame 3 was released gets into the composite device after the rubber coating of rubber coating device 4, simultaneously the cloth gets into anti-hemming device 6 through cloth feed arrangement 2, because cloth clamp is between anti-hemming device 6's air outlet and baffle 6c2, the wind that blows off in fan one 6a gets into bellows 6c1 through ventilation pipe 6b, then blow outwards through the air outlet is oblique, the turn-up expansion at cloth edge is the horizontality like this, then get into composite device and sponge pressfitting and be in the same place and form the finished product cloth, owing to set up anti-hemming device 6, the edge of cloth is expanded, avoid the cloth still to be in the turn-up state when compounding, the roughness at finished product cloth edge has been improved like this.
The specific embodiments described herein are offered by way of example only to illustrate the spirit of the invention. Those skilled in the art may make various modifications or additions to the described embodiments or substitutions thereof without departing from the spirit of the invention or exceeding the scope of the invention as defined in the accompanying claims.
Claims (8)
1. The utility model provides a cloth sponge compounding machine, includes frame (1), the top of frame (1) front end is equipped with cloth feed arrangement (2), cloth feed arrangement (2) rear is equipped with hot compounding device (5), cloth feed arrangement (2) still include sponge roll up frame (3) and rubber coating device, its characterized in that, the both sides of frame (1) are equipped with one anti-hemming device (6) respectively, anti-hemming device (6) are located between cloth feed arrangement (2) and hot compounding device (5), anti-hemming device (6) include fan one (6 a), ventilation pipe (6 b) and air-out subassembly (6 c), air-out subassembly (6 c) are through ventilation pipe (6 b) and fan one (6 a) intercommunication, air-out subassembly (6 c) set up in frame (1) near cloth feed path edge department, air-out subassembly (6 c) have air outlet (6 d) towards cloth feed path's edge department, air-out subassembly (6 c) include bellows (6 c 1) and bellows (6 c 2) are located between cloth feed arrangement (2) and hot compounding device (5), air-out subassembly (6 c) are that a plurality of side direction of side opening (1) are close to each air-out in the side opening (1) of the side opening (1) of fan one (6 c), the baffle (6 c 2) is hinged on the side wall of the bellows (6 c 1) close to one side of the edge of the frame (1), the baffle (6 c 2) is used for limiting the edge of cloth between the air outlet of the bellows (6 c 1) and the baffle (6 c 2), the cloth feeding device (2) comprises a front cloth spreading roller set (2 a) and a rear cloth spreading roller set (2 b), at least one edge correction device (7) is arranged between the front cloth spreading roller set (2 a) and the rear cloth spreading roller set (2 b), two edge correction devices (7) are respectively close to the front cloth spreading roller set (2 a) and the rear cloth spreading roller set (2 b), the edge correction devices (7) comprise a controller (7 a), an edge detector (7 b), edge correction roller sets (7 c), a sliding rail (7 d) and a driving mechanism (7 e), the edge detectors (7 b) are arranged on two sides of the frame (1) and used for detecting the edge of cloth, the sliding mechanisms (7 d) are respectively arranged on the two sides of the frame (7 a) and are respectively connected with the sliding mechanism (7 d) and are respectively arranged on the two sides of the sliding mechanism (7 d) which are respectively connected with the sliding mechanism (7 a) and the sliding mechanism (7 d), the controller (7 a) receives a detection signal of the edge detector (7 b) and controls a driver corresponding to the edge detector (7 b) to act, and the driver drives the end part of the edge correction roller group (7 c) in the corresponding sliding rail (7 d) to slide in the sliding rail (7 d).
2. The cloth sponge compounding machine according to claim 1, wherein the driving mechanism (7 e) is a first cylinder, a top rod of the first cylinder is connected with the end part of the edge correction roller set (7 c), and the end part of the edge correction roller set (7 c) is driven to rapidly slide in the sliding rail (7 d) according to the instruction of the controller (7 a).
3. The cloth sponge compounding machine according to claim 1, further comprising a cooling device (8) and a rolling device (9) which are sequentially arranged behind the thermal compounding device (5), wherein a trimming device (10) is arranged between the cooling device (8) and the rolling device (9), and the trimming devices (10) are respectively arranged on two sides of the frame (1).
4. A cloth sponge compounding machine according to claim 3, wherein the edge cutting device (10) comprises a cutter frame (10 a), a main cutter (10 b), an auxiliary cutter (10 c), a motor (10 d) and a belt pulley (10 e), wherein the main cutter (10 b) is rotatably connected to the cutter frame (10 a) through a main cutter shaft (10 b 1), the auxiliary cutter (10 c) is rotatably connected to the cutter frame (10 a) through an auxiliary cutter shaft (10 c 1), the motor (10 d) is connected with the main cutter shaft (10 b 1) through the belt pulley (10 e), the main cutter shaft (10 b 1) is meshed with the auxiliary cutter shaft (10 c 1) through a gear set (10 f), and the cutting edge of the main cutter (10 b) and the cutting edge of the auxiliary cutter (10 c) are staggered.
5. The cloth sponge compounding machine according to claim 4, wherein the main knife (10 b) and the auxiliary knife (10 c) are both in a round table shape, the edge of the lower bottom surface of the main knife (10 b) is abutted against the edge of the lower bottom surface of the auxiliary knife (10 c), a plurality of anti-slip raised strips (10 g) are arranged on the side surfaces of the main knife (10 b) and the auxiliary knife (10 c), a guide riding wheel (10 h) is further connected to the upper bottom surface of the main knife (10 b), the diameter of the guide riding wheel (10 h) is slightly larger than that of the lower bottom surface of the main knife (10 b), and a plurality of anti-slip raised strips (10 g) are uniformly arranged on the wheel surface of the guide riding wheel (10 h).
6. A cloth sponge compounding machine according to claim 3, characterized in that, cutting edge device (10) below still is equipped with material collecting device (11), material collecting device (11) are including collecting pipe (11 a), fan two (11 b) and discharging pipe (11 c), the last port of collecting pipe (11 a) is located cutting edge device (10) below, the lower port of collecting pipe (11 a) communicates with discharging pipe (11 c), the air outlet of fan two (11 b) is connected in the junction of collecting pipe (11 a) and discharging pipe (11 c) and the air outlet of fan two (11 b) is towards discharging pipe (11 c).
7. A cloth sponge compounding machine according to claim 3, wherein the cooling device (8) comprises a tensioning roller (8 a), a first cooling roller (8 b) and a second cooling roller (8 c), the tensioning roller (8 a), the first cooling roller (8 b) and the second cooling roller (8 c) are sequentially arranged from top to bottom, two ends of the tensioning roller (8 a) are provided with a height adjusting mechanism (8 d), the height adjusting mechanism (8 d) comprises a second cylinder (8 d 1) and a sliding groove (8 d 2), and two ends of the tensioning roller (8 a) are slidably connected in the sliding groove (8 d 2) and driven by the second cylinder (8 d 1) to ascend and descend in the sliding groove (8 d 2).
8. The utility model provides a cloth sponge compounding machine, includes frame (1), the top of frame (1) front end is equipped with cloth feed arrangement (2), cloth feed arrangement (2) rear is equipped with hot compounding device (5), cloth feed arrangement (2) still include sponge roll up frame (3), a serial communication port, both sides of frame (1) are equipped with one anti-hemming device (6) respectively, anti-hemming device (6) are located between cloth feed arrangement (2) and hot compounding device (5), anti-hemming device (6) include fan one (6 a), ventilation pipe (6 b) and air-out subassembly (6 c), air-out subassembly (6 c) are through ventilation pipe (6 b) and fan one (6 a) intercommunication, air-out subassembly (6 c) set up in frame (1) near cloth feed path edge department, air-out subassembly (6 c) have air outlet (6 d) towards cloth feed path's edge department, air-out subassembly (6 c) include two bellows (6 c 1) that set up relatively, two bellows (6 c) are located between the frame (1) and are close to each other side of air-out side opening (6 c) are close to the side of air-out hole (1) and are formed near one side of frame (1) air-out hole (6 c), the cloth feeding device (2) comprises a front cloth spreading roller set (2 a) and a rear cloth spreading roller set (2 b), at least one edge correction device (7) is arranged between the front cloth spreading roller set (2 a) and the rear cloth spreading roller set (2 b), two edge correction devices (7) are arranged, the two edge correction devices (7) are respectively close to the front cloth spreading roller set (2 a) and the rear cloth spreading roller set (2 b), the edge correction device (7) comprises a controller (7 a), an edge detector (7 b), an edge correction roller set (7 c), a sliding rail (7 d) and a driving mechanism (7 e), the edge detectors (7 b) are arranged at two sides of the frame (1) and used for detecting the edge positions of the cloth, the sliding rails (7 d) are respectively arranged at two sides of the frame (1), two ends of the edge correction roller set (7 c) are respectively connected with the corresponding sliding rails (7 d) in a sliding way, the driving mechanisms (7 e) are arranged in one-to-one correspondence with the sliding rails (7 d), the driving mechanism (7 e) and the edge detector (7 b) are electrically connected with the controller (7 a), the controller (7 a) receives a detection signal of the edge detector (7 b) and controls the operation of a driver corresponding to the edge detector (7 b), the driver drives the end part of the edge correction roller group (7 c) in the corresponding sliding rail (7 d) to slide in the sliding rail (7 d).
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| CN201711071366.8A CN107672276B (en) | 2017-11-03 | 2017-11-03 | Cloth sponge compounding machine |
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| CN201711071366.8A CN107672276B (en) | 2017-11-03 | 2017-11-03 | Cloth sponge compounding machine |
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| CN109430954A (en) * | 2018-12-25 | 2019-03-08 | 李旭初 | A kind of water-proof self-adhesion formula brassiere |
| CN110757937B (en) * | 2019-12-12 | 2023-07-04 | 华南理工大学广州学院 | Sponge and leather bonding machine |
| CN112895669A (en) * | 2021-02-24 | 2021-06-04 | 宁波卓洋印务有限公司 | Compound machine |
| CN117360039B (en) * | 2023-12-04 | 2024-03-15 | 佛山市精度纺织有限公司 | Prevent cloth pressfitting machine of fold |
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Address after: 317100 No. 29 Industrial Avenue, Hairun Street, Sanmen County, Taizhou City, Zhejiang Province Applicant after: Haiah Technology Co.,Ltd. Address before: No. 29, Industrial Avenue, Hairun Street Industrial Park, Sanmen County, Taizhou City, Zhejiang Province 317100 Applicant before: Higher Auto Accessories Co.,Ltd. |
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