CN110860425A - Wire coating device and coating method thereof - Google Patents
Wire coating device and coating method thereof Download PDFInfo
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- CN110860425A CN110860425A CN201911345288.5A CN201911345288A CN110860425A CN 110860425 A CN110860425 A CN 110860425A CN 201911345288 A CN201911345288 A CN 201911345288A CN 110860425 A CN110860425 A CN 110860425A
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Abstract
The invention discloses a wire coating device which comprises a wire, a net and a coating mechanism, wherein the net is coated on the outer wall of the wire, the coating mechanism is provided with a coating plate notch matched with the cross section of the wire, the coating mechanism forms a coating plate internal scraping part at the outer edge of the coating plate notch, a coating material is arranged in the coating mechanism, the wire and the net penetrate through the coating mechanism along the coating plate notch and coat the coating material on the outer wall of the net through the coating plate internal scraping part to form a coating layer, an inclination angle of 5-85 degrees is formed between the coating plate internal scraping part and the horizontal plane, and the inclination direction of the coating plate internal scraping part is opposite to the movement direction of the wire. The invention has high production efficiency, can greatly reduce the labor cost and has good coating effect.
Description
Technical Field
The invention relates to the technical field of EPS (expandable polystyrene) line coating, in particular to a line coating device and a coating method thereof.
Background
The EPS decorative line can prevent fire and does not emit toxic substances, and is an environment-friendly high-quality decorative building material product. The novel outer wall decoration line and the novel outer wall decoration component are more suitable for installation, can embody European classical and elegant decoration styles on heat-insulating walls of outer walls EPS and XPS, and can ensure that the outer wall of a main building does not have cold and heat bridge effects. Has the advantages of convenient installation, economy, long durability and the like.
The bottom surface of the existing EPS lines is used for installation, a layer of net is covered on the outer wall of the EPS lines firstly, then mortar is coated on the outer surface of the net, the existing EPS lines are coated with the mortar manually, the cost is high, the efficiency is low, and improvement is needed.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provides the wire coating device and the coating method thereof, which have high production efficiency, can greatly reduce the labor cost and have good coating effect.
In order to achieve the purpose, the invention adopts the following technical scheme:
the utility model provides a line application device, includes lines, net and coating mechanism, the net cladding is at the outer wall of lines, coating mechanism is equipped with the coating board breach that matches with the cross section of lines, and coating mechanism scrapes the portion in the outward flange department that lies in the coating board breach forms the coating board, is equipped with in the coating mechanism and scribbles the material, lines and net pass coating mechanism and will scribble the material through scraping the portion in the coating board and scribble the outer wall formation dope layer on the net along the coating board breach, scrape the incline direction that is 5-85 degrees slopes and the coating board in between portion and the horizontal plane and the motion direction of lines is opposite.
And a connecting line of two end points at the bottom of the inner scraping part of the coating plate and a plane where the cross section of the line is positioned are inclined by 5-85 degrees.
The outer wall of the line comprises a first outer wall of the line and a second outer wall of the line, and the part of the inner scraping part of the coating plate, corresponding to the second outer wall of the line, is positioned in front of the part of the inner scraping part of the coating plate, corresponding to the first outer wall of the line.
The coating mechanism comprises a feed inlet and a coating frame which penetrates through the feed inlet and the coating frame, coating plates are mounted at the front end and the rear end of the coating frame, and coating plate gaps are formed in the coating plates.
The feed inlet is arranged at the top of the coating frame.
The coating machine further comprises a second conveyor belt, and the lines are conveyed through the second conveyor belt and pass through the coating mechanism.
The invention also discloses a coating method of the wire coating device, which comprises the following steps: the coating mechanism is provided with a coating material, the lines and the net penetrate through the coating mechanism along the coating plate gap and the coating material is coated on the outer wall of the net through the coating plate inner scraping part to form a coating layer.
The invention has the beneficial effects that: the scraping part in the coating plate is inclined at 5-85 degrees with the horizontal plane, the inclined direction of the scraping part in the coating plate is opposite to the movement direction of the lines, the mesh belt cannot be lifted, mortar is pressed on the outer walls of the lines and the mesh, the effect of plastering the mortar can be improved, and the coating plate is more uniform and compact. Meanwhile, a connecting line of two end points at the bottom of the inner scraping part of the coating plate and a plane where the cross section of the line is located are inclined by 5-85 degrees, and the distance is opened back and forth through the coating part, so that the net bonding of the part coated later is more uniform and compact.
Drawings
FIG. 1 is a perspective view of the line-screening and coating integrated production line of the present invention;
FIG. 2 is an enlarged view taken at A in FIG. 1;
FIG. 3 is an enlarged view at B of FIG. 1;
FIG. 4 is an enlarged view at C of FIG. 1;
FIG. 5 is a perspective view of a web feeding device of the line web-covering and coating integrated production line of the present invention;
FIG. 6 is a perspective view of a template of the line-screening and coating integrated production line of the present invention;
FIG. 7 is a perspective view of a curling device and a cutting device of the line-screening, coating and painting integrated production line of the invention;
FIG. 8 is a schematic structural diagram of a curling device of the line-screening and coating integrated production line of the invention;
FIG. 9 is an exploded view of the coating mechanism of the present invention;
FIG. 10 is a perspective view of a support of the line-screening and coating integrated production line of the present invention;
fig. 11 is a perspective view of the splice between the lines of the line-screening and coating integrated production line of the present invention.
In the figure: the template comprises a template 1, a template notch 11, a template internal scraping part 12, a template mounting hole 13, a template connecting strip 14, a template connecting strip through hole 15, a coating mechanism 2, a coating frame 21, a feed inlet 22, a coating plate 23, a coating plate notch 24, a coating plate internal scraping part 25, a coating bin mounting seat 26, a line 3, a net 31, a net edge folding part 32, a coating layer 33, a line spacer block 34, a line first outer wall 35, a line second outer wall 36, a net feeding device 4, a net releasing roller 41, a first net feeding roller 42, a second net feeding roller 43, a net feeding roller motor 44, a net feeding compression roller 45, a net feeding compression roller motor 46, a net feeding compression roller mounting rod 47, a sliding bearing 48, a net feeding compression roller motor lead screw 49, a cutting device 5, a walking motor 51, a walking lead screw 52, a walking seat 53, a cutting motor 54, a cutting motor lead screw 55, an electric saw 56, a cutting device sliding rail 57, a cutting device base 58, a protective cover 59, a protective, The device comprises a frame 6, a frame waist-shaped hole 61, an electric cabinet 62, a sensing device 63, a hemming front blocking mechanism 7, a hemming mechanism 71, a hemming front blocking shaft 72, a front blocking cylinder bearing 73, a hemming front blocking cylinder 74, a hemming cylinder shaft 75, a hemming cylinder bearing 76, a hemming cylinder 77, a hemming cylinder flanging 78, a support cross rod 8, a joining block 81, a support vertical plate 82, a support vertical plate waist-shaped hole 83, a joining block screw hole 84, a pressing wheel 85, a first conveyor belt motor 9, a first conveyor belt 91, a first conveyor belt front roller 92, a conveyor guide strip 93, a second conveyor belt motor 94, a second conveyor belt 95 and a third conveyor belt 96.
Detailed Description
The invention is further described with reference to the accompanying drawings and the detailed description below:
as shown in fig. 1 to 11, a line coating device is mounted on a frame 6, and includes a line 3, a net 31 and a coating mechanism 2, the net 31 covers the outer wall of the line 3, the coating mechanism 2 is provided with a coating plate notch 24 matching the cross section of the line 3, the coating mechanism 2 forms a coating plate inner scraping portion 25 at the outer edge of the coating plate notch 24, the coating plate inner scraping portion 25 corresponds to the outer wall profile of the line 3, a coating material, i.e., mortar, is provided in the coating mechanism 2, the line 3 and the net 31 pass through the coating mechanism 2 along the coating plate notch 24 and coat the outer wall of the net 31 with the coating material through the coating plate inner scraping portion 25 to form a coating layer 33, the coating plate inner scraping portion 25 is inclined at 5 to 85 degrees from the horizontal plane, and the inclination direction of the coating plate inner scraping portion 25 is opposite to the movement direction of the line 3. That is, the scraping part 25 in the coating plate inclines backwards when the line 3 moves forwards, so that the net 31 cannot be lifted, mortar is pressed on the outer walls of the line 3 and the net 31, the mortar coating effect can be improved, and the coating plate is more uniform and compact. The coating plate internal scraping portion 25 at least partially presses the net 31, and the portion capable of pressing the net 31 can cover the whole circumference range of the outer wall of the line 3.
The coating mechanism 2 comprises a feed inlet 22 and a coating frame 21 which penetrates through the feed inlet in the front-back direction, coating plates 23 are mounted at the front end and the back end of the coating frame 21, and coating plate notches 24 are formed in the coating plates 23. The coating plate notch 24 of the front-end coating plate 23 (the coating plate 23 which is contacted with the coating mechanism 2 firstly when the line 3 enters) is equal to the cross section of the line 3, the line 3 is made of EPS foam material and has certain elasticity, and the net 31 is thin, so that the line 3 which is coated with the net can pass through, the coating plate notch 24 of the rear-end coating plate 23 is equidistantly enlarged by 3-5mm from the cross section of the line 3, and 3-5mm mortar is coated outside the line 3, so that the line 3 can smoothly come out of the rear-end coating plate 23 after being coated with the mortar.
Meanwhile, a connecting line of two end points at the bottom of the inner scraping part 25 of the coating plate and a plane where the cross section of the line 3 is located are inclined by 5-85 degrees, and the distance is opened back and forth through the coating part, so that the outer wall of the line 3 is sequentially coated step by step, and the uniform effect of mortar coating is further improved. The portion of the coating plate inner scraping portion 25 corresponding to the line second outer wall 36 is located forward of the portion of the coating plate inner scraping portion 25 corresponding to the line first outer wall 35. The front of the position is based on the moving direction of the line 3, and the end coated first is the front. The structure of the second outer wall 36 of the line is more complex than that of the first outer wall 35 of the line, so that the first outer wall 35 of the line with a relatively simple structure is coated firstly during actual operation, and then the second outer wall 36 of the line with a relatively complex structure is coated, wherein the coating is based on the same cross section of the line 3 in sequence, namely the first outer wall 35 of the line with the same cross section is coated firstly. The design can realize better coating effect (easy first and difficult last), and the mortar is more uniform and compact in coating. The part of the coating plate inner scraping part 25 corresponding to the line second outer wall 36 can be positioned behind the part of the coating plate inner scraping part 25 corresponding to the line first outer wall 35.
The outer wall of the line 3 comprises a first line outer wall 35 and a second line outer wall 36, and the part of the coating plate inner scraping part 25 corresponding to the second line outer wall 36 is positioned in front of the part of the coating plate inner scraping part 25 corresponding to the first line outer wall 35. The front of the position is based on the moving direction of the line 3, and the end coated first is the front. The structure of the second outer wall 36 of the line is more complex than that of the first outer wall 35 of the line, so that the first outer wall 35 of the line with a relatively simple structure is coated firstly during actual operation, and then the second outer wall 36 of the line with a relatively complex structure is coated, wherein the coating is based on the same cross section of the line 3 in sequence, namely the first outer wall 35 of the line with the same cross section is coated firstly. This design can achieve better painting results (easy first and difficult last).
The feed opening 22 is provided at the top of the coating frame 21. The feed opening 22 is used for adding mortar during the production process. The bottom of the coating frame 21 is provided with a coating bin mounting seat 26, and the coating bin mounting seat 26 is fixedly connected with the frame 6.
A second conveyor 95 is included and the strands 3 are conveyed by the second conveyor 95 and through the coating mechanism 2, at which point the strands 3 have been coated. The second conveyor belt 95 is driven by a second conveyor belt motor 94.
The invention also discloses a coating method of the wire coating device, which comprises the following steps: the line 3 of the outer wall coated net 31 passes through the coating mechanism 2, the coating mechanism 2 is provided with a coating plate notch 24 matched with the cross section of the line 3, the coating mechanism 2 forms a coating plate inner scraping part 25 at the outer edge of the coating plate notch 24, a coating material is arranged in the coating mechanism 2, the line 3 and the net 31 penetrate through the coating mechanism 2 along the coating plate notch 24, and the coating material is coated on the outer wall of the net 31 through the coating plate inner scraping part 25 to form a coating layer 33.
The invention also discloses a line screen-covering and coating integrated production line, which further comprises a template 1, a screen feeding device 4 positioned in front of the template 1, a crimping device positioned behind the template 1, and a cutting device 5 positioned behind the crimping device. The line web-covering and coating integrated production line further comprises a frame 6, and the template 1, the coating mechanism 2, the web feeding device 4, the crimping device and the cutting device 5 are all installed on the frame 6. According to the production process, the net feeding device 4, the template 1 net scraping 31, the curling device, the cutting device 5 and the coating mechanism 2 are sequentially and orderly produced.
The strip 3 is formed by stretching a cross section along a direction perpendicular to the cross section, namely the cross section at any position along the length direction of the strip 3 is the same, the net 31 is a net 31 which is already glued, and the net 31 can be firmly stuck on the outer wall of the strip 3 by gluing.
The cladding of net 31 is at the outer wall of lines 3, and lines 3 include inner wall and outer wall, and wherein the inner wall is used for laminating the wall to install, and the outer wall of lines 3 need cover the net and scribble the mortar.
The net feeding device 4 comprises a net discharging roller 41 for mounting the net 31 and a net feeding press roller 45 for pressing the net 31 on the upper end of the line 3, the coiled net 31 is sleeved on the net discharging roller 41, the net 31 is sequentially fed to the upper end of the line 3 along the net discharging roller 41, the first net feeding roller 42, the second net feeding roller 43 and the net feeding press roller 45, and the net discharging roller 41, the first net feeding roller 42, the second net feeding roller 43 and the net feeding press roller 45 are all mounted on the frame 6.
Wherein the height of the first net feeding roller 42 is lower than that of the net releasing roller 41 and the second net feeding roller 43, the height of the net feeding press roller 45 is lower than that of the first net feeding roller 42, the second net feeding roller 43 is driven to rotate by a net feeding roller motor 44, the first net feeding roller 42 is a tension roller, and tension sensors are arranged at two ends of the first net feeding roller 42 and used for monitoring the tension of the net 31, so that the speed of the net feeding 31 can be kept synchronous with the advancing speed of the lines 3, and the tension of the net 31 can be adjusted. The net 31 is initially manually adhered to the outer wall of the line 3 for a length while ensuring that the center of the net 31 is aligned with the middle of the outer wall of the line 3, so that the width of the net 31 finally adhered to both sides of the inner wall of the line 3 is maintained to be equal, and the middle of the outer wall of the line 3, i.e., the center of the length of the entire outer wall of the line 3 after spreading.
The net feeding press roller 45 is driven by a power device to be capable of lifting up and down. The power device of the invention is a net feeding compression roller motor 46, a frame waist-shaped hole 61 is arranged on a frame 6, net feeding compression roller mounting rods 47 are formed at two ends of a net feeding compression roller 45, the output of the net feeding compression roller motor 46 is connected with a net feeding compression roller motor screw rod 49, the net feeding compression roller motor screw rod 49 is in threaded connection with the net feeding compression roller mounting rod 47 at one end, thus, the net feeding compression roller motor 46 can drive the net feeding compression roller 45 to move up and down, the net feeding compression roller mounting rod 47 passes through the rack waist-shaped hole 61, the outer wall of the net feeding compression roller mounting rod 47 is provided with a sliding bearing 48, the sliding bearing 48 moves up and down along the waist-shaped hole 61 of the frame, the friction resistance is small, the movement is smooth, the line 3 firstly enters and passes through the net feeding press roller 45, after the center of the net 31 is aligned with the middle of the outer wall of the line 3 and the net 31 is stuck on the outer wall of the line 3 for a section of length, the web feed rollers 45 are lowered to the line 3 to ensure that the web 31 is horizontally aligned with the line 3 before entering the form 1.
The net 31 and the lines 3 sequentially pass through the template 1 and the coating mechanism 2, a first conveyor belt 91 is arranged on the frame 6 before a second conveyor belt 95, the lines 3 are conveyed through the first conveyor belt 91 and pass through the template 1, the first conveyor belt 91 is driven by a first conveyor belt motor 9, the inner wall (namely the bottom surface) of each line 3 is attached to the first conveyor belt 91 for conveying, a plurality of first conveyor belt front rollers 92 are further arranged on the frame 6, the plurality of first conveyor belt front rollers 92 are arranged before the first conveyor belt 91, so that the lines 3 firstly pass through the plurality of first conveyor belt front rollers 92 and then enter the first conveyor belt 91, two conveying guide strips 93 are further arranged on the frame 6, the lines 3 enter the first conveyor belt front rollers 92 and the first conveyor belt 91 along the two conveying guide strips 93, after the center of the net 31 is manually aligned with the middle of the outer wall of the lines 3, move two conveying gib blocks 93 immediately and paste tight 3 both sides postfix of lines respectively, play the location guide effect, like this follow-up every lines laminating get into between two conveying gib blocks 93 can.
The frame 6 is provided with a support, and the lower part of the support is provided with a pressing wheel 85 for pressing the lines 3. The support includes support horizontal pole 8, link up piece 81 and support riser 82, the both ends of support horizontal pole 8 are connected in frame 6, 8 outer wall covers of support horizontal pole are equipped with links up piece 81, thereby link up piece 81 can slide along support horizontal pole 8 and can the adjusting position, link up piece 81 both ends are equipped with links up piece screw 84, twist the jackscrew in one of them links up piece screw 84 and will link up piece 81 and fix at 8 outer walls of support horizontal pole, the other end linking bridge riser 82 of linking up piece 81, support riser 82 is equipped with support riser waist shape hole 83 along its length direction extension, pass support riser waist shape hole 83 through the screw and twist in another linking piece screw 84 and realize the fixed of support riser 82, pinch roller 85 is installed in the bottom of support riser 82, support riser 82 can reciprocate the regulation and make the reliable butt upper end of lines 3 of pinch roller 85. The plurality of supports of the invention are abutted against the upper end of the line 3 through the pinch roller 85 when the line 3 just enters, the template 1 covers the net 31 on the line 3 and the crimping device works.
The template 1 comprises a template notch 11 matched with the cross section of the line 3, specifically, the template notch 11 is equal to the cross section of the line 3, the line 3 is made of EPS foam material and has certain elasticity, the net 31 is thin, the net 31 and the line 3 can penetrate through the template notch 11 together, and if the template notch 11 is used for covering a net and a film by other materials, the template notch 11 needs to be adjusted according to actual conditions.
The net 31 and the lines 3 penetrate through the template 1 along the template notch 11 and the net 31 is scraped on the outer wall of the lines 3 through the template inner scraping part 12, the template inner scraping part 12 is inclined at 5-85 degrees with the horizontal plane, the inclined direction of the template inner scraping part 12 is opposite to the moving direction of the lines 3, namely the template inner scraping part 12 inclines backwards when the lines 3 move forwards. The template internal scraping part 12 comprises an abutting part which can be at least partially abutted against the outer wall of the cross section of the line 3, the abutting part can cover the circumference range of the outer wall of the whole line 3, more specifically, the abutting part and the horizontal plane are inclined by 5-85 degrees, and the inclined direction of the abutting part is opposite to the moving direction of the line 3.
The template 1 is also installed on the frame 6 through the support, this support is including support horizontal pole 8 equally, link up piece 81 and support riser 82, the difference lies in not having pinch roller 85, but connect template connecting strip 14 in the bottom of support riser 82, be equipped with template connecting strip perforation 15 on the template connecting strip 14, be equipped with the template mounting hole 13 with template connecting strip perforation 15 one-to-one correspondence on the template 1, pass template connecting strip perforation 15 through the screw and twist template mounting hole 13 and realize the installation of template 1, template mounting hole 13 is the screw hole. The formwork connecting strips 14 are attached to the formwork 1, i.e. they are inclined at the same angle. Meanwhile, in order to facilitate the installation of the template 1, the support cross rod 8 at the position is also installed in a horizontal inclined mode, and the inclined angle of the support cross rod is matched with the inclined angle of the template 1. The movement direction of slope setting and incline direction and lines 3 through between template 1 and the horizontal plane is opposite, can play the effect of scraping to net 31, can not take net 31 up, covers to net effectual.
The connecting line of the two end points at the bottom of the template internal scraping part 12 and the plane of the cross section of the line 3 are inclined by 5-85 degrees, and more specifically, the connecting line of the two end points at the bottom of the abutting part of the external wall of the cross section of the line 3 and the plane of the cross section of the line 3 can be pressed by the template internal scraping part 12 and inclined by 5-85 degrees. Make net 31 and 3 outer walls of lines gradually in proper order get into in the template scrape portion 12 like this, all points on the same cross section of net 31 and lines 3 get into in the template time of scraping portion 12 different promptly to give net 31 abundant deformation time, promoted greatly and covered the net effect, it is good to cover the net reliability.
The outer walls of the lines 3 comprise a first line outer wall 35 and a second line outer wall 36, and the part of the template inner scraping part 12 corresponding to the second line outer wall 36 is positioned in front of the part of the template inner scraping part 12 corresponding to the first line outer wall 35. The front of the position is based on the moving direction of the line 3, and one end of the first covered net is the front. The structure of the second outer wall 36 of the line is more complex than that of the first outer wall 35 of the line, so that in practical operation, the first outer wall 35 of the line with a relatively simple structure is firstly coated with the net 31, and then the second outer wall 36 of the line with a relatively complex structure is coated with the net 31, wherein the net 31 is based on the same cross section of the line 3, namely the first outer wall 35 of the line with the same cross section is coated with the net 31. This design can achieve a better net 31 coverage effect (easy before difficult).
It is also possible that the portion of the template inner scratch 12 corresponding to the line second outer wall 36 is located behind the portion of the template inner scratch 12 corresponding to the line first outer wall 35.
The hemming device comprises a hemming mechanism 71, the hemming device further comprises a hemming front blocking mechanism 7 located in front of the hemming mechanism 71, the hemming front blocking mechanism 7 comprises a hemming front blocking shaft 72, a front blocking cylinder bearing 73 and a hemming front blocking cylinder 74, the number of the hemming front blocking shafts 72 is two and the two blocking cylinders are distributed at intervals, the hemming front blocking shaft 72 is fixedly connected to the frame 6 through screws, the front blocking cylinder bearing 73 is installed at the upper end and the lower end of the hemming front blocking shaft 72, the hemming front blocking cylinder 74 is concentrically sleeved on the outer wall of the hemming front blocking shaft 72, the inner wall of the hemming front blocking cylinder 74 is in interference fit with the outer walls of the upper front blocking cylinder bearing 73 and the lower front blocking cylinder bearing 73, and therefore the two hemming front blocking cylinders 74 can rotate.
The curling mechanism 71 comprises two curling barrel shafts 75 and a curling barrel 77 which is positioned at the periphery of the curling barrel shafts 75 and can rotate along the axis of the curling barrel shafts 75, the upper end and the lower end of each curling barrel shaft 75 are provided with curling barrel bearings 76, and the inner wall of the curling barrel 77 is in interference fit with the outer walls of the upper curling barrel bearing 76 and the lower curling barrel bearing 76.
The curling barrel 77 includes a curling barrel flange 78 extending horizontally outward, and the lower end of the curling front stop 74 is lower than the curling barrel flange 78. After the wire 31 passes through the template 1, the wire 31 has redundant parts which are not covered, the parts are symmetrically distributed on two sides of the outer wall of the wire 3, the parts which are not covered are straightened at the two pre-crimping baffles 74, namely the redundant wires 31 on two sides vertically sag, the distance between the two pre-crimping baffles 74 is equivalent to the distance between two sides of the outer wall of the wire 3, and thus the two pre-crimping baffles 74 are driven to rotate by friction when the wire 3 passes through the wire 31, and the redundant wires 31 on two sides vertically sag.
The net 31 is scraped on the outer wall of the line 3 to form a net folding edge part 32 exceeding the outer wall of the line 3, and the redundant nets 31 on the two sides are the net folding edge parts 32.
The net flange part 32 is attached to pass through the upper ends of the two hemming barrel flanges 78, and the hemming barrel flanges 78 scrape the net flange part 32 on two sides of the bottom surface of the wire 3. Namely, the bottom surface of the line 3 and the upper end of the hemming tube hem 78 are at the same height, the two hemming tube hems 78 are driven to rotate by friction force when the two sides of the outer wall of the line 3 pass through the two hemming tube hems 78, and meanwhile, the net covering 31 of the bottom surface of the line 3 is realized.
The cutting device 5 comprises an electric saw 56, a walking power source for driving the electric saw 56 to move back and forth, and a cutting power source for driving the electric saw 56 to move the dividing line 3 left and right. The traveling power source in the present invention may be the traveling motor 51, and may be an air cylinder, a hydraulic cylinder, or the like, and the cutting power source in the present invention may be the cutting motor 54, and may be an air cylinder, a hydraulic cylinder, or the like.
The walking motor 51 is installed on the cutting device base 58, the cutting device base 58 can be connected with the rack 6 in a welding mode, the output end of the walking motor 51 is connected with the walking motor screw rod 52, the cutting device base 58 is provided with a cutting device sliding rail 57, the walking seat 53 is arranged on the cutting device sliding rail 57 in a sliding mode, the walking motor screw rod 52 penetrates through the walking seat 53 in a threaded connection mode, and therefore the walking motor 51 can drive the walking seat 53 to move back and forth. One end of the walking seat 53 is provided with a cutting motor 54, the output end of the cutting motor 54 is connected with a cutting motor screw 55, and the cutting motor screw 55 is in threaded connection with and penetrates through an electric saw 56.
A line spacer block 34 is attached between the two adjacent lines 3. The line spacer 34 is manually installed to separate a section of the line 3. The thread spacer 34 connects the lower end faces of the two threads 3.
Lie in induction system 63 that is equipped with behind the hemming device in frame 6, induction system 63 can be infrared ray induction system, and induction system 63 highly is less than the highest point of lines 3, when complete lines 3 passes through, blocks the infrared ray, when lines spacer block 34 passes through, because lines spacer block 34's position is lower, the infrared ray permeable, induction system 63 triggers cutting device 5 work, specifically is: the walking motor 51 starts firstly to enable the electric saw 56 to move forwards at the same speed as the advancing speed of the line 3, so that the electric saw 56 and the line 3 advance synchronously, meanwhile, the cut-off motor 54 starts to drive the electric saw 56 to move left and right to separate the two lines 3, and after the separation is finished, the electric saw 56 returns to the original position to wait for the next cutting operation, the cutting part of the electric saw 56 is actually the line spacer block 34 between the next line 3, and the line spacer block 34 is arranged at the tail end of the previous line 3 after the separation, so that the subsequent coating of the previous line 3 cannot be influenced. The cutting device 5 can reduce the labor and has high efficiency. A protective cover 59 is arranged on the frame 6, and the protective cover 59 is used for covering the cutting device 5 and preventing the electric saw 56 from accidentally injuring people during operation.
A third conveyor belt 96 is also arranged on the machine frame 6 behind the coating device 2, and the third conveyor belt 96 conveys away the coated threads 3.
The electric cabinet 62 is installed on the frame 6, and each process flow of the whole production can be controlled through the electric cabinet 62, and the electric cabinet 62 is not described in detail herein.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.
Claims (7)
1. The utility model provides a line application device which characterized in that: including lines (3), net (31) and coating mechanism (2), net (31) cladding is at the outer wall of lines (3), coating mechanism (2) are equipped with coating plate breach (24) that match with the cross section of lines (3), and coating mechanism (2) scrape portion (25) in the outward flange department that lies in coating plate breach (24), are equipped with in coating mechanism (2) and scribble the material, lines (3) and net (31) pass coating mechanism (2) and scribble the outer wall of net (31) with the coating material through coating plate interior scraping portion (25) and form dope layer (33) along coating plate breach (24), scrape the incline direction that is 5-85 degree slope and scribble in the coating plate between portion (25) and the horizontal plane and the movement direction of lines (3) is opposite.
2. The wire coating apparatus as claimed in claim 1, wherein: and a connecting line of two end points at the bottom of the inner scraping part (25) of the coating plate and a plane where the cross section of the line (3) is positioned are inclined at an angle of 5-85 degrees.
3. The wire coating apparatus as claimed in claim 2, wherein: the outer wall of the line (3) comprises a first line outer wall (35) and a second line outer wall (36), and the part of the inner scraping part (25) of the coating plate, corresponding to the second line outer wall (36), is positioned in front of the part of the inner scraping part (25) of the coating plate, corresponding to the first line outer wall (35).
4. The wire coating apparatus as claimed in claim 1, wherein: the coating mechanism (2) comprises a feed inlet (22) and a coating frame (21) which penetrates through the feed inlet and the coating frame, coating plates (23) are mounted at the front end and the rear end of the coating frame (21), and coating plate notches (24) are formed in the coating plates (23).
5. The wire coating apparatus as claimed in claim 4, wherein: the feed inlet (22) is arranged at the top of the coating frame (21).
6. The wire coating apparatus as claimed in claim 1, wherein: also comprises a second conveyor belt (95), and the lines (3) are conveyed by the second conveyor belt (95) and pass through the coating mechanism (2).
7. A coating method of the line coating apparatus according to any one of claims 1 to 6, characterized in that: the method comprises the following steps: the coating machine is characterized in that lines (3) of the outer wall coated net (31) pass through the coating mechanism (2), the coating mechanism (2) is provided with a coating plate notch (24) matched with the cross section of the lines (3), the coating mechanism (2) forms a coating plate inner scraping part (25) at the outer edge of the coating plate notch (24), a coating material is arranged in the coating mechanism (2), the lines (3) and the net (31) penetrate through the coating mechanism (2) along the coating plate notch (24) and the coating material is coated on the outer wall of the net (31) through the coating plate inner scraping part (25) to form a coating layer (33).
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| CN201911345288.5A CN110860425B (en) | 2019-12-23 | 2019-12-23 | Line coating device and coating method thereof |
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| CN201911345288.5A CN110860425B (en) | 2019-12-23 | 2019-12-23 | Line coating device and coating method thereof |
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| CN110860425B CN110860425B (en) | 2023-09-08 |
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| CN114632668A (en) * | 2022-03-04 | 2022-06-17 | 李红莲 | EPS lines mud scraping device for directional installation |
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| CN110860425B (en) | 2023-09-08 |
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