CN110877918A - System and method for treating high-salinity wastewater by using high-temperature ash - Google Patents
System and method for treating high-salinity wastewater by using high-temperature ash Download PDFInfo
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- 239000002351 wastewater Substances 0.000 title claims abstract description 79
- 238000000034 method Methods 0.000 title claims abstract description 18
- 239000002893 slag Substances 0.000 claims abstract description 132
- 239000000498 cooling water Substances 0.000 claims abstract description 57
- 230000001105 regulatory effect Effects 0.000 claims abstract description 22
- 239000000428 dust Substances 0.000 claims description 16
- 238000000605 extraction Methods 0.000 claims description 16
- 238000007599 discharging Methods 0.000 claims 7
- 238000009529 body temperature measurement Methods 0.000 abstract description 17
- 238000001704 evaporation Methods 0.000 abstract description 17
- 230000008020 evaporation Effects 0.000 abstract description 17
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 16
- 230000000694 effects Effects 0.000 abstract description 7
- 239000002918 waste heat Substances 0.000 abstract description 5
- 150000003839 salts Chemical class 0.000 abstract description 4
- 230000009286 beneficial effect Effects 0.000 abstract description 3
- 238000012423 maintenance Methods 0.000 abstract description 3
- 239000013589 supplement Substances 0.000 abstract description 2
- 208000028659 discharge Diseases 0.000 description 7
- 238000002425 crystallisation Methods 0.000 description 6
- 230000008025 crystallization Effects 0.000 description 6
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 3
- 238000006477 desulfuration reaction Methods 0.000 description 3
- 230000023556 desulfurization Effects 0.000 description 3
- 239000003546 flue gas Substances 0.000 description 3
- 238000001223 reverse osmosis Methods 0.000 description 3
- 239000012528 membrane Substances 0.000 description 2
- 239000010865 sewage Substances 0.000 description 2
- 239000002956 ash Substances 0.000 description 1
- 239000003245 coal Substances 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 230000001276 controlling effect Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000010840 domestic wastewater Substances 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000003344 environmental pollutant Substances 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 229910017053 inorganic salt Inorganic materials 0.000 description 1
- 231100000719 pollutant Toxicity 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- 238000004065 wastewater treatment Methods 0.000 description 1
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- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/02—Treatment of water, waste water, or sewage by heating
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Abstract
本发明提供的一种利用高温灰渣处理高盐废水的系统,包括滚筒冷渣器、进渣管、出渣管、高盐废水储罐、第一流量调门、第二流量调门、冷却水入口、冷却水出口、进渣温度测点、出渣温度测点和冷却水回水温度测点,本发明充分利用高温底渣的余热,在不影响锅炉效率和锅炉运行的情况下处理部分高盐废水(处理量与排渣量有关),是传统零排放工艺的有益补充,具有蒸发效果好、设备利旧率高、投资和运行维护费用低等优点。
The present invention provides a system for treating high-salt wastewater by using high-temperature ash and slag, comprising a drum slag cooler, a slag inlet pipe, a slag discharge pipe, a high-salt wastewater storage tank, a first flow regulating door, a second flow regulating door, and a cooling water inlet , cooling water outlet, slag inlet temperature measurement point, slag outlet temperature measurement point and cooling water return water temperature measurement point, the invention makes full use of the waste heat of the high-temperature bottom slag, and treats part of the high salt without affecting the boiler efficiency and boiler operation. Wastewater (the amount of treatment is related to the amount of slag discharge) is a beneficial supplement to the traditional zero-discharge process, and has the advantages of good evaporation effect, high equipment utilization rate, and low investment and operation and maintenance costs.
Description
技术领域technical field
本发明涉及火电厂水处理领域,具体涉及一种利用高温灰渣处理高盐废水的系统及方法。The invention relates to the field of thermal power plant water treatment, in particular to a system and method for treating high-salt wastewater by utilizing high-temperature ash and slag.
背景技术Background technique
近年来,我国政府对工业企业废水排放的监管越来越严格。2015年颁布的《水十条》明确指出要落实“全面控制污染物排放”,将水环境保护上升到了国家战略层面。各省市陆续出台了废水达标排放和零排放的相关规定,部分火电厂已经开始进行全厂废水零排放改造。In recent years, the Chinese government has become more and more strict in the supervision of wastewater discharge from industrial enterprises. The "Ten Water Regulations" promulgated in 2015 clearly pointed out that "comprehensive control of pollutant discharge" should be implemented, and water environmental protection has been raised to the national strategic level. Provinces and cities have successively promulgated relevant regulations on up-to-standard and zero-discharge wastewater, and some thermal power plants have begun to carry out zero-discharge transformation of plant-wide wastewater.
火电厂产生的废水主要包括反渗透浓水、循环水排污水、含煤废水、含油废水、生活废水、脱硫废水等。其中反渗透浓水、循环水排污水和脱硫废水属于高盐废水,其特点是含盐量、COD等指标非常高,尤其是脱硫废水,可溶性盐含量超过35000mg/L。因此,高盐废水是火电厂实现全厂废水零排放的最大障碍。The wastewater produced by thermal power plants mainly includes reverse osmosis concentrated water, circulating water sewage, coal-containing wastewater, oil-containing wastewater, domestic wastewater, desulfurization wastewater, etc. Among them, reverse osmosis concentrated water, circulating water sewage and desulfurization wastewater belong to high-salt wastewater, which is characterized by very high salt content, COD and other indicators. Especially desulfurization wastewater, the soluble salt content exceeds 35,000 mg/L. Therefore, high-salt wastewater is the biggest obstacle for thermal power plants to achieve zero discharge of wastewater in the whole plant.
目前针对高盐废水的零排放处理主要有以两种工艺:(1)浓缩+蒸发结晶,浓缩一般采用反渗透膜(或DTRO膜)或者烟气高温浓缩工艺,将高盐废水浓缩成少量的高浓度废水,再使用蒸发设备将浓水蒸干。常采用的蒸发设备有多效蒸发结晶(MED)、蒸汽机械在压缩结晶(MVR)和自然蒸发结晶(NED)等。(2)浓缩+烟道蒸发,浓缩工艺与第一种方法相同,烟道蒸发工艺分为烟道直接蒸发和烟道旁路蒸发。烟道直接蒸发是将浓水直接喷入高温烟道,喷入点一般在炉膛出口水平烟道处,利用高温烟气迅速蒸发废水;烟道旁路蒸发是取空预器前的烟气(约300℃),通入蒸发塔将废水蒸干。以上两种工艺在国内均有工程应用,蒸发结晶工艺对锅炉运行无影响,但投资和运行维护成本较高;烟道蒸发工艺会略微降低锅炉效率,对锅炉运行也可能造成影响,优点是投资和运行费用较低。At present, there are mainly two processes for zero-discharge treatment of high-salt wastewater: (1) concentration + evaporative crystallization. Concentration generally adopts reverse osmosis membrane (or DTRO membrane) or high-temperature concentration process of flue gas to concentrate high-salt wastewater into a small amount of High-concentration wastewater, and then use evaporation equipment to evaporate the concentrated water to dryness. Commonly used evaporation equipment is multi-effect evaporation crystallization (MED), steam mechanical compression crystallization (MVR) and natural evaporation crystallization (NED). (2) Concentration + flue evaporation, the concentration process is the same as the first method, and the flue evaporation process is divided into flue direct evaporation and flue bypass evaporation. Flue direct evaporation is to inject concentrated water directly into the high-temperature flue. The injection point is generally at the horizontal flue at the furnace outlet, and the high-temperature flue gas is used to quickly evaporate the waste water; the flue bypass evaporation is to take the flue gas before the air preheater ( about 300°C), and the waste water is evaporated to dryness by passing into the evaporation tower. The above two processes have engineering applications in China. The evaporation crystallization process has no effect on the operation of the boiler, but the investment and operation and maintenance costs are high; the flue evaporation process will slightly reduce the efficiency of the boiler and may also affect the operation of the boiler. The advantage is that the investment and lower operating costs.
滚筒冷渣器是循环流化床(CFB)锅炉的重要辅机,作用是将炉膛排出的高温渣块冷却,再经链斗机输送到渣仓。滚筒冷渣器可以被用来处理高盐废水,主要依据是:(1)滚筒冷渣器内的进渣温度是900℃左右,能够迅速蒸干高盐废水;(2)高盐废水蒸干后析出的结晶盐随底渣一起排出,无污染风险;(3)充分利用底渣余热蒸干废水,并且对锅炉效率和锅炉运行无影响。The roller slag cooler is an important auxiliary machine of the circulating fluidized bed (CFB) boiler. The drum slag cooler can be used to treat high-salt wastewater, mainly based on: (1) the slag inlet temperature in the drum slag cooler is about 900 ℃, which can quickly evaporate the high-salt wastewater; (2) the high-salt wastewater is evaporated to dryness The crystalline salt precipitated later is discharged together with the bottom slag, without the risk of pollution; (3) The waste heat of the bottom slag is fully utilized to evaporate the waste water, and it has no effect on the boiler efficiency and boiler operation.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种利用高温灰渣处理高盐废水的系统及方法,解决了现有的高盐废水处理存在的成本高、效率低的缺陷。The purpose of the present invention is to provide a system and method for treating high-salt wastewater by using high-temperature ash and slag, which solves the defects of high cost and low efficiency in the existing high-salt wastewater treatment.
为了达到上述目的,本发明采用的技术方案是:In order to achieve the above object, the technical scheme adopted in the present invention is:
本发明提供的一种利用高温灰渣处理高盐废水的系统,包括滚筒冷渣器、进渣管、出渣管、高盐废水储罐、第一流量调门、第二流量调门、冷却水入口、冷却水出口、进渣温度测点、出渣温度测点和冷却水回水温度测点,其中,滚筒冷渣器上设置的冷却水入口和冷却水出口分别与高盐废水储罐上的废水出口和废水入口连接,形成冷却水的循环回路;所述滚筒冷渣器上设置的进料口连接有进渣管;所述滚筒冷渣器上设置的排渣口连接有出渣管;所述进渣管、出渣管和冷却水回流管道上分别设置有进渣温度测点、出渣温度测点和冷却水回水温度测点;所述高盐废水储罐上的冷却水出口还与进渣管连通;所述高盐废水储罐上的冷却水出口与进渣管和滚筒冷渣器之间的连接管道上分别设置有第一流量调门和第二流量调门。The present invention provides a system for treating high-salt wastewater by using high-temperature ash and slag, including a drum slag cooler, a slag inlet pipe, a slag discharge pipe, a high-salt wastewater storage tank, a first flow regulating door, a second flow regulating door, and a cooling water inlet , cooling water outlet, slag inlet temperature measurement point, slag outlet temperature measurement point and cooling water return water temperature measurement point, wherein the cooling water inlet and cooling water outlet set on the drum slag cooler are respectively the same as the ones on the high-salt wastewater storage tank. The waste water outlet is connected with the waste water inlet to form a circulation loop of cooling water; the feed port provided on the drum slag cooler is connected with a slag feed pipe; the slag discharge port provided on the drum slag cooler is connected with a slag outlet pipe; The slag inlet pipe, the slag outlet pipe and the cooling water return pipe are respectively provided with a slag inlet temperature measurement point, a slag outlet temperature measurement point and a cooling water return temperature measurement point; the cooling water outlet on the high-salt waste water storage tank It is also communicated with the slag inlet pipe; the cooling water outlet on the high-salt waste water storage tank and the connecting pipe between the slag inlet pipe and the roller slag cooler are respectively provided with a first flow regulating door and a second flow regulating door.
优选地,所述高盐废水储罐上的冷却水出口处设置有增压泵。Preferably, a booster pump is provided at the cooling water outlet of the high-salt wastewater storage tank.
优选地,所述滚筒冷渣器还设置有前部抽尘管和后部抽尘管,所述前部抽尘管设置在进渣口一侧;所述后部抽尘管设置在出渣口一侧。Preferably, the drum slag cooler is further provided with a front dust extraction pipe and a rear dust extraction pipe, the front dust extraction pipe is arranged on one side of the slag inlet; the rear dust extraction pipe is arranged on the slag discharge port mouth side.
优选地,所述滚筒冷渣器的顶部还设置有安全阀。Preferably, the top of the drum slag cooler is also provided with a safety valve.
优选地,所述滚筒冷渣器通过设备支撑进行固定限位。Preferably, the roller slag cooler is fixed and limited by equipment support.
一种利用高温灰渣处理高盐废水的方法,基于所述的一种利用高温灰渣处理高盐废水的系统,包括以下步骤:A method for utilizing high-temperature ash and slag to treat high-salt wastewater, based on the described system for utilizing high-temperature ash and slag to treat high-salt wastewater, comprising the following steps:
在滚筒冷渣器正常运行的条件下,调节第一流量调门和第二流量调门到合适的开度,使得系统稳定运行后,出渣温度测点保持在(110-120)℃、冷却水回水温度测点保持在95℃,其中:Under the condition of normal operation of the drum slag cooler, adjust the first flow control gate and the second flow control gate to an appropriate opening, so that after the system runs stably, the slag discharge temperature measurement point is kept at (110-120) °C, and the cooling water returns to The water temperature measuring point is kept at 95°C, where:
当出渣管处的温度低于110℃时,减小第一流量调门的开度,直到出渣温度恢复到正常范围;When the temperature at the slagging pipe is lower than 110℃, reduce the opening of the first flow control valve until the slag temperature returns to the normal range;
当出渣管处的温度高于120℃时,缓慢增加第一流量调门的开度,直到出渣温度恢复到正常范围;When the temperature at the slag discharge pipe is higher than 120℃, slowly increase the opening of the first flow control door until the slag discharge temperature returns to the normal range;
当冷却水回水管道上的温度高于95℃时,减小第二流量调门的开度,同时增加原有冷却水水量,直到冷却水回水温度恢复正常。When the temperature on the cooling water return pipe is higher than 95°C, reduce the opening of the second flow control valve and increase the original cooling water volume until the cooling water return temperature returns to normal.
与现有技术相比,本发明的有益效果是:Compared with the prior art, the beneficial effects of the present invention are:
本发明提供的一种利用高温灰渣处理高盐废水的系统及方法,针对循环流化床(CFB)锅炉,利用已有的滚筒冷渣器作为换热设备,高温底渣作为高温热源,将浓缩后的高盐废水喷入冷渣器内,与高温底渣进行直接换热,达到迅速蒸干高盐废水的目的;本发明充分利用高温底渣的余热,在不影响锅炉效率和锅炉运行的情况下处理部分高盐废水(处理量与排渣量有关),是传统零排放工艺的有益补充,具有蒸发效果好、设备利旧率高、投资和运行维护费用低等优点;The invention provides a system and method for treating high-salt wastewater by using high-temperature ash and slag. For a circulating fluidized bed (CFB) boiler, the existing drum slag cooler is used as heat exchange equipment, and the high-temperature bottom slag is used as a high-temperature heat source. The concentrated high-salt wastewater is sprayed into the slag cooler, and directly exchanges heat with the high-temperature bottom slag, so as to achieve the purpose of rapidly drying the high-salt wastewater; the invention makes full use of the waste heat of the high-temperature bottom slag, without affecting the boiler efficiency and boiler operation. It is a beneficial supplement to the traditional zero-discharge process, and has the advantages of good evaporation effect, high equipment utilization rate, low investment and operation and maintenance costs;
进一步的,高盐废水可作为滚筒冷渣器的循环冷却水,在喷入冷渣器前进行预热,通过调节冷却水流量来控制高盐废水的温度,这样设计的优点是:(1)高盐废水预热到95℃左右,喷入后可更迅速地蒸发;(2)节约冷却水用量。Further, the high-salt wastewater can be used as the circulating cooling water of the drum slag cooler, which is preheated before being sprayed into the slag cooler, and the temperature of the high-salt wastewater can be controlled by adjusting the cooling water flow. The advantages of this design are: (1) High-salt wastewater is preheated to about 95°C, and it can evaporate more quickly after spraying; (2) Saving cooling water consumption.
附图说明Description of drawings
图1是本发明涉及的系统结构示意图;1 is a schematic diagram of a system structure involved in the present invention;
其中,1、滚筒冷渣器 2、设备支撑 3、进渣管 4、出渣管 5、高盐废水储罐 6、增压泵 7、第一流量调门 8、第二流量调门 9、冷却水入口 10、冷却水出口 11、安全阀 12、前部抽尘管 13、后部抽尘管 14、进渣温度测点 15、出渣温度测点 16、冷却水回水温度测点。Among them, 1.
具体实施方式Detailed ways
下面结合附图,对本发明进一步详细说明。The present invention will be described in further detail below with reference to the accompanying drawings.
如图1所示,本发明提供一种利用高温灰渣处理高盐废水的方法和系统,包括滚筒冷渣器1、设备支撑2、进渣管3、出渣管4、高盐废水储罐5、增压泵6、第一流量调门7、第二流量调门8、冷却水入口9、冷却水出口10、安全阀11、前部抽尘管12、后部抽尘管13、进渣温度测点14、出渣温度测点15和冷却水回水温度测点16,滚筒冷渣器1上设置的冷却水入口9和冷却水出口10分别与高盐废水储罐5上的废水出口和废水入口连接,形成冷却水的循环回路。As shown in FIG. 1 , the present invention provides a method and system for treating high-salt wastewater by using high-temperature ash and slag, including a drum slag cooler 1, an
所述滚筒冷渣器1上设置的进料口连接有进渣管3。A
所述滚筒冷渣器1上设置的排渣口连接有出渣管4。The slag discharge port provided on the drum slag cooler 1 is connected with a slag discharge pipe 4 .
所述进渣管3、出渣管4和冷却水回流管道上分别设置有进渣温度测点14、出渣温度测点15和冷却水回水温度测点16。The
所述高盐废水储罐5上的冷却水出口还与进渣管3连通,用于初步对进渣管3中的灰渣进行降温。The cooling water outlet on the high-salt waste
所述高盐废水储罐5上的冷却水出口与进渣管3和滚筒冷渣器1之间的连接管道上分别设置有第一流量调门7和第二流量调门8。A first flow regulating door 7 and a second flow regulating door 8 are respectively provided on the cooling water outlet on the high-salt waste
所述高盐废水储罐5上的冷却水出口处设置有增压泵6。A
所述滚筒冷渣器1还设置有安全阀11、前部抽尘管12和后部抽尘管13。The drum slag cooler 1 is also provided with a
所述前部抽尘管12设置在进渣口一侧;所述后部抽尘管13设置在出渣口一侧;所述安全阀11布置的滚筒冷渣器1的顶部。The front
所述滚筒冷渣器1通过设备支撑2进行固定限位。The roller slag cooler 1 is fixed and limited by the
本发明的工作原理是:The working principle of the present invention is:
本发明提供一种利用高温灰渣处理高盐废水系统,将浓缩后的高盐废水喷入滚筒冷渣器1,利用高温灰渣的热量迅速蒸干高盐废水;The invention provides a system for treating high-salt wastewater by utilizing high-temperature ash and slag, and sprays the concentrated high-salt wastewater into a drum slag cooler 1, and utilizes the heat of the high-temperature ash to quickly evaporate the high-salt wastewater;
本发明的核心点是:The core point of the present invention is:
(1)通过控制喷入冷渣器的废水量来达到最佳蒸发效果,充分利用灰渣余热;(1) The best evaporation effect is achieved by controlling the amount of waste water sprayed into the slag cooler, and the waste heat of ash and slag is fully utilized;
(2)高盐废水用作冷渣器的冷却水,预热后的废水更容易蒸发,同时起到节水的效果。(2) The high-salt wastewater is used as the cooling water of the slag cooler, and the preheated wastewater is easier to evaporate, and at the same time, it has the effect of saving water.
本发明的工作流程是:The workflow of the present invention is:
在滚筒冷渣器1正常运行的条件下,开启增压泵6,调节第一流量调门7和第二流量调门8到合适的开度,使得系统稳定运行后出渣温度测点15保持在110-120℃的范围、冷却水回水温度测点16保持在95℃。Under the normal operation of the drum slag cooler 1, turn on the
出渣温度测点15的作用是监测出渣温度,如果出渣温度低于100℃,说明冷渣器内的废水没有完全蒸干。The function of the slag discharge
冷却水回水温度测点16的作用是监测预热后的废水温度,如果温度过高废水有可能在管道中气化,发生危险。The function of the cooling water return
当出渣温度低于110℃时,减小第一流量调门7的开度,减少喷入的废水量,直到出渣温度恢复到正常范围。When the slag discharge temperature is lower than 110°C, the opening degree of the first flow regulating door 7 is reduced, and the amount of injected waste water is reduced until the slag discharge temperature returns to the normal range.
当出渣温度高于120℃时,缓慢增加第一流量调门7的开度,直到出渣温度恢复到正常范围。When the slagging temperature is higher than 120°C, slowly increase the opening of the first flow regulating door 7 until the slagging temperature returns to the normal range.
当冷却水回水温度高于95℃时,高盐废水已充分预热,此时应减小第二流量调门8的开度,同时增加原有冷却水水量,直到冷却水回水温度恢复正常。When the cooling water return temperature is higher than 95°C, the high-salt wastewater has been fully preheated. At this time, the opening of the second flow control valve 8 should be reduced, and the original cooling water volume should be increased at the same time until the cooling water return temperature returns to normal. .
安全阀11的作用是当冷渣器内的压力过高时可自动排气,避免冷渣器发生事故。The function of the
本发明与现有的蒸发结晶技术相比具有以下优点:Compared with the existing evaporative crystallization technology, the present invention has the following advantages:
1.对滚筒冷渣器进行充分利旧,利用高温底渣的余热来蒸干高盐废水,蒸发效率高,投资很低。1. Make full use of the drum slag cooler, and use the waste heat of the high-temperature bottom slag to evaporate the high-salt wastewater, with high evaporation efficiency and low investment.
2.废水蒸发后析出的无机盐晶体随底渣一起排出,无需单独处理。2. The inorganic salt crystals precipitated after the wastewater is evaporated are discharged together with the bottom slag and do not need to be treated separately.
对锅炉运行效率和运行状态无影响。It has no effect on the operating efficiency and operating status of the boiler.
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