CN111002593B - Line net covering device and net covering method thereof - Google Patents

Line net covering device and net covering method thereof Download PDF

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Publication number
CN111002593B
CN111002593B CN201911345287.0A CN201911345287A CN111002593B CN 111002593 B CN111002593 B CN 111002593B CN 201911345287 A CN201911345287 A CN 201911345287A CN 111002593 B CN111002593 B CN 111002593B
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CN
China
Prior art keywords
template
line
net
wall
hemming
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CN201911345287.0A
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Chinese (zh)
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CN111002593A (en
Inventor
孙昌峰
孙超
于峰
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Anhui Siput New Material Co ltd
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Anhui Siput New Material Co ltd
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Priority to CN201911345287.0A priority Critical patent/CN111002593B/en
Publication of CN111002593A publication Critical patent/CN111002593A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/48Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C5/00Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
    • B05C5/02Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D1/00Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
    • B26D1/01Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
    • B26D1/04Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member
    • B26D1/06Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates
    • B26D1/10Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates in, or substantially in, a direction parallel to the cutting edge
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D5/00Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D5/08Means for actuating the cutting member to effect the cut
    • B26D5/086Electric, magnetic, piezoelectric, electro-magnetic means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C53/00Shaping by bending, folding, twisting, straightening or flattening; Apparatus therefor
    • B29C53/02Bending or folding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C53/00Shaping by bending, folding, twisting, straightening or flattening; Apparatus therefor
    • B29C53/80Component parts, details or accessories; Auxiliary operations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/78Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
    • B29C65/7858Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus characterised by the feeding movement of the parts to be joined
    • B29C65/7861In-line machines, i.e. feeding, joining and discharging are in one production line
    • B29C65/787In-line machines, i.e. feeding, joining and discharging are in one production line using conveyor belts or conveyor chains
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/78Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
    • B29C65/80Rotatable transfer means for loading or unloading purposes, i.e. turret transfer means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/03After-treatments in the joint area
    • B29C66/032Mechanical after-treatments
    • B29C66/0326Cutting, e.g. by using waterjets, or perforating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C69/00Combinations of shaping techniques not provided for in a single one of main groups B29C39/00 - B29C67/00, e.g. associations of moulding and joining techniques; Apparatus therefore
    • B29C69/001Combinations of shaping techniques not provided for in a single one of main groups B29C39/00 - B29C67/00, e.g. associations of moulding and joining techniques; Apparatus therefore a shaping technique combined with cutting, e.g. in parts or slices combined with rearranging and joining the cut parts

Abstract

The invention discloses a line screen covering device, which comprises a line, a screen and a template, wherein the screen covers the outer wall of the line, the template comprises a template notch matched with the cross section of the line, the template forms a template inner scraping part at the outer edge of the template notch, the screen and the line penetrate through the template along the template notch and cover the screen on the outer wall of the line through the template inner scraping part, the template inner scraping part is inclined at 5-85 degrees with the horizontal plane, the inclination direction of the template inner scraping part is opposite to the movement direction of the line, and the connecting line of two end points at the bottom of the template inner scraping part is inclined at 5-85 degrees with the plane where the cross section of the line is located. The invention has high production efficiency, can greatly reduce the labor cost and has good net covering effect.

Description

Line net covering device and net covering method thereof
Technical Field
The invention relates to the technical field of EPS (expandable polystyrene) line covering, in particular to a line covering device and a line covering method.
Background
The EPS decorative line can prevent fire and does not emit toxic substances, and is an environment-friendly high-quality decorative building material product. The novel outer wall decoration line and the novel outer wall decoration component are more suitable for installation, can embody European classical and elegant decoration styles on heat-insulating walls of outer walls EPS and XPS, and can ensure that the outer wall of a main building does not have cold and heat bridge effects. Has the advantages of convenient installation, economy, long durability and the like.
The bottom surface of current EPS lines is used for the installation, and the outer wall of EPS lines will cover a layer of net, and the covering of current EPS lines is artifical the going on, and is with high costs, inefficient, remains to be improved.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provides the line covering device and the line covering method, which have high production efficiency, can greatly reduce the labor cost and have good covering effect.
In order to achieve the purpose, the invention adopts the following technical scheme:
the utility model provides an lines cover net device, includes lines, net and template, the net cladding is at the outer wall of lines, the template includes a template breach that matches with the cross section of lines, and the template scrapes the portion in the outward flange department that is located the template breach forms the template, net and lines pass the template along the template breach and scrape the portion through in the template and cover the outer wall at the lines with the net, scrape the incline direction that is 5-85 degrees slopes and scrape the portion in the template and be opposite with the direction of motion of lines between portion and the horizontal plane in the template, scrape in the template that the line of portion bottom both ends point is 5-85 degrees slopes with the cross section place plane of lines between.
The outer wall of lines includes the first outer wall of a line and a line second outer wall, scrape the part that the portion corresponds the line second outer wall in the template and be located the place ahead of the part that the portion corresponds the first outer wall of line of scraping in the template.
The cross-section of the line is the same anywhere along its length.
The line is conveyed through the first conveying belt and passes through the template, and the first conveying belt is driven by a first conveying belt motor.
The net edge folding device is characterized by further comprising an edge folding device, the edge folding device comprises an edge folding mechanism, the edge folding mechanism comprises two edge folding cylinder shafts and an edge folding cylinder, the edge folding cylinder is located on the periphery of each edge folding cylinder shaft and can rotate along the axis of each edge folding cylinder shaft, the upper end and the lower end of each edge folding cylinder shaft are respectively provided with an edge folding cylinder bearing, the inner wall of each edge folding cylinder is in interference fit with the outer walls of the upper edge folding cylinder bearing and the lower edge folding cylinder bearing, each edge folding cylinder comprises an edge folding cylinder edge extending outwards and horizontally, a net edge folding part exceeding the outer wall of the line is formed after the net edge is scraped and covered on the outer wall of the line, and the net edge folding part is scraped and covered on two sides of the bottom surface of the line through the upper ends of the two edge folding cylinder edges and the edge folding cylinder edges.
The hemming device further comprises a hemming front blocking mechanism located before the hemming mechanism, the hemming front blocking mechanism comprises a hemming front blocking shaft, a front blocking cylinder bearing and a hemming front blocking cylinder, the number of the blocking shafts before hemming is two and distributed at intervals, the front blocking cylinder bearing is installed at the upper end and the lower end of the blocking shaft before hemming, the blocking cylinder before hemming is sleeved on the outer wall of the blocking shaft before hemming in a concentric mode, the inner wall of the blocking cylinder before hemming is in interference fit with the outer walls of the two front blocking cylinder bearings, the lower end of the blocking cylinder before hemming is lower than the hem of the hemming cylinder, and lines pass through the two hemming front blocking cylinders through a template in a fitting mode and drive the two hemming front blocking cylinders to rotate.
The invention also discloses a net covering method of the line net covering device, which comprises the following steps:
a. the line is conveyed on the first conveying belt, the net covers the outer wall of the line and passes through the template together, the template comprises a template notch matched with the cross section of the line, an inner template scraping part is formed at the outer edge of the template notch by the template, the net and the line pass through the template along the template notch and cover the net on the outer wall of the line through the inner template scraping part, and a net folding part exceeding the outer wall of the line is formed after the net is scraped on the outer wall of the line;
b. the lines covered with the net on the outer wall pass through the curling device, and the curling device scrapes and covers the edge folding parts of the net on two sides of the bottom surface of the lines.
The invention has the beneficial effects that: scrape the portion and be 5-85 degrees slopes and scrape the incline direction of portion in the template opposite with the direction of motion of lines in the template between the horizontal plane in the template, it is net and lines top to get into the portion of scraping in the template at first like this, because the first conveyer belt conveying of line bottom surface (inner wall) laminating is forward, so ensure to scrape at first and cover the top, be equivalent to parallel atress, ensure that net and lines whole cross-section smoothly get into the template and scrape the portion, net and lines top also are the little and gradually get into the template and scrape the portion, further improve smoothness, prevent the crowded condition of wrinkle. The connecting line of two end points at the bottom of the scraping part in the template is inclined at 5-85 degrees with the plane of the cross section of the line, so that the outer walls of the net and the line gradually and sequentially enter the scraping part in the template, namely, the time for all points on the same cross section of the net and the line to enter the scraping part in the template is different, thereby giving full deformation time to the net, greatly improving the net covering effect and having good net covering reliability.
Drawings
FIG. 1 is a perspective view of a web-covering and coating integrated production line of the present invention;
FIG. 2 is an enlarged view taken at A in FIG. 1;
FIG. 3 is an enlarged view at B of FIG. 1;
FIG. 4 is an enlarged view at C of FIG. 1;
FIG. 5 is a perspective view of a web feeding device of the web-coating and coating integrated production line of the present invention;
FIG. 6 is a perspective view of a template of the present invention;
FIG. 7 is a perspective view of a curling device and a cutting device of the integrated coating line;
FIG. 8 is a schematic structural view of a curling device of the integrated coating and net-covering production line of the invention;
FIG. 9 is an exploded view of the coating mechanism of the integrated web-coating and painting line of the present invention;
FIG. 10 is a perspective view of a bracket of the integrated production line for coating and painting;
fig. 11 is a perspective view of a splice between the lines of the present invention.
In the figure: the template comprises a template 1, a template notch 11, a template internal scraping part 12, a template mounting hole 13, a template connecting strip 14, a template connecting strip through hole 15, a coating mechanism 2, a coating frame 21, a feed inlet 22, a coating plate 23, a coating plate notch 24, a coating plate internal scraping part 25, a coating bin mounting seat 26, a line 3, a net 31, a net edge folding part 32, a coating layer 33, a line spacer block 34, a line first outer wall 35, a line second outer wall 36, a net feeding device 4, a net releasing roller 41, a first net feeding roller 42, a second net feeding roller 43, a net feeding roller motor 44, a net feeding compression roller 45, a net feeding compression roller motor 46, a net feeding compression roller mounting rod 47, a sliding bearing 48, a net feeding compression roller motor lead screw 49, a cutting device 5, a walking motor 51, a walking lead screw 52, a walking seat 53, a cutting motor 54, a cutting motor lead screw 55, an electric saw 56, a cutting device sliding rail 57, a cutting device base 58, a protective cover 59, a protective cover, The device comprises a frame 6, a frame waist-shaped hole 61, an electric cabinet 62, a sensing device 63, a hemming front blocking mechanism 7, a hemming mechanism 71, a hemming front blocking shaft 72, a front blocking cylinder bearing 73, a hemming front blocking cylinder 74, a hemming cylinder shaft 75, a hemming cylinder bearing 76, a hemming cylinder 77, a hemming cylinder flanging 78, a support cross rod 8, a joining block 81, a support vertical plate 82, a support vertical plate waist-shaped hole 83, a joining block screw hole 84, a pressing wheel 85, a first conveyor belt motor 9, a first conveyor belt 91, a first conveyor belt front roller 92, a conveyor guide strip 93, a second conveyor belt motor 94, a second conveyor belt 95 and a third conveyor belt 96.
Detailed Description
The invention is further described with reference to the accompanying drawings and the detailed description below:
as shown in fig. 1-11, a line covers net device installs on frame 6, including line 3, net 31 and template 1, net 31 cladding is at the outer wall of line 3, and line 3 includes inner wall and outer wall, and wherein the inner wall is used for laminating the wall and installs, and the outer wall of line 3 needs to cover net and coating mortar.
The template 1 comprises a template notch 11 matched with the cross section of the line 3, specifically, the template notch 11 is equal to the cross section of the line 3, the line 3 is made of EPS foam material and has certain elasticity, the net 31 is thin, the net 31 and the line 3 can penetrate through the template notch 11 together, and if the template notch 11 is used for covering a net and a film by other materials, the template notch 11 needs to be adjusted according to actual conditions.
Template 1 adopts the metal material to make, and template 1 scrapes portion 12 in the template of the outer edge formation that lies in template breach 11 in the template, scrapes the outer wall profile of portion 12 corresponding lines 3 in the template.
The net 31 and the lines 3 penetrate through the template 1 along the template notch 11 and the net 31 is scraped on the outer wall of the lines 3 through the template inner scraping part 12, the template inner scraping part 12 is inclined at 5-85 degrees with the horizontal plane, the inclined direction of the template inner scraping part 12 is opposite to the moving direction of the lines 3, namely the template inner scraping part 12 inclines backwards when the lines 3 move forwards. The template internal scraping part 12 comprises an abutting part which can be at least partially abutted against the outer wall of the cross section of the line 3, the abutting part can cover the circumference range of the outer wall of the whole line 3, more specifically, the abutting part and the horizontal plane are inclined by 5-85 degrees, and the inclined direction of the abutting part is opposite to the moving direction of the line 3.
The net 31 can be scraped by the inclined arrangement between the scraping part 12 and the horizontal plane in the template, the inclined direction of the inclined arrangement is opposite to the movement direction of the line 3, the net 31 cannot be taken up, and the net covering effect is good.
The connecting line of the two end points at the bottom of the template internal scraping part 12 and the plane of the cross section of the line 3 are inclined by 5-85 degrees, and more specifically, the connecting line of the two end points at the bottom of the abutting part of the external wall of the cross section of the line 3 and the plane of the cross section of the line 3 can be pressed by the template internal scraping part 12 and inclined by 5-85 degrees. Make net 31 and 3 outer walls of lines gradually in proper order get into in the template scrape portion 12 like this, all points on the same cross section of net 31 and lines 3 get into in the template time of scraping portion 12 different promptly to give net 31 abundant deformation time, promoted greatly and covered the net effect, it is good to cover the net reliability.
The outer walls of the lines 3 comprise a first line outer wall 35 and a second line outer wall 36, and the part of the template inner scraping part 12 corresponding to the second line outer wall 36 is positioned in front of the part of the template inner scraping part 12 corresponding to the first line outer wall 35. The front of the position is based on the moving direction of the line 3, and one end of the first covered net is the front. The structure of the second outer wall 36 of the line is more complex than that of the first outer wall 35 of the line, so that in practical operation, the first outer wall 35 of the line with a relatively simple structure is firstly coated with the net 31, and then the second outer wall 36 of the line with a relatively complex structure is coated with the net 31, wherein the net 31 is based on the same cross section of the line 3, namely the first outer wall 35 of the line with the same cross section is coated with the net 31. This design can achieve a better net 31 coverage effect (easy before difficult).
It is also possible that the portion of the template inner scratch 12 corresponding to the line second outer wall 36 is located behind the portion of the template inner scratch 12 corresponding to the line first outer wall 35.
The cross-section of the line 3 is the same anywhere along its length. I.e. the strand 3 is drawn from a cross-section in a direction perpendicular to the cross-section. The net 31 is a glued net 31, and the glue can be used to firmly adhere the net 31 to the outer wall of the line 3.
Still include first conveyer belt 91, line 3 passes through first conveyer belt 91 conveying and passes through template 1, first conveyer belt 91 drives through first conveyer belt motor 9 and drives. The inner wall (being the bottom surface) laminating of lines 3 conveys on first conveyer belt 91, still install a plurality of first conveyer belt front rollers 92 on the frame 6, a plurality of first conveyer belt front rollers 92 are located before first conveyer belt 91, lines 3 get into first conveyer belt 91 after a plurality of first conveyer belt front rollers 92 earlier like this, still install two conveying direction strips 93 on the frame 6, lines 3 get into first conveyer belt front rollers 92 and first conveyer belt 91 along two conveying direction strips 93, after the manual work is aligned with the centre of net 31 and the adjustment of the middle of 3 outer walls of lines, it is fixed to remove and paste tight 3 both sides of lines respectively two conveying direction strips 93 immediately, play the location guide effect, so follow-up each lines laminating get into between two conveying direction strips 93 can.
The hemming device comprises a hemming mechanism 71, the hemming device further comprises a hemming front blocking mechanism 7 located in front of the hemming mechanism 71, the hemming front blocking mechanism 7 comprises a hemming front blocking shaft 72, a front blocking cylinder bearing 73 and a hemming front blocking cylinder 74, the number of the hemming front blocking shafts 72 is two and the two blocking cylinders are distributed at intervals, the hemming front blocking shaft 72 is fixedly connected to the frame 6 through screws, the front blocking cylinder bearing 73 is installed at the upper end and the lower end of the hemming front blocking shaft 72, the hemming front blocking cylinder 74 is concentrically sleeved on the outer wall of the hemming front blocking shaft 72, the inner wall of the hemming front blocking cylinder 74 is in interference fit with the outer walls of the upper front blocking cylinder bearing 73 and the lower front blocking cylinder bearing 73, and therefore the two hemming front blocking cylinders 74 can rotate. The line 3 passes through the template 1 and then fits between the two hemming front stops 74 and drives the two hemming front stops 74 to rotate.
The curling mechanism 71 comprises two curling barrel shafts 75 and a curling barrel 77 which is positioned at the periphery of the curling barrel shafts 75 and can rotate along the axis of the curling barrel shafts 75, the upper end and the lower end of each curling barrel shaft 75 are provided with curling barrel bearings 76, and the inner wall of the curling barrel 77 is in interference fit with the outer walls of the upper curling barrel bearing 76 and the lower curling barrel bearing 76.
The curling barrel 77 includes a curling barrel flange 78 extending horizontally outward, and the lower end of the curling front stop 74 is lower than the curling barrel flange 78. After the wire 31 passes through the template 1, the wire 31 has redundant parts which are not covered, the parts are symmetrically distributed on two sides of the outer wall of the wire 3, the parts which are not covered are straightened at the two pre-crimping baffles 74, namely the redundant wires 31 on two sides vertically sag, the distance between the two pre-crimping baffles 74 is equivalent to the distance between two sides of the outer wall of the wire 3, and thus the two pre-crimping baffles 74 are driven to rotate by friction when the wire 3 passes through the wire 31, and the redundant wires 31 on two sides vertically sag.
The net 31 is scraped on the outer wall of the line 3 to form a net folding edge part 32 exceeding the outer wall of the line 3, and the redundant nets 31 on the two sides are the net folding edge parts 32.
The net flange part 32 is attached to pass through the upper ends of the two hemming barrel flanges 78, and the hemming barrel flanges 78 scrape the net flange part 32 on two sides of the bottom surface of the wire 3. Namely, the bottom surface of the line 3 and the upper end of the hemming tube hem 78 are at the same height, the two hemming tube hems 78 are driven to rotate by friction force when the two sides of the outer wall of the line 3 pass through the two hemming tube hems 78, and meanwhile, the net covering 31 of the bottom surface of the line 3 is realized.
The invention also discloses a net covering method of the line net covering device, which comprises the following steps:
a. the wire 3 is conveyed on the first conveyor belt 91, the net 31 covers the outer wall of the wire 3 and passes through the template 1 together, the template 1 comprises a template notch 11 matched with the cross section of the wire 3, the template 1 forms a template inner scraping part 12 at the outer edge of the template notch 11, the net 31 and the wire 3 penetrate through the template 1 along the template notch 11 and scrape the net 31 on the outer wall of the wire 3 through the template inner scraping part 12, and the net 31 scrapes on the outer wall of the wire 3 to form a net folding part 32 exceeding the outer wall of the wire 3;
b. the line 3 of the outer wall covered with the net 31 passes through a curling device which scrapes and covers the net hems 32 on two sides of the bottom surface of the line 3.
The invention also discloses a net covering and coating integrated production line, which comprises a line net covering device, a coating mechanism 2, a net feeding device 4 positioned in front of the template 1, a curling device positioned behind the template 1, and a cutting device 5 positioned behind the curling device, and also comprises a rack 6, wherein the template 1, the coating mechanism 2, the net feeding device 4, the curling device, and the cutting device 5 are all arranged on the rack 6. According to the production process, the net feeding device 4, the template 1 net scraping 31, the curling device, the cutting device 5 and the coating mechanism 2 are sequentially and orderly produced.
The net feeding device 4 comprises a net discharging roller 41 for mounting the net 31 and a net feeding press roller 45 for pressing the net 31 on the upper end of the line 3, the coiled net 31 is sleeved on the net discharging roller 41, the net 31 is sequentially fed to the upper end of the line 3 along the net discharging roller 41, the first net feeding roller 42, the second net feeding roller 43 and the net feeding press roller 45, and the net discharging roller 41, the first net feeding roller 42, the second net feeding roller 43 and the net feeding press roller 45 are all mounted on the frame 6.
Wherein the height of the first net feeding roller 42 is lower than that of the net releasing roller 41 and the second net feeding roller 43, the height of the net feeding press roller 45 is lower than that of the first net feeding roller 42, the second net feeding roller 43 is driven to rotate by a net feeding roller motor 44, the first net feeding roller 42 is a tension roller, and tension sensors are arranged at two ends of the first net feeding roller 42 and used for monitoring the tension of the net 31, so that the speed of the net feeding 31 can be kept synchronous with the advancing speed of the lines 3, and the tension of the net 31 can be adjusted. The net 31 is initially manually adhered to the outer wall of the line 3 for a length while ensuring that the center of the net 31 is aligned with the middle of the outer wall of the line 3, so that the width of the net 31 finally adhered to both sides of the inner wall of the line 3 is maintained to be equal, and the middle of the outer wall of the line 3, i.e., the center of the length of the entire outer wall of the line 3 after spreading.
The net feeding press roller 45 is driven by a power device to be capable of lifting up and down. The power device of the invention is a net feeding compression roller motor 46, a frame waist-shaped hole 61 is arranged on a frame 6, net feeding compression roller mounting rods 47 are formed at two ends of a net feeding compression roller 45, the output of the net feeding compression roller motor 46 is connected with a net feeding compression roller motor screw rod 49, the net feeding compression roller motor screw rod 49 is in threaded connection with the net feeding compression roller mounting rod 47 at one end, thus, the net feeding compression roller motor 46 can drive the net feeding compression roller 45 to move up and down, the net feeding compression roller mounting rod 47 passes through the rack waist-shaped hole 61, the outer wall of the net feeding compression roller mounting rod 47 is provided with a sliding bearing 48, the sliding bearing 48 moves up and down along the waist-shaped hole 61 of the frame, the friction resistance is small, the movement is smooth, the line 3 firstly enters and passes through the net feeding press roller 45, after the center of the net 31 is aligned with the middle of the outer wall of the line 3 and the net 31 is stuck on the outer wall of the line 3 for a section of length, the web feed rollers 45 are lowered to the line 3 to ensure that the web 31 is horizontally aligned with the line 3 before entering the form 1.
A second conveyor belt 95 is arranged on the frame 6 behind the first conveyor belt 91.
The frame 6 is provided with a support, and the lower part of the support is provided with a pressing wheel 85 for pressing the lines 3. The support includes support horizontal pole 8, link up piece 81 and support riser 82, the both ends of support horizontal pole 8 are connected in frame 6, 8 outer wall covers of support horizontal pole are equipped with links up piece 81, thereby link up piece 81 can slide along support horizontal pole 8 and can the adjusting position, link up piece 81 both ends are equipped with links up piece screw 84, twist the jackscrew in one of them links up piece screw 84 and will link up piece 81 and fix at 8 outer walls of support horizontal pole, the other end linking bridge riser 82 of linking up piece 81, support riser 82 is equipped with support riser waist shape hole 83 along its length direction extension, pass support riser waist shape hole 83 through the screw and twist in another linking piece screw 84 and realize the fixed of support riser 82, pinch roller 85 is installed in the bottom of support riser 82, support riser 82 can reciprocate the regulation and make the reliable butt upper end of lines 3 of pinch roller 85. The plurality of supports of the invention are abutted against the upper end of the line 3 through the pinch roller 85 when the line 3 just enters, the template 1 covers the net 31 on the line 3 and the crimping device works.
The template 1 is also installed on the frame 6 through the support, this support is including support horizontal pole 8 equally, link up piece 81 and support riser 82, the difference lies in not having pinch roller 85, but connect template connecting strip 14 in the bottom of support riser 82, be equipped with template connecting strip perforation 15 on the template connecting strip 14, be equipped with the template mounting hole 13 with template connecting strip perforation 15 one-to-one correspondence on the template 1, pass template connecting strip perforation 15 through the screw and twist template mounting hole 13 and realize the installation of template 1, template mounting hole 13 is the screw hole. The formwork connecting strips 14 are attached to the formwork 1, i.e. they are inclined at the same angle. Meanwhile, in order to facilitate the installation of the template 1, the support cross rod 8 at the position is also installed in a horizontal inclined mode, and the inclined angle of the support cross rod is matched with the inclined angle of the template 1.
The cutting device 5 comprises an electric saw 56, a walking power source for driving the electric saw 56 to move back and forth, and a cutting power source for driving the electric saw 56 to move the dividing line 3 left and right. The traveling power source in the present invention may be the traveling motor 51, and may be an air cylinder, a hydraulic cylinder, or the like, and the cutting power source in the present invention may be the cutting motor 54, and may be an air cylinder, a hydraulic cylinder, or the like.
The walking motor 51 is installed on the cutting device base 58, the cutting device base 58 can be connected with the rack 6 in a welding mode, the output end of the walking motor 51 is connected with the walking motor screw rod 52, the cutting device base 58 is provided with a cutting device sliding rail 57, the walking seat 53 is arranged on the cutting device sliding rail 57 in a sliding mode, the walking motor screw rod 52 penetrates through the walking seat 53 in a threaded connection mode, and therefore the walking motor 51 can drive the walking seat 53 to move back and forth. One end of the walking seat 53 is provided with a cutting motor 54, the output end of the cutting motor 54 is connected with a cutting motor screw 55, and the cutting motor screw 55 is in threaded connection with and penetrates through an electric saw 56.
A line spacer block 34 is attached between the two adjacent lines 3. The line spacer 34 is manually installed to separate a section of the line 3. The thread spacer 34 connects the lower end faces of the two threads 3.
Lie in induction system 63 that is equipped with behind the hemming device in frame 6, induction system 63 can be infrared ray induction system, and induction system 63 highly is less than the highest point of lines 3, when complete lines 3 passes through, blocks the infrared ray, when lines spacer block 34 passes through, because lines spacer block 34's position is lower, the infrared ray permeable, induction system 63 triggers cutting device 5 work, specifically is: the walking motor 51 starts firstly to enable the electric saw 56 to move forwards at the same speed as the advancing speed of the line 3, so that the electric saw 56 and the line 3 advance synchronously, meanwhile, the cut-off motor 54 starts to drive the electric saw 56 to move left and right to separate the two lines 3, and after the separation is finished, the electric saw 56 returns to the original position to wait for the next cutting operation, the cutting part of the electric saw 56 is actually the line spacer block 34 between the next line 3, and the line spacer block 34 is arranged at the tail end of the previous line 3 after the separation, so that the subsequent coating of the previous line 3 cannot be influenced. The cutting device 5 can reduce the labor and has high efficiency. A protective cover 59 is arranged on the frame 6, and the protective cover 59 is used for covering the cutting device 5 and preventing the electric saw 56 from accidentally injuring people during operation.
The strands 3 are conveyed by the second conveyor 95 and through the coating mechanism 2, at which point the strands 3 have been coated. The second conveyor belt 95 is driven by a second conveyor belt motor 94.
The coating mechanism 2 is provided with a coating plate notch 24 matched with the cross section of the line 3, the coating mechanism 2 comprises a feed port 22 and a coating frame 21 penetrating through the feed port from front to back, coating plates 23 are mounted at the front end and the back end of the coating frame 21, and the coating plate notch 24 is arranged on the coating plate 23. The coating plate notch 24 of the front-end coating plate 23 (the coating plate 23 which is contacted with the coating mechanism 2 firstly when the line 3 enters) is equal to the cross section of the line 3, the line 3 is made of EPS foam material and has certain elasticity, and the net 31 is thin, so that the line 3 which is coated with the net can pass through, the coating plate notch 24 of the rear-end coating plate 23 is equidistantly enlarged by 3-5mm from the cross section of the line 3, and 3-5mm mortar is coated outside the line 3, so that the line 3 can smoothly come out of the rear-end coating plate 23 after being coated with the mortar.
The feed opening 22 is provided at the top of the coating frame 21. The feed opening 22 is used for adding mortar during the production process. The bottom of the coating frame 21 is provided with a coating bin mounting seat 26, and the coating bin mounting seat 26 is fixedly connected with the frame 6.
The coating mechanism 2 forms a coating plate inner scraping part 25 at the outer edge of the coating plate notch 24, the coating plate inner scraping part 25 corresponds to the outer wall profile of the line 3, a coating material, namely mortar, is arranged in the coating mechanism 2, the line 3 and the net 31 penetrate through the coating mechanism 2 along the coating plate notch 24, the coating material is coated on the outer wall of the net 31 through the coating plate inner scraping part 25 to form a coating layer 33, the coating plate inner scraping part 25 is inclined at 5-85 degrees with the horizontal plane, and the inclined direction of the coating plate inner scraping part 25 is opposite to the moving direction of the line 3. That is, the scraping part 25 in the coating plate inclines backwards when the line 3 moves forwards, so that the net 31 cannot be lifted, mortar is pressed on the outer walls of the line 3 and the net 31, the mortar coating effect can be improved, and the coating plate is more uniform and compact. The coating plate internal scraping portion 25 at least partially presses the net 31, and the portion capable of pressing the net 31 can cover the whole circumference range of the outer wall of the line 3.
Meanwhile, a connecting line of two end points at the bottom of the inner scraping part 25 of the coating plate and a plane where the cross section of the line 3 is located are inclined by 5-85 degrees, and the distance is opened back and forth through the coating part, so that the outer wall of the line 3 is sequentially coated step by step, and the uniform effect of mortar coating is further improved. The portion of the coating plate inner scraping portion 25 corresponding to the line second outer wall 36 is located forward of the portion of the coating plate inner scraping portion 25 corresponding to the line first outer wall 35. The front of the position is based on the moving direction of the line 3, and the end coated first is the front. The structure of the second outer wall 36 of the line is more complex than that of the first outer wall 35 of the line, so that the first outer wall 35 of the line with a relatively simple structure is coated firstly during actual operation, and then the second outer wall 36 of the line with a relatively complex structure is coated, wherein the coating is based on the same cross section of the line 3 in sequence, namely the first outer wall 35 of the line with the same cross section is coated firstly. The design can realize better coating effect (easy first and difficult last), and the mortar is more uniform and compact in coating. The part of the coating plate inner scraping part 25 corresponding to the line second outer wall 36 can be positioned behind the part of the coating plate inner scraping part 25 corresponding to the line first outer wall 35.
A third conveyor belt 96 is also arranged on the machine frame 6 behind the coating device 2, and the third conveyor belt 96 conveys away the coated threads 3.
The electric cabinet 62 is installed on the frame 6, and each process flow of the whole production can be controlled through the electric cabinet 62, and the electric cabinet 62 is not described in detail herein.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.

Claims (7)

1. The utility model provides a line covers net device which characterized in that: including lines (3), net (31) and template (1), net (31) cladding is at the outer wall of lines (3), template (1) includes one template breach (11) that matches with the cross section of lines (3), and template (1) scrapes portion (12) in the outward flange department that lies in template breach (11) formation template, net (31) and lines (3) pass template (1) along template breach (11) and scrape portion (12) through the template in with net (31) scrape the outer wall that covers at lines (3), scrape the incline direction that portion (12) were scraped in 5-85 degree slope and the template in the template and be opposite with the direction of motion of lines (3) in the template between portion (12) and the horizontal plane, scrape the line of portion (12) bottom both ends point in the template and be 5-85 degree slope between the plane of the cross section place of lines (3).
2. A line screening apparatus as claimed in claim 1, wherein: the outer wall of the line (3) comprises a first line outer wall (35) and a second line outer wall (36), and the part, corresponding to the second line outer wall (36), of the template inner scraping part (12) is located in front of the part, corresponding to the first line outer wall (35), of the template inner scraping part (12).
3. A line screening apparatus as claimed in claim 1, wherein: the cross section of the line (3) at any position along the length direction is the same.
4. A line screening apparatus as claimed in claim 1, wherein: still include first conveyer belt (91), lines (3) are through first conveyer belt (91) conveying and through template (1), first conveyer belt (91) are driven through first conveyer belt motor (9) drive.
5. A line screening apparatus as claimed in claim 1, wherein: the device also comprises a crimping device, the crimping device comprises a crimping mechanism (71), the crimping mechanism (71) comprises two crimping barrel shafts (75) and a crimping barrel (77) which is positioned on the periphery of the crimping barrel shafts (75) and can rotate along the axis of the crimping barrel shafts (75), the upper end and the lower end of each crimping barrel shaft (75) are respectively provided with a crimping barrel bearing (76), the inner wall of the crimping barrel (77) is in interference fit with the outer walls of the upper crimping barrel bearing (76) and the lower crimping barrel bearing (76), the crimping barrel (77) comprises a crimping barrel flange (78) which extends horizontally outwards, the net (31) is scraped on the outer wall of the line (3) to form a net hem part (32) exceeding the outer wall of the line (3), the net hem part (32) is attached to the two sides of the bottom surface of the line (3) through the upper ends of the two hemming tube hems (78) and the hemming tube hems (78) to scrape and cover the net hem part (32).
6. A line lapping device as claimed in claim 5, wherein: the hemming device further comprises a hemming front blocking mechanism (7) located before the hemming mechanism (71), the hemming front blocking mechanism (7) comprises a hemming front blocking shaft (72), a front blocking cylinder bearing (73) and a hemming front blocking cylinder (74), the number of the hemming front blocking shaft (72) is two and the two blocking cylinders are distributed at intervals, the front blocking cylinder bearing (73) is installed at the upper end and the lower end of the hemming front blocking shaft (72), the hemming front blocking cylinder (74) is concentrically sleeved on the outer wall of the hemming front blocking shaft (72), the inner wall of the hemming front blocking cylinder (74) is in interference fit with the outer walls of the upper front blocking cylinder bearing (73) and the lower front blocking cylinder bearing (73), the lower end of the hemming front blocking cylinder (74) is lower than a hemming cylinder hem (78), and lines (3) pass through the template (1) in a fitting mode to penetrate between the two hemming front blocking cylinders (74) and drive the two hemming front blocking cylinders (74) to rotate.
7. A method for coating a wire coating device according to any one of claims 1 to 6, wherein: the method comprises the following steps:
a. the line (3) is conveyed on the first conveyor belt (91), the net (31) covers the outer wall of the line (3) and passes through the template (1) together, the template (1) comprises a template notch (11) matched with the cross section of the line (3), a template inner scraping part (12) is formed at the outer edge of the template notch (11) of the template (1), the net (31) and the line (3) penetrate through the template (1) along the template notch (11) and scrape the net (31) on the outer wall of the line (3) through the template inner scraping part (12), and the net (31) is scraped on the outer wall of the line (3) to form a net folding part (32) exceeding the outer wall of the line (3);
b. the lines (3) of which the outer walls are covered with the nets (31) pass through a curling device, and the curling device scrapes and covers the net hemmed parts (32) on two sides of the bottom surfaces of the lines (3).
CN201911345287.0A 2019-12-23 2019-12-23 Line net covering device and net covering method thereof Active CN111002593B (en)

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CN113352402A (en) * 2021-06-04 2021-09-07 云南筑辉建材有限公司 EPS (expandable polystyrene) line production equipment and method

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