CN106052405A - Heating furnace waste heat comprehensive utilization system and method - Google Patents
Heating furnace waste heat comprehensive utilization system and method Download PDFInfo
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- 238000010438 heat treatment Methods 0.000 title claims abstract description 113
- 239000002918 waste heat Substances 0.000 title claims abstract description 29
- 238000000034 method Methods 0.000 title claims abstract description 23
- 239000013535 sea water Substances 0.000 claims abstract description 111
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 claims abstract description 79
- 239000003546 flue gas Substances 0.000 claims abstract description 79
- 238000001816 cooling Methods 0.000 claims abstract description 21
- 229920006395 saturated elastomer Polymers 0.000 claims abstract description 21
- 230000005611 electricity Effects 0.000 claims abstract description 12
- 238000004891 communication Methods 0.000 claims abstract description 11
- 239000012530 fluid Substances 0.000 claims abstract description 11
- 238000004821 distillation Methods 0.000 claims description 41
- 239000012267 brine Substances 0.000 claims description 22
- HPALAKNZSZLMCH-UHFFFAOYSA-M sodium;chloride;hydrate Chemical compound O.[Na+].[Cl-] HPALAKNZSZLMCH-UHFFFAOYSA-M 0.000 claims description 22
- 238000006477 desulfuration reaction Methods 0.000 claims description 17
- 230000023556 desulfurization Effects 0.000 claims description 17
- 239000007789 gas Substances 0.000 claims description 8
- 239000007921 spray Substances 0.000 claims description 5
- 238000005406 washing Methods 0.000 claims description 4
- 230000003009 desulfurizing effect Effects 0.000 claims description 3
- 238000011033 desalting Methods 0.000 claims 4
- 230000000740 bleeding effect Effects 0.000 claims 1
- 230000002277 temperature effect Effects 0.000 claims 1
- 238000010612 desalination reaction Methods 0.000 abstract description 75
- 239000013505 freshwater Substances 0.000 abstract description 14
- 238000009834 vaporization Methods 0.000 abstract description 14
- 230000008016 vaporization Effects 0.000 abstract description 14
- 238000001514 detection method Methods 0.000 description 40
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 17
- 239000000428 dust Substances 0.000 description 12
- 238000010248 power generation Methods 0.000 description 12
- RAHZWNYVWXNFOC-UHFFFAOYSA-N Sulphur dioxide Chemical compound O=S=O RAHZWNYVWXNFOC-UHFFFAOYSA-N 0.000 description 8
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- 108010063955 thrombin receptor peptide (42-47) Proteins 0.000 description 7
- 229910000831 Steel Inorganic materials 0.000 description 6
- 238000005265 energy consumption Methods 0.000 description 6
- 239000010959 steel Substances 0.000 description 6
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 5
- 238000000746 purification Methods 0.000 description 5
- 230000007423 decrease Effects 0.000 description 4
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- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 2
- 239000000498 cooling water Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
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- 229910052739 hydrogen Inorganic materials 0.000 description 2
- 239000001257 hydrogen Substances 0.000 description 2
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- 229910052742 iron Inorganic materials 0.000 description 2
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- 239000013618 particulate matter Substances 0.000 description 2
- 239000002893 slag Substances 0.000 description 2
- 238000005507 spraying Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 229910018072 Al 2 O 3 Inorganic materials 0.000 description 1
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- 229910004298 SiO 2 Inorganic materials 0.000 description 1
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- 231100001243 air pollutant Toxicity 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- ODINCKMPIJJUCX-UHFFFAOYSA-N calcium oxide Inorganic materials [Ca]=O ODINCKMPIJJUCX-UHFFFAOYSA-N 0.000 description 1
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- 229910002092 carbon dioxide Inorganic materials 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
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- 239000012153 distilled water Substances 0.000 description 1
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- 239000010419 fine particle Substances 0.000 description 1
- 238000011010 flushing procedure Methods 0.000 description 1
- 239000002440 industrial waste Substances 0.000 description 1
- CPLXHLVBOLITMK-UHFFFAOYSA-N magnesium oxide Inorganic materials [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 description 1
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- 239000002351 wastewater Substances 0.000 description 1
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D17/00—Arrangements for using waste heat; Arrangements for using, or disposing of, waste gases
- F27D17/10—Arrangements for using waste heat
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/02—Treatment of water, waste water, or sewage by heating
- C02F1/04—Treatment of water, waste water, or sewage by heating by distillation or evaporation
- C02F1/16—Treatment of water, waste water, or sewage by heating by distillation or evaporation using waste heat from other processes
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01C—ROTARY-PISTON OR OSCILLATING-PISTON MACHINES OR ENGINES
- F01C13/00—Adaptations of machines or engines for special use; Combinations of engines with devices driven thereby
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D17/00—Arrangements for using waste heat; Arrangements for using, or disposing of, waste gases
- F27D17/20—Arrangements for treatment or cleaning of waste gases
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F2103/00—Nature of the water, waste water, sewage or sludge to be treated
- C02F2103/08—Seawater, e.g. for desalination
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A20/00—Water conservation; Efficient water supply; Efficient water use
- Y02A20/124—Water desalination
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/25—Process efficiency
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- Engineering & Computer Science (AREA)
- Environmental & Geological Engineering (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Hydrology & Water Resources (AREA)
- Water Supply & Treatment (AREA)
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Vaporization, Distillation, Condensation, Sublimation, And Cold Traps (AREA)
- Heat Treatment Of Water, Waste Water Or Sewage (AREA)
Abstract
本发明公开了一种加热炉余热综合利用系统,包括:蒸汽过热器,设置在加热炉烟道内,加热炉汽化冷却系统产生的低压饱和蒸汽流入蒸汽过热器,加热炉烟气可对低压饱和蒸汽进行加热,以产生过热蒸汽;发电机组,与蒸汽过热器流体连通,蒸汽过热器中产生的过热蒸汽流入发电机组,以进行发电;海水淡化装置,与发电机组流体连通,发电机组排出的蒸汽流入海水淡化装置,以进行海水淡化。本发明还公开了一种加热炉余热综合利用方法。本发明充分实现了加热炉蒸汽能量的梯级利用,不仅利用蒸汽余压进行发电,而且还利用蒸汽余热生产淡水。
The invention discloses a system for comprehensive utilization of waste heat of a heating furnace, comprising: a steam superheater arranged in the flue of the heating furnace, the low-pressure saturated steam generated by the vaporization cooling system of the heating furnace flows into the steam superheater, and the flue gas of the heating furnace can be used for the low-pressure saturated steam Heating to generate superheated steam; generator set, which is in fluid communication with the steam superheater, and the superheated steam generated in the steam superheater flows into the generator set to generate electricity; seawater desalination device, which is in fluid communication with the generator set, and the steam discharged from the generator set flows into Seawater desalination device for desalination of seawater. The invention also discloses a method for comprehensively utilizing waste heat of a heating furnace. The invention fully realizes the cascade utilization of the steam energy of the heating furnace, not only utilizes the steam residual pressure to generate electricity, but also utilizes the steam residual heat to produce fresh water.
Description
技术领域technical field
本发明涉及一种加热炉余热综合利用系统及方法,属于余热利用、海水淡化及烟气净化领域。The invention relates to a comprehensive utilization system and method for waste heat of a heating furnace, belonging to the fields of waste heat utilization, seawater desalination and flue gas purification.
背景技术Background technique
中国钢铁工业能源消耗占全国总能耗16%左右,属于高耗能行业。轧钢工序能耗占冶金总能耗的10%~20%,其中加热炉能耗约占轧钢工序的65%~80%。加热炉是轧钢工序最主要的能耗设备,加热炉的额定单耗为1.1~1.5GJ/t,加热炉热效率一般为45%~60%。The energy consumption of China's iron and steel industry accounts for about 16% of the country's total energy consumption, which is a high-energy-consuming industry. The energy consumption of the steel rolling process accounts for 10% to 20% of the total metallurgical energy consumption, and the energy consumption of the heating furnace accounts for about 65% to 80% of the steel rolling process. The heating furnace is the most important energy-consuming equipment in the steel rolling process. The rated unit consumption of the heating furnace is 1.1-1.5GJ/t, and the thermal efficiency of the heating furnace is generally 45%-60%.
其中,加热炉烟气经过空气/煤气换热器后烟气温度在300℃以上,烟气带走的热量占总热量25%~40%,节能潜力较大。此外,加热炉烟气还含有SO2、NOx、颗粒物等,研究表明SO2、NOx、颗粒物是形成雾霾的主要因素。当前加热炉烟气一般未经任何净化处理由烟囱直接排入大气,对环境的危害较大。Among them, after the flue gas from the heating furnace passes through the air/gas heat exchanger, the temperature of the flue gas is above 300°C, and the heat taken away by the flue gas accounts for 25% to 40% of the total heat, which has a great potential for energy saving. In addition, the heating furnace flue gas also contains SO 2 , NO x , particulate matter, etc. Studies have shown that SO 2 , NO x , and particulate matter are the main factors that form smog. At present, the flue gas from the heating furnace is generally discharged directly into the atmosphere through the chimney without any purification treatment, which is very harmful to the environment.
加热炉采用汽化冷却技术可以将炉内步进梁等冷却并产生蒸汽,回收了加热炉部分余热。汽化冷却技术减少了加热炉循环冷却水用量大的问题,同时减少了循环冷却水的动力消耗,实现了节能。高温、高压、流量大且稳定的蒸汽为高品质热源,国内采用蒸汽轮机发电技术十分成熟,但是钢铁厂各加热炉分布分散,加热炉汽化冷却产生的蒸汽品质较低、蒸汽流量较小且受加热炉产量影响波动较大,因此不适宜采用蒸汽轮机发电技术。The heating furnace adopts vaporization cooling technology to cool the walking beam in the furnace and generate steam, and recover part of the waste heat of the heating furnace. Evaporative cooling technology reduces the problem of large amount of circulating cooling water in the heating furnace, and at the same time reduces the power consumption of circulating cooling water, realizing energy saving. High-temperature, high-pressure, large-flow, and stable steam is a high-quality heat source. Domestic steam turbine power generation technology is very mature, but the distribution of heating furnaces in iron and steel plants is scattered, and the quality of steam generated by vaporization and cooling of heating furnaces is low. The output of heating furnace fluctuates greatly, so it is not suitable to use steam turbine power generation technology.
同时,加热炉汽化冷却系统产生的低压蒸汽受使用的制约,冬季采暖造成蒸汽品质贬值严重,夏季蒸汽放散量大造成巨大浪费。此外,加热炉产生的低压蒸汽长距离输送热损失较大。我国其他工业领域也普遍存在类似的问题,大量的低品质蒸汽余热资源没有得到高效利用,既浪费能源又污染环境。At the same time, the use of low-pressure steam generated by the vaporization cooling system of the heating furnace is restricted. Heating in winter causes a serious depreciation of steam quality, and the large amount of steam released in summer causes huge waste. In addition, the low-pressure steam generated by the heating furnace has a large heat loss during long-distance transportation. Similar problems are common in other industrial fields in my country. A large number of low-quality steam waste heat resources have not been efficiently utilized, which wastes energy and pollutes the environment.
发明内容Contents of the invention
本发明的目的在于克服现有技术之不足,提供一种加热炉余热综合利用系统及方法,将加热炉汽化冷却系统、螺杆膨胀机发电机组、低温多效蒸馏海水淡化装置串联,通过分级利用蒸汽能量来实现发电、海水淡化的目的,进一步利用了加热炉烟气余热并实现了加热炉烟气的净化处理。The purpose of the present invention is to overcome the deficiencies of the prior art, and provide a system and method for comprehensive utilization of waste heat of heating furnaces, which connects the heating furnace vaporization cooling system, screw expander generator set, and low-temperature multi-effect distillation seawater desalination device in series, and utilizes steam by stages The energy is used to realize the purpose of power generation and seawater desalination, and the waste heat of the heating furnace flue gas is further utilized to realize the purification treatment of the heating furnace flue gas.
为实现上述目的,本发明的一种加热炉余热综合利用系统及方法的具体技术方案为:In order to achieve the above purpose, the specific technical scheme of a system and method for comprehensive utilization of waste heat of heating furnace in the present invention is as follows:
一种加热炉余热综合利用系统,包括:蒸汽过热器,设置在加热炉烟道内,加热炉汽化冷却系统产生的低压饱和蒸汽流入蒸汽过热器,加热炉烟气可对低压饱和蒸汽进行加热,以产生过热蒸汽;发电机组,与蒸汽过热器流体连通,蒸汽过热器中产生的过热蒸汽流入发电机组,以进行做功发电;海水淡化装置,与发电机组流体连通,发电机组排出的蒸汽流入海水淡化装置,以进行海水淡化。A heating furnace waste heat comprehensive utilization system, comprising: a steam superheater, which is arranged in the flue of the heating furnace, and the low-pressure saturated steam generated by the heating furnace vaporization cooling system flows into the steam superheater, and the flue gas of the heating furnace can heat the low-pressure saturated steam to Superheated steam is generated; the generator set is in fluid communication with the steam superheater, and the superheated steam generated in the steam superheater flows into the generator set for power generation; the seawater desalination device is in fluid communication with the generator set, and the steam discharged from the generator set flows into the seawater desalination device , for desalination of seawater.
进一步,还包括:烟气冷却器,设置在加热炉烟道内,预处理海水流入烟气冷却器,加热炉烟气可对预处理海水进行加热,温度升高的预处理海水流入海水淡化装置。Further, it also includes: a flue gas cooler, arranged in the flue of the heating furnace, the pretreated seawater flows into the flue gas cooler, the flue gas from the heating furnace can heat the pretreated seawater, and the pretreated seawater with increased temperature flows into the seawater desalination device.
进一步,还包括:除尘器,加热炉烟气流入除尘器,以进行除尘;脱硫塔,内部的喷淋系统与海水淡化装置流体连通,海水淡化装置中产生的浓盐水流入喷淋系统,除尘后的烟气流入脱硫塔,浓盐水对烟气进行洗涤脱硫。Further, it also includes: a dust collector, the flue gas of the heating furnace flows into the dust collector for dust removal; the desulfurization tower, the internal spray system is in fluid communication with the seawater desalination device, and the concentrated brine generated in the seawater desalination device flows into the spray system, after dust removal The flue gas flows into the desulfurization tower, and the concentrated brine washes and desulfurizes the flue gas.
进一步,发电机组为螺杆膨胀机发电机组。Further, the generator set is a screw expander generator set.
进一步,海水淡化装置为低温多效蒸馏海水淡化装置。Further, the seawater desalination device is a low-temperature multi-effect distillation seawater desalination device.
进一步,蒸汽过热器的蒸汽出口与螺杆膨胀机发电机组的蒸汽入口通过蒸汽管道相连,蒸汽管道上顺次设置有阀门、疏水器、温度检测装置、压力检测装置、流量检测装置。Further, the steam outlet of the steam superheater is connected with the steam inlet of the screw expander generator set through a steam pipeline, and the steam pipeline is provided with a valve, a steam trap, a temperature detection device, a pressure detection device, and a flow detection device in sequence.
进一步,螺杆膨胀机发电机组的蒸汽出口与低温多效蒸馏海水淡化装置的蒸汽入口通过蒸汽管道相连,蒸汽管道上顺次设置有压力检测装置、蒸汽减温减压器、放散装置、阀门、疏水器、温度检测装置、压力检测装置、流量检测装置。Furthermore, the steam outlet of the screw expander generator set is connected to the steam inlet of the low-temperature multi-effect distillation seawater desalination device through a steam pipeline, and the steam pipeline is sequentially equipped with a pressure detection device, a steam desuperheater, a release device, a valve, a drain device, temperature detection device, pressure detection device, flow detection device.
一种加热炉余热综合利用方法,包括以下步骤:将加热炉烟气和加热炉汽化冷却系统产生的低压饱和蒸汽进行热交换,加热炉烟气温度降低,低压饱和蒸汽变成过热蒸汽;将产生的过热蒸汽输送到螺杆膨胀机发电机组,进行发电;将螺杆膨胀机发电机组排出的蒸汽输送到低温多效蒸馏海水淡化装置,进行海水淡化。A method for comprehensive utilization of waste heat of a heating furnace, comprising the following steps: exchanging heat between the flue gas of the heating furnace and the low-pressure saturated steam generated by the vaporization cooling system of the heating furnace, the temperature of the flue gas of the heating furnace is lowered, and the low-pressure saturated steam becomes superheated steam; The superheated steam is sent to the screw expander generator set for power generation; the steam discharged from the screw expander generator set is sent to the low-temperature multi-effect distillation seawater desalination device for seawater desalination.
进一步,还包括以下步骤:利用与低压饱和蒸汽进行热交换后的加热炉烟气对预处理海水进行加热;将温度升高的预处理海水输送到低温多效蒸馏海水淡化装置,进行海水淡化。Further, the method further includes the following steps: heating the pretreated seawater with the flue gas of the heating furnace after heat exchange with the low-pressure saturated steam; and transporting the pretreated seawater with increased temperature to a low-temperature multi-effect distillation seawater desalination device for seawater desalination.
进一步,还包括以下步骤:将加热炉烟气进行除尘、脱硫后排放;脱硫过程中,可使用海水淡化过程中产生的浓盐水对加热炉烟气进行洗涤脱硫。Further, the method further includes the following steps: removing dust and desulfurizing the flue gas from the heating furnace and then discharging it; during the desulfurization process, the flue gas from the heating furnace can be washed and desulfurized by using the concentrated brine produced in the seawater desalination process.
本发明的加热炉余热综合利用系统及方法具有以下优点:The comprehensive utilization system and method of heating furnace waste heat of the present invention have the following advantages:
1)本发明充分实现了加热炉蒸汽能量的梯级利用,不仅利用蒸汽余压进行发电,而且还利用蒸汽余热生产淡水。1) The present invention fully realizes the cascade utilization of the steam energy of the heating furnace, not only utilizing steam residual pressure to generate electricity, but also utilizing steam residual heat to produce fresh water.
2)本发明就近利用加热炉蒸汽进行发电,解决了加热炉蒸汽流量不稳定对发电的不利影响,相比汽轮机发电,螺杆膨胀机作为一种回转机械,在热源负荷和参数大范围(30%-120%)变化波动的情况下,不仅运行稳定,而且可以自动调节发电功率,适应加热炉蒸汽流量不稳定的工况。2) The present invention utilizes the heating furnace steam to generate electricity nearby, which solves the adverse effect of the unstable steam flow rate of the heating furnace on power generation. Compared with steam turbine power generation, the screw expander, as a kind of rotary machine, has a large range of heat source load and parameters (30% -120%) fluctuations, not only the operation is stable, but also the power generation can be automatically adjusted to adapt to the unstable working conditions of the steam flow of the heating furnace.
3)本发明就近利用加热炉蒸汽进行海水淡化,降低了低温多效蒸馏海水淡化的能耗和成本,海水淡化是一种能源密集型产业,低温多效蒸馏作为多效蒸馏的一种改进技术,它的特点是对原料海水的预处理要求不高、操作温度低、过程循环动力消耗小、系统产能弹性大(40%-110%)、生产的淡水水质高,现在低温多效蒸馏多采用高温高压动力蒸汽作为热源,高温高压蒸汽的成本高导致制水成本较高,利用低品位蒸汽作为热源将是低温多效蒸馏海水淡化的方向之一。3) The present invention uses heating furnace steam to desalinate seawater nearby, which reduces the energy consumption and cost of low-temperature multi-effect distillation seawater desalination. Seawater desalination is an energy-intensive industry, and low-temperature multi-effect distillation is an improved technology of multi-effect distillation It is characterized by low pretreatment requirements for raw seawater, low operating temperature, low process cycle power consumption, large system capacity flexibility (40%-110%), and high quality fresh water produced. Now low-temperature multi-effect distillation is mostly used High-temperature and high-pressure power steam is used as a heat source. The high cost of high-temperature and high-pressure steam leads to high water production costs. Using low-grade steam as a heat source will be one of the directions for low-temperature multi-effect distillation seawater desalination.
4)本发明实现了冶金加热炉热、电、水的联产,社会经济效益显著,由于低温多效蒸馏海水淡化电耗较低,螺杆膨胀机发电机组产生电能远远满足低温多效海水淡化用电需求,此外,低温多效蒸馏法产生的淡水纯度高,适宜直接作为汽包和锅炉的补水,或供其他用户使用。4) The present invention realizes the combined production of heat, electricity and water in metallurgical heating furnaces, and has remarkable social and economic benefits. Due to the low power consumption of low-temperature multi-effect distillation seawater desalination, the electric energy generated by the screw expander generator set is far enough to meet the requirements of low-temperature multi-effect seawater desalination. In addition, the fresh water produced by the low-temperature multi-effect distillation method has high purity and is suitable for direct use as makeup water for steam drums and boilers, or for other users.
5)本发明实现了加热炉烟气的深度净化,烟气排放指标高于国家和地方标准。5) The present invention realizes the deep purification of the flue gas of the heating furnace, and the emission index of the flue gas is higher than the national and local standards.
附图说明Description of drawings
图1为本发明的加热炉余热综合利用系统的工艺流程图;Fig. 1 is the process flow diagram of the heating furnace waste heat comprehensive utilization system of the present invention;
图2为本发明的加热炉余热综合利用系统中利用低压蒸汽进行发电和海水淡化的工作原理图。Fig. 2 is a working principle diagram of using low-pressure steam for power generation and seawater desalination in the comprehensive utilization system of heating furnace waste heat of the present invention.
具体实施方式detailed description
为了更好的了解本发明的目的、结构及功能,下面结合附图,对本发明的一种加热炉余热综合利用系统及方法做进一步详细的描述。In order to better understand the purpose, structure and function of the present invention, a system and method for comprehensive utilization of heating furnace waste heat of the present invention will be further described in detail below in conjunction with the accompanying drawings.
如图1和图2所示,本发明的加热炉余热综合利用系统包括:蒸汽过热器12、烟气冷却器13、螺杆膨胀机发电机组2、低温多效蒸馏海水淡化装置3、除尘器、脱硫塔。As shown in Figure 1 and Figure 2, the comprehensive utilization system of heating furnace waste heat of the present invention includes: steam superheater 12, flue gas cooler 13, screw expander generator set 2, low temperature multi-effect distillation seawater desalination device 3, dust collector, Desulfurization tower.
进一步,蒸汽过热器12设置在加热炉烟道内,加热炉汽化冷却系统1产生的低压饱和蒸汽流入蒸汽过热器12,加热炉烟气可对低压饱和蒸汽进行加热,以产生过热蒸汽。具体来说,加热炉汽化冷却系统1的蒸汽出口通过蒸汽管道4连接到蒸汽过热器12的蒸汽入口,蒸汽管道4上设有阀门5,加热炉汽化冷却系统1产生的蒸汽通过蒸汽管道4进入蒸汽过热器12。应注意的是,加热炉汽化冷却系统1产生的饱和蒸汽压力控制为0.2~1.27MPa(G),饱和蒸汽经过蒸汽过热器12的压力损失<15%。Further, the steam superheater 12 is arranged in the flue of the heating furnace, and the low-pressure saturated steam generated by the vaporization cooling system 1 of the heating furnace flows into the steam superheater 12, and the flue gas of the heating furnace can heat the low-pressure saturated steam to generate superheated steam. Specifically, the steam outlet of the heating furnace evaporative cooling system 1 is connected to the steam inlet of the steam superheater 12 through the steam pipe 4, and the steam pipe 4 is provided with a valve 5, and the steam generated by the heating furnace evaporative cooling system 1 enters through the steam pipe 4. Steam superheater 12. It should be noted that the pressure of the saturated steam generated by the evaporative cooling system 1 of the heating furnace is controlled to be 0.2-1.27 MPa(G), and the pressure loss of the saturated steam passing through the steam superheater 12 is <15%.
进一步,烟气冷却器13设置在加热炉烟道内,位于蒸汽过热器12的后方,预处理海水流入烟气冷却器13,加热炉烟气可对预处理海水进行加热,温度升高的预处理海水流入海水淡化装置。具体来说,符合海水淡化水质要求的预处理海水在淡化前通过烟气冷却器13吸收部分烟气余热,换热后预处理海水温度>25℃。Further, the flue gas cooler 13 is arranged in the flue of the heating furnace, behind the steam superheater 12, the pretreated seawater flows into the flue gas cooler 13, the flue gas from the heating furnace can heat the pretreated seawater, and the pretreatment of the temperature rise Seawater flows into the desalination unit. Specifically, the pretreated seawater that meets the water quality requirements of seawater desalination absorbs part of the waste heat of the flue gas through the flue gas cooler 13 before desalination, and the temperature of the pretreated seawater after heat exchange is >25°C.
进一步,螺杆膨胀机发电机组2与蒸汽过热器12流体连通,蒸汽过热器12中产生的过热蒸汽流入螺杆膨胀机发电机组2,以进行发电。具体来说,蒸汽过热器12的蒸汽出口通过蒸汽管道4连接到螺杆膨胀机发电机组2的蒸汽入口,蒸汽管道4上顺次设有阀门5、疏水器6、温度检测装置7、压力检测装置8、流量检测装置9,其中,阀门5可以关闭并控制调节进入螺杆膨胀机的蒸汽流量,疏水器6能排除此段蒸汽管道4产生的凝结水并同时防止蒸汽泄漏(优选的是,蒸汽管道4可设置多个疏水器6)。Further, the screw expander generator set 2 is in fluid communication with the steam superheater 12, and the superheated steam generated in the steam superheater 12 flows into the screw expander generator set 2 to generate electricity. Specifically, the steam outlet of the steam superheater 12 is connected to the steam inlet of the screw expander generator set 2 through the steam pipeline 4, and the steam pipeline 4 is provided with a valve 5, a steam trap 6, a temperature detection device 7, and a pressure detection device in sequence. 8. The flow detection device 9, wherein the valve 5 can be closed and controlled to adjust the steam flow rate entering the screw expander, and the steam trap 6 can get rid of the condensed water produced by the steam pipeline 4 in this section and prevent steam leakage at the same time (preferably, the steam pipeline 4 Multiple steam traps can be set 6).
进一步,螺杆膨胀机做功由进汽、膨胀、排汽三个过程组成,蒸汽进入螺杆膨胀机膨胀做功,从而驱动动力机及发电机发电,螺杆膨胀机发电机组2主要是利用加热炉产生蒸汽的压力及部分热能转换做功发电,为提高发电效率,可以将多级螺杆膨胀机发电机组2串联。Furthermore, the work done by the screw expander consists of three processes: steam intake, expansion, and steam exhaust. The steam enters the screw expander to expand and perform work, thereby driving the power machine and generator to generate electricity. The screw expander generator set 2 mainly uses the pressure of the steam generated by the heating furnace. and part of the thermal energy conversion to generate power, in order to improve the power generation efficiency, the multi-stage screw expander generator set 2 can be connected in series.
进一步,温度检测装置7、压力检测装置8、流量检测装置9设置在靠近螺杆膨胀机发电机组2的蒸汽入口附近,温度检测装置7、压力检测装置8和流量检测装置9可以实时检测进入螺杆膨胀机发电机组2的蒸汽工况并反馈给螺杆膨胀机发电机组2,达到控制动力机转速及调节功率的目的。Further, the temperature detection device 7, the pressure detection device 8, and the flow detection device 9 are arranged near the steam inlet of the screw expander generator set 2, and the temperature detection device 7, the pressure detection device 8 and the flow detection device 9 can detect the steam entering the screw expander in real time. The steam working condition of the engine generator set 2 is fed back to the screw expander generator set 2 to achieve the purpose of controlling the speed of the engine generator and adjusting the power.
进一步,低温多效蒸馏海水淡化装置3与发电机组流体连通,发电机组排出的蒸汽流入海水淡化装置,作为海水淡化的热源,以进行海水淡化。具体来说,螺杆膨胀机发电机组2的蒸汽出口通过蒸汽管道4连接到低温多效蒸馏海水淡化装置3的蒸汽入口,蒸汽管道4上顺次设有压力检测装置8、蒸汽减温减压器10、放散装置11、阀门5、疏水器6、温度检测装置7、压力检测装置8、流量检测装置9,其中,蒸汽减温减压器10可以将螺杆膨胀机排出的蒸汽减温减压至适宜低温多效蒸馏所需的温度和压力,阀门5可以关闭并控制调节进入低温多效蒸馏海水淡化装置3的蒸汽流量,放散装置11可以将螺杆膨胀机排出的蒸汽直接排入大气(正常情况下放散装置11处于关闭状态),疏水器6能迅速排除此段蒸汽管道4产生的凝结水并防止蒸汽泄漏(优选的是,蒸汽管道4可设置多个疏水器6)。Further, the low-temperature multi-effect distillation seawater desalination device 3 is in fluid communication with the generator set, and the steam discharged from the generator set flows into the seawater desalination device as a heat source for seawater desalination to perform seawater desalination. Specifically, the steam outlet of the screw expander generator set 2 is connected to the steam inlet of the low-temperature multi-effect distillation seawater desalination device 3 through a steam pipeline 4, and the steam pipeline 4 is provided with a pressure detection device 8 and a steam desuperheater in sequence. 10. Dispersion device 11, valve 5, steam trap 6, temperature detection device 7, pressure detection device 8, flow detection device 9, wherein, the steam desuperheating and pressure reducing device 10 can reduce the temperature and decompression of the steam discharged from the screw expander to It is suitable for the temperature and pressure required by the low-temperature multi-effect distillation. The valve 5 can be closed to control and adjust the steam flow rate entering the low-temperature multi-effect distillation seawater desalination device 3. The discharge device 11 can directly discharge the steam discharged from the screw expander into the atmosphere (normal conditions The lower diffuser 11 is in a closed state), and the steam trap 6 can quickly get rid of the condensed water produced by this section of the steam pipeline 4 and prevent steam leakage (preferably, the steam pipeline 4 can be provided with multiple steam traps 6).
进一步,螺杆膨胀机发电机组2排出的蒸汽压力<0.121MPa(A),该部分蒸汽经蒸汽减温减压器10后,蒸汽压力<0.0419MPa(A),蒸汽温度<77℃,考虑蒸汽经蒸汽管道4的热损失,蒸汽进入低温多效蒸馏海水淡化装置3入口时蒸汽温度≤70℃,蒸汽通过在低温多效蒸馏海水淡化装置3中多次蒸发和冷凝,从而将预处理海水淡化,得到多倍于蒸汽量的淡水,产出的淡水通过泵和管网输送到用户。Further, the steam pressure discharged from the screw expander generator set 2 is <0.121MPa(A), and after this part of the steam passes through the steam desuperheater 10, the steam pressure is <0.0419MPa(A), and the steam temperature is <77°C. The heat loss of the steam pipeline 4, when the steam enters the inlet of the low-temperature multi-effect distillation seawater desalination device 3, the steam temperature is ≤70°C, and the steam evaporates and condenses multiple times in the low-temperature multi-effect distillation seawater desalination device 3, thereby desalinating the pretreated seawater, Fresh water that is multiple times the amount of steam is obtained, and the fresh water produced is delivered to users through pumps and pipe networks.
进一步,温度检测装置7、压力检测装置8、流量检测装置9设置在靠近低温多效蒸馏海水淡化装置3的蒸汽入口处,温度检测装置7、压力检测装置8和流量检测装置9可以实时检测进入低温多效蒸馏海水淡化装置3的蒸汽工况,低温多效蒸馏海水淡化装置3根据反馈的蒸汽参数信号控制进入海水淡化装置的海水量从而调节淡水的产量。Further, the temperature detection device 7, the pressure detection device 8, and the flow detection device 9 are arranged near the steam inlet of the low-temperature multi-effect distillation seawater desalination device 3, and the temperature detection device 7, the pressure detection device 8 and the flow detection device 9 can detect in real time The steam working condition of the low-temperature multi-effect distillation seawater desalination device 3 , the low-temperature multi-effect distillation seawater desalination device 3 controls the amount of seawater entering the seawater desalination device according to the feedback steam parameter signal to adjust the production of fresh water.
进一步,除尘器和脱硫塔设置在烟气冷却器13的后方,加热炉烟气流入除尘器,以进行除尘;脱硫塔内部的喷淋系统与海水淡化装置流体连通,海水淡化装置中产生的浓盐水流入喷淋系统,除尘后的烟气流入脱硫塔,浓盐水对烟气进行洗涤脱硫。具体来说,海水通常呈现碱,PH值为7.8~8.3,海水淡化后产生的浓盐水碱性更高,吸收二氧化硫的能力更强,另外,碱性的浓盐水还可以部分吸收烟气中的NOx和粒度细小的颗粒物,达到烟气深度净化的效果。由此,脱硫塔内,海水淡化产生的浓盐水通过喷淋、喷雾的方式逆流洗涤加热炉低温烟气,烟气中大部分的二氧化硫气体被浓盐水吸收,生成亚硫酸根离子和氢离子,洗涤液的PH值随着降低,同时浓盐水中的碳酸氢根离子能与氢离子发生反应,生成水和二氧化碳,从而阻止或缓和洗涤液PH值的继续下降,有利于浓盐水对二氧化硫的继续吸收,脱硫处理后的浓盐水可采用与碱性工业废渣或废水中和处理。Further, the dust remover and the desulfurization tower are arranged behind the flue gas cooler 13, and the flue gas from the heating furnace flows into the dust remover for dust removal; the spray system inside the desulfurization tower is in fluid communication with the seawater desalination device, and the concentrated water produced in the seawater desalination device is The brine flows into the sprinkler system, the dust-removed flue gas flows into the desulfurization tower, and the concentrated brine washes and desulfurizes the flue gas. Specifically, seawater is usually alkaline, with a pH value of 7.8-8.3. The concentrated brine produced after seawater desalination is more alkaline and has a stronger ability to absorb sulfur dioxide. In addition, the alkaline brine can also partially absorb the sulfur dioxide in the flue gas. NOx and fine particles can achieve the effect of deep purification of flue gas. Thus, in the desulfurization tower, the concentrated brine produced by seawater desalination washes the low-temperature flue gas of the heating furnace countercurrently by spraying and spraying. Most of the sulfur dioxide gas in the flue gas is absorbed by the concentrated brine to generate sulfite ions and hydrogen ions. The pH value of the washing liquid decreases, and at the same time, the bicarbonate ions in the concentrated brine can react with the hydrogen ions to generate water and carbon dioxide, thereby preventing or alleviating the continued decline in the pH value of the washing liquid, which is beneficial to the continued reduction of sulfur dioxide in the concentrated brine. The concentrated brine after absorption and desulfurization treatment can be neutralized with alkaline industrial waste residue or wastewater.
如图1和图2所示,本发明的加热炉余热综合利用方法包括以下步骤:As shown in Figure 1 and Figure 2, the comprehensive utilization method of heating furnace waste heat of the present invention comprises the following steps:
首先,将加热炉烟气和加热炉汽化冷却系统1产生的低压饱和蒸汽进行热交换,加热炉烟气温度降低,低压饱和蒸汽变成过热蒸汽。First, heat exchange is performed between the flue gas of the heating furnace and the low-pressure saturated steam generated by the vaporization cooling system 1 of the heating furnace, the temperature of the flue gas of the heating furnace is lowered, and the low-pressure saturated steam becomes superheated steam.
具体来说,加热炉烟气排出加热炉后,首先经过原有的空气/煤气换热器来预热空气/煤气,烟气温度降低,加热炉烟道中设置有蒸汽过热器12,蒸汽过热器12设置于空气/煤气换热器之后,烟气通过蒸汽过热器12加热加热炉汽化冷却系统1产生的低压饱和蒸汽,烟气温度进一步降低。Specifically, after the flue gas from the heating furnace is discharged from the heating furnace, it first passes through the original air/gas heat exchanger to preheat the air/gas, the temperature of the flue gas decreases, and a steam superheater 12 is installed in the flue of the heating furnace. 12 is installed after the air/gas heat exchanger, and the flue gas passes through the steam superheater 12 to heat the low-pressure saturated steam produced by the heating furnace vaporization cooling system 1, and the temperature of the flue gas is further reduced.
其次,利用与低压饱和蒸汽进行热交换后的加热炉烟气对预处理海水进行加热,将温度升高的预处理海水输送到低温多效蒸馏海水淡化装置3,进行海水淡化。Secondly, the pretreated seawater is heated by the flue gas of the heating furnace after heat exchange with the low-pressure saturated steam, and the pretreated seawater with elevated temperature is transported to the low-temperature multi-effect distillation seawater desalination device 3 for seawater desalination.
具体来说,蒸汽过热器12之后设置有烟气冷却器13,烟气通过烟气冷却器13加热常温的预处理海水,烟气温度降低、预处理海水温度升高,经过加热升温后的预处理海水进入低温多效蒸馏海水淡化装置3进行淡化。Specifically, a flue gas cooler 13 is installed after the steam superheater 12. The flue gas passes through the flue gas cooler 13 to heat the pretreated seawater at normal temperature, the temperature of the flue gas decreases, and the temperature of the pretreated seawater increases. The treated seawater enters the low-temperature multi-effect distillation seawater desalination device 3 for desalination.
接着,将产生的过热蒸汽输送到螺杆膨胀机发电机组2,进行发电。Next, the generated superheated steam is sent to the screw expander generator set 2 to generate electricity.
接着,将螺杆膨胀机发电机组2排出的蒸汽输送到低温多效蒸馏海水淡化装置3,进行海水淡化。Next, the steam discharged from the screw expander generator set 2 is sent to the low-temperature multi-effect distillation seawater desalination device 3 for seawater desalination.
同时,将加热炉烟气进行除尘、脱硫后排放,脱硫过程中,可使用海水淡化过程中产生的浓盐水对加热炉烟气进行洗涤脱硫。At the same time, the flue gas from the heating furnace is discharged after dedusting and desulfurization. During the desulfurization process, the concentrated brine produced in the seawater desalination process can be used to wash and desulfurize the flue gas from the heating furnace.
具体来说,低温烟气依次进入除尘器、脱硫塔,净化后的洁净烟气由引风机排入大气;海水淡化产生的浓盐水全部或部分在脱硫塔内用于洗涤加热炉烟气,对烟气进行脱硫处理,脱硫后的浓盐水再进行中和处理调节水质。Specifically, the low-temperature flue gas enters the dust collector and the desulfurization tower in turn, and the purified flue gas is discharged into the atmosphere by the induced draft fan; all or part of the concentrated brine produced by seawater desalination is used in the desulfurization tower to wash the flue gas of the heating furnace. The flue gas is desulfurized, and the concentrated brine after desulfurization is neutralized to adjust the water quality.
本发明的加热炉余热综合利用系统及方法充分实现了加热炉蒸汽能量的梯级利用,不仅利用蒸汽余压进行发电,而且还利用蒸汽余热生产淡水。The system and method for comprehensive utilization of waste heat of the heating furnace fully realize the cascade utilization of the steam energy of the heating furnace, and not only use the steam residual pressure to generate electricity, but also use the steam waste heat to produce fresh water.
具体实例:Specific examples:
额定产量为180t/h的加热炉,炉尾排烟温度约为700℃,加热炉烟道中设置有空气换热器,烟气通过空气换热器预热助燃空气,换热器后烟气温度为450℃左右。加热炉汽化冷却系统1额定饱和蒸汽产量为5.5t/h,蒸汽压力为0.9MPa(G)。For a heating furnace with a rated output of 180t/h, the exhaust gas temperature at the furnace tail is about 700°C. An air heat exchanger is installed in the flue of the heating furnace. The flue gas passes through the air heat exchanger to preheat the combustion-supporting air. The temperature of the flue gas after the heat exchanger It is about 450°C. The rated saturated steam output of heating furnace vaporization cooling system 1 is 5.5t/h, and the steam pressure is 0.9MPa(G).
空气换热器之后设置有蒸汽过热器12,蒸汽过热器12之后的烟气温度<350℃;蒸汽过热器12之后设置有烟气冷却器13,烟气冷却器13后的烟气温度<220℃、预处理海水温度由常温升高为约35℃;烟气冷却器13后的低温烟气进入布袋除尘器除尘;除尘后的烟气再进入脱硫塔由浓盐水洗涤脱硫;净化后的洁净烟气由引风机排入大气;经过蒸汽过热器12加热的蒸汽依次进入螺杆膨胀机发电机组2、低温多效蒸馏海水淡化装置3进行发电、海水淡化;升温后的预处理海水进入低温多效蒸馏海水淡化装置3进行淡化;海水淡化产生的部分浓盐水用于洗涤烟气,脱硫处理后的浓盐水采用与高炉冲渣水中和的方式处理,高炉冲渣水含有CaO、SiO2、MgO、Al2O3和少量的Fe2O3,pH值大于7,呈弱碱性,高炉冲渣水水量大、pH值波动范围小,适宜与酸性浓盐水进行中和处理。A steam superheater 12 is installed after the air heat exchanger, and the flue gas temperature after the steam superheater 12 is <350°C; a flue gas cooler 13 is installed after the steam superheater 12, and the flue gas temperature after the flue gas cooler 13 is <220°C ℃, the pretreatment seawater temperature rises from normal temperature to about 35 ℃; the low-temperature flue gas after the flue gas cooler 13 enters the bag filter for dust removal; the flue gas after dust removal enters the desulfurization tower and is washed and desulfurized by concentrated brine; The flue gas is discharged into the atmosphere by the induced draft fan; the steam heated by the steam superheater 12 enters the screw expander generator set 2 and the low-temperature multi-effect distillation seawater desalination device 3 for power generation and seawater desalination; the heated pretreated seawater enters the low-temperature multi-effect The distilled seawater desalination device 3 performs desalination; part of the concentrated brine produced by seawater desalination is used to wash the flue gas, and the concentrated brine after desulfurization treatment is treated by neutralizing the blast furnace slag water, which contains CaO, SiO 2 , MgO, Al 2 O 3 and a small amount of Fe 2 O 3 , the pH value is greater than 7, which is weakly alkaline, the blast furnace slag flushing water has a large amount of water, and the pH value fluctuation range is small, and it is suitable for neutralization treatment with acidic concentrated brine.
加热炉汽化冷却系统1产生的蒸汽通过蒸汽管道4依次进入蒸汽过热器12、螺杆膨胀机发电机组2、低温多效蒸馏海水淡化装置3。低压蒸汽进入螺杆膨胀机发电机组2进行做功发电,然后进入低温多效蒸馏海水淡化装置3进行海水淡化,蒸汽的压力和热能被充分利用。加热炉汽化冷却系统1的蒸汽出口通过蒸汽管道4连接到蒸汽过热器12入口,蒸汽管道4设有阀门5。蒸汽过热器12出口通过蒸汽管道4连接到螺杆膨胀机发电机组2的蒸汽入口,蒸汽管道4上设有阀门5、疏水器6、温度检测装置7、压力检测装置8、流量检测装置9。打开蒸汽管道4上的阀门5,加热炉汽化冷却系统1产生的蒸汽可进入螺杆膨胀机发电机组2。温度检测装置7、压力检测装置8和流量检测装置9可以实时检测进入螺杆膨胀机发电机组2的蒸汽工况。螺杆膨胀机发电机组2根据反馈的蒸汽参数信号调节机组的发电功率。The steam generated by the heating furnace vaporization cooling system 1 enters the steam superheater 12, the screw expander generator set 2, and the low-temperature multi-effect distillation seawater desalination device 3 through the steam pipeline 4 in sequence. The low-pressure steam enters the screw expander generator set 2 for power generation, and then enters the low-temperature multi-effect distillation seawater desalination device 3 for seawater desalination, and the pressure and thermal energy of the steam are fully utilized. The steam outlet of the heating furnace evaporative cooling system 1 is connected to the inlet of the steam superheater 12 through a steam pipeline 4 , and the steam pipeline 4 is provided with a valve 5 . The outlet of the steam superheater 12 is connected to the steam inlet of the screw expander generator set 2 through the steam pipeline 4, and the steam pipeline 4 is provided with a valve 5, a steam trap 6, a temperature detection device 7, a pressure detection device 8, and a flow detection device 9. Open the valve 5 on the steam pipeline 4, and the steam generated by the vaporization cooling system 1 of the heating furnace can enter the screw expander generator set 2. The temperature detection device 7 , the pressure detection device 8 and the flow detection device 9 can detect the operating conditions of the steam entering the screw expander generator set 2 in real time. The screw expander generator set 2 adjusts the generating power of the set according to the feedback steam parameter signal.
螺杆膨胀机发电机组2排出蒸汽出口通过蒸汽管道4连接到低温多效蒸馏海水淡化装置3的蒸汽入口。在螺杆膨胀机发电机组2和低温多效蒸馏海水淡化装置3的的蒸汽管道4上,设有压力检测装置8、蒸汽减温减压器10、放散装置11、阀门5、疏水器6、温度检测装置7、压力检测装置8、流量检测装置9。加热炉蒸汽进入螺杆膨胀机,推动螺杆膨胀做功,从而驱动动力机及发电机发电。螺杆膨胀机发电机组2额定净发电功率~360kW。蒸汽膨胀做功后压力降低至0.108MPa(A),并排出螺杆膨胀机发电机组2。The steam outlet of the screw expander generator set 2 is connected to the steam inlet of the low-temperature multi-effect distillation seawater desalination device 3 through a steam pipeline 4 . On the steam pipeline 4 of the screw expander generator set 2 and the low-temperature multi-effect distillation seawater desalination device 3, a pressure detection device 8, a steam desuperheater 10, a release device 11, a valve 5, a steam trap 6, a temperature Detection device 7, pressure detection device 8, flow detection device 9. The steam from the heating furnace enters the screw expander to push the screw to expand and do work, thereby driving the power machine and generator to generate electricity. The rated net generating power of screw expander generator set 2 is ~360kW. After the steam expands and works, the pressure is reduced to 0.108MPa(A), and it is discharged from the screw expander generator set 2.
在螺杆膨胀机发电机组2和低温多效蒸馏海水淡化装置3的的蒸汽管道4上,设有压力检测装置8、蒸汽减温减压器10、放散装置11、阀门5、疏水器6、温度检测装置7、压力检测装置8、流量检测装置9。正常情况下,放散装置11处于关闭状态。当遇到海水淡化装置检修等情况时,可以将阀门5关闭,螺杆膨胀机排出的蒸汽通过放散装置11直接排入大气放散。On the steam pipeline 4 of the screw expander generator set 2 and the low-temperature multi-effect distillation seawater desalination device 3, a pressure detection device 8, a steam desuperheater 10, a release device 11, a valve 5, a steam trap 6, a temperature Detection device 7, pressure detection device 8, flow detection device 9. Under normal circumstances, the release device 11 is in a closed state. When the seawater desalination device is overhauled, the valve 5 can be closed, and the steam discharged from the screw expander is directly discharged into the atmosphere through the dispersing device 11 for release.
0.108MPa(A)的蒸汽经蒸汽减温减压器10后,蒸汽压力<0.032MPa(A),蒸汽温度<71℃,考虑蒸汽的热损失,蒸汽进入低温多效蒸馏海水淡化装置3入口时蒸汽温度≤70℃。After the 0.108MPa(A) steam passes through the steam desuperheater 10, the steam pressure is <0.032MPa(A), and the steam temperature is <71°C. Considering the heat loss of the steam, when the steam enters the inlet of the low-temperature multi-effect distillation seawater desalination device 3 Steam temperature ≤70°C.
低温蒸汽通过在低温多效蒸馏海水淡化装置3进行多次的蒸发和冷凝,从而将预处理海水淡化得到多倍于加热蒸汽的淡水。预处理海水通过烟气冷却器13由常温升温至35℃,进一步利用了烟气余热。进入海水淡化装置的低压蒸汽额定量为~5.5t/h。海水淡化的造水比为9,则海水淡化装置产淡水能力为49.5t/h,即日产淡水可达1188t。低温多效蒸馏法电能消耗较低,海水淡化的电耗~90kW/h。低温多效蒸馏海水淡化装置3产出的淡水为脱氧蒸馏水,一部分直接作为加热炉汽化冷却系统1的补水,其余部分送到其他用户。The low-temperature steam is evaporated and condensed multiple times in the low-temperature multi-effect distillation seawater desalination device 3, thereby desalinating the pretreated seawater to obtain fresh water that is multiple times that of the heating steam. The pretreated seawater is heated from normal temperature to 35°C through the flue gas cooler 13, further utilizing the waste heat of the flue gas. The rated amount of low-pressure steam entering the seawater desalination unit is ~5.5t/h. The water production ratio of seawater desalination is 9, and the freshwater production capacity of the seawater desalination device is 49.5t/h, that is, the daily freshwater production can reach 1188t. The low-temperature multiple-effect distillation method consumes less power, and the power consumption of seawater desalination is ~90kW/h. The fresh water produced by the low-temperature multi-effect distillation seawater desalination device 3 is deoxygenated distilled water, part of which is directly used as replenishment water for the heating furnace vaporization cooling system 1, and the rest is sent to other users.
对应上述实例,本发明方案中额定输出功率为~270kW,额定淡水产能为49.5t/h,加热炉烟气排放符合轧钢工业大气污染物排放标准(GB 28665—2012)。Corresponding to the above example, the rated output power of the present invention is ~270kW, the rated fresh water production capacity is 49.5t/h, and the flue gas emission from the heating furnace complies with the emission standard of air pollutants in the steel rolling industry (GB 28665-2012).
本发明实现了冶金加热炉热、电、水的联产,社会经济效益显著,由于低温多效蒸馏海水淡化电耗较低,螺杆膨胀机发电机组产生电能远远满足低温多效海水淡化用电需求,此外,低温多效蒸馏法产生的淡水纯度高,适宜直接作为汽包和锅炉的补水,或供其他用户使用。The invention realizes the joint production of heat, electricity and water in the metallurgical heating furnace, and has remarkable social and economic benefits. Since the power consumption of low-temperature multi-effect distillation seawater desalination is low, the electric energy generated by the screw expander generator set can far meet the power consumption of low-temperature multi-effect seawater desalination. In addition, the fresh water produced by the low-temperature multi-effect distillation method has high purity and is suitable for direct use as makeup water for steam drums and boilers, or for other users.
以上借助具体实施例对本发明做了进一步描述,但是应该理解的是,这里具体的描述,不应理解为对本发明的实质和范围的限定,本领域内的普通技术人员在阅读本说明书后对上述实施例做出的各种修改,都属于本发明所保护的范围。The present invention has been further described above with the help of specific embodiments, but it should be understood that the specific description herein should not be construed as limiting the spirit and scope of the present invention. Various modifications made in the embodiments all belong to the protection scope of the present invention.
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Application publication date: 20161026 |
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