CN110860428A - Line screen-covering and coating integrated production line and production method thereof - Google Patents
Line screen-covering and coating integrated production line and production method thereof Download PDFInfo
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- CN110860428A CN110860428A CN201911345286.6A CN201911345286A CN110860428A CN 110860428 A CN110860428 A CN 110860428A CN 201911345286 A CN201911345286 A CN 201911345286A CN 110860428 A CN110860428 A CN 110860428A
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- line
- coating
- template
- net
- wall
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C3/00—Apparatus in which the work is brought into contact with a bulk quantity of liquid or other fluent material
- B05C3/02—Apparatus in which the work is brought into contact with a bulk quantity of liquid or other fluent material the work being immersed in the liquid or other fluent material
- B05C3/12—Apparatus in which the work is brought into contact with a bulk quantity of liquid or other fluent material the work being immersed in the liquid or other fluent material for treating work of indefinite length
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
- B05C11/02—Apparatus for spreading or distributing liquids or other fluent materials already applied to a surface ; Controlling means therefor; Control of the thickness of a coating by spreading or distributing liquids or other fluent materials already applied to the coated surface
- B05C11/023—Apparatus for spreading or distributing liquids or other fluent materials already applied to a surface
Abstract
The invention discloses a line screen-coating and coating integrated production line which comprises a line, a screen, a template and a coating mechanism, wherein the screen is coated on the outer wall of the line, the screen and the line pass through the template and the coating mechanism in sequence, the template comprises a template notch matched with the cross section of the line, an inner template scraping part is formed at the outer edge of the template notch by the template, the screen and the line pass through the template along the template notch and are coated on the outer wall of the line through the inner template scraping part, the coating mechanism is provided with a coating board notch coating mechanism matched with the cross section of the line and forms an inner coating board scraping part at the outer edge of the coating board notch, a coating material is arranged in the coating mechanism, and the line and the screen pass through the coating mechanism along the coating board notch and are coated on the outer wall of the coating material screen through the inner coating board scraping part to form a coating layer. The invention has high production efficiency, can greatly reduce the labor cost and has good net covering and coating effects.
Description
Technical Field
The invention relates to the technical field of EPS (expandable polystyrene) line processing, in particular to a line screen-covering and coating integrated production line and a production method thereof.
Background
The EPS decorative line can prevent fire and does not emit toxic substances, and is an environment-friendly high-quality decorative building material product. The novel outer wall decoration line and the novel outer wall decoration component are more suitable for installation, can embody European classical and elegant decoration styles on heat-insulating walls of outer walls EPS and XPS, and can ensure that the outer wall of a main building does not have cold and heat bridge effects. Has the advantages of convenient installation, economy, long durability and the like.
The bottom surface of the existing EPS lines is used for installation, a layer of net is covered on the outer wall of the EPS lines firstly, then mortar is coated outside the net, the net covering and the mortar coating of the existing EPS lines are both carried out manually, the cost is high, the efficiency is low, and the improvement is needed.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provides the line screen-covering and coating integrated production line and the production method thereof, which have the advantages of high production efficiency, capability of greatly reducing the labor cost and good screen-covering and coating effects.
In order to achieve the purpose, the invention adopts the following technical scheme:
an integrated production line for coating a wire with a net comprises the wire, the net, a template and a coating mechanism, wherein the net covers the outer wall of the wire, the net and the wire sequentially pass through the template and the coating mechanism, the template comprises a template notch matched with the cross section of the wire, the template forms an inner template scraping part at the outer edge of the template notch, the net and the wire penetrate through the template along the template notch and are scraped on the outer wall of the wire through the inner template scraping part, the inner template scraping part and the horizontal plane are inclined at 5-85 degrees, the inclination direction of the inner template scraping part is opposite to the movement direction of the wire, the connecting line of two end points at the bottom of the inner template scraping part and the plane where the cross section of the wire are located are inclined at 5-85 degrees, the coating mechanism is provided with a coating plate notch matched with the cross section of the wire, and the coating mechanism forms an inner coating plate scraping part at the outer edge of the coating plate notch, the coating mechanism is internally provided with a coating material, the lines and the net penetrate through the coating mechanism along the gap of the coating plate and the coating material is coated on the outer wall of the net through the inner scraping part of the coating plate to form a coating layer, the inner scraping part of the coating plate is inclined at 5-85 degrees with the horizontal plane, and the inclined direction of the inner scraping part of the coating plate is opposite to the moving direction of the lines.
The outer wall of lines includes the first outer wall of a line and a line second outer wall, scrape the part that the portion corresponds the line second outer wall in the template and be located the place ahead of the part that the portion corresponds the first outer wall of line of scraping in the template.
The coating mechanism comprises a feed inlet and a coating frame which penetrates through the feed inlet and the coating frame, coating plates are mounted at the front end and the rear end of the coating frame, and coating plate gaps are formed in the coating plates.
The feed inlet is arranged at the top of the coating frame.
The production line also comprises a net feeding device positioned in front of the template, the net feeding device comprises a net placing roller for installing a net and a net feeding press roller for pressing the net on the upper end of the line, and the net feeding press roller can be driven by a power device to lift up and down.
The production line further comprises a curling device located behind the template, the curling device comprises a curling mechanism, the curling mechanism comprises two curling barrel shafts and a curling barrel located on the periphery of the curling barrel shafts and capable of rotating along the axis of the curling barrel shafts, the curling barrel comprises a curling barrel folding edge extending outwards and horizontally, the net scraping part is covered on the outer wall of the line and exceeds the net folding edge part of the outer wall of the line, and the net folding edge part is attached to the upper end of the two curling barrel folding edges and scrapes the net folding edge part on two sides of the bottom surface of the line through the curling barrel folding edges.
The production line also comprises a cutting device positioned behind the crimping device, wherein the cutting device comprises an electric saw, a walking power source for driving the electric saw to move back and forth and a cutting power source for driving the electric saw to move left and right to separate the lines.
A line spacer block is attached between two adjacent lines in the front and the back.
The production line further comprises a rack, wherein a first conveying belt and a second conveying belt are sequentially arranged on the rack, the lines are conveyed through the first conveying belt and pass through the template, and the lines are conveyed through the second conveying belt and pass through the coating mechanism.
The invention also discloses a production method of the line screen-covering and coating integrated production line, which comprises the following steps:
a. the line is conveyed on the first conveying belt, the net conveying device conveys the net and enables the net and the line to synchronously advance, the net covers the outer wall of the line and the net and the line pass through the template together, the template comprises a template notch matched with the cross section of the line, an inner template scraping part is formed at the outer edge of the template notch by the template, the net and the line pass through the template along the template notch and scrape the net on the outer wall of the line through the inner template scraping part, and a net folding part exceeding the outer wall of the line is formed after the net is scraped on the outer wall of the line;
b. the line covered with the net on the outer wall passes through a curling device, and the curling device scrapes and covers the edge folding parts of the net on two sides of the bottom surface of the line;
c. the lines after the covering are finished pass through a cutting device, and the cutting device cuts the lines;
d. the cut lines pass through a coating mechanism, the coating mechanism is provided with a coating plate notch matched with the cross section of the lines, the coating mechanism forms a coating plate inner scraping part at the outer edge of the coating plate notch, a coating material is arranged in the coating mechanism, the lines and the net penetrate through the coating mechanism along the coating plate notch, and the coating material is coated on the outer wall of the net through the coating plate inner scraping part to form a coating layer;
e. the coated strands are transported away by a third conveyor belt.
The invention has the beneficial effects that: by the sequential processes of covering, cutting, coating and the like, the automatic production of the coating of covering the net on the lines is realized, the efficiency is greatly improved, and the labor cost is reduced; scrape the portion and be 5-85 degrees slopes and scrape the incline direction of portion in the template opposite with the direction of motion of lines in the template between the horizontal plane in the template, it is net and lines top to get into the portion of scraping in the template at first like this, because the first conveyer belt conveying of line bottom surface (inner wall) laminating is forward, so ensure to scrape at first and cover the top, be equivalent to parallel atress, ensure that net and lines whole cross-section smoothly get into the template and scrape the portion, net and lines top also are the little and gradually get into the template and scrape the portion, further improve smoothness, prevent the crowded condition of wrinkle. The connecting line of two end points at the bottom of the template internal scraping part and the plane of the cross section of the line are inclined at 5-85 degrees, so that the outer walls of the net and the line gradually and sequentially enter the template internal scraping part, namely, all points on the same cross section of the net and the line enter the template internal scraping part at different time, thereby giving full deformation time to the net, greatly improving the net covering effect and having good net covering reliability; the scraping part in the coating plate is inclined at 5-85 degrees with the horizontal plane, the inclined direction of the scraping part in the coating plate is opposite to the movement direction of the lines, the mesh belt cannot be lifted, mortar is pressed on the outer walls of the lines and the mesh, the effect of plastering the mortar can be improved, and the coating plate is more uniform and compact.
Drawings
FIG. 1 is a perspective view of the present invention;
FIG. 2 is an enlarged view taken at A in FIG. 1;
FIG. 3 is an enlarged view at B of FIG. 1;
FIG. 4 is an enlarged view at C of FIG. 1;
FIG. 5 is a perspective view of a web transport apparatus of the present invention;
FIG. 6 is a perspective view of a template of the present invention;
FIG. 7 is a perspective view of the crimping apparatus and cutting apparatus of the present invention;
FIG. 8 is a schematic view of the curling apparatus of the present invention;
FIG. 9 is an exploded view of the coating mechanism of the present invention;
FIG. 10 is a perspective view of a stent of the present invention;
fig. 11 is a perspective view of a splice between the lines of the present invention.
In the figure: the template comprises a template 1, a template notch 11, a template internal scraping part 12, a template mounting hole 13, a template connecting strip 14, a template connecting strip through hole 15, a coating mechanism 2, a coating frame 21, a feed inlet 22, a coating plate 23, a coating plate notch 24, a coating plate internal scraping part 25, a coating bin mounting seat 26, a line 3, a net 31, a net edge folding part 32, a coating layer 33, a line spacer block 34, a line first outer wall 35, a line second outer wall 36, a net feeding device 4, a net releasing roller 41, a first net feeding roller 42, a second net feeding roller 43, a net feeding roller motor 44, a net feeding compression roller 45, a net feeding compression roller motor 46, a net feeding compression roller mounting rod 47, a sliding bearing 48, a net feeding compression roller motor lead screw 49, a cutting device 5, a walking motor 51, a walking lead screw 52, a walking seat 53, a cutting motor 54, a cutting motor lead screw 55, an electric saw 56, a cutting device sliding rail 57, a cutting device base 58, a protective cover 59, a protective, The device comprises a frame 6, a frame waist-shaped hole 61, an electric cabinet 62, a sensing device 63, a hemming front blocking mechanism 7, a hemming mechanism 71, a hemming front blocking shaft 72, a front blocking cylinder bearing 73, a hemming front blocking cylinder 74, a hemming cylinder shaft 75, a hemming cylinder bearing 76, a hemming cylinder 77, a hemming cylinder flanging 78, a support cross rod 8, a joining block 81, a support vertical plate 82, a support vertical plate waist-shaped hole 83, a joining block screw hole 84, a pressing wheel 85, a first conveyor belt motor 9, a first conveyor belt 91, a first conveyor belt front roller 92, a conveyor guide strip 93, a second conveyor belt motor 94, a second conveyor belt 95 and a third conveyor belt 96.
Detailed Description
The invention is further described with reference to the accompanying drawings and the detailed description below:
as shown in fig. 1 to 11, the line-web-covering and coating integrated production line comprises a line 3, a web 31, a template 1 and a coating mechanism 2, the integrated production line further comprises a web feeding device 4 positioned in front of the template 1, the integrated production line further comprises a curling device positioned behind the template 1, the integrated production line further comprises a cutting device 5 positioned behind the curling device, the integrated production line further comprises a frame 6, and the template 1, the coating mechanism 2, the web feeding device 4, the curling device and the cutting device 5 are all mounted on the frame 6. According to the production process, the net feeding device 4, the template 1 net scraping 31, the curling device, the cutting device 5 and the coating mechanism 2 are sequentially and orderly produced.
The strip 3 is formed by stretching a cross section along a direction perpendicular to the cross section, namely the cross section at any position along the length direction of the strip 3 is the same, the net 31 is a net 31 which is already glued, and the net 31 can be firmly stuck on the outer wall of the strip 3 by gluing.
The cladding of net 31 is at the outer wall of lines 3, and lines 3 include inner wall and outer wall, and wherein the inner wall is used for laminating the wall to install, and the outer wall of lines 3 need cover the net and scribble the mortar.
The net feeding device 4 comprises a net discharging roller 41 for mounting the net 31 and a net feeding press roller 45 for pressing the net 31 on the upper end of the line 3, the coiled net 31 is sleeved on the net discharging roller 41, the net 31 is sequentially fed to the upper end of the line 3 along the net discharging roller 41, the first net feeding roller 42, the second net feeding roller 43 and the net feeding press roller 45, and the net discharging roller 41, the first net feeding roller 42, the second net feeding roller 43 and the net feeding press roller 45 are all mounted on the frame 6.
Wherein the height of the first net feeding roller 42 is lower than that of the net releasing roller 41 and the second net feeding roller 43, the height of the net feeding press roller 45 is lower than that of the first net feeding roller 42, the second net feeding roller 43 is driven to rotate by a net feeding roller motor 44, the first net feeding roller 42 is a tension roller, and tension sensors are arranged at two ends of the first net feeding roller 42 and used for monitoring the tension of the net 31, so that the speed of the net feeding 31 can be kept synchronous with the advancing speed of the lines 3, and the tension of the net 31 can be adjusted. The net 31 is initially manually adhered to the outer wall of the line 3 for a length while ensuring that the center of the net 31 is aligned with the middle of the outer wall of the line 3, so that the width of the net 31 finally adhered to both sides of the inner wall of the line 3 is maintained to be equal, and the middle of the outer wall of the line 3, i.e., the center of the length of the entire outer wall of the line 3 after spreading.
The net feeding press roller 45 is driven by a power device to be capable of lifting up and down. The power device of the invention is a net feeding compression roller motor 46, a frame waist-shaped hole 61 is arranged on a frame 6, net feeding compression roller mounting rods 47 are formed at two ends of a net feeding compression roller 45, the output of the net feeding compression roller motor 46 is connected with a net feeding compression roller motor screw rod 49, the net feeding compression roller motor screw rod 49 is in threaded connection with the net feeding compression roller mounting rod 47 at one end, thus, the net feeding compression roller motor 46 can drive the net feeding compression roller 45 to move up and down, the net feeding compression roller mounting rod 47 passes through the rack waist-shaped hole 61, the outer wall of the net feeding compression roller mounting rod 47 is provided with a sliding bearing 48, the sliding bearing 48 moves up and down along the waist-shaped hole 61 of the frame, the friction resistance is small, the movement is smooth, the line 3 firstly enters and passes through the net feeding press roller 45, after the center of the net 31 is aligned with the middle of the outer wall of the line 3 and the net 31 is stuck on the outer wall of the line 3 for a section of length, the web feed rollers 45 are lowered to the line 3 to ensure that the web 31 is horizontally aligned with the line 3 before entering the form 1.
The net 31 and the lines 3 sequentially pass through the template 1 and the coating mechanism 2, the frame 6 is sequentially provided with a first conveyor belt 91 and a second conveyor belt 95, the lines 3 are conveyed through the first conveyor belt 91 and pass through the template 1, the first conveyor belt 91 is driven by a first conveyor belt motor 9, the inner wall (namely the bottom surface) of each line 3 is attached to the first conveyor belt 91 for conveying, the frame 6 is also provided with a plurality of first conveyor belt front rollers 92, the plurality of first conveyor belt front rollers 92 are positioned in front of the first conveyor belt 91, so that the lines 3 firstly pass through the plurality of first conveyor belt front rollers 92 and then enter the first conveyor belt 91, the frame 6 is also provided with two conveying guide strips 93, the lines 3 enter the first conveyor belt front rollers 92 and the first conveyor belt 91 along the two conveying guide strips 93, after the center of the net 31 is manually aligned with the middle of the outer wall of the lines 3, move two conveying gib blocks 93 immediately and paste tight 3 both sides postfix of lines respectively, play the location guide effect, like this follow-up every lines laminating get into between two conveying gib blocks 93 can.
The frame 6 is provided with a support, and the lower part of the support is provided with a pressing wheel 85 for pressing the lines 3. The support includes support horizontal pole 8, link up piece 81 and support riser 82, the both ends of support horizontal pole 8 are connected in frame 6, 8 outer wall covers of support horizontal pole are equipped with links up piece 81, thereby link up piece 81 can slide along support horizontal pole 8 and can the adjusting position, link up piece 81 both ends are equipped with links up piece screw 84, twist the jackscrew in one of them links up piece screw 84 and will link up piece 81 and fix at 8 outer walls of support horizontal pole, the other end linking bridge riser 82 of linking up piece 81, support riser 82 is equipped with support riser waist shape hole 83 along its length direction extension, pass support riser waist shape hole 83 through the screw and twist in another linking piece screw 84 and realize the fixed of support riser 82, pinch roller 85 is installed in the bottom of support riser 82, support riser 82 can reciprocate the regulation and make the reliable butt upper end of lines 3 of pinch roller 85. The plurality of supports of the invention are abutted against the upper end of the line 3 through the pinch roller 85 when the line 3 just enters, the template 1 covers the net 31 on the line 3 and the crimping device works.
The template 1 comprises a template notch 11 matched with the cross section of the line 3, specifically, the template notch 11 is equal to the cross section of the line 3, the line 3 is made of EPS foam material and has certain elasticity, the net 31 is thin, the net 31 and the line 3 can penetrate through the template notch 11 together, and if the template notch 11 is used for covering a net and a film by other materials, the template notch 11 needs to be adjusted according to actual conditions.
The net 31 and the lines 3 penetrate through the template 1 along the template notch 11 and the net 31 is scraped on the outer wall of the lines 3 through the template inner scraping part 12, the template inner scraping part 12 is inclined at 5-85 degrees with the horizontal plane, the inclined direction of the template inner scraping part 12 is opposite to the moving direction of the lines 3, namely the template inner scraping part 12 inclines backwards when the lines 3 move forwards. The template internal scraping part 12 comprises an abutting part which can be at least partially abutted against the outer wall of the cross section of the line 3, the abutting part can cover the circumference range of the outer wall of the whole line 3, more specifically, the abutting part and the horizontal plane are inclined by 5-85 degrees, and the inclined direction of the abutting part is opposite to the moving direction of the line 3.
The template 1 is also installed on the frame 6 through the support, this support is including support horizontal pole 8 equally, link up piece 81 and support riser 82, the difference lies in not having pinch roller 85, but connect template connecting strip 14 in the bottom of support riser 82, be equipped with template connecting strip perforation 15 on the template connecting strip 14, be equipped with the template mounting hole 13 with template connecting strip perforation 15 one-to-one correspondence on the template 1, pass template connecting strip perforation 15 through the screw and twist template mounting hole 13 and realize the installation of template 1, template mounting hole 13 is the screw hole. The formwork connecting strips 14 are attached to the formwork 1, i.e. they are inclined at the same angle. Meanwhile, in order to facilitate the installation of the template 1, the support cross rod 8 at the position is also installed in a horizontal inclined mode, and the inclined angle of the support cross rod is matched with the inclined angle of the template 1. The movement direction of slope setting and incline direction and lines 3 through between template 1 and the horizontal plane is opposite, can play the effect of scraping to net 31, can not take net 31 up, covers to net effectual.
The connecting line of the two end points at the bottom of the template internal scraping part 12 and the plane of the cross section of the line 3 are inclined by 5-85 degrees, and more specifically, the connecting line of the two end points at the bottom of the abutting part of the external wall of the cross section of the line 3 and the plane of the cross section of the line 3 can be pressed by the template internal scraping part 12 and inclined by 5-85 degrees. Make net 31 and 3 outer walls of lines gradually in proper order get into in the template scrape portion 12 like this, all points on the same cross section of net 31 and lines 3 get into in the template time of scraping portion 12 different promptly to give net 31 abundant deformation time, promoted greatly and covered the net effect, it is good to cover the net reliability.
The outer walls of the lines 3 comprise a first line outer wall 35 and a second line outer wall 36, and the part of the template inner scraping part 12 corresponding to the second line outer wall 36 is positioned in front of the part of the template inner scraping part 12 corresponding to the first line outer wall 35. The front of the position is based on the moving direction of the line 3, and one end of the first covered net is the front. The structure of the second outer wall 36 of the line is more complex than that of the first outer wall 35 of the line, so that in practical operation, the first outer wall 35 of the line with a relatively simple structure is firstly coated with the net 31, and then the second outer wall 36 of the line with a relatively complex structure is coated with the net 31, wherein the net 31 is based on the same cross section of the line 3, namely the first outer wall 35 of the line with the same cross section is coated with the net 31. This design can achieve a better net 31 coverage effect (easy before difficult).
It is also possible that the portion of the template inner scratch 12 corresponding to the line second outer wall 36 is located behind the portion of the template inner scratch 12 corresponding to the line first outer wall 35.
The hemming device comprises a hemming mechanism 71, the hemming device further comprises a hemming front blocking mechanism 7 located in front of the hemming mechanism 71, the hemming front blocking mechanism 7 comprises a hemming front blocking shaft 72, a front blocking cylinder bearing 73 and a hemming front blocking cylinder 74, the number of the hemming front blocking shafts 72 is two and the two blocking cylinders are distributed at intervals, the hemming front blocking shaft 72 is fixedly connected to the frame 6 through screws, the front blocking cylinder bearing 73 is installed at the upper end and the lower end of the hemming front blocking shaft 72, the hemming front blocking cylinder 74 is concentrically sleeved on the outer wall of the hemming front blocking shaft 72, the inner wall of the hemming front blocking cylinder 74 is in interference fit with the outer walls of the upper front blocking cylinder bearing 73 and the lower front blocking cylinder bearing 73, and therefore the two hemming front blocking cylinders 74 can rotate.
The curling mechanism 71 comprises two curling barrel shafts 75 and a curling barrel 77 which is positioned at the periphery of the curling barrel shafts 75 and can rotate along the axis of the curling barrel shafts 75, the upper end and the lower end of each curling barrel shaft 75 are provided with curling barrel bearings 76, and the inner wall of the curling barrel 77 is in interference fit with the outer walls of the upper curling barrel bearing 76 and the lower curling barrel bearing 76.
The curling barrel 77 includes a curling barrel flange 78 extending horizontally outward, and the lower end of the curling front stop 74 is lower than the curling barrel flange 78. After the wire 31 passes through the template 1, the wire 31 has redundant parts which are not covered, the parts are symmetrically distributed on two sides of the outer wall of the wire 3, the parts which are not covered are straightened at the two pre-crimping baffles 74, namely the redundant wires 31 on two sides vertically sag, the distance between the two pre-crimping baffles 74 is equivalent to the distance between two sides of the outer wall of the wire 3, and thus the two pre-crimping baffles 74 are driven to rotate by friction when the wire 3 passes through the wire 31, and the redundant wires 31 on two sides vertically sag.
The net 31 is scraped on the outer wall of the line 3 to form a net folding edge part 32 exceeding the outer wall of the line 3, and the redundant nets 31 on the two sides are the net folding edge parts 32.
The net flange part 32 is attached to pass through the upper ends of the two hemming barrel flanges 78, and the hemming barrel flanges 78 scrape the net flange part 32 on two sides of the bottom surface of the wire 3. Namely, the bottom surface of the line 3 and the upper end of the hemming tube hem 78 are at the same height, the two hemming tube hems 78 are driven to rotate by friction force when the two sides of the outer wall of the line 3 pass through the two hemming tube hems 78, and meanwhile, the net covering 31 of the bottom surface of the line 3 is realized.
The cutting device 5 comprises an electric saw 56, a walking power source for driving the electric saw 56 to move back and forth, and a cutting power source for driving the electric saw 56 to move the dividing line 3 left and right. The traveling power source in the present invention may be the traveling motor 51, and may be an air cylinder, a hydraulic cylinder, or the like, and the cutting power source in the present invention may be the cutting motor 54, and may be an air cylinder, a hydraulic cylinder, or the like.
The walking motor 51 is installed on the cutting device base 58, the cutting device base 58 can be connected with the rack 6 in a welding mode, the output end of the walking motor 51 is connected with the walking motor screw rod 52, the cutting device base 58 is provided with a cutting device sliding rail 57, the walking seat 53 is arranged on the cutting device sliding rail 57 in a sliding mode, the walking motor screw rod 52 penetrates through the walking seat 53 in a threaded connection mode, and therefore the walking motor 51 can drive the walking seat 53 to move back and forth. One end of the walking seat 53 is provided with a cutting motor 54, the output end of the cutting motor 54 is connected with a cutting motor screw 55, and the cutting motor screw 55 is in threaded connection with and penetrates through an electric saw 56.
A line spacer block 34 is attached between the two adjacent lines 3. The line spacer 34 is manually installed to separate a section of the line 3. The thread spacer 34 connects the lower end faces of the two threads 3.
Lie in induction system 63 that is equipped with behind the hemming device in frame 6, induction system 63 can be infrared ray induction system, and induction system 63 highly is less than the highest point of lines 3, when complete lines 3 passes through, blocks the infrared ray, when lines spacer block 34 passes through, because lines spacer block 34's position is lower, the infrared ray permeable, induction system 63 triggers cutting device 5 work, specifically is: the walking motor 51 starts firstly to enable the electric saw 56 to move forwards at the same speed as the advancing speed of the line 3, so that the electric saw 56 and the line 3 advance synchronously, meanwhile, the cut-off motor 54 starts to drive the electric saw 56 to move left and right to separate the two lines 3, and after the separation is finished, the electric saw 56 returns to the original position to wait for the next cutting operation, the cutting part of the electric saw 56 is actually the line spacer block 34 between the next line 3, and the line spacer block 34 is arranged at the tail end of the previous line 3 after the separation, so that the subsequent coating of the previous line 3 cannot be influenced. The cutting device 5 can reduce the labor and has high efficiency. A protective cover 59 is arranged on the frame 6, and the protective cover 59 is used for covering the cutting device 5 and preventing the electric saw 56 from accidentally injuring people during operation.
The strands 3 are conveyed by the second conveyor 95 and through the coating mechanism 2, at which point the strands 3 have been coated. The second conveyor belt 95 is driven by a second conveyor belt motor 94.
The coating mechanism 2 is provided with a coating plate notch 24 matched with the cross section of the line 3, the coating mechanism 2 comprises a feed port 22 and a coating frame 21 penetrating through the feed port from front to back, coating plates 23 are mounted at the front end and the back end of the coating frame 21, and the coating plate notch 24 is arranged on the coating plate 23. The coating plate notch 24 of the front-end coating plate 23 (the coating plate 23 which is contacted with the coating mechanism 2 firstly when the line 3 enters) is equal to the cross section of the line 3, the line 3 is made of EPS foam material and has certain elasticity, and the net 31 is thin, so that the line 3 which is coated with the net can pass through, the coating plate notch 24 of the rear-end coating plate 23 is equidistantly enlarged by 3-5mm from the cross section of the line 3, and 3-5mm mortar is coated outside the line 3, so that the line 3 can smoothly come out of the rear-end coating plate 23 after being coated with the mortar.
The feed opening 22 is provided at the top of the coating frame 21. The feed opening 22 is used for adding mortar during the production process. The bottom of the coating frame 21 is provided with a coating bin mounting seat 26, and the coating bin mounting seat 26 is fixedly connected with the frame 6.
The coating mechanism 2 forms a coating plate inner scraping part 25 at the outer edge of the coating plate notch 24, the coating plate inner scraping part 25 corresponds to the outer wall profile of the line 3, a coating material, namely mortar, is arranged in the coating mechanism 2, the line 3 and the net 31 penetrate through the coating mechanism 2 along the coating plate notch 24, the coating material is coated on the outer wall of the net 31 through the coating plate inner scraping part 25 to form a coating layer 33, the coating plate inner scraping part 25 is inclined at 5-85 degrees with the horizontal plane, and the inclined direction of the coating plate inner scraping part 25 is opposite to the moving direction of the line 3. That is, the scraping part 25 in the coating plate inclines backwards when the line 3 moves forwards, so that the net 31 cannot be lifted, mortar is pressed on the outer walls of the line 3 and the net 31, the mortar coating effect can be improved, and the coating plate is more uniform and compact. The coating plate internal scraping portion 25 at least partially presses the net 31, and the portion capable of pressing the net 31 can cover the whole circumference range of the outer wall of the line 3.
Meanwhile, a connecting line of two end points at the bottom of the inner scraping part 25 of the coating plate and a plane where the cross section of the line 3 is located are inclined by 5-85 degrees, and the distance is opened back and forth through the coating part, so that the outer wall of the line 3 is sequentially coated step by step, and the uniform effect of mortar coating is further improved. The portion of the coating plate inner scraping portion 25 corresponding to the line second outer wall 36 is located forward of the portion of the coating plate inner scraping portion 25 corresponding to the line first outer wall 35. The front of the position is based on the moving direction of the line 3, and the end coated first is the front. The structure of the second outer wall 36 of the line is more complex than that of the first outer wall 35 of the line, so that the first outer wall 35 of the line with a relatively simple structure is coated firstly during actual operation, and then the second outer wall 36 of the line with a relatively complex structure is coated, wherein the coating is based on the same cross section of the line 3 in sequence, namely the first outer wall 35 of the line with the same cross section is coated firstly. The design can realize better coating effect (easy first and difficult last), and the mortar is more uniform and compact in coating. The part of the coating plate inner scraping part 25 corresponding to the line second outer wall 36 can be positioned behind the part of the coating plate inner scraping part 25 corresponding to the line first outer wall 35.
A third conveyor belt 96 is also arranged on the machine frame 6 behind the coating device 2, and the third conveyor belt 96 conveys away the coated threads 3.
The electric cabinet 62 is installed on the frame 6, and each process flow of the whole production can be controlled through the electric cabinet 62, and the electric cabinet 62 is not described in detail herein.
The invention also discloses a production method of the line screen-covering and coating integrated production line, which comprises the following steps:
a. the wire 3 is conveyed on the first conveyor belt 91, the net 31 is conveyed by the net conveying device 4 and synchronously advances the net 31 and the wire 3, the net 31 covers the outer wall of the wire 3 and passes through the template 1 together, the template 1 comprises a template notch 11 matched with the cross section of the wire 3, the template 1 forms a template inner scraping part 12 at the outer edge of the template notch 11, the net 31 and the wire 3 pass through the template 1 along the template notch 11 and scrape the net 31 on the outer wall of the wire 3 through the template inner scraping part 12, and the net 31 scrapes on the outer wall of the wire 3 to form a net folding part 32 exceeding the outer wall of the wire 3;
b. the line 3 with the outer wall covered with the net 31 passes through a curling device, and the curling device scrapes and covers the net folding edge parts 32 on two sides of the bottom surface of the line 3;
c. the finished wire 3 covered with the net 31 passes through a cutting device 5, and the cutting device 5 cuts the wire 3;
d. the divided lines 3 pass through a coating mechanism 2, the coating mechanism 2 is provided with a coating plate notch 24 matched with the cross section of the lines 3, the coating mechanism 2 forms a coating plate inner scraping part 25 at the outer edge of the coating plate notch 24, a coating material is arranged in the coating mechanism 2, the lines 3 and a net 31 pass through the coating mechanism 2 along the coating plate notch 24, and the coating material is coated on the outer wall of the net 31 through the coating plate inner scraping part 25 to form a coating layer 33;
e. the coated strands 3 are transported away by a third conveyor 96.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.
Claims (10)
1. The utility model provides a lines covers net application integration production line which characterized in that: including lines (3), net (31), template (1) and coating mechanism (2), net (31) cladding is at the outer wall of lines (3), and net (31) and lines (3) are together successively through template (1) and coating mechanism (2), template (1) includes one template breach (11) that matches with the cross section of lines (3), and template (1) is in the outward flange department that lies in template breach (11) formation template internal scraping portion (12), net (31) and lines (3) pass template (1) and scrape the outer wall that covers at lines (3) through template internal scraping portion (12) along template breach (11), scrape the incline direction that portion (12) was scraped in 5-85 degrees slope and template in the template and be opposite with the direction of motion of lines (3) in the template, the line of scraping portion (12) bottom point in the template is 5-85 degrees slope with the cross section place plane of lines (3) between the plane, be 5-85 degrees slope of both ends degree slope between the both ends of the line place of lines (12) and the line (3) in the template The coating mechanism (2) is provided with a coating plate notch (24) matched with the cross section of the line (3), the coating mechanism (2) forms a coating plate inner scraping part (25) at the outer edge of the coating plate notch (24), a coating material is arranged in the coating mechanism (2), the line (3) and the net (31) penetrate through the coating mechanism (2) along the coating plate notch (24) and the coating material is coated on the outer wall of the net (31) through the coating plate inner scraping part (25) to form a coating layer (33), an inclination angle of 5-85 degrees is formed between the coating plate inner scraping part (25) and the horizontal plane, and the inclination direction of the coating plate inner scraping part (25) is opposite to the movement direction of the line (3).
2. The line web-covering and coating integrated production line of claim 1, characterized in that: the outer wall of the line (3) comprises a first line outer wall (35) and a second line outer wall (36), and the part, corresponding to the second line outer wall (36), of the template inner scraping part (12) is located in front of the part, corresponding to the first line outer wall (35), of the template inner scraping part (12).
3. The line web-covering and coating integrated production line of claim 1, characterized in that: the coating mechanism (2) comprises a feed inlet (22) and a coating frame (21) which penetrates through the feed inlet and the coating frame, coating plates (23) are mounted at the front end and the rear end of the coating frame (21), and coating plate notches (24) are formed in the coating plates (23).
4. The line web-covering and coating integrated production line of claim 3, characterized in that: the feed inlet (22) is arranged at the top of the coating frame (21).
5. The line web-covering and coating integrated production line of claim 1, characterized in that: the net feeding device (4) is positioned in front of the template (1), the net feeding device (4) comprises a net placing roller (41) for installing the net (31) and a net feeding press roller (45) for pressing the net (31) at the upper end of the line (3), and the net feeding press roller (45) can be driven by a power device to lift up and down.
6. The line web-covering and coating integrated production line of claim 1, characterized in that: the net edge folding device is characterized by further comprising an edge folding device located behind the template (1), the edge folding device comprises an edge folding mechanism (71), the edge folding mechanism (71) comprises two edge folding cylinder shafts (75) and an edge folding cylinder (77) located on the periphery of the edge folding cylinder shafts (75) and capable of rotating along the axis of the edge folding cylinder shafts (75), the edge folding cylinder (77) comprises an edge folding cylinder edge (78) extending outwards and horizontally, the net (31) is scraped and covered on the outer wall of the line (3) to form a net edge folding portion (32) exceeding the outer wall of the line (3), and the net edge folding portion (32) is attached to the two sides of the bottom surface of the line (3) through the upper ends of the two edge folding cylinder edges (78) and the edge folding cylinder edges (78).
7. The line web-covering and coating integrated production line of claim 6, characterized in that: the device is characterized by further comprising a cutting device (5) located behind the crimping device, wherein the cutting device (5) comprises an electric saw (56), a walking power source for driving the electric saw (56) to move forwards and backwards and a cutting power source for driving the electric saw (56) to move the separation line (3) leftwards and rightwards.
8. The line web-covering and coating integrated production line of claim 1, characterized in that: a line spacer block (34) is fitted between the two adjacent lines (3).
9. The line web-covering and coating integrated production line of claim 1, characterized in that: still include frame (6), be equipped with first conveyer belt (91) and second conveyer belt (95) in proper order on frame (6), lines (3) are through first conveyer belt (91) conveying and through template (1), lines (3) are through second conveyer belt (95) conveying and through coating mechanism (2).
10. A production method of the line screening, coating and painting integrated production line according to any one of claims 1 to 9, characterized in that: the method comprises the following steps:
a. the production line comprises a first conveyor belt (91), a line body (3) is conveyed on the first conveyor belt (91), a net (31) is conveyed by a net conveying device (4) and is enabled to advance synchronously with the line body (3), the net (31) covers the outer wall of the line body (3) and passes through a template (1), the template (1) comprises a template notch (11) matched with the cross section of the line body (3), an inner template scraping part (12) is formed at the outer edge of the template notch (11) of the template (1), the net (31) and the line body (3) penetrate through the template (1) along the template notch (11) and scrape the net (31) on the outer wall of the line body (3) through the inner template scraping part (12), and a net edge part (32) exceeding the outer wall of the line body (3) is formed after the net (31) is scraped on the outer wall of the line body (3);
b. the line (3) covered with the net (31) on the outer wall passes through a curling device, and the curling device scrapes and covers the net hemmed part (32) on two sides of the bottom surface of the line (3);
c. the strand (3) after the covering (31) is finished passes through a cutting device (5), and the strand (3) is divided by the cutting device (5);
d. the cut lines (3) pass through the coating mechanism (2), the coating mechanism (2) is provided with a coating plate notch (24) matched with the cross section of the lines (3), the coating mechanism (2) forms a coating plate inner scraping part (25) at the outer edge of the coating plate notch (24), a coating material is arranged in the coating mechanism (2), the lines (3) and the net (31) penetrate through the coating mechanism (2) along the coating plate notch (24) and the coating material is coated on the outer wall of the net (31) through the coating plate inner scraping part (25) to form a coating layer (33);
e. the coated strands (3) are transported away by a third conveyor belt (96).
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| Application Number | Priority Date | Filing Date | Title |
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| CN201911345286.6A CN110860428B (en) | 2019-12-23 | 2019-12-23 | Line covering and coating integrated production line and production method thereof |
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| CN201911345286.6A CN110860428B (en) | 2019-12-23 | 2019-12-23 | Line covering and coating integrated production line and production method thereof |
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| CN110860428B CN110860428B (en) | 2023-07-07 |
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| CN110860428B (en) | 2023-07-07 |
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