CN110883237B - Novel contact body package reed automation equipment and contact body package reed method - Google Patents
Novel contact body package reed automation equipment and contact body package reed method Download PDFInfo
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- CN110883237B CN110883237B CN201911058861.4A CN201911058861A CN110883237B CN 110883237 B CN110883237 B CN 110883237B CN 201911058861 A CN201911058861 A CN 201911058861A CN 110883237 B CN110883237 B CN 110883237B
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- contact body
- plate
- reed
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- 235000014676 Phragmites communis Nutrition 0.000 title claims abstract description 108
- 238000000034 method Methods 0.000 title claims abstract description 18
- 239000000463 material Substances 0.000 claims abstract description 275
- 238000012856 packing Methods 0.000 claims abstract 4
- 210000000078 claw Anatomy 0.000 claims description 32
- 238000004080 punching Methods 0.000 claims description 25
- 238000002955 isolation Methods 0.000 claims description 22
- 230000033001 locomotion Effects 0.000 claims description 16
- 230000005540 biological transmission Effects 0.000 claims description 12
- 238000005520 cutting process Methods 0.000 claims description 11
- 238000005192 partition Methods 0.000 claims description 8
- 230000001105 regulatory effect Effects 0.000 claims description 7
- 230000000903 blocking effect Effects 0.000 claims description 3
- 238000004806 packaging method and process Methods 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 238000010586 diagram Methods 0.000 description 4
- 230000003139 buffering effect Effects 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 244000089486 Phragmites australis subsp australis Species 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000000523 sample Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D39/00—Application of procedures in order to connect objects or parts, e.g. coating with sheet metal otherwise than by plating; Tube expanders
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D28/00—Shaping by press-cutting; Perforating
- B21D28/02—Punching blanks or articles with or without obtaining scrap; Notching
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/02—Advancing work in relation to the stroke of the die or tool
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/02—Advancing work in relation to the stroke of the die or tool
- B21D43/04—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work
- B21D43/10—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work by grippers
- B21D43/105—Manipulators, i.e. mechanical arms carrying a gripper element having several degrees of freedom
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/02—Advancing work in relation to the stroke of the die or tool
- B21D43/04—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work
- B21D43/10—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work by grippers
- B21D43/11—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work by grippers for feeding sheet or strip material
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/16—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for manufacturing contact members, e.g. by punching and by bending
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Specific Conveyance Elements (AREA)
- Auxiliary Devices For And Details Of Packaging Control (AREA)
Abstract
The invention discloses novel contact body package reed automation equipment and a contact body package reed method, which solve the problems of low production efficiency and high rejection rate of the conventional contact body package reed. The automatic contact body package reed equipment comprises a workbench, a reed material belt feeding mechanism, an automatic contact body conveying mechanism, a contact body taking and conveying mechanism, a stamping mechanism and a finished product taking mechanism. The invention further provides a contact body reed-packing method. Compared with the manual reed-packing method, the speed of the device and the reed-packing method is obviously improved, the consistency of the appearance quality of the product is better, and a large amount of manpower resources can be saved.
Description
Technical Field
The invention belongs to the technical field of contact body package reed, and relates to novel contact body package reed automation equipment and a contact body package reed method.
Background
The step of the spring plate wrapping step of the electric connector product contact body is performed manually, and the spring plate is a flexible part due to small size of a product part, so that the problems of excessive bending of the spring plate or incorrect wrapping angle and the like easily occur in the wrapping process, the operation efficiency of personnel is low, the rejection rate is high, and a large amount of labor is required for assembly under the condition of heavy market demand task. To improve this situation, there is a need for an efficient contact package reed automation apparatus and package reed method.
Disclosure of Invention
In order to solve the problems, the invention provides novel contact body package reed automation equipment and a contact body package reed method, the equipment and the package reed method have obviously improved speed compared with manual package reed, and the product has better consistency in appearance quality, and can save a large amount of human resources.
In order to achieve the above purpose, the present invention adopts the following technical scheme: the novel automatic contact body package reed equipment comprises a workbench, a reed material belt feeding mechanism, an automatic contact body conveying mechanism, a contact body taking and conveying mechanism, a stamping mechanism and a finished product taking mechanism; the reed material area feed mechanism is installed in the one end of workstation, stamping mechanism installs at reed material area feed mechanism end, the material area is from reed material area feed mechanism conveying to stamping mechanism, contact body automatic material conveying mechanism and contact body get send the mechanism adjacent install on the workstation, contact body get send the mechanism to take out the contact body from contact body automatic material conveying mechanism and convey to stamping mechanism, stamping mechanism realizes cutting off of material area and inclusion of contact body and material area, the finished product is got a mechanism realization and is got the finished product clamp after the inclusion and transport to the collection box.
Further, the reed material belt feeding mechanism comprises a material belt transmission device and a feeding device, the material belt transmission device comprises a bent arm support, the tail end of the bent arm support is fixedly provided with a vertical support, the upper end and the lower end of the vertical support are respectively provided with a bearing seat, a rotating shaft is arranged on the bearing seat, a motor is arranged behind the bearing seat above, the motor drives the rotating shaft above to rotate, a transverse support is arranged below the bent arm support, the tail end of the transverse support is provided with an upper proximity switch, the two sides of the upper proximity switch and the lower proximity switch are respectively provided with a first support and a second support which are symmetrically arranged, the upper end and the lower end of the first support are respectively connected with the upper proximity switch and the lower proximity switch through shafts, so that the position adjustment of the upper proximity switch and the lower proximity switch is realized, and a material belt passes through the middle position of the upper proximity switch and the lower proximity switch;
The feeding device comprises a feeding track and a feeding device, wherein the feeding track is arranged on a workbench and corresponds to the position of a material belt output from the material belt transmission device, the tail end of the feeding track is fixed with the feeding device, the feeding device comprises a base, and a pushing block cylinder, a jack cylinder support, a material belt clamping claw cylinder, a material belt clamping jaw and a material belt channel are arranged on the base; the front of the pushing block cylinder is provided with a material belt clamping claw cylinder, the front of the material belt clamping claw cylinder is provided with a material belt channel, the material belt clamping claw cylinder drives the material belt clamping claw to open and close, the material belt is manually placed in the material belt channel along the output of the feeding track, a piston rod at the front end of the pushing block cylinder is fixed with a jack cylinder support through a connecting bracket, a jack cylinder is vertically arranged above the jack cylinder support, the lower surface of the jack cylinder support is provided with a sliding groove, a slideway matched with the sliding groove is arranged on the base, the front of the jack cylinder support is provided with a supporting platform for supporting the material belt, the piston rod at the bottom of the jack cylinder is fixed with the mounting block, the mounting block is vertically provided with 2 bolts arranged at intervals, the bolts are matched with the position of positioning holes on the material belt, the jack cylinder drives the piston rod to reciprocate vertically, and when the bolts are inserted into the positioning holes of the material belt, the jack cylinder drives the piston rod to drive the jack cylinder support to axially move forwards on the slideway of the base, and the material belt is conveyed.
Further, the automatic material conveying mechanism of the contact body comprises a fixed base, a vibrating plate, a material feeding groove, a limit rail, an isolation partition plate cylinder, an isolation partition plate, a limit partition plate cylinder and a limit partition plate; the vibrating plate is fixed at one end of the fixed base, the outlet end of the vibrating plate is connected with the feeding end of the feeding trough, the feeding trough is an arc-shaped trough body bent downwards along the outlet end of the vibrating plate, the tail end of the feeding trough is supported in the horizontal direction through a support, 2 spacing rails which are arranged at intervals and in parallel are arranged above the feeding trough and used for limiting the trend of the contact body in the feeding trough, a gap is formed in a bottom plate at the position between the last contact body and the last contact body at the tail end of the feeding trough, an isolation baffle cylinder is arranged on the feeding trough below the gap, an isolation baffle is arranged at the top end of a piston rod of the isolation baffle cylinder, the isolation baffle corresponds to the position of the gap, the isolation baffle cylinder drives the piston rod to drive the isolation baffle to extend upwards and fall in the gap, and vibration to the tail end station is prevented when the last contact body is clamped out; meanwhile, a limiting baffle cylinder is arranged in the horizontal extending direction of the tail end of the feeding trough, a limiting baffle is arranged at the front end of a piston rod of the limiting baffle cylinder, the limiting baffle cylinder drives the piston rod to drive the limiting baffle to extend or shorten in the horizontal direction above the tail end of the feeding trough, the limiting baffle cylinder drives the limiting baffle to extend before the last contact body is clamped, the contact body to be clamped is prevented from deflecting due to vibration, the limiting baffle is driven by the limiting baffle cylinder to shorten after the contact body is clamped, and the contact body can be taken out.
Further, one side of the feeding trough is provided with an upward protruding baffle, the other side is of a planar structure, one end of the 2 limit rails is fixed on the vibration disc, the whole limit rails are parallel to the feeding trough bottom plate and are provided with a gap for accommodating the passing of the contact body with the bottom plate, the tail end of the feeding trough is provided with a boss protruding upwards and used for blocking the contact body from sliding out, and a distance is reserved between the tail end face of the baffle and the boss, and the tail end faces of the 2 limit rails are all separated from the boss, so that the last contact body can be taken out.
Further, the stamping mechanism comprises a first supporting plate, a second supporting plate, a supporting base, a stamping cylinder assembly, a first screw rod assembly, a second screw rod assembly and a stamping table assembly; the stamping cylinder assembly comprises a first front sliding plate, a first rear sliding plate, a second front sliding plate, a second rear sliding plate, a first cylinder supporting side plate, a second cylinder supporting side plate, a cylinder supporting plate and a stamping cylinder, wherein the first front sliding plate and the first rear sliding plate are respectively arranged on the front side and the rear side of the first supporting plate, the second front sliding plate and the second rear sliding plate are respectively arranged on the front side and the rear side of the second supporting plate, first sliding ways which are vertical to each other and correspond to each other in position are respectively arranged on the inner sides of the first front sliding plate and the first rear sliding plate, second sliding ways which are vertical to each other and correspond to each other are respectively arranged on the inner sides of the second front sliding plate and the second rear sliding plate, the first cylinder supporting side plate is arranged in the first sliding way, the second cylinder supporting side plate is arranged in the second sliding way, the cylinder supporting side plate is vertically moved up and down along the second sliding way, the cylinder supporting plate is respectively fixed with the upper end faces of the first cylinder supporting side plate and the second cylinder supporting side plate, and the stamping cylinder is vertically fixed on the cylinder supporting plate, and the stamping bottom end is vertically downward;
the inner sides of the first support plate and the second support plate are respectively provided with a first screw rod assembly and a second screw rod assembly, the first screw rod assembly and the second screw rod assembly are respectively fixed with a first cylinder support side plate and a second cylinder support side plate, and meanwhile, the first screw rod assembly and the second screw rod assembly are adjusted to drive the first cylinder support side plate and the second cylinder support side plate to move up and down in a first slideway and a second slideway, so that stroke lifting of a stamping cylinder is adjusted;
The support base is fixed at the inner bottom ends of the first support plate, the second support plate, the first front slide plate, the first rear slide plate, the second front slide plate and the second rear slide plate, the stamping table assembly comprises a clamping jaw cylinder base, a clamping jaw cylinder, a contact body fixing clamping jaw, a material belt sliding table with a material belt sliding way, a sliding table limiting block, a spring and a reed stamping table, the clamping jaw cylinder is vertically regulated on the clamping jaw cylinder base, the contact body fixing clamping jaw is mounted at the top end of the clamping jaw cylinder, the clamping jaw cylinder controls the opening and closing of the contact body fixing clamping jaw, a material belt sliding table is arranged below the contact body fixing clamping jaw, sliding table limiting blocks are respectively arranged at the left side and the right side of the material belt sliding table, the limiting table is limited to move up and down in the vertical direction between the 2 sliding table limiting blocks, the bottom ends of the material belt sliding table are respectively provided with a spring, the bottom ends of the spring are fixed on the support base, the material belt sliding table is reciprocated between the support base and the contact body fixing clamping jaw under the action of the spring, the reed stamping table is fixed on the support base and is arranged at the outer side of the material belt sliding table, and the top end surface of the stamping table is a downward concave arc groove;
a notch is arranged on the first supporting plate, a material belt conveying channel is arranged at the notch, a material belt slideway on the material belt sliding table is positioned at one side of the outlet end of the material belt conveying channel, and a material belt output from the reed material belt feeding mechanism is conveyed into the material belt slideway of the material belt sliding table through the material belt conveying channel for stamping.
Further, the contact body taking and conveying mechanism comprises a first X-axis electric cylinder, an inverted L-shaped connecting support, a Y-axis electric cylinder, an L-shaped connecting support, a clamping jaw cylinder and clamping jaws, wherein the first X-axis electric cylinder is fixed on the workbench along the X-axis direction, the Y-axis electric cylinder is connected with a sliding block of the first X-axis electric cylinder through the inverted L-shaped connecting support and is arranged on the inner side of the first X-axis electric cylinder, the Y-axis electric cylinder can reciprocate on the first X-axis electric cylinder along the X-axis, the clamping jaw cylinder can reciprocate on the Y-axis electric cylinder along the Y-axis through being connected with the sliding block of the L-shaped connecting support and the Y-axis electric cylinder, the front end of the clamping jaw cylinder is provided with clamping jaws for clamping the contact body, the position of the last contact body of the automatic conveying mechanism corresponds to the position of the contact body, and the clamping jaws are conveyed to the contact body fixing clamping jaws on the stamping mechanism after the contact body clamping, and a taking and conveying process of the contact body is completed.
Further, the finished product gets a mechanism and includes second X axle electric jar, L type linking arm, finished product clamping jaw cylinder and finished product clamping jaw, the second X axle electric jar is fixed on the workstation along the X axle, and arranges in stamping mechanism's outside, and L type linking arm realizes following X axle reciprocating motion on the second X axle electric jar through being connected with the slider of second X axle electric jar, and finished product clamping jaw cylinder is installed to the end of L type linking arm, is equipped with the finished product clamping jaw that is used for pressing from both sides the contact body after getting the inclusion on the finished product clamping jaw cylinder.
The invention further provides a method for carrying out the contact body package reed by the contact body package reed automatic equipment, which specifically comprises the following steps:
(1) Manually installing a material belt fixed with a reed on 2 rotating shafts, enabling the head end of the material belt to pass through between an upper proximity switch and a lower proximity switch and be placed on a feeding track, conveying the material belt to a feeding device on the feeding track, manually placing the material belt in a material belt channel and placing the material belt on a supporting platform, driving a piston rod by a jack cylinder to drive a mounting block and a bolt to vertically move downwards, enabling the bolt to be inserted into a positioning hole on the material belt, fixing the material belt, driving a material belt clamping claw by a material belt clamping claw cylinder to be closed, fixing the material belt, and completing a manual feeding step;
(2) The material belt clamping claw cylinder drives the material belt clamping claw to open, meanwhile, the pushing block cylinder drives the jack cylinder, the bolt and the material belt to move forwards along a slideway on the base, after the material belt clamping claw cylinder drives the material belt clamping claw to be closed after the material belt clamping claw advances to a required stroke (the movement stroke of a piston rod of the pushing block cylinder is regulated by the stroke regulating fixed block), meanwhile, the jack cylinder drives the piston rod to drive the bolt to move upwards and withdraw from a positioning hole in the material belt, the pushing block cylinder drives the piston rod to drive the jack cylinder to withdraw to an original point along the slideway, at the moment, the jack cylinder drives the piston rod again to drive the mounting block and the bolt to move vertically downwards, so that the bolt is inserted into the next group of positioning holes on the material belt, one movement cycle is completed, and the repeated movement realizes the conveying of the material belt;
(3) The material belt output from the feeding device is conveyed into a material belt slideway on a material belt sliding table of the stamping mechanism through a material belt conveying channel, and a reed on the material belt is arranged in an arc-shaped groove at the top end of the reed stamping table;
(4) The contact body is fed by a vibrating disc, is conveyed to the tail end of the feeding groove along the feeding groove and is clamped by a contact body taking mechanism according to the limiting direction of the limiting track, because the contact body is clamped at the tail end of the feeding groove by a manipulator, interference is avoided, the front of the contact body is limited and drives a limiting baffle plate to stretch towards the direction of the contact body through a limiting baffle plate cylinder before the contact body taking mechanism clamps, after the last contact body is clamped by the contact body taking mechanism, the limiting baffle plate cylinder drives the limiting baffle plate to withdraw, and meanwhile, in order to prevent the last and last contact body from being clamped out, the last contact body vibrates to the tail end station to deflect, an isolating baffle plate cylinder and an isolating baffle plate are added between the contact bodies of the two stations, after the clamping action is completed, the isolating baffle plate is withdrawn, and the subsequent contact body continues to move towards the tail end station; repeating the above actions to realize the transmission of the contact body;
(5) The contact body clamping jaw cylinder of the contact body taking and conveying mechanism drives the clamping jaw to clamp the last contact body from the tail end of the automatic contact body conveying mechanism, and then the last contact body is conveyed to the contact body fixing clamping jaw on the stamping mechanism for clamping;
(6) The stamping mechanism is used for stamping the material belt and the contact body which are conveyed into the stamping mechanism, so as to finish the inclusion of the contact body and the reed material belt, the cutting of the material belt and the cutting between the material belt and the reed, and specifically comprises the following steps: the bottom of the material belt sliding table is provided with a spring, the upper limit can be kept all the time under the support of the spring, the punching cylinder drives the punch to vertically move downwards, the material belt sliding table is pressed by the contact body fixing clamping jaw to move downwards, and the material belt sliding table is matched with the reed punching table to finish the inclusion action of the contact body and the reed on the reed punching table; when the stamping action is performed, the material strip sliding table slides downwards along with the movement of the punch, the reed stamping table keeps motionless, sliding friction is generated by the contact of the material strip sliding table and the side wall of the sliding table limiting block, the cutting-off of the material strip in the material strip sliding way and the subsequent material strip is realized, and at the moment, the connection between the reed arranged on the reed stamping table and the material strip arranged in the material strip sliding way is also cut off by the sliding friction between the reed stamping table and the material strip sliding table;
(7) After one inclusion punch returns upwards to the original position, the material belt sliding table also returns to the upper limit in the sliding table limit block under the action of the spring 507-7, and the next stamping inclusion action is prepared;
A finished product clamping jaw cylinder of the finished product taking mechanism drives a finished product clamping jaw to clamp and send the clathrated contact body into a collecting box.
Compared with the prior art, the invention has the following beneficial effects: the equipment replaces manual manufacturing with full-automatic production of products, so that the labor cost is saved, the consistency of the quality and appearance of the products can be ensured, waste products are greatly reduced, and meanwhile, the production efficiency is improved.
Drawings
FIG. 1 is a schematic diagram of the structure of the present invention;
Fig. 2 is a schematic structural view of a belt drive in a reed belt feed mechanism;
fig. 3 is a schematic diagram of the overall structure of the reed material tape feeding mechanism;
Fig. 4 is a schematic structural view of a feeding device in a reed material tape feeding mechanism;
FIG. 5 is a schematic view of the mounting positions of the feed device and the belt feed channel of the stamping mechanism;
FIG. 6 is a schematic view of the structure of the automatic contact body feeding mechanism;
FIG. 7 is a schematic view of the structure of the chute and the limit rail;
FIG. 8 is a schematic diagram of the end structure of the automatic contact feed mechanism;
FIG. 9 is a schematic structural view of a stamping mechanism;
FIG. 10 is a schematic view of the mounting structure of the lead screw assembly;
FIG. 11 is a schematic structural view of a stamping station assembly;
FIG. 12 is a rear view of FIG. 11;
FIG. 13 is a schematic view of the positions of the material tape slide table and the springs;
fig. 14 is a schematic structural view of the contact body take-off mechanism;
FIG. 15 is a schematic view of the structure of the finished article take-out mechanism;
figure 16 is a schematic view of the structure of the contact and reed inclusion;
figure 17 is a schematic diagram of the structure of a strip of reed material.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1, a novel automatic contact body package reed equipment comprises a workbench 1, a reed material belt feeding mechanism 2, a contact body automatic conveying mechanism 3, a contact body taking and conveying mechanism 4, a stamping mechanism 5 and a finished product taking and conveying mechanism 6; the reed material area feed mechanism 2 is installed in the one end of workstation, stamping mechanism 5 installs at reed material area feed mechanism 2 end, the material area is from reed material area feed mechanism 2 conveying to stamping mechanism 5, contact body automatic material conveying mechanism 3 and contact body get and send mechanism 4 adjacent to install on the workstation, contact body get send mechanism 4 get the contact body from contact body automatic material conveying mechanism 3 take out and convey to stamping mechanism 5, stamping mechanism 5 realizes cutting off of material area and inclusion of contact body and reed, finished product gets a mechanism 6 realization to press from both sides the finished product after the inclusion and get and transport to the collection box.
The reed material belt is a material belt fixed with reeds, the reed is fixed on the material belt for conveying (the structure of the reed material belt is shown by referring to fig. 17), referring to fig. 2-3, the reed material belt feeding mechanism 2 comprises a material belt transmission device and a feeding device, the material belt transmission device comprises a bent arm support 201, a vertical support 202 is fixed at the tail end of the bent arm support 201, bearing seats 203 are respectively arranged at the upper end and the lower end of the vertical support 202, a rotating shaft 204 is arranged on the bearing seats 203, a motor 205 is arranged behind the upper bearing seat 203, the motor 205 drives the upper rotating shaft 204 to rotate, a material belt is arranged on the 2 rotating shafts 204 through a material disc, the lower rotating shaft 204 and the material disc are driven to rotate through the upper rotating shaft 204, a transverse support 206 is arranged below the bent arm support 201, an upper proximity switch 207 is arranged at the tail end of the transverse support 206, a first support 222 and a second support 223 are respectively arranged at two sides of the upper proximity switch 207 and the lower proximity switch 208, the upper proximity switch 222 and the lower proximity switch 208 are respectively connected with the upper proximity switch 208 and the lower proximity switch 208 through the upper proximity switch 224 and the lower proximity switch 208 respectively, and the position of the upper proximity switch 207 is adjusted; the lower proximity switch 208 is a limit for sensing excessive buffering of the material strip towards the lower limit position, and the upper proximity switch 207 is a limit for sensing insufficient buffering of the material strip towards the upper limit position;
Referring to fig. 4 to 5, the feeding device includes a feeding rail 209 and a feeding device 210, the feeding rail 209 is mounted on the table 1, and the end of the feeding rail 209 is fixed with the feeding device 210 corresponding to the position of the material belt output from the material belt transmission device, the feeding device 210 includes a base 211, and a pushing block cylinder 212, a jack cylinder 213, a jack cylinder support 214, a material belt clamping claw cylinder 215, a material belt clamping claw 216 and a material belt channel 221 are mounted on the base 211; a material belt clamping claw cylinder 215 is arranged in front of the pushing block cylinder 212, a material belt passage 221 is arranged in front of the material belt clamping claw cylinder 215, the material belt clamping claw cylinder 215 drives the material belt clamping jaw 216 to open and close, the material belt is manually placed in the material belt passage 221 after being output along the feeding track 209, a piston rod at the front end of the pushing block cylinder 212 is fixed with a jack cylinder support 214 through a connecting bracket 220, a jack cylinder 213 is vertically arranged above the jack cylinder support 214, a sliding groove is arranged on the lower surface of the jack cylinder support 214, a slide way 211-1 matched with the sliding groove is arranged on the base 211, a supporting platform 214-1 for supporting the material belt is arranged in front of the jack cylinder support 214, a piston rod at the bottom end of the jack cylinder 213 is fixed with a mounting block 217, 2 bolts 218 are vertically arranged on the mounting block 217, the bolts 218 are matched with the positions of positioning holes on the material belt, the jack cylinder 213 drives the piston rod to drive the bolts 218 to reciprocate vertically, and when the bolts are inserted into the positioning holes of the material belt, the pushing block cylinder 212 drives the jack cylinder 213 to drive the jack support to move the base 213 to move axially forward (211) on the base 211).
A stroke adjusting fixed block 219 is arranged right in front of the push block cylinder 212, the stroke adjusting fixed block 219 is vertically fixed on the base 211, a screw hole is formed in the stroke adjusting fixed block 219, a bolt is arranged in the screw hole, the tail end of the bolt is propped against the push block cylinder 212, and the stroke of a piston rod of the push block cylinder 212 is controlled by adjusting the length of the bolt.
Referring to fig. 6-7, the automatic contact body material conveying mechanism 3 comprises a fixed base 301, a vibrating plate 302, a material feeding groove 303, a limit rail 304, a separation baffle cylinder 305, a separation baffle 306, a limit baffle cylinder 307 and a limit baffle 308; the vibration plate 302 is fixed at one end of the fixed base 301, the outlet end of the vibration plate 302 is connected with the feeding end of the feeding trough 303, the feeding trough 303 is an arc-shaped trough body bent obliquely downwards along the outlet end of the vibration plate 302, the tail end of the feeding trough 303 is supported in the horizontal direction through a support 309, 2 spacing rails 304 which are arranged at intervals and in parallel are arranged above the feeding trough 303 and used for limiting the trend of the contact bodies in the feeding trough 303, a notch is formed in a bottom plate at the position between the last contact body and the last contact body at the tail end of the feeding trough 303, an isolation baffle cylinder 305 is arranged below the feeding trough 303 at the notch, an isolation baffle 306 is arranged at the top end of a piston rod of the isolation baffle cylinder 305, the isolation baffle 306 corresponds to the position of the notch, and the isolation baffle cylinder 305 drives the piston rod to drive the isolation baffle 306 to vertically extend upwards and fall in the notch so as to prevent the vibration of the last contact body from deflecting to the tail end station when the last contact body is clamped out; meanwhile, a limiting baffle cylinder 307 is arranged in the horizontal extending direction of the tail end of the feeding trough 303, a limiting baffle 308 is arranged at the front end of a piston rod of the limiting baffle cylinder 307, the limiting baffle cylinder 307 drives the piston rod to drive the limiting baffle 308 to extend or shorten in the horizontal direction above the tail end of the feeding trough 303, before the last contact body is clamped, the limiting baffle cylinder 307 drives the limiting baffle 308 to extend, the contact body to be clamped is prevented from deflecting due to vibration, and after the contact body is clamped, the limiting baffle 308 is driven to shorten by the limiting baffle cylinder 307, so that the contact body can be taken out.
Referring to fig. 8, one side of the trough 303 is provided with an upwardly protruding baffle 310, the other side is in a planar structure, one end of the 2 limit rails 304 is fixed on the vibration disk 302, the limit rails 304 are integrally parallel to the bottom plate of the trough 303 and have a gap with the bottom plate for accommodating the contact body to pass through, the tail end of the trough 303 is provided with an upwardly protruding boss 303-1 for blocking the contact body from sliding out, and a distance is reserved between the tail end surface of the baffle 310 and the boss and between the tail end surfaces of the 2 limit rails 304, so that the last contact body can be taken out. The position sensing probe is arranged at a position with a certain length from the specified position of the limit track, when the vibration disc continuously works and the contact bodies are piled up to a certain number on the track, the vibration of the vibration disc is stopped, and when the contact bodies on the track consume a certain number, the vibration disc is restarted.
Referring to fig. 9, the stamping mechanism 5 includes a first support plate 501, a second support plate 502, a support base 503, a stamping cylinder assembly 504, a first screw assembly 505, a second screw assembly 506, and a stamping table assembly 507; the punching cylinder assembly 504 comprises a first front sliding plate 504-1, a first rear sliding plate 504-2, a second front sliding plate 504-3, a second rear sliding plate 504-4, a first cylinder supporting side plate 504-5, a second cylinder supporting side plate 504-6, a cylinder supporting plate 504-7 and a punching cylinder 504-8, wherein the front side and the rear side of the first supporting plate 501 are respectively provided with the first front sliding plate 504-1 and the first rear sliding plate 504-2, the front side and the rear side of the second supporting plate 502 are respectively provided with the second front sliding plate 504-3 and the second rear sliding plate 504-4, the inner sides of the first front sliding plate 504-1 and the first rear sliding plate 504-2 are respectively provided with a first slideway 504-9 which is vertical to each other and corresponds to each other, the second front sliding plate 504-3 and the second rear sliding plate 504-4 are respectively provided with a second slideway 504-10 which is vertical to each other and corresponds to each other, the first cylinder supporting side plate 504-5 is arranged in the first slideway 504-9, the second cylinder supporting side plate 504-6 is arranged in the first slideway 504-9 to move downwards in the vertical direction, the second cylinder supporting side plate 504-6 is arranged in the first slideway 504-6 to the second slideway 504-6 to the cylinder supporting the first slideway 504-5, the second cylinder supporting plate 504-7 is fixedly arranged in the second cylinder supporting plate 504-7 and the second cylinder supporting the second cylinder 504-7 to the vertical direction;
Referring to fig. 10, a first screw assembly 505 and a second screw assembly 506 are respectively installed inside a first support plate 501 and a second support plate 502, the first screw assembly 505 and the second screw assembly 506 are additionally fixed with a first cylinder support side plate 504-5 and a second cylinder support side plate 504-6 respectively, and simultaneously, the first screw assembly 505 and the second screw assembly 506 are adjusted to drive the first cylinder support side plate 504-5 and the second cylinder support side plate 504-6 to move up and down in a first slideway 504-9 and a second slideway 504-10, so that the stroke lifting of a punching cylinder 504-8 is adjusted;
The first screw rod assembly 505 and the second screw rod assembly 506 have the same structure, each of the first screw rod assembly 505 and the second screw rod assembly 506 comprises a screw rod 508, a screw rod clamping block 509, a cushion block 510, a first screw rod fixing block 511, a second screw rod fixing block 512 and a screw rod sliding block 513, the upper end and the lower end of the screw rod 508 are respectively vertically arranged at the inner side of the first support plate 501 or the second support plate 502 through the first screw rod fixing block 511 and the second screw rod fixing block 512, the screw rod sliding block 513 is arranged on the screw rod 508, the screw rod sliding block 513 is fixed with the first cylinder support side plate 504-5 or the second cylinder support side plate 504-6, a cushion block 510 is arranged on the upper end surfaces of the first support plate 501 and the second support plate 502, the cushion block 510 is in an inverted T shape, the screw rod clamping block 513 is transversely arranged above the cushion block 510, the top end of the screw rod 508 vertically penetrates through the screw rod clamping block 509, the top end of the screw rod 508 is adjusted to clamp the screw rod 508, and simultaneously the first screw rod assembly 505 and the second screw rod fixing block 506 are rotated, the screw rod 508 sliding block can vertically move up and down, so that the first cylinder support side plate 504-5 and the second cylinder support side plate 504-5 are driven to slide in the first cylinder 504-9 and the second cylinder 504-10.
The supporting base 503 is fixed on the first supporting plate 501, the second supporting plate 502, the first front sliding plate 504-1, the first rear sliding plate 504-2, the second front sliding plate 504-3, the second rear sliding plate 504-4, refer to fig. 11-13, the punching bench assembly 507 comprises a clamping jaw cylinder base 507-1, a clamping jaw cylinder 507-2, a contact fixed clamping jaw 507-3, a material band sliding table 507-5 with a material band sliding way 507-4, a sliding table limiting block 507-6, a spring 507-7 and a reed punching bench 507-8, the clamping jaw cylinder 507-2 is vertically regulated on the clamping jaw cylinder base 507-1, the top end of the clamping jaw cylinder 507-2 is provided with a contact fixed clamping jaw 507-3, the clamping jaw cylinder 507-2 controls the opening and closing of the contact fixed clamping jaw 507-3, a material band sliding table 507-5 is arranged below the contact fixed clamping jaw 507-3, the left and right sides of the material band sliding table 507-5 are respectively provided with limiting blocks 507-6, the material band 507-5 moves vertically between the 2 sliding tables 507-6, the limiting block 507-6 moves vertically upwards and downwards, the sliding table base is fixed on the left end of the base and the spring 7-7 is fixedly arranged on the two sides of the base, which is in contact with the spring base and is fixed on the left end of the base and the base of the spring base which is fixed on the side of the base and is fixed on the side of the spring base and which is fixed on the side of the base and the base of the side of the spring base and the base and is fixed by the spring and the spring base and the spring. The top end surface of the reed punching table 507-8 is an arc groove 507-8-1 which is concave downwards and matched with the shape of the reed;
A notch is arranged on the first supporting plate 501, a material belt conveying channel 514 is arranged at the notch, a material belt slideway 507-4 on a material belt sliding table 507-5 is positioned at one side of the outlet end of the material belt conveying channel 514, and the material belt output from the reed material belt feeding mechanism 2 is conveyed into the material belt slideway 507-4 of the material belt sliding table through the material belt conveying channel 514 for punching.
Referring to fig. 14, the contact body feeding mechanism 4 includes a first X-axis cylinder 401, an inverted L-shaped connecting bracket 402, a Y-axis cylinder 403, an L-shaped connecting bracket 404, a contact body clamping jaw cylinder 405, and a clamping jaw 406, the first X-axis cylinder 401 is fixed on the table 1 along the X-axis direction, the Y-axis cylinder 403 is connected with the slider of the first X-axis cylinder 401 through the inverted L-shaped connecting bracket 402 and is disposed at the inner side of the first X-axis cylinder 401, so as to implement the reciprocating movement of the Y-axis cylinder 403 along the X-axis on the first X-axis cylinder 401, the contact body clamping jaw cylinder 405 is connected with the slider of the Y-axis cylinder 403 through the connecting bracket 404 and is implemented to reciprocate along the Y-axis on the Y-axis cylinder 403, the front end of the contact body clamping jaw cylinder 405 has a clamping jaw 406 for clamping the contact body, the position of the last contact body of the contact body automatic feeding mechanism corresponds to the position of the contact body clamping and is transferred to the contact body fixing clamping jaw 507-3 on the punching mechanism 5, so as to complete a contact body feeding process.
Referring to fig. 15, the finished product taking mechanism 6 includes a second X-axis cylinder 601, an L-shaped connecting arm 602 with an adjustable arm length, a finished product clamping jaw cylinder 603, and a finished product clamping jaw 604, where the second X-axis cylinder 601 is fixed on the table 1 along the X-axis and is disposed outside the stamping mechanism 5, the L-shaped connecting arm 602 is connected with a slider of the second X-axis cylinder 601 to realize a reciprocating movement along the X-axis on the second X-axis cylinder 601, the end of the L-shaped connecting arm 602 is provided with the finished product clamping jaw cylinder 603, and the finished product clamping jaw 604 for clamping the contact body after inclusion is disposed on the finished product clamping jaw cylinder 603.
The invention further provides a method for carrying out the contact body package reed by adopting the contact body package reed automatic equipment, which specifically comprises the following steps:
(1) Manually mounting the material belt with the reed fixed on the rotating shaft 204, enabling the material belt head end to pass through between the upper proximity switch 207 and the lower proximity switch 208 and be placed on the feeding track 209, conveying the material belt to the feeding device 210 on the feeding track 209, manually placing the material belt in the material belt channel 221 and placing the material belt on the supporting platform 214-1, driving the piston rod by the jack cylinder 213 to drive the mounting block 217 and the bolt 218 to vertically move downwards, enabling the bolt 218 to be inserted into a positioning hole (one reed is corresponding to each positioning hole of the material belt) of the material belt, fixing the material belt, enabling the material belt clamping claw cylinder 215 to drive the material belt clamping claw 216 to be closed, and fixing the material belt to finish the manual feeding step;
(2) The material belt clamping claw cylinder 215 drives the material belt clamping jaw 216 to open, meanwhile, the pushing block cylinder 212 drives the jack cylinder 213 to move forwards along the slideway 211-1 on the base 211 together with the plug pin 218 and the material belt, after the material belt clamping claw cylinder 215 drives the material belt clamping jaw 216 to close after the material belt clamping jaw is advanced to a required stroke (the movement stroke of a piston rod of the pushing block cylinder 212 is regulated by the stroke regulating fixed block 219), meanwhile, the jack cylinder 213 drives the piston rod to drive the plug pin 218 to move upwards, the material belt is withdrawn from a positioning hole in the material belt, the pushing block cylinder 212 drives the piston rod to drive the jack cylinder 213 to retreat to the original point along the slideway 211-1, at the moment, the jack cylinder 213 drives the piston rod to drive the mounting block 217 and the plug pin 218 to vertically move downwards, the plug pin 218 is inserted into the next group of positioning holes on the material belt, one movement cycle is completed, and the repeated movement realizes the conveying of the material belt;
(3) The material belt output from the feeding device 210 is conveyed into a material belt slideway 507 on a material belt sliding table 507-5 of the stamping mechanism 5 through a material belt conveying channel 514, and a reed on the material belt is arranged in an arc-shaped groove at the top end of a reed stamping table 507-8;
(4) The contact is fed by the vibration disc 302, the contact is conveyed to the tail end of the feed trough 303 along the feed trough 303 and is clamped by the contact taking mechanism 4 according to the limiting direction of the limiting rail 304, as the contact is clamped at the tail end of the feed trough 303 by the mechanical arm, interference is avoided, before the contact is clamped by the contact taking mechanism 4, the front of the contact is limited, the limiting baffle 308 is driven to stretch towards the contact direction by the limiting baffle cylinder 307, after the last contact is clamped by the contact taking mechanism 4, the limiting baffle cylinder 307 drives the limiting baffle 308 to withdraw, meanwhile, in order to prevent the last and last contact from vibrating to the tail end station to deflect when the last contact is clamped, an isolating baffle cylinder 305 and an isolating baffle 306 are added between the contacts of the two stations, after the clamping action is completed, the limiting baffle 308 is reset, the isolating baffle 306 is withdrawn, and the subsequent contacts continue to move towards the tail end station; repeating the above actions to realize the transmission of the contact body;
(5) The contact clamping jaw cylinder 405 of the contact taking and delivering mechanism 4 drives the clamping jaw 406 to clamp the last contact from the tail end of the contact automatic conveying mechanism 3 and then convey the last contact to the contact fixing clamping jaw 507-3 on the stamping mechanism 5 for clamping;
(6) Referring to fig. 16, the punching mechanism 5 punches the material tape and the contact body transferred into the punching mechanism 5, and completes the inclusion of the contact body and the reed material tape, the cutting of the material tape, and the cutting between the material tape and the reed, specifically: the bottom of the material belt sliding table 507-5 is provided with a spring 507-7, the upper limit can be kept all the time under the support of the spring 507-7, the punching cylinder 504-8 drives the punch 504-11 to vertically move downwards, the material belt sliding table 507-5 is pressed by the contact body fixing clamping jaw 507-3 to move downwards by the pressing force of the contact body fixing clamping jaw 507-3, and the material belt sliding table 507-5 is matched with the reed punching table 507-8 to finish the inclusion action of the contact body and the reed on the reed punching table 507-8; during punching action, the material strip sliding table 507-5 slides downwards along with the movement of the punch 504-11, the reed punching table 507-8 keeps motionless, sliding friction is generated by the contact of the material strip sliding table 507-5 and the side wall of the sliding table limiting block 507-6, the cutting off of the material strip in the material strip sliding table 507-4 and the subsequent material strip is realized, and at the moment, the connection between the reed arranged on the reed punching table 507-8 and the material strip arranged in the material strip sliding table 507-4 is also cut off by the sliding friction between the reed punching table 507-8 and the material strip sliding table 507-5; according to the invention, the reed stamping table, the material belt sliding table and the sliding table limiting block are integrated together, so that the effects of cutting off the reed material belt, cutting off the reed and accepting the reed as the reed stamping table are achieved, the space required by equipment is saved, the expense required for manufacturing the equipment is reduced, and the equipment is more convenient and quicker in later maintenance.
(7) After one inclusion punch 504-11 returns upwards to the original position, the material belt sliding table 507-5 also returns to the upper limit in the sliding table limiting block 507-6 under the action of the spring 507-7, and the next stamping inclusion action is prepared;
(8) The finished product clamping jaw cylinder 603 of the finished product taking mechanism 6 drives the finished product clamping jaw 604 to clamp and send the clathrated contact body into the collecting box.
The production process of the equipment only needs to manually add the contact body and the material belt, and the parts are automatically fed and assembled. The contact body is fed through the vibration disc, the reed is fed through the material disc, and the contact body and the reed are discharged according to the programmed beat. The part is transported to a specified position through a preset motion track, and then the inclusion of the contact body and the reed is completed through a stamping mode. The existing skilled worker produces 1 finished product at a speed of about 8-10 s, the unskilled worker is likely to have longer time, the speed of producing the finished product by adopting the equipment of the invention is about 6-10 pieces/min, compared with the speed of manually wrapping the reed, the speed has obvious advantages, the consistency of the appearance quality of the product is better, and simultaneously, a large amount of manpower resources can be saved.
The principles and embodiments of the present invention have been described herein with reference to specific examples, the description of which is intended only to assist in understanding the methods of the present invention and the core ideas thereof; also, it is within the scope of the present invention to be modified by those of ordinary skill in the art in light of the present teachings. In view of the foregoing, this description should not be construed as limiting the invention.
Claims (6)
1. The novel automatic contact body package reed equipment is characterized by comprising a workbench, a reed material belt feeding mechanism, an automatic contact body conveying mechanism, a contact body taking and conveying mechanism, a stamping mechanism and a finished product taking mechanism; the device comprises a workbench, a reed material belt feeding mechanism, a punching mechanism, a contact body automatic conveying mechanism, a contact body taking and conveying mechanism, a contact body collecting and conveying mechanism and a finished product taking and conveying mechanism, wherein the reed material belt feeding mechanism is arranged at one end of the workbench;
The reed material belt feeding mechanism comprises a material belt transmission device and a feeding device, wherein the material belt transmission device comprises a bent arm support, the tail end of the bent arm support is fixedly provided with a vertical support, the upper end and the lower end of the vertical support are respectively provided with a bearing seat, a rotating shaft is arranged on the bearing seat, a motor is arranged behind the bearing seat above, the motor drives the rotating shaft above to rotate, a material belt is arranged on 2 rotating shafts and drives the rotating shaft below and a material disc to rotate through the rotating shaft above, a transverse support is arranged below the bent arm support, the tail end of the transverse support is provided with an upper proximity switch, the two sides of the upper proximity switch and the lower proximity switch are respectively provided with a first support and a second support which are symmetrically arranged, and the upper end and the lower end of the first support are respectively connected with the upper proximity switch and the lower proximity switch through shafts, so that the position adjustment of the upper proximity switch and the lower proximity switch is realized, and the material belt passes through the middle position of the upper proximity switch and the lower proximity switch;
The feeding device comprises a feeding track and a feeding device, wherein the feeding track is arranged on a workbench and corresponds to the position of a material belt output from the material belt transmission device, the tail end of the feeding track is fixed with the feeding device, the feeding device comprises a base, and a pushing block cylinder, a jack cylinder support, a material belt clamping claw cylinder, a material belt clamping jaw and a material belt channel are arranged on the base; a material belt clamping claw cylinder is arranged in front of a pushing block cylinder, a material belt channel is arranged in front of the material belt clamping claw cylinder, the material belt clamping claw cylinder drives the opening and closing of a material belt clamping jaw, the material belt is manually placed in the material belt channel along the output of a feeding track, a piston rod at the front end of the pushing block cylinder is fixed with a jack cylinder support through a connecting bracket, a jack cylinder is vertically arranged above the jack cylinder support, a sliding groove is arranged on the lower surface of the jack cylinder support, a slideway matched with the sliding groove is arranged on a base, a supporting platform for supporting the material belt is arranged in front of the jack cylinder support, the piston rod at the bottom end of the jack cylinder is fixed with a mounting block, 2 bolts are vertically arranged on the mounting block at intervals, the bolts are matched with the positions of positioning holes on the material belt, the jack cylinder drives the piston rod to reciprocate vertically, and when the bolts are inserted into the positioning holes of the material belt, the jack cylinder drives the piston rod to drive the jack cylinder support to axially move forwards on the slideway of the base, so that the material belt is conveyed;
The contact body taking and conveying mechanism comprises a first X-axis electric cylinder, an inverted L-shaped connecting support, a Y-axis electric cylinder, an L-shaped connecting support, a clamping jaw cylinder and clamping jaws, wherein the first X-axis electric cylinder is fixed on a workbench along the X-axis direction, the Y-axis electric cylinder is connected with a sliding block of the first X-axis electric cylinder through the inverted L-shaped connecting support and is arranged at the inner side of the first X-axis electric cylinder, the Y-axis electric cylinder can reciprocate on the first X-axis electric cylinder along the X-axis, the clamping jaw cylinder can reciprocate on the Y-axis electric cylinder along the Y-axis through being connected with the sliding block of the L-shaped connecting support and the Y-axis electric cylinder, the front end of the clamping jaw cylinder is provided with clamping jaws for clamping the contact body, the positions of the clamping jaws correspond to the positions of the last contact body of the automatic conveying mechanism, and then the clamping jaws are conveyed to the contact body fixing clamping jaws on the stamping mechanism, and one taking and conveying process of the contact body is completed.
2. The novel automatic contact body reed-packing device according to claim 1, wherein the automatic contact body material conveying mechanism comprises a fixed base, a vibrating disc, a material feeding groove, a limit rail, an isolation partition plate cylinder, an isolation partition plate, a limit partition plate cylinder and a limit partition plate; the vibrating plate is fixed at one end of the fixed base, the outlet end of the vibrating plate is connected with the feeding end of the feeding trough, the feeding trough is an arc-shaped trough body bent downwards along the outlet end of the vibrating plate, the tail end of the feeding trough is supported in the horizontal direction through a support, 2 spacing rails which are arranged at intervals and in parallel are arranged above the feeding trough and used for limiting the trend of the contact body in the feeding trough, a gap is formed in a bottom plate at the position between the last contact body and the last contact body at the tail end of the feeding trough, an isolation baffle cylinder is arranged on the feeding trough below the gap, an isolation baffle is arranged at the top end of a piston rod of the isolation baffle cylinder, the isolation baffle corresponds to the position of the gap, the isolation baffle cylinder drives the piston rod to drive the isolation baffle to extend upwards and fall in the gap, and vibration to the tail end station is prevented when the last contact body is clamped out; meanwhile, a limiting baffle cylinder is arranged in the horizontal extending direction of the tail end of the feeding trough, a limiting baffle is arranged at the front end of a piston rod of the limiting baffle cylinder, the limiting baffle cylinder drives the piston rod to drive the limiting baffle to extend or shorten in the horizontal direction above the tail end of the feeding trough, the limiting baffle cylinder drives the limiting baffle to extend before the last contact body is clamped, the contact body to be clamped is prevented from deflecting due to vibration, the limiting baffle is driven by the limiting baffle cylinder to shorten after the contact body is clamped, and the contact body can be taken out.
3. The novel contact spring leaf-wrapping automation equipment according to claim 2, wherein one side of the feeding groove is provided with an upward protruding baffle, the other side is of a planar structure, one end of the 2 limit rails is fixed on the vibrating disc, the whole limit rails are parallel to the feeding groove bottom plate and have a gap for accommodating the passage of the contact body between the limit rails and the bottom plate, the tail end of the feeding groove is provided with an upward protruding boss for blocking the contact body from sliding out, and a distance is reserved between the tail end surface of the baffle and the boss, and the tail end surfaces of the 2 limit rails can be taken out.
4. The novel contact body package reed automation device of claim 1, wherein the stamping mechanism comprises a first support plate, a second support plate, a support base, a stamping cylinder assembly, a first screw assembly, a second screw assembly, and a stamping table assembly; the stamping cylinder assembly comprises a first front sliding plate, a first rear sliding plate, a second front sliding plate, a second rear sliding plate, a first cylinder supporting side plate, a second cylinder supporting side plate, a cylinder supporting plate and a stamping cylinder, wherein the first front sliding plate and the first rear sliding plate are respectively arranged on the front side and the rear side of the first supporting plate, the second front sliding plate and the second rear sliding plate are respectively arranged on the front side and the rear side of the second supporting plate, first sliding ways which are vertical to each other and correspond to each other in position are respectively arranged on the inner sides of the first front sliding plate and the first rear sliding plate, second sliding ways which are vertical to each other and correspond to each other are respectively arranged on the inner sides of the second front sliding plate and the second rear sliding plate, the first cylinder supporting side plate is arranged in the first sliding way, the second cylinder supporting side plate is arranged in the second sliding way, the cylinder supporting side plate is vertically moved up and down along the second sliding way, the cylinder supporting plate is respectively fixed with the upper end faces of the first cylinder supporting side plate and the second cylinder supporting side plate, and the stamping cylinder is vertically fixed on the cylinder supporting plate, and the stamping bottom end is vertically downward;
the inner sides of the first support plate and the second support plate are respectively provided with a first screw rod assembly and a second screw rod assembly, the first screw rod assembly and the second screw rod assembly are respectively fixed with a first cylinder support side plate and a second cylinder support side plate, and meanwhile, the first screw rod assembly and the second screw rod assembly are adjusted to drive the first cylinder support side plate and the second cylinder support side plate to move up and down in a first slideway and a second slideway, so that stroke lifting of a stamping cylinder is adjusted;
The support base is fixed at the inner bottom ends of the first support plate, the second support plate, the first front slide plate, the first rear slide plate, the second front slide plate and the second rear slide plate, the stamping table assembly comprises a clamping jaw cylinder base, a clamping jaw cylinder, a contact body fixing clamping jaw, a material belt sliding table with a material belt sliding way, a sliding table limiting block, a spring and a reed stamping table, the clamping jaw cylinder is vertically regulated on the clamping jaw cylinder base, the contact body fixing clamping jaw is mounted at the top end of the clamping jaw cylinder, the clamping jaw cylinder controls the opening and closing of the contact body fixing clamping jaw, a material belt sliding table is arranged below the contact body fixing clamping jaw, sliding table limiting blocks are respectively arranged at the left side and the right side of the material belt sliding table, the limiting table is limited to move up and down in the vertical direction between the 2 sliding table limiting blocks, the bottom ends of the material belt sliding table are respectively provided with a spring, the bottom ends of the spring are fixed on the support base, the material belt sliding table is reciprocated between the support base and the contact body fixing clamping jaw under the action of the spring, the reed stamping table is fixed on the support base and is arranged at the outer side of the material belt sliding table, and the top end surface of the stamping table is a downward concave arc groove;
a notch is arranged on the first supporting plate, a material belt conveying channel is arranged at the notch, a material belt slideway on the material belt sliding table is positioned at one side of the outlet end of the material belt conveying channel, and a material belt output from the reed material belt feeding mechanism is conveyed into the material belt slideway of the material belt sliding table through the material belt conveying channel for stamping.
5. The novel contact spring packaging automatic equipment according to claim 1, wherein the finished product taking mechanism comprises a second X-axis electric cylinder, an L-shaped connecting arm, a finished product clamping jaw cylinder and a finished product clamping jaw, wherein the second X-axis electric cylinder is fixed on a workbench along an X axis and is arranged on the outer side of the stamping mechanism, the L-shaped connecting arm is connected with a sliding block of the second X-axis electric cylinder to realize reciprocating movement along the X axis on the second X-axis electric cylinder, the tail end of the L-shaped connecting arm is provided with the finished product clamping jaw cylinder, and the finished product clamping jaw cylinder is provided with a finished product clamping jaw for clamping the contact after inclusion.
6. A method for making contact body package reed by using the contact body package reed automatic equipment as in claim 1 or 2 or 3 or 4 or 5, comprising the following steps:
Manually installing a material belt fixed with a reed on a rotating shaft, enabling the head end of the material belt to pass through between an upper proximity switch and a lower proximity switch and be placed on a feeding track, conveying the material belt to a feeding device on the feeding track, manually placing the material belt in a material belt channel and placing the material belt on a supporting platform, driving a piston rod by a jack cylinder to drive a mounting block and a bolt to vertically move downwards, enabling the bolt to be inserted into a positioning hole on the material belt, fixing the material belt, driving a material belt clamping claw by a material belt clamping claw cylinder to be closed, fixing the material belt, and completing a manual feeding step;
The material belt clamping claw cylinder drives the material belt clamping claw to open, meanwhile, the pushing block cylinder drives the jack cylinder, the bolt and the material belt to move forwards along a slideway on the base, after the material belt clamping claw cylinder drives the material belt clamping claw to be closed after the material belt clamping claw advances to a required stroke, meanwhile, the jack cylinder drives the piston rod to drive the bolt to move upwards, the jack cylinder is driven to withdraw from a positioning hole in the material belt, the pushing block cylinder drives the piston rod to drive the jack cylinder to retreat to an original point along the slideway, at the moment, the jack cylinder drives the piston rod to drive the mounting block and the bolt to vertically move downwards again, so that the bolt is inserted into the next group of positioning holes on the material belt, one movement period is completed, and the repeated movement realizes the conveying of the material belt;
The material belt output from the feeding device is conveyed into a material belt slideway on a material belt sliding table of the stamping mechanism through a material belt conveying channel, and a reed on the material belt is arranged in an arc-shaped groove at the top end of the reed stamping table;
The contact body is fed by a vibrating disc, is conveyed to the tail end of the feeding groove along the feeding groove and is clamped by a contact body taking mechanism according to the limiting direction of the limiting track, because the contact body is clamped at the tail end of the feeding groove by a manipulator, interference is avoided, the front of the contact body is limited and drives a limiting baffle plate to stretch towards the direction of the contact body through a limiting baffle plate cylinder before the contact body taking mechanism clamps, after the last contact body is clamped by the contact body taking mechanism, the limiting baffle plate cylinder drives the limiting baffle plate to withdraw, and meanwhile, in order to prevent the last and last contact body from being clamped out, the last contact body vibrates to the tail end station to deflect, an isolating baffle plate cylinder and an isolating baffle plate are added between the contact bodies of the two stations, after the clamping action is completed, the isolating baffle plate is withdrawn, and the subsequent contact body continues to move towards the tail end station; repeating the above actions to realize the transmission of the contact body;
The contact body clamping jaw cylinder of the contact body taking and conveying mechanism drives the clamping jaw to clamp the last contact body from the tail end of the automatic contact body conveying mechanism, and then the last contact body is conveyed to the contact body fixing clamping jaw on the stamping mechanism for clamping;
The stamping mechanism is used for stamping the material belt and the contact body which are conveyed into the stamping mechanism, so as to finish the inclusion of the contact body and the reed material belt, the cutting of the material belt and the cutting between the material belt and the reed, and specifically comprises the following steps: the bottom of the material belt sliding table is provided with a spring, the upper limit can be kept all the time under the support of the spring, the punching cylinder drives the punch to vertically move downwards, the material belt sliding table is pressed by the contact body fixing clamping jaw to move downwards, and the material belt sliding table is matched with the reed punching table to finish the inclusion action of the contact body and the reed on the reed punching table; when the stamping action is performed, the material strip sliding table slides downwards along with the movement of the punch, the reed stamping table keeps motionless, sliding friction is generated by the contact of the material strip sliding table and the side wall of the sliding table limiting block, the cutting-off of the material strip in the material strip sliding way and the subsequent material strip is realized, and at the moment, the connection between the reed arranged on the reed stamping table and the material strip arranged in the material strip sliding way is also cut off by the sliding friction between the reed stamping table and the material strip sliding table;
Completing upward return of an inclusion punch to the original position, and returning the material belt sliding table to the upper limit of the sliding table limiting block under the action of a spring to prepare for next punching inclusion action;
A finished product clamping jaw cylinder of the finished product taking mechanism drives a finished product clamping jaw to clamp and send the clathrated contact body into a collecting box.
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CN207222735U (en) * | 2017-08-03 | 2018-04-13 | 江苏正启电气有限公司 | A kind of production equipment of relay movable reed |
CN209156848U (en) * | 2018-11-26 | 2019-07-26 | 山东森德数控机械有限公司 | Automatic punching loading and unloading positioning device |
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