CN110860425B - Line coating device and coating method thereof - Google Patents
Line coating device and coating method thereof Download PDFInfo
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- CN110860425B CN110860425B CN201911345288.5A CN201911345288A CN110860425B CN 110860425 B CN110860425 B CN 110860425B CN 201911345288 A CN201911345288 A CN 201911345288A CN 110860425 B CN110860425 B CN 110860425B
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- scraping part
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Abstract
The invention discloses a line coating device which comprises a line, a net and a coating mechanism, wherein the net is coated on the outer wall of the line, the coating mechanism is provided with a coating plate notch matched with the cross section of the line, the coating mechanism is positioned at the outer edge of the coating plate notch to form a coating plate inner scraping part, the coating mechanism is internally provided with a coating material, the line and the net pass through the coating mechanism along the coating plate notch and the coating material is coated on the outer wall of the net through the coating plate inner scraping part to form a coating layer, the coating plate inner scraping part is inclined at 5-85 degrees with the horizontal plane, and the inclination direction of the coating plate inner scraping part is opposite to the movement direction of the line. The invention has high production efficiency, can greatly reduce labor cost and has good coating effect.
Description
Technical Field
The invention relates to the technical field of EPS line coating, in particular to a line coating device and a coating method thereof.
Background
The EPS decorative moulding can prevent fire and can not emit toxic substances, and is an environment-friendly high-quality decorative building material product. The novel exterior wall decoration line and the novel exterior wall decoration member are more suitable for installation, and on EPS and XPS thermal insulation walls of exterior walls, the European classical and elegant decoration style can be embodied, and the exterior walls of main buildings can be ensured not to have cold and hot bridge effects. Has the advantages of convenient installation, economy, long durability and the like.
The bottom surface of current EPS lines is used for installing, and the outer wall of EPS lines is to cover one deck net earlier, then scribbles the mortar in the outside of net, and current EPS line scribbles the mortar and carries out for the manual work, and is with high costs, inefficiency, needs to improve.
Disclosure of Invention
The invention aims to overcome the defects of the prior art, and provides a line coating device and a coating method thereof, which have high production efficiency, can greatly reduce labor cost and have good coating effect.
In order to achieve the above purpose, the present invention adopts the following technical scheme:
the utility model provides a line coating device, includes line, net and coating mechanism, the net cladding is at the outer wall of line, coating mechanism is equipped with the coating board breach that matches with the cross section of line, and coating mechanism is located the outward flange department in coating board breach and forms the interior portion of scraping of coating board, is equipped with the coating in the coating mechanism, line and net pass coating mechanism along the coating board breach and through the coating board in scrape the portion with the coating material and scribble the outer wall of net and form the dope layer, be 5-85 degrees slope and the coating in the board between scraping the portion and the horizontal plane and the direction of motion opposite of the line of scraping the portion.
The inclination between the connecting line of the two end points at the bottom of the scraping part in the coating plate and the plane of the cross section of the line is 5-85 degrees.
The outer wall of the line comprises a first outer wall of the line and a second outer wall of the line, and the part of the scraping part in the coating plate corresponding to the second outer wall of the line is positioned in front of the part of the scraping part in the coating plate corresponding to the first outer wall of the line.
The coating mechanism comprises a feed inlet and a coating frame penetrating through the front and the rear, coating plates are arranged at the front end and the rear end of the coating frame, and notches of the coating plates are formed in the coating plates.
The feed inlet is arranged at the top of the coating frame.
A second conveyor belt is also included, through which the line is conveyed and passed through the coating mechanism.
The invention also discloses a coating method of the line coating device, which comprises the following steps: the lines of the outer wall cladding net pass through the coating mechanism, the coating mechanism is provided with a coating plate notch matched with the cross section of the lines, the coating mechanism is positioned at the outer edge of the coating plate notch to form a coating plate inner scraping part, the coating mechanism is internally provided with a coating material, and the lines and the net pass through the coating mechanism along the coating plate notch and coat the coating material on the outer wall of the net through the coating plate inner scraping part to form a coating layer.
The beneficial effects of the invention are as follows: the scraping part in the coating plate is inclined at 5-85 degrees with the horizontal plane, the inclination direction of the scraping part in the coating plate is opposite to the movement direction of the lines, the net belt is not lifted, mortar is pressed and smeared on the lines and the outer wall of the net, the mortar smearing effect can be improved, and the coating is more uniform and compact. Meanwhile, the connection line of the two end points at the bottom of the scraping part in the coating plate and the plane where the cross section of the line is located are inclined at 5-85 degrees, and the distance is pulled back and forth through the coating part, so that the net adhesion of the rear coating part is more uniform and compact.
Drawings
FIG. 1 is a perspective view of a line overlay coating integrated production line of the present invention;
FIG. 2 is an enlarged view of FIG. 1 at A;
FIG. 3 is an enlarged view at B in FIG. 1;
FIG. 4 is an enlarged view of FIG. 1 at C;
FIG. 5 is a perspective view of a wire mesh feeding device of the wire mesh coating integrated production line of the invention;
FIG. 6 is a perspective view of a die plate of the line overlay coating integrated production line of the present invention;
FIG. 7 is a perspective view of a hemming device and a cutting device of the line screen coating integrated production line of the present invention;
FIG. 8 is a schematic structural view of a hemming device of the line screen coating integrated production line of the present invention;
FIG. 9 is an exploded view of the coating mechanism of the present invention;
FIG. 10 is a perspective view of a bracket of the line overlay coating integrated production line of the present invention;
fig. 11 is a perspective view showing the splice between lines of the line-covering-painting integrated production line of the present invention.
In the figure: template 1, template notch 11, template inner scraping section 12, template mounting hole 13, template connecting bar 14, template connecting bar perforation 15, coating mechanism 2, coating frame 21, feed inlet 22, coating plate 23, coating plate notch 24, coating plate inner scraping section 25, coating bin mounting seat 26, line 3, net 31, net hemming section 32, coating layer 33, line spacer 34, line first outer wall 35, line second outer wall 36, net feeding device 4, net feeding roller 41, first net feeding roller 42, second net feeding roller 43, net feeding roller motor 44, net feeding roller 45, net feeding roller motor 46, net feeding roller mounting bar 47, sliding bearing 48, net feeding roller motor screw 49, cutting device 5, travel motor 51, travel motor screw 52 the travelling base 53, the cutting motor 54, the cutting motor screw 55, the electric saw 56, the cutting device slide rail 57, the cutting device base 58, the protective cover 59, the frame 6, the frame kidney-shaped hole 61, the electric cabinet 62, the sensing device 63, the hemming front baffle mechanism 7, the hemming mechanism 71, the hemming front baffle shaft 72, the front baffle shaft 73, the hemming front baffle shaft 74, the hemming shaft 75, the hemming shaft bearing 76, the hemming shaft 77, the hemming shaft flange 78, the bracket cross bar 8, the engagement block 81, the bracket riser 82, the bracket riser kidney-shaped hole 83, the engagement block screw hole 84, the pinch roller 85, the first conveyor motor 9, the first conveyor 91, the first conveyor front roller 92, the conveyor guide strip 93, the second conveyor motor 94, the second conveyor 95, and the third conveyor 96.
Detailed Description
The invention is further described with reference to the drawings and detailed description which follow:
as shown in fig. 1 to 11, a line coating device is installed on a frame 6 and comprises a line 3, a net 31 and a coating mechanism 2, wherein the net 31 is coated on the outer wall of the line 3, the coating mechanism 2 is provided with a coating plate notch 24 matched with the cross section of the line 3, the coating mechanism 2 is positioned at the outer edge of the notch 24 of Tu Zhuangban to form a coating plate inner scraping part 25, the coating plate inner scraping part 25 corresponds to the outline of the outer wall of the line 3, a coating material, namely mortar, is arranged in the coating mechanism 2, the line 3 and the net 31 pass through the coating mechanism 2 along the coating plate notch 24 and the coating material is coated on the outer wall of the net 31 through the coating plate inner scraping part 25 to form a coating layer 33, the coating plate inner scraping part 25 is inclined at 5-85 degrees with the horizontal plane, and the inclination direction of the coating plate inner scraping part 25 is opposite to the movement direction of the line 3. Namely, when the line 3 moves forwards, the scraping part 25 in the coating plate tilts backwards, so that the net 31 is not brought up, mortar is pressed and coated on the line 3 and the outer wall of the net 31, the mortar coating effect can be improved, and the mortar coating effect is more uniform and compact. The in-coating-plate scraping portion 25 presses against the net 31 at least partially, and the portion capable of pressing against the net 31 can cover the entire circumferential extent of the outer wall of the line 3.
The coating mechanism 2 comprises a feed inlet 22 and a coating frame 21 penetrating front and back, coating plates 23 are arranged at the front end and the back end of the coating frame 21, and coating plate notches 24 are formed in the coating plates 23. The coating plate notch 24 of the front coating plate 23 (the coating plate 23 with the line 3 entering the coating mechanism 2 and contacted first) is equal to the cross section of the line 3, the line 3 is made of EPS foam material and has certain elasticity, and the net 31 is thin, so that the line 3 with the net covered can pass through, the coating plate notch 24 of the rear coating plate 23 is enlarged by 3-5mm from the cross section of the line 3 at equal intervals, and the outside of the line 3 is coated with 3-5mm mortar, so that the line 3 is ensured to smoothly come out of the rear coating plate 23 after the mortar is coated.
Meanwhile, the connecting line of two end points at the bottom of the scraping part 25 in the coating plate is inclined at 5-85 degrees with the plane of the cross section of the line 3, and the outer wall of the line 3 is gradually and orderly coated by pulling the distance back and forth through the coating part, so that the uniform effect of mortar coating is further improved. The portion of the in-coating-plate scraping portion 25 corresponding to the line second outer wall 36 is located in front of the portion of the in-coating-plate scraping portion 25 corresponding to the line first outer wall 35. The front of the position is in front of one end of the coating by taking the movement direction of the line 3 as a reference. The structure of the second outer wall 36 is more complex than that of the first outer wall 35, so that the first outer wall 35 with relatively simple structure is coated firstly during actual operation, and then the second outer wall 36 with relatively complex structure is coated, and the coating is sequentially carried out by taking the same cross section of the line 3 as a reference, namely the first outer wall 35 with the same cross section is coated firstly. The design can realize better coating effect (easy before last difficult), and the mortar is smeared more uniformly and compactly. The portion of the interior scraping portion 25 of the coated sheet corresponding to the line second outer wall 36 may be located behind the portion of the interior scraping portion 25 of the coated sheet corresponding to the line first outer wall 35.
The outer wall of the line 3 comprises a first outer wall 35 and a second outer wall 36, and the part of the inner scraping part 25 of the coating plate corresponding to the second outer wall 36 is positioned in front of the part of the inner scraping part 25 of the coating plate corresponding to the first outer wall 35. The front of the position is in front of one end of the coating by taking the movement direction of the line 3 as a reference. The structure of the second outer wall 36 is more complex than that of the first outer wall 35, so that the first outer wall 35 with relatively simple structure is coated firstly during actual operation, and then the second outer wall 36 with relatively complex structure is coated, and the coating is sequentially carried out by taking the same cross section of the line 3 as a reference, namely the first outer wall 35 with the same cross section is coated firstly. The design can achieve better coating effect (easy before last difficult).
The feed inlet 22 is arranged at the top of the coating frame 21. Feed port 22 is used to add mortar during production. A coating bin mounting seat 26 is arranged at the bottom of the coating frame 21, and the coating bin mounting seat 26 is fixedly connected with the frame 6.
The second conveyor belt 95 is further included, and the line 3 is conveyed by the second conveyor belt 95 and passes through the coating mechanism 2, at which time the line 3 is already coated. The second conveyor 95 is driven by a second conveyor motor 94.
The invention also discloses a coating method of the line coating device, which comprises the following steps: the line 3 of the outer wall cladding net 31 passes through the coating mechanism 2, the coating mechanism 2 is provided with a coating plate notch 24 matched with the cross section of the line 3, the coating mechanism 2 is provided with a coating plate inner scraping part 25 positioned at the outer edge of the Tu Zhuangban notch 24, a coating material is arranged in the coating mechanism 2, the line 3 and the net 31 pass through the coating mechanism 2 along the coating plate notch 24, and the coating material is coated on the outer wall of the net 31 through the coating plate inner scraping part 25 to form a coating material layer 33.
The invention also discloses a line screen coating integrated production line which further comprises a template 1, a screen feeding device 4 positioned in front of the template 1, a hemming device positioned behind the template 1 and a cutting device 5 positioned behind the hemming device. The line covering and coating integrated production line also comprises a frame 6, and the template 1, the coating mechanism 2, the net feeding device 4, the hemming device and the cutting device 5 are all arranged on the frame 6. According to the production procedure, the net feeding device 4, the net scraping 31 of the template 1, the hemming device, the cutting device 5 and the coating mechanism 2 are sequentially and orderly produced.
The line 3 is formed by stretching a cross section along a direction perpendicular to the cross section, that is, the cross section of any part along the length direction of the line 3 is the same, the net 31 is the net 31 which is glued, and the net 31 can be firmly glued on the outer wall of the line 3 through gluing.
The net 31 coats the outer wall of the line 3, the line 3 comprises an inner wall and an outer wall, wherein the inner wall is used for being attached to a wall surface for installation, and the outer wall of the line 3 needs to be covered with the net and mortar.
The net feeding device 4 comprises a net discharging roller 41 for installing the net 31 and a net feeding press roller 45 for pressing the net 31 on the upper end of the wire 3, the net 31 which is coiled is sleeved on the net discharging roller 41, the net 31 is fed to the upper end of the wire 3 along the sequence of the net discharging roller 41, the first net feeding roller 42, the second net feeding roller 43 and the net feeding press roller 45, and the net discharging roller 41, the first net feeding roller 42, the second net feeding roller 43 and the net feeding press roller 45 are all installed on the frame 6.
The first net feeding roller 42 is lower than the net discharging roller 41 and the second net feeding roller 43, the net feeding press roller 45 is lower than the first net feeding roller 42, the second net feeding roller 43 is driven to rotate by a net feeding roller motor 44, the first net feeding roller 42 is a tension roller, tension sensors are arranged at two ends of the first net feeding roller 42 and used for monitoring the tension of the net 31, so that the speed of the net feeding 31 can be kept synchronous with the advancing speed of the line 3, and the tension of the net 31 can be adjusted. The net 31 is manually stuck to the outer wall of the line 3 for a certain length initially, and the center of the net 31 is aligned with the middle of the outer wall of the line 3, so that the width of the net 31 finally stuck to the two sides of the inner wall of the line 3 can be kept equal, and the middle of the outer wall of the line 3, namely the center of the length of the whole line 3 after the outer wall of the line 3 is unfolded.
The net feeding press roller 45 is driven by a power device to lift up and down. The power device is a net feeding roller motor 46, a frame waist-shaped hole 61 is formed in the frame 6, net feeding roller mounting rods 47 are formed at two ends of the net feeding roller 45, the output of the net feeding roller motor 46 is connected with a net feeding roller motor screw rod 49, the net feeding roller motor screw rod 49 is connected with the net feeding roller mounting rods 47 at one end in a threaded mode, in this way, the net feeding roller motor 46 can drive the net feeding roller 45 to move up and down, the net feeding roller mounting rods 47 penetrate through the frame waist-shaped hole 61, sliding bearings 48 are arranged on the outer walls of the net feeding roller mounting rods 47, the net feeding roller mounting rods 47 move up and down along the frame waist-shaped hole 61 through the sliding bearings 48, friction resistance is small, the net 3 firstly enters the net feeding roller 45, and after the center of the net 31 is manually aligned with the middle of the outer wall of the net 3 and the net 31 is adhered to the outer wall of the line 3 for a certain length, the net feeding roller 45 is lowered to the line 3, and therefore the net 31 is guaranteed to be horizontally attached to the line 3 before entering the template 1.
The net 31 and the lines 3 sequentially pass through the template 1 and the coating mechanism 2, the first conveyor belt 91 is arranged in front of the second conveyor belt 95 on the frame 6, the lines 3 are conveyed through the first conveyor belt 91 and driven by the template 1 through the first conveyor belt motor 9, the inner walls (namely the bottom surfaces) of the lines 3 are attached to the first conveyor belt 91 for conveying, a plurality of first conveyor belt front rollers 92 are further arranged on the frame 6, the plurality of first conveyor belt front rollers 92 are positioned in front of the first conveyor belt 91, the lines 3 firstly pass through the plurality of first conveyor belt front rollers 92 and then enter the first conveyor belt 91, two conveying guide strips 93 are further arranged on the frame 6, the lines 3 enter the first conveyor belt front rollers 92 and the first conveyor belt 91 along the two conveying guide strips 93, after the center of the net 31 is manually adjusted and aligned with the middle of the outer walls of the lines 3, the two conveying guide strips 93 are immediately moved and are respectively attached to the two sides of the lines 3 for fixing, and positioning and guiding effects are achieved, and thus, each line can enter between two subsequent conveying guide strips 93.
A bracket is arranged on the frame 6, and a pinch roller 85 for pressing the wire 3 is arranged at the lower part of the bracket. The support includes support horizontal pole 8, link up piece 81 and support riser 82, the both ends of support horizontal pole 8 are connected on frame 6, support horizontal pole 8 outer wall cover is equipped with link up piece 81, thereby link up piece 81 can slide along support horizontal pole 8 and can adjust the position, link up piece 81 both ends are equipped with link up piece screw 84, screw in one of them link up piece screw 84 jack up screw and fix link up piece 81 at support horizontal pole 8 outer wall, link up piece 81's the other end link up piece riser 82, support riser 82 is equipped with the support riser kidney-shaped hole 83 that extends along its length direction, pass support riser kidney-shaped hole 83 through the screw and screw in the fixed of realization support riser 82 in another link up piece screw 84, pinch roller 85 is installed in the bottom of support riser 82, support riser 82 can reciprocate and adjust and make pinch roller 85 reliably support the upper end of wiring strip 3. The number of the brackets is several, and when the wire 3 is just entered, when the template 1 covers the wire 3 with the net 31, and when the hemming device works, the upper ends of the wire 3 are propped against by the pinch rollers 85.
The template 1 comprises a template notch 11 matched with the cross section of the line 3, specifically, the template notch 11 is equal to the cross section of the line 3, the line 3 is made of EPS foam material and has a certain elasticity, the net 31 is thin, the net 31 and the line 3 can pass through the template notch 11 together, and if the template notch 11 is used for covering a net film of other materials, the template notch 11 needs to be adjusted according to actual conditions.
The template 1 is made of metal materials, the template 1 forms a template inner scraping part 12 at the outer edge of the template notch 11, and the template inner scraping part 12 corresponds to the outline of the outer wall of the line 3.
The net 31 and the line 3 pass through the template 1 along the template notch 11, the net 31 is scraped on the outer wall of the line 3 by the inner scraping part 12 of the template, the inner scraping part 12 of the template is inclined at 5-85 degrees with the horizontal plane, and the inclination direction of the inner scraping part 12 of the template is opposite to the movement direction of the line 3, namely, the inner scraping part 12 of the template is inclined backwards when the line 3 moves forwards. The inner scraping portion 12 of the template comprises an abutting portion capable of abutting against the outer wall of the cross section of the wire 3 at least partially, and the abutting portion can cover the circumference range of the outer wall of the whole wire 3, more specifically, the abutting portion is inclined at 5-85 degrees with respect to the horizontal plane, and the inclination direction of the abutting portion is opposite to the movement direction of the wire 3.
The template 1 is also installed on the frame 6 through a bracket, the bracket also comprises a bracket cross rod 8, a connecting block 81 and a bracket vertical plate 82, the difference is that a pinch roller 85 is not arranged, the bottom of the bracket vertical plate 82 is connected with a template connecting strip 14, template connecting strip perforations 15 are arranged on the template connecting strip 14, template installation holes 13 which are in one-to-one correspondence with the template connecting strip perforations 15 are arranged on the template 1, the template 1 is installed by penetrating the template connecting strip perforations 15 through screws and screwing in the template installation holes 13, and the template installation holes 13 are threaded holes. The form attachment strip 14 engages the form 1, i.e. the inclination angles of the two are the same. In order to more conveniently install the template 1, the support cross rod 8 is horizontally and obliquely installed, and the inclination angle of the support cross rod is matched with that of the template 1. The net 31 can be scraped by the inclined arrangement between the template 1 and the horizontal plane and the inclination direction is opposite to the movement direction of the line 3, the net 31 can not be carried up, and the net covering effect is good.
The connection line of the two end points at the bottom of the inner scraping part 12 of the template and the plane of the cross section of the line 3 are inclined at 5-85 degrees, and more specifically, the connection line of the two end points at the bottom of the abutting part of the outer wall of the cross section of the line 3 of the inner scraping part 12 of the template and the plane of the cross section of the line 3 are inclined at 5-85 degrees. So that the outer walls of the net 31 and the lines 3 gradually and orderly enter the inner scraping part 12 of the template, namely, the time that all points on the same cross section of the net 31 and the lines 3 enter the inner scraping part 12 of the template is different, thereby giving the net 31 sufficient deformation time, greatly improving the net covering effect and having good net covering reliability.
The outer walls of the line 3 comprise a first outer wall 35 and a second outer wall 36, and the part of the inner scraping portion 12 corresponding to the second outer wall 36 is located in front of the part of the inner scraping portion 12 corresponding to the first outer wall 35. The front of the position is in front of one end of the first covering net by taking the movement direction of the line 3 as a reference. The structure of the second outer wall 36 is more complex than that of the first outer wall 35, so that during actual operation, the first outer wall 35 is covered with the net 31, and then the second outer wall 36 is covered with the net 31, and the net 31 is covered with the first outer wall 35 with the same cross section of the line 3. This design allows for better coverage 31 (make-before-break).
The portion of the inner squeegee 12 corresponding to the line second outer wall 36 may be located behind the portion of the inner squeegee 12 corresponding to the line first outer wall 35.
The hemming device comprises a hemming mechanism 71, the hemming device further comprises a hemming front baffle mechanism 7 positioned in front of the hemming mechanism 71, the hemming front baffle mechanism 7 comprises a hemming front baffle shaft 72, front baffle cylinder bearings 73 and hemming front baffle cylinders 74, the hemming front baffle shafts 72 are two in number and distributed at intervals, the hemming front baffle shafts 72 are fixedly connected to the frame 6 through screws, front baffle cylinder bearings 73 are arranged at the upper end and the lower end of the hemming front baffle shafts 72, the hemming front baffle cylinders 74 are sleeved on the outer walls of the hemming front baffle shafts 72 in a concentric mode, and the inner walls of the hemming front baffle cylinders 74 are in interference fit with the outer walls of the upper front baffle cylinder bearings 73 and the lower front baffle cylinder bearings 73, so that the two hemming front baffle cylinders 74 can rotate.
The hemming mechanism 71 comprises two hemming cylinder shafts 75 and hemming cylinders 77 which are arranged on the periphery of the hemming cylinder shafts 75 and can rotate along the axis of the hemming cylinder shafts 75, the upper end and the lower end of each hemming cylinder shaft 75 are respectively provided with a hemming cylinder bearing 76, and the inner wall of each hemming cylinder 77 is in interference fit with the outer walls of the upper hemming cylinder bearing 76 and the lower hemming cylinder bearing 76.
The crimp barrel 77 includes a crimp barrel flange 78 extending horizontally outwardly, the lower end of the crimp front baffle 74 being lower than the crimp barrel flange 78. After the net 31 is covered by the template 1, the net 31 has redundant uncoated parts which are symmetrically distributed on two sides of the outer wall of the line 3, the uncoated parts are straightened at the two hemming front baffle cylinders 74, namely, the redundant net 31 on two sides vertically sags, the distance between the two hemming front baffle cylinders 74 is equivalent to the distance between the two sides of the outer wall of the line 3, and thus, when the line 3 passes through after the net 31 is covered, the two hemming front baffle cylinders 74 are driven by friction to rotate and the redundant net 31 on two sides vertically sags.
The net 31 is scraped on the outer wall of the wire 3 to form a net flange part 32 beyond the outer wall of the wire 3, and the excessive net 31 at two sides, namely the net flange part 32.
The net hemming portion 32 is attached to pass over the upper ends of the two hemming cylinder hemming edges 78 and the hemming cylinder hemming edges 78 scrape the net hemming portion 32 on both sides of the bottom surface of the wire 3. Namely, the bottom surface of the line 3 and the upper end of the hemming tube hem 78 are at the same height, two sides of the outer wall of the line 3 drive the two hemming tube hems 78 to rotate through friction force when passing through the two hemming tube hems 78, and meanwhile, the net 31 of the bottom surface of the line 3 is realized, and the hemming device is a supplement perfect for the net 31 of the former template 1, so that the net 31 of the complete line 3 is realized.
The cutting device 5 comprises a power saw 56, a walking power source for driving the power saw 56 to move forwards and backwards and a cutting power source for driving the power saw 56 to move the parting line 3 left and right. The walking power source in the present invention may be a walking motor 51, a cylinder, a hydraulic cylinder, etc., and the cutting power source in the present invention may be a cutting motor 54, a cylinder, a hydraulic cylinder, etc.
The walking motor 51 is installed on the cutting device base 58, the cutting device base 58 can be connected with the frame 6 in a welded mode, the output end of the walking motor 51 is connected with the walking motor screw rod 52, a cutting device sliding rail 57 is arranged on the cutting device base 58, a walking seat 53 is slidably arranged on the cutting device sliding rail 57, the walking motor screw rod 52 is in threaded connection with the walking seat 53, and therefore the walking motor 51 can drive the walking seat 53 to move forwards and backwards. A cutting motor 54 is mounted at one end of the walking seat 53, an output end of the cutting motor 54 is connected with a cutting motor screw 55, and the cutting motor screw 55 is in threaded connection with a through saw 56.
Line spacer blocks 34 are attached between the front line 3 and the rear line 3. The line spacer 34 is manually mounted for spacing the line 3 segments. The line spacers 34 connect the lower end surfaces of the two lines 3.
The frame 6 is provided with a sensing device 63 behind the hemming device, the sensing device 63 can be an infrared sensing device, the sensing device 63 is lower than the highest position of the line 3, when the complete line 3 passes, infrared rays are blocked, when the line spacer 34 passes, the infrared rays can penetrate through the sensing device 63 because the position of the line spacer 34 is lower, and the sensing device 63 triggers the cutting device 5 to work, specifically: the running motor 51 is started first to enable the forward movement of the electric saw 56 to be consistent with the forward movement speed of the line 3, so that the electric saw 56 and the line 3 synchronously move, meanwhile, the cutting motor 54 is started to drive the electric saw 56 to move left and right to divide the two lines 3, the electric saw 56 returns to the original position after the division is finished to wait for the next cutting work, the cutting position of the electric saw 56 is actually between the line spacing blocks 34 and the line 3, and the line spacing blocks 34 are kept at the tail end of the line 3 after the cutting, so that the subsequent coating of the line 3 cannot be affected. The cutting device 5 can reduce manpower and has higher efficiency. The frame 6 is provided with a protective cover 59, and the protective cover 59 is used for covering the cutting device 5 to prevent the electric saw 56 from injuring people accidentally during working.
A third conveyor belt 96 is further arranged on the frame 6 behind the coating mechanism 2, and the third conveyor belt 96 conveys the coated lines 3 away.
The electric cabinet 62 is installed on the frame 6, and each process flow of the whole production can be controlled through the electric cabinet 62, and the electric cabinet 62 is not described in detail here.
The foregoing description of the preferred embodiments of the invention is not intended to limit the invention to the precise form disclosed, and any such modifications, equivalents, and alternatives falling within the spirit and scope of the invention are intended to be included within the scope of the invention.
Claims (5)
1. The utility model provides a line coating device which characterized in that: the coating mechanism (2) is provided with a coating plate notch (24) matched with the cross section of the line (3), an inner scraping part (25) of the coating plate is formed at the outer edge of the notch (24) of Tu Zhuangban, a coating material is arranged in the coating mechanism (2), the line (3) and the net (31) penetrate through the coating mechanism (2) along the coating plate notch (24) and are coated on the outer wall of the net (31) through the inner scraping part (25) of the coating plate to form a coating layer (33), the inner scraping part (25) of the coating plate is inclined at 5-85 degrees with the horizontal plane, and the inclination direction of the inner scraping part (25) of the coating plate is opposite to the movement direction of the line (3);
the inclination between the connecting line of the two end points at the bottom of the scraping part (25) in the coating plate and the plane of the cross section of the line (3) is 5-85 degrees;
the coating mechanism (2) comprises a feed inlet (22) and a coating frame (21) penetrating through the feed inlet and the coating frame, coating plates (23) are arranged at the front end and the rear end of the coating frame (21), and coating plate notches (24) are formed in the coating plates (23).
2. A line painting apparatus as claimed in claim 1, wherein: the outer wall of the line (3) comprises a first outer wall (35) and a second outer wall (36), and the part of the inner scraping part (25) of the coating plate corresponding to the second outer wall (36) of the line is positioned in front of the part of the inner scraping part (25) of the coating plate corresponding to the first outer wall (35) of the line.
3. A line painting apparatus as claimed in claim 1, wherein: the feed inlet (22) is arranged at the top of the coating frame (21).
4. A line painting apparatus as claimed in claim 1, wherein: the coating machine further comprises a second conveyor belt (95), and the line (3) is conveyed by the second conveyor belt (95) and passes through the coating mechanism (2).
5. A coating method of the line coating apparatus according to any one of claims 1 to 4, characterized in that: the method comprises the following steps: the lines (3) of the outer wall cladding net (31) pass through a coating mechanism (2), the coating mechanism (2) is provided with a coating plate notch (24) matched with the cross section of the lines (3), the coating mechanism (2) is positioned at the outer edge of the Tu Zhuangban notch (24) to form a coating plate inner scraping part (25), a coating material is arranged in the coating mechanism (2), and the lines (3) and the net (31) pass through the coating mechanism (2) along the coating plate notch (24) and form a coating layer (33) on the outer wall of the net (31) through the coating plate inner scraping part (25).
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| CN201911345288.5A CN110860425B (en) | 2019-12-23 | 2019-12-23 | Line coating device and coating method thereof |
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| CN201911345288.5A CN110860425B (en) | 2019-12-23 | 2019-12-23 | Line coating device and coating method thereof |
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| CN110860425B true CN110860425B (en) | 2023-09-08 |
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| CN114632668A (en) * | 2022-03-04 | 2022-06-17 | 李红莲 | EPS lines mud scraping device for directional installation |
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| CN110860425A (en) | 2020-03-06 |
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