CN110860543A - Automatic cleaning device for oil sample ferrographic analysis glass test tube - Google Patents

Automatic cleaning device for oil sample ferrographic analysis glass test tube Download PDF

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Publication number
CN110860543A
CN110860543A CN201911123451.3A CN201911123451A CN110860543A CN 110860543 A CN110860543 A CN 110860543A CN 201911123451 A CN201911123451 A CN 201911123451A CN 110860543 A CN110860543 A CN 110860543A
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test tube
motor
cleaning
cleaning agent
unit
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CN110860543B (en
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庞新宇
陈明鑫
闫宗庆
邬松江
李哲宁
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Qingdao Haikuolite Testing And Certification Co ltd
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Taiyuan University of Technology
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B9/00Cleaning hollow articles by methods or apparatus specially adapted thereto
    • B08B9/08Cleaning containers, e.g. tanks
    • B08B9/20Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought
    • B08B9/28Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought the apparatus cleaning by splash, spray, or jet application, with or without soaking
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B9/00Cleaning hollow articles by methods or apparatus specially adapted thereto
    • B08B9/08Cleaning containers, e.g. tanks
    • B08B9/20Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought
    • B08B9/36Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought the apparatus cleaning by using brushes

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Cleaning In General (AREA)

Abstract

An automatic cleaning device for an oil sample ferrography glass test tube belongs to the field of oil analysis. The device comprises a test tube clamp unit, a cleaning agent adding unit, a scrubbing unit, a clear water washing unit, a control unit and a shell, wherein the test tube clamp unit is fixed on a clamp supporting plate which is fixed with the shell; the cleaning agent adding unit is fixed with the first catheter fixing frame, the first catheter fixing frame and the shell are fixed, the test tube brush is driven to rotate at a high speed through the motor, the inner wall of the test tube is scrubbed by the mixed cleaning agent with generated scouring force, and the purpose of thoroughly cleaning the test tube is achieved through the flushing unit. The automatic cleaning machine is simple and safe to operate, can realize automatic cleaning after parameters are designed, is high in cleaning efficiency, realizes quantitative use of the cleaning agent, avoids waste, and greatly liberates workers.

Description

一种油样铁谱分析玻璃试管的自动清洗装置An automatic cleaning device for glass test tubes for ferrography analysis of oil samples

技术领域technical field

本发明涉及油液分析领域,特别涉及到一种油样铁谱分析玻璃试管的自动清洗装置。The invention relates to the field of oil analysis, in particular to an automatic cleaning device for an oil sample ferrography analysis glass test tube.

背景技术Background technique

油样铁谱分析技术是一种利用铁谱仪从润滑油(脂)试样中,分离和检测出磨粒和碎屑,从而分析和判断机械运动副的磨损类型、磨损程度和磨损部位的油样分析方法。进行铁谱分析时,由于设备使用油的粘度一般比较大,为提高制作谱片的效率与质量,需按照一定的稀释比例吸取四氯乙烯溶剂和油液置于玻璃试管中混合均匀。利用铁谱技术分析机械设备的运行状况时,采取的油样数量一般很多,包括不同部位的油样与同一部位在不同运行时间下的油样。为避免油样混合影响分析结果,制谱时要求一个油样使用一个试管。因此,分析完一批油样后,使用的试管量很大。为避免残留的油液长时间沉积在试管内壁,同时为下次实验做准备,需要及时清洗试管。Oil sample ferrography analysis technology is a kind of using ferrograph to separate and detect abrasive particles and debris from lubricating oil (grease) samples, so as to analyze and judge the wear type, wear degree and wear parts of mechanical moving pairs. Methods of oil sample analysis. When performing ferrography analysis, because the viscosity of the oil used in the equipment is generally relatively large, in order to improve the efficiency and quality of the chromatogram, it is necessary to absorb the tetrachloroethylene solvent and the oil according to a certain dilution ratio and place it in a glass test tube to mix evenly. When ferrography is used to analyze the operating conditions of mechanical equipment, the number of oil samples taken is generally large, including oil samples from different parts and oil samples from the same part at different operating times. In order to avoid the mixing of oil samples to affect the analysis results, it is required to use one test tube for one oil sample when making a spectrum. Therefore, after analyzing a batch of oil samples, a large number of test tubes are used. In order to prevent the residual oil from depositing on the inner wall of the test tube for a long time, and to prepare for the next experiment, the test tube needs to be cleaned in time.

目前,实验室中清洗玻璃试管主要有两种方法:At present, there are two main methods for cleaning glass test tubes in the laboratory:

(1)使用超声波清洗机清洗。由于设备使用油的粘度一般比较大,利用超声波清洗试管内残留的油液难度较大,也更耗费清洗剂;另外,剥离的油液会漂浮在清洗槽内,易再次粘附到试管内、外壁,导致试管难以被彻底清洗干净。(1) Use an ultrasonic cleaner to clean. Since the viscosity of the oil used in the equipment is generally relatively large, it is difficult to clean the residual oil in the test tube by ultrasonic waves, and it also consumes more cleaning agent; in addition, the peeled oil will float in the cleaning tank and easily adhere to the test tube again. The outer wall of the test tube makes it difficult to thoroughly clean the test tube.

(2)手工清洗。向待清洗的试管内加入清洗剂,手工使用毛刷进行刷洗,再用清水冲洗干净。缺点:手工清洗过程中,若操作不当,导致试管破碎易对实验人员造成伤害,污染的油液或清洗剂容易造成感染;另外,实验人员需要耗费一定的时间清洗试管,费时费力,清洗效率不高。(2) Manual cleaning. Add cleaning agent to the test tube to be cleaned, brush manually with a brush, and then rinse with clean water. Disadvantages: In the manual cleaning process, if the operation is improper, the test tube will be broken, which will easily cause harm to the experimenter, and the contaminated oil or cleaning agent may easily cause infection; in addition, the experimenter needs to spend a certain amount of time to clean the test tube, which is time-consuming and laborious, and the cleaning efficiency is not high. high.

发明内容SUMMARY OF THE INVENTION

本发明的目的在于解决上述的清洗方法不能彻底清洗干净试管以及费时费力、危险性高的问题,提供了一种油样铁谱分析玻璃试管的自动清洗装置。The purpose of the present invention is to solve the problems that the above-mentioned cleaning method cannot thoroughly clean the test tube, is time-consuming, labor-intensive, and has high risk, and provides an automatic cleaning device for an oil sample ferrography analysis glass test tube.

本发明解决上述问题采用的技术方案是:一种油样铁谱分析玻璃试管的自动清洗装置,其特征在于:包括试管夹具单元、清洗剂添加单元、刷洗单元、清水冲洗单元、控制单元和壳体。The technical scheme adopted by the present invention to solve the above problems is: an automatic cleaning device for an oil sample ferrography analysis glass test tube, which is characterized in that it includes a test tube clamp unit, a cleaning agent adding unit, a brushing unit, a clean water flushing unit, a control unit and a shell body.

所述的试管夹具单元固定在夹具支撑板上,夹具支撑板与壳体固定;所述的清洗剂添加单元通过第一导管固定架固定在壳体侧壁;所述的刷洗单元与第一支撑板和第二支撑板固定,第一支撑板和第二支撑板与壳体固定;所述的清水冲洗单元通过第二导管固定架固定在壳体侧壁;所述的控制单元固定在第二支撑板上。The test tube fixture unit is fixed on the fixture support plate, and the fixture support plate is fixed with the housing; the cleaning agent addition unit is fixed on the side wall of the housing through the first conduit fixing frame; the brushing unit is connected with the first support The plate and the second support plate are fixed, the first support plate and the second support plate are fixed with the casing; the fresh water flushing unit is fixed on the side wall of the casing through the second conduit fixing frame; the control unit is fixed on the second support plate.

所述的试管夹具单元包括主固定台、定位螺母、弹簧、和试管卡块;所述的主固定台为圆柱形,其上端面设计有三个凹槽,相邻凹槽之间呈120度夹角,下端面设有多组定位孔,便于与夹具支撑板连接;所述的定位螺母有三个,分别放置于对应的凹槽末端;所述的弹簧有三个,分别放置于对应所述的定位螺母与所述的试管卡块之间;所述的试管卡块上设有橡皮筋拉槽,若对固定试管要求较高时,可通过缠绕适量橡皮筋来增加对试管的锁紧力。The test tube fixture unit includes a main fixing table, a positioning nut, a spring, and a test tube clamping block; the main fixing table is cylindrical, and its upper end surface is designed with three grooves, and the adjacent grooves are clamped at 120 degrees. There are several sets of positioning holes on the lower end surface, which are convenient for connecting with the fixture support plate; there are three positioning nuts, which are respectively placed at the ends of the corresponding grooves; there are three springs, which are respectively placed in the corresponding positioning holes. Between the nut and the test tube block; the test tube block is provided with a rubber band pulling groove, if the requirements for fixing the test tube are high, the locking force on the test tube can be increased by winding an appropriate amount of rubber band.

所述的清洗剂添加单元包括清洗剂泵、清洗橡胶导管、可塑性清洗导管和清洗剂槽;所述的清洗剂泵位于所述的清洗剂槽内,并与所述的清洗橡胶导管的一端相连,所述的清洗橡胶导管的另一端与所述的可塑性清洗导管连接,所述的可塑性清洗导管另一端为圆锥形喷头,位于待清洗试管的左上方。The cleaning agent adding unit includes a cleaning agent pump, a cleaning rubber conduit, a plastic cleaning conduit and a cleaning agent tank; the cleaning agent pump is located in the cleaning agent tank and is connected with one end of the cleaning rubber conduit , the other end of the cleaning rubber conduit is connected to the plastic cleaning conduit, and the other end of the plastic cleaning conduit is a conical nozzle located at the upper left of the test tube to be cleaned.

所述的刷洗单元包括第一电动机、第一联轴器、丝杠、螺母、第一光轴、第二光轴、第二电动机、电动机支撑板、上限位开关、第二联轴器、试管刷和下限位开关;所述的丝杠与所述的第一光轴、第二光轴固定在所述的第一支撑板、第二支撑板之间,并与所述的电动机支撑板连接,所述的第一电动机通过所述的第一联轴器与所述的丝杠连接,所述的丝杠与螺母连接,螺母与电动机支撑板连接,第二电动机固定在电动机支撑板上,第二电动机通过所述的第二联轴器与试管刷连接,所述的上、下限位开关固定在壳体上。所述的第一电动机通过所述的第一联轴器带动丝杆旋转实现对所述的电动机支撑板的上下移动,通过所述的上、下限位开关限制电动机支撑板的行程,使试管刷最低位置在试管底部,最高位置便于取放试管。所述的第二电动机可设置不同的转速实现对不同污染度的试管的清洗要求。通过所述的第二联轴器实现对第二电动机与试管刷之间的连接,可实现视管换刷,便于对不同规格试管的清洗。所述的试管刷要求刷毛长度一定且足够长,可减少其它连带作用。The brushing unit includes a first motor, a first coupling, a lead screw, a nut, a first optical axis, a second optical axis, a second motor, a motor support plate, an upper limit switch, a second coupling, and a test tube. a brush and a lower limit switch; the lead screw and the first optical axis and the second optical axis are fixed between the first support plate and the second support plate, and are connected with the motor support plate , the first motor is connected with the lead screw through the first coupling, the lead screw is connected with the nut, the nut is connected with the motor support plate, the second motor is fixed on the motor support plate, The second motor is connected with the test tube brush through the second coupling, and the upper and lower limit switches are fixed on the casing. The first motor drives the screw to rotate through the first coupling to move the motor support plate up and down, and the upper and lower limit switches limit the travel of the motor support plate, so that the test tube brushes The lowest position is at the bottom of the test tube, and the highest position is convenient for taking and placing the test tube. The second motor can be set with different rotational speeds to achieve cleaning requirements for test tubes with different degrees of contamination. The connection between the second motor and the test tube brush is realized through the second coupling, so that the sight tube brush can be changed, and the cleaning of the test tubes of different specifications is facilitated. The test tube brush requires a certain length of bristles and is long enough to reduce other associated effects.

所述的清水冲洗单元包括清水槽、冲洗泵、冲洗橡胶导管和可塑性冲洗导管;所述的冲洗泵位于所述的清水槽内,并与所述的冲洗橡胶导管的一端相连,所述的冲洗橡胶导管的另一端与所述的可塑性冲洗导管连接,所述的可塑性冲洗导管另一端为圆锥形喷头,位于待清洗试管的右上方。The clear water flushing unit includes a clear water tank, a flushing pump, a flushing rubber conduit and a plastic flushing conduit; the flushing pump is located in the clear water tank and is connected to one end of the flushing rubber conduit, and the flushing The other end of the rubber conduit is connected to the plastic flushing conduit, and the other end of the plastic flushing conduit is a conical spray head located at the upper right of the test tube to be cleaned.

所述的控制单元通过程序控制清洗剂泵、第一电动机、第二电动机和冲洗泵,以此分别控制清洗剂的添加量、试管刷转速、试管刷洗时间和清水冲洗时间。The control unit controls the cleaning agent pump, the first motor, the second motor and the flushing pump through a program, thereby respectively controlling the amount of cleaning agent added, the test tube brushing speed, the test tube brushing time and the clean water flushing time.

所述的壳体为自动清洗机械装置的整体外观设计,其底板设计具有一定的斜度,并在底板中部设有排液口,便于废液汇集排出,所述的壳体四周采取全密封,避免废液溅出,所述的壳体正面选用透明材料,便于观察内部工作情况,所述的壳体背部设计为两个凹槽,放置所述的清洗剂槽与清水槽。The casing is the overall appearance design of the automatic cleaning mechanical device. The bottom plate is designed with a certain slope, and a liquid discharge port is arranged in the middle of the bottom plate to facilitate the collection and discharge of waste liquid. The casing is fully sealed around it. To avoid splashing of waste liquid, the front of the casing is made of transparent material, which is convenient for observing the internal working conditions. The back of the casing is designed with two grooves, where the cleaning agent tank and the clean water tank are placed.

进一步地,所述的清洗剂泵和冲洗泵均可与所述的清洗剂槽和清水槽对应安装,便于整台机器的移动,也可直接安装在实验室对应的管路上,减少添加清洗剂和清水的必要。Further, the cleaning agent pump and the flushing pump can be installed corresponding to the cleaning agent tank and the clean water tank, which is convenient for the movement of the whole machine, and can also be directly installed on the corresponding pipeline in the laboratory to reduce the addition of cleaning agent. and clear water is necessary.

进一步地,所述的可塑性清洗导管和可塑性冲洗导管可根据所需的清洗要求,手动弯折对其喷头位置进行调整。Further, the plastic cleaning conduit and the plastic flushing conduit can be manually bent to adjust the nozzle position according to the required cleaning requirements.

进一步地,所述的控制单元设有报警系统,一个试管的清洗工作完成后会提示,或者当装置发生故障时报警提示。Further, the control unit is provided with an alarm system, which will prompt when the cleaning of a test tube is completed, or when the device fails.

与现有的清洗方式相比,本发明所具有的优点如下:Compared with the existing cleaning methods, the advantages of the present invention are as follows:

第一,不需要太多的人工操作,解放了实验人员。First, it does not require much manual operation, liberating the experimental staff.

第二,能更高效率地清洗干净试管、减少清洗剂的浪费。Second, it can clean the test tube more efficiently and reduce the waste of cleaning agent.

第三,能避免清洗过程中有毒物质或试管破损对实验人员造成感染和伤害,降低工作危险。Third, it can avoid the infection and injury caused by toxic substances or test tube damage during the cleaning process, and reduce the risk of work.

附图说明Description of drawings

图1为本发明的整体结构主视图。FIG. 1 is a front view of the overall structure of the present invention.

图2为本发明的整体结构后视图。FIG. 2 is a rear view of the overall structure of the present invention.

图3为本发明的试管夹具单元结构的主视图。FIG. 3 is a front view of the structure of the test tube clamp unit of the present invention.

图4为本发明的试管夹具单元结构的俯视图。FIG. 4 is a top view of the structure of the test tube clamp unit of the present invention.

图5为本发明的清洗剂添加单元结构的左视图。Fig. 5 is a left side view of the structure of the cleaning agent addition unit of the present invention.

图6为本发明的刷洗单元结构的左视图。FIG. 6 is a left side view of the structure of the brushing unit of the present invention.

图7为本发明的清水冲洗单元结构的右视图。FIG. 7 is a right side view of the structure of the clean water flushing unit of the present invention.

图8为本发明的工作流程图。FIG. 8 is a working flow chart of the present invention.

附图标记说明:Description of reference numbers:

1-试管夹具单元,2-清洗剂添加单元,3-刷洗单元,4-清水冲洗单元,5-控制单元,6-壳体,7-夹具支撑板,8-第二支撑板,9-第一导管固定架,10-第二导管固定架,11-第一支撑板,12-主固定台,13-定位螺母,14-弹簧,15-试管卡块,16-凹槽,21-清洗剂槽,22-清洗剂泵,23-清洗橡胶导管,24-可塑性清洗导管,31-第一电动机,32-第一联轴器,33-丝杠,34-螺母,35-第一光轴,36-第二光轴,37-第二电动机,38-电动机支撑板,39-上限位开关,40-第二联轴器,41-试管刷,42-下限位开关,43-冲洗泵,44-冲洗橡胶导管,45-可塑性冲洗导管,46-清水槽,61-底板,62-排液口。1- Test tube fixture unit, 2- Detergent adding unit, 3- Brush unit, 4- Clean water flushing unit, 5- Control unit, 6- Housing, 7- Fixture support plate, 8- Second support plate, 9- Section A catheter fixing frame, 10-second catheter fixing frame, 11-first support plate, 12-main fixing table, 13-positioning nut, 14-spring, 15-test tube clamp, 16-groove, 21-cleaning agent Tank, 22-cleaning agent pump, 23-cleaning rubber conduit, 24-plastic cleaning conduit, 31-first motor, 32-first coupling, 33-lead screw, 34-nut, 35-first optical shaft, 36-second optical axis, 37-second motor, 38-motor support plate, 39-upper limit switch, 40-second coupling, 41-test tube brush, 42-lower limit switch, 43-rinsing pump, 44 - Rinse rubber conduit, 45- Plastic flush conduit, 46- Clean water tank, 61- Bottom plate, 62- Drain port.

具体实施方式Detailed ways

为更充分理解本发明的技术内容,下面结合相关附图对本发明进行详细说明。In order to more fully understand the technical content of the present invention, the present invention will be described in detail below with reference to the related drawings.

参照图1、2,所示的一种油样铁谱分析玻璃试管的自动清洗装置,包括试管夹具单元1、清洗剂添加单元2、刷洗单元3、清水冲洗单元4、控制单元5和壳体6。所述的试管夹具单元1固定在夹具支撑板7上,夹具支撑板7与壳体6固定;所述的清洗剂添加单元2通过第一导管固定架9固定在壳体6侧壁;所述的刷洗单元3与第一支撑板8和第二支撑板11固定,第一支撑板8和第二支撑板11固定在壳体6上;所述的清水冲洗单元4通过第二导管固定架10固定在壳体6侧壁上;所述的控制单元5固定在第二支撑板11上。Referring to Figures 1 and 2, an automatic cleaning device for an oil sample ferrography analysis glass test tube is shown, including a test tube fixture unit 1, a cleaning agent adding unit 2, a brushing unit 3, a clean water flushing unit 4, a control unit 5 and a housing. 6. The test tube fixture unit 1 is fixed on the fixture support plate 7, and the fixture support plate 7 is fixed with the housing 6; the cleaning agent addition unit 2 is fixed on the side wall of the housing 6 through the first conduit fixing frame 9; the The brushing unit 3 is fixed with the first support plate 8 and the second support plate 11, and the first support plate 8 and the second support plate 11 are fixed on the housing 6; It is fixed on the side wall of the casing 6 ; the control unit 5 is fixed on the second support plate 11 .

图3、图4所示,所述的试管夹具单元1包括主固定台12、定位螺母13、弹簧14和试管卡块15。其中,主固定台12为圆柱形,其上端面设计有三个凹槽16,相邻凹槽16之间呈120度夹角,下端面设有多组定位孔,便于与夹具支撑板7连接,三个定位螺母13分别放置于对应的凹槽16末端,三个弹簧14分别放置于对应定位螺母13与试管卡块15之间。试管卡块15上设有橡皮筋拉槽,若对固定试管要求较高时,可通过缠绕适量橡皮筋来增加对试管的锁紧力,确保在高速旋转试管刷的带动下不会被甩飞。试管夹具单元整体为弹性装置,利用弹簧力实现对试管的固定,即插即定。As shown in FIGS. 3 and 4 , the test tube clamp unit 1 includes a main fixing table 12 , a positioning nut 13 , a spring 14 and a test tube clamping block 15 . Among them, the main fixing table 12 is cylindrical, and its upper end surface is designed with three grooves 16, and the adjacent grooves 16 form an included angle of 120 degrees. The three positioning nuts 13 are respectively placed at the ends of the corresponding grooves 16 , and the three springs 14 are respectively placed between the corresponding positioning nuts 13 and the test tube clamping block 15 . The test tube block 15 is provided with a rubber band pulling groove. If the requirements for fixing the test tube are high, the locking force on the test tube can be increased by winding an appropriate amount of rubber band to ensure that it will not be thrown away under the drive of the high-speed rotating test tube brush. . The test tube fixture unit is an elastic device as a whole, which uses the spring force to realize the fixation of the test tube.

图5所示,所述的清洗剂添加单元2包括清洗剂槽21、清洗剂泵22、清洗橡胶导管23和可塑性清洗导管24。清洗剂泵22位于清洗剂槽21内,并与清洗橡胶导管23的一端相连,清洗橡胶导管23的另一端与可塑性清洗导管24连接,可塑性清洗导管24另一端为圆锥形喷头,位于待清洗试管的左上方。调整可塑性清洗导管24的喷头位置,利用清洗剂泵22从清洗剂槽21中吸取一定量的清洗剂,通过可塑性清洗导管24输送到待清洗的试管中。As shown in FIG. 5 , the cleaning agent adding unit 2 includes a cleaning agent tank 21 , a cleaning agent pump 22 , a cleaning rubber conduit 23 and a plastic cleaning conduit 24 . The cleaning agent pump 22 is located in the cleaning agent tank 21, and is connected with one end of the cleaning rubber conduit 23, the other end of the cleaning rubber conduit 23 is connected with the plastic cleaning conduit 24, and the other end of the plastic cleaning conduit 24 is a conical nozzle, located in the test tube to be cleaned top left. Adjust the nozzle position of the plastic cleaning conduit 24 , use the cleaning agent pump 22 to suck a certain amount of cleaning agent from the cleaning agent tank 21 , and transport it to the test tube to be cleaned through the plastic cleaning conduit 24 .

图6所示,所述的刷洗单元3包括第一电动机31、第一联轴器32、丝杠33、螺母34、第一光轴35、第二光轴36、第二电动机37、电动机支撑板38、上限位开关39、第二联轴器40、试管刷41和下限位开关42。丝杠33与第一光轴35、第二光轴36固定在第一支撑板8、第二支撑板11之间,用于限制电动机支撑板38的左右转动,第一电动机31通过第一联轴器32与丝杠33连接,丝杠33与螺母34连接,螺母34与电动机支撑板38连接,第二电动机37固定在电动机支撑板38上,第二电动机37通过第二联轴器40实现对第二电动机37与试管刷41之间的连接,可实现视管换刷,便于对不同规格试管的清洗,还可通过第二电动机37设置不同的转速实现对不同污染度的试管的清洗要求,通过第二电动机37带动试管刷41高速转动,混合清洗剂,彻底刷洗试管内壁残留的油样。第一电动机31通过第一联轴器32带动丝杠33旋转实现对电动机支撑板38的上下移动,通过固定在壳体6上的上限位开关39、下限位开关42限制电动机支撑板38的行程,使试管刷41最低位置在试管底部,最高位置便于取放试管,要求试管刷41刷毛长度一定且足够长,可减少其它连带作用。As shown in FIG. 6, the brushing unit 3 includes a first motor 31, a first coupling 32, a lead screw 33, a nut 34, a first optical axis 35, a second optical axis 36, a second motor 37, and a motor support Plate 38 , upper limit switch 39 , second coupling 40 , test tube brush 41 and lower limit switch 42 . The lead screw 33, the first optical axis 35 and the second optical axis 36 are fixed between the first support plate 8 and the second support plate 11 to limit the left and right rotation of the motor support plate 38. The shaft 32 is connected with the lead screw 33, the lead screw 33 is connected with the nut 34, the nut 34 is connected with the motor support plate 38, the second motor 37 is fixed on the motor support plate 38, and the second motor 37 is realized by the second coupling 40 The connection between the second motor 37 and the test tube brush 41 can realize the replacement of the tube brush, which is convenient for the cleaning of test tubes of different specifications, and the second motor 37 can be set with different rotational speeds to achieve the cleaning requirements for test tubes with different degrees of pollution. , the second motor 37 drives the test tube brush 41 to rotate at a high speed, mixes the cleaning agent, and thoroughly brushes the residual oil sample on the inner wall of the test tube. The first motor 31 drives the lead screw 33 to rotate through the first coupling 32 to move the motor support plate 38 up and down, and the upper limit switch 39 and the lower limit switch 42 fixed on the housing 6 limit the stroke of the motor support plate 38 , so that the lowest position of the test tube brush 41 is at the bottom of the test tube, and the highest position is convenient for taking and placing the test tube.

图7所示,所述的清水冲洗单元4包括冲洗泵43、冲洗橡胶导管44、可塑性冲洗导管45和清水槽46。冲洗泵43位于清水槽46内,并与冲洗橡胶导管44的一端相连,冲洗橡胶导管44的另一端与可塑性冲洗导管45连接,可塑性冲洗导管45的另一端为圆锥形喷头,位于待清洗试管的右上方。调整可塑性冲洗导管45的喷头位置,利用冲洗泵43从清水槽46中吸取一定量的清水,通过可塑性冲洗导管45冲洗已经过洗刷的试管。As shown in FIG. 7 , the clean water flushing unit 4 includes a flushing pump 43 , a flushing rubber conduit 44 , a plastic flushing conduit 45 and a clean water tank 46 . The flushing pump 43 is located in the clean water tank 46, and is connected with one end of the flushing rubber conduit 44, the other end of the flushing rubber conduit 44 is connected with the plastic flushing conduit 45, and the other end of the plastic flushing conduit 45 is a conical nozzle, located at the end of the test tube to be cleaned. top right. Adjust the nozzle position of the plastic flushing conduit 45 , use the flushing pump 43 to suck a certain amount of clean water from the clean water tank 46 , and flush the washed test tube through the plastic flushing conduit 45 .

所述的控制单元5通过程序控制清洗剂泵22、第一电动机31、第二电动机37和冲洗泵43,以此分别控制清洗剂的添加量、试管刷转速、试管刷洗时间和清水冲洗时间。另外,控制单元5还增设有报警系统,用于在一个试管的清洗工作完成后进行提示,或者当装置发生故障时报警提示。The control unit 5 controls the cleaning agent pump 22, the first motor 31, the second motor 37 and the flushing pump 43 through a program, thereby controlling the amount of cleaning agent added, the test tube brushing speed, the test tube brushing time and the clean water rinsing time respectively. In addition, the control unit 5 is further provided with an alarm system, which is used for prompting after the cleaning of a test tube is completed, or when the device fails.

图8所示,控制单元5的程序流程:接通电源后,设定好清洗剂的添加量、试管刷转速、试管刷洗时间和清水冲洗时间,装置开始工作。控制单元5控制清洗剂添加单元2中的清洗剂泵22开始工作,当清洗剂添加量达到要求时,清洗剂泵22停止;控制单元5控制刷洗单元3中的第一电动机31正向启动,当丝杠33带动电动机支撑板38下降接触到下限位开关42时,第一电动机31停止;控制单元5控制刷洗单元3中的第二电动机37启动,按设定转速执行刷洗任务,刷洗时间结束后,第二电动机37停止;控制单元5控制第一电动机31反向启动,当丝杠33带动电动机支撑板38上升接触到上限位开关39时,第一电动机31停止;控制单元5控制清水冲洗单元4中的冲洗泵43开始工作,冲洗时间结束后,冲洗泵43停止,试管清洗工作完成。As shown in FIG. 8, the program flow of the control unit 5: after the power is turned on, the addition amount of the cleaning agent, the test tube brushing speed, the test tube brushing time and the water rinsing time are set, and the device starts to work. The control unit 5 controls the cleaning agent pump 22 in the cleaning agent adding unit 2 to start working, and when the amount of cleaning agent added reaches the requirement, the cleaning agent pump 22 stops; the control unit 5 controls the first motor 31 in the brushing unit 3 to start forward, When the lead screw 33 drives the motor support plate 38 down and contacts the lower limit switch 42, the first motor 31 stops; the control unit 5 controls the second motor 37 in the brushing unit 3 to start, and performs the brushing task at the set speed, and the brushing time ends After that, the second motor 37 stops; the control unit 5 controls the first motor 31 to start reversely, and when the lead screw 33 drives the motor support plate 38 to rise and contact the upper limit switch 39, the first motor 31 stops; the control unit 5 controls the clean water to rinse The flushing pump 43 in the unit 4 starts to work. After the flushing time expires, the flushing pump 43 stops and the test tube cleaning is completed.

所述的壳体6的底板61设计具有一定的斜度,并在底板中部设有排液口62,便于废液汇集排出;壳体四周采取全密封,避免废液溅出;壳体正面选用透明材料,便于观察内部工作情况;壳体背部设计为两个凹槽,放置清洗剂槽21与清水槽46。The bottom plate 61 of the casing 6 is designed to have a certain slope, and a drain port 62 is arranged in the middle of the bottom plate to facilitate the collection and discharge of waste liquid; the casing is fully sealed to avoid splashing of waste liquid; Transparent material, easy to observe the internal working conditions; the back of the casing is designed with two grooves, where the cleaning agent tank 21 and the clean water tank 46 are placed.

所述的清洗剂泵22和冲洗泵43均可与所述的清洗剂槽21和清水槽46对应安装,便于整台机器的移动,也可直接安装在实验室对应的管路上,减少添加清洗剂和清水的必要;所述的可塑性导管24、45可根据所需的清洗要求,手动弯折对其喷头位置进行调整,便于向待清洗的试管内注入清洗剂与清水。The cleaning agent pump 22 and the flushing pump 43 can be installed corresponding to the cleaning agent tank 21 and the clean water tank 46, which is convenient for the movement of the whole machine, and can also be directly installed on the corresponding pipeline in the laboratory to reduce the need for additional cleaning. The plastic pipes 24 and 45 can be manually bent to adjust the nozzle position according to the required cleaning requirements, so that the cleaning agent and water can be injected into the test tube to be cleaned.

本发明的工作原理:将待清洗的试管固定在试管夹具单元6的主固定台12上,手动调整可塑性清洗导管24和可塑性冲洗导管45的喷头位置。闭合电源开关,通过控制单元5设定好清洗剂的添加量、试管刷转速、试管刷洗时间和清水冲洗时间,装置开始工作。清洗剂泵22启动,从清洗剂槽21中吸取一定量的清洗剂,通过可塑性清洗导管24输送到待清洗的试管中;第一电动机31启动,驱动丝杠33,带动电动机支撑板38下降,直至接触到下限位开关42后停止,此时试管刷的末端与试管底部相接触;第二电动机37启动,通过第二联轴器40带动试管刷41高速旋转,混合清洗剂刷洗试管内壁;刷洗时间结束,第二电动机37停止,试管刷41停止转动,第一电动机31反向启动,驱动丝杠33带动电动机支撑板38上升,进而带动试管刷41上升,接触到上限位开关39时停止上升,留下足够空间,便于冲洗试管;冲洗泵43启动,使清水槽46内的清水通过可塑性冲洗导管45流出,冲洗已刷洗的试管,废液通过底板61中部的排液口62流出,直到冲洗时间结束,试管被清洗干净,报警装置提示清洗工作完成。取出已冲洗干净的试管,利用烘干机烘干,一个玻璃试管的完整清洗过程即结束,除必要的手动操作外,其余工作流程通过控制单元控制,重复上述流程可继续清洗其他玻璃试管。The working principle of the present invention: Fix the test tube to be cleaned on the main fixing table 12 of the test tube fixture unit 6, and manually adjust the nozzle positions of the plastic cleaning conduit 24 and the plastic flushing conduit 45. Turn on the power switch, and set the amount of cleaning agent, the rotating speed of the test tube brush, the test tube brushing time and the clean water rinsing time through the control unit 5, and the device starts to work. The cleaning agent pump 22 starts, absorbs a certain amount of cleaning agent from the cleaning agent tank 21, and delivers it to the test tube to be cleaned through the plastic cleaning conduit 24; After contacting the lower limit switch 42, it stops, and the end of the test tube brush is in contact with the bottom of the test tube; the second motor 37 is started, and the second coupling 40 drives the test tube brush 41 to rotate at a high speed, and the mixed cleaning agent brushes the inner wall of the test tube; At the end of the time, the second motor 37 stops, the test tube brush 41 stops rotating, the first motor 31 starts reversely, the driving screw 33 drives the motor support plate 38 to rise, and then drives the test tube brush 41 to rise, and stops rising when it contacts the upper limit switch 39 , leaving enough space to facilitate the flushing of the test tube; the flushing pump 43 is activated, so that the clean water in the clean water tank 46 flows out through the plastic flushing conduit 45 to flush the test tube that has been brushed, and the waste liquid flows out through the drain port 62 in the middle of the bottom plate 61 until flushing At the end of the time, the test tube is cleaned, and the alarm device prompts the cleaning work to be completed. Take out the rinsed test tube and use the dryer to dry it. The complete cleaning process of one glass test tube is over. Except for the necessary manual operations, the rest of the work process is controlled by the control unit. Repeat the above process to continue cleaning other glass test tubes.

以上显示和描述了本发明的基本原理、主要特征及其优点。本发明的上述实例主要在于陈述其工作原理,在不脱离本发明的前提下,可以对其进行适当的变化和改进。The foregoing has shown and described the basic principles, main features, and advantages of the present invention. The above-mentioned examples of the present invention are mainly intended to describe the working principle, and appropriate changes and improvements may be made without departing from the present invention.

Claims (10)

1. The utility model provides an oil appearance ferrography analysis glass test tube's self-cleaning device which characterized in that: comprises a test tube clamp unit (1), a cleaning agent adding unit (2), a brushing unit (3), a clear water washing unit (4), a control unit (5) and a shell (6); the test tube clamp unit (1) is fixed on a clamp support plate (7), and the clamp support plate (7) is fixed with the shell (6); the cleaning agent adding unit (2) is fixed with the first catheter fixing frame (9), and the first catheter fixing frame (9) is fixed with the shell (6); the brushing unit (3) is fixed with the first supporting plate (8) and the second supporting plate (11), and the first supporting plate (8) and the second supporting plate (11) are fixed with the shell (6); the clean water washing unit (4) is fixed with a second catheter fixing frame (10), and the second catheter fixing frame (10) is fixed with the shell (6); the control unit (5) is fixed with the second support plate (11).
2. The automatic cleaning device for the oil sample ferrography glass test tube of claim 1, wherein: the test tube clamp unit (1) comprises a main fixing table (12), a positioning nut (13), a spring (14) and a test tube clamping block (15); the main fixing table (12) is cylindrical, three grooves (16) are designed on the upper end face of the main fixing table (12), an included angle of 120 degrees is formed between every two adjacent grooves (16), a plurality of groups of mounting positioning holes convenient to be connected with the clamp supporting plate (7) are formed in the lower end face of the main fixing table, three positioning nuts (13) are respectively placed at the tail ends of the three grooves (16), and three springs (14) are respectively placed between the corresponding positioning nuts (13) and the test tube clamping blocks (15); the test tube clamping block (15) is provided with a rubber band groove.
3. The automatic cleaning device for the oil sample ferrography glass test tube of claim 1, wherein: the cleaning agent adding unit (2) comprises a cleaning agent tank (21), a cleaning agent pump (22), a cleaning rubber conduit (23) and a plastic cleaning conduit (24); the cleaning agent pump (22) is positioned in the cleaning agent groove (21) and is connected with one end of the cleaning rubber conduit (23), the other end of the cleaning rubber conduit (23) is connected with one end of the plastic cleaning conduit (24), the other end of the plastic cleaning conduit (24) is a conical nozzle and is positioned above the left side of the test tube to be cleaned.
4. The automatic cleaning device for the oil sample ferrography glass test tube of claim 3, wherein: the cleaning agent pump (22) is arranged corresponding to the cleaning agent tank (21).
5. The automatic cleaning device for the oil sample ferrography glass test tube of claim 1, wherein: the brushing unit (3) comprises a first motor (31), a first coupler (32), a lead screw (33), a nut (34), a first optical axis (35), a second optical axis (36), a second motor (37), a motor supporting plate (38), an upper limit switch (39), a second coupler (40), a test tube brush (41) and a lower limit switch (42); the lead screw (33), the first optical axis (35) and the second optical axis (36) are fixed between the first support plate (8) and the second support plate (11) and used for limiting the left-right rotation of the motor support plate (38), the first motor (31) is connected with the lead screw (33) through the first coupler (32) and realizes the connection of the lead screw (33) and the motor support plate (38) through the nut (34), the second motor (37) is fixed on the motor support plate (38) and realizes the connection between the second motor (37) and the test tube brush (41) through the second coupler (40), the visual tube brush replacement is realized, the cleaning of test tubes with different specifications is facilitated, the test tube brush (41) is driven to rotate at high speed through the second motor (37), the first motor (31) drives the lead screw (33) to rotate through the first coupler (32) to realize the up-down movement of the motor support plate (38), the stroke of the motor supporting plate (38) is limited by an upper limit switch (39) and a lower limit switch (42) which are fixed on the shell (6), so that the lowest position of the test tube brush (41) is at the bottom of the test tube, the test tube is convenient to take and place at the highest position, and the length of the bristles of the test tube brush (41) is long enough.
6. The automatic cleaning device for the oil sample ferrography glass test tube of claim 1, wherein: the clean water washing unit (4) comprises a washing pump (43), a washing rubber conduit (44), a plastic washing conduit (45) and a clean water tank (46); the washing pump (43) is positioned in the clean water tank (46) and is connected with one end of the washing rubber catheter (44), the other end of the washing rubber catheter (44) is connected with the plastic washing catheter (45), and the other end of the plastic washing catheter (45) is a conical nozzle and is positioned at the upper right part of the test tube to be washed.
7. The automatic cleaning device for the oil sample ferrography glass test tube of claim 6, wherein: the flushing pump (43) is arranged corresponding to the clean water tank (46).
8. The automatic cleaning device for the oil sample ferrography glass test tube of claim 1, wherein: the control unit controls the cleaning agent pump (22), the first motor (31), the second motor (37) and the flushing pump (43) through a computer program, so as to respectively control the addition amount of the cleaning agent, the rotating speed of the test tube brush, the brushing time of the test tube and the flushing time of clear water.
9. The automatic cleaning device for the oil sample ferrography glass test tube of claim 1, wherein: a bottom plate (61) of the shell (6) is inclined, and a liquid discharge port (62) is formed in the middle of the bottom plate, so that waste liquid is collected and discharged conveniently; the periphery is fully sealed; the front surface is made of transparent material, so that the internal working condition can be observed conveniently; the back of the shell is provided with a cleaning agent groove (21) and a clear water groove (46).
10. An automatic cleaning device for oil sample ferrographic analysis glass test tubes is characterized in that the test tubes to be cleaned are fixedly arranged on a main fixing table of a test tube clamp unit as claimed in claim 1, and the positions of nozzles of a plastic cleaning catheter and a plastic flushing catheter are manually adjusted; turning on a power switch, and setting the addition amount of a cleaning agent, the rotating speed of a test tube brush, the brushing time of the test tube and the rinsing time of clear water by using a control unit to start working; starting a cleaning agent pump, sucking the cleaning agent from a cleaning agent groove, and conveying the cleaning agent into a test tube to be cleaned through a plastic cleaning conduit; the first motor is started to drive the screw rod, the motor supporting plate is driven to descend until the motor supporting plate contacts the lower limit switch, and then the motor supporting plate stops, and at the moment, the tail end of the test tube brush contacts the bottom of the test tube; the second motor is started, the test tube brush is driven to rotate at a high speed through the second coupler, and the mixed cleaning agent brushes the inner wall of the test tube; after the brushing time is over, the second motor stops, the test tube brush stops rotating, the first motor is started reversely, the lead screw is driven to drive the motor supporting plate to ascend, the test tube brush is further driven to ascend, the test tube brush stops ascending when contacting the upper limit switch, and enough space is left for the test tube to be washed conveniently; the washing pump is started, so that the clean water in the clean water tank flows out through the plastic washing conduit to wash the scrubbed test tube, the waste liquid flows out through the liquid outlet in the middle of the bottom plate until the washing time is over, the test tube is washed clean, and the alarm device prompts that the washing work is finished; and taking out the washed test tube, and drying by using a dryer, thus finishing the complete cleaning process of the glass test tube.
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112570406A (en) * 2020-11-24 2021-03-30 中国人民解放军联勤保障部队第九八〇医院 Washing type automatic cleaning device for inner walls of batched medical test tubes for department of respiration
CN113324880A (en) * 2021-05-31 2021-08-31 北京格谱检测科技有限公司 Oil abrasive particle analysis method

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CN207641964U (en) * 2017-10-26 2018-07-24 山东科技大学 It is a kind of to realize liquid measurement and the device scrubbed to test tube
CN108526171A (en) * 2018-04-09 2018-09-14 佛山市健群生物科技有限公司 A kind of medical tubes cleaning-drying mechanism

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CN203577839U (en) * 2013-12-10 2014-05-07 黄继秋 Novel chemical test tube rack
KR20150082830A (en) * 2014-01-08 2015-07-16 안재형 Test tube cleaning device
CN205833783U (en) * 2016-07-29 2016-12-28 薛奕婷 A kind of chemistry tube is with cleaning device
CN106391621A (en) * 2016-11-07 2017-02-15 丁晓霞 Test tube cleaning device and method
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Publication number Priority date Publication date Assignee Title
CN112570406A (en) * 2020-11-24 2021-03-30 中国人民解放军联勤保障部队第九八〇医院 Washing type automatic cleaning device for inner walls of batched medical test tubes for department of respiration
CN113324880A (en) * 2021-05-31 2021-08-31 北京格谱检测科技有限公司 Oil abrasive particle analysis method
CN113324880B (en) * 2021-05-31 2022-01-25 北京格谱检测科技有限公司 Oil abrasive particle analysis method

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