CN110846931B - 一种新型环保高阻隔直镀纸及其制备工艺 - Google Patents

一种新型环保高阻隔直镀纸及其制备工艺 Download PDF

Info

Publication number
CN110846931B
CN110846931B CN201911104548.XA CN201911104548A CN110846931B CN 110846931 B CN110846931 B CN 110846931B CN 201911104548 A CN201911104548 A CN 201911104548A CN 110846931 B CN110846931 B CN 110846931B
Authority
CN
China
Prior art keywords
coating
paper
layer
parts
aluminum
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CN201911104548.XA
Other languages
English (en)
Other versions
CN110846931A (zh
Inventor
黄立朋
薛守成
杨建青
阚方俊
王玉燕
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shandong Jinmai Material Technology Co ltd
Original Assignee
Yantai Boyuan Technology Materials Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Yantai Boyuan Technology Materials Co ltd filed Critical Yantai Boyuan Technology Materials Co ltd
Priority to CN201911104548.XA priority Critical patent/CN110846931B/zh
Publication of CN110846931A publication Critical patent/CN110846931A/zh
Application granted granted Critical
Publication of CN110846931B publication Critical patent/CN110846931B/zh
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Classifications

    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H27/00Special paper not otherwise provided for, e.g. made by multi-step processes
    • D21H27/10Packing paper
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D65/00Wrappers or flexible covers; Packaging materials of special type or form
    • B65D65/38Packaging materials of special type or form
    • B65D65/42Applications of coated or impregnated materials
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H19/00Coated paper; Coating material
    • D21H19/02Metal coatings
    • D21H19/08Metal coatings applied as vapour, e.g. in vacuum
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H19/00Coated paper; Coating material
    • D21H19/10Coatings without pigments
    • D21H19/14Coatings without pigments applied in a form other than the aqueous solution defined in group D21H19/12
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H19/00Coated paper; Coating material
    • D21H19/10Coatings without pigments
    • D21H19/14Coatings without pigments applied in a form other than the aqueous solution defined in group D21H19/12
    • D21H19/16Coatings without pigments applied in a form other than the aqueous solution defined in group D21H19/12 comprising curable or polymerisable compounds
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H19/00Coated paper; Coating material
    • D21H19/10Coatings without pigments
    • D21H19/14Coatings without pigments applied in a form other than the aqueous solution defined in group D21H19/12
    • D21H19/20Coatings without pigments applied in a form other than the aqueous solution defined in group D21H19/12 comprising macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H19/00Coated paper; Coating material
    • D21H19/10Coatings without pigments
    • D21H19/14Coatings without pigments applied in a form other than the aqueous solution defined in group D21H19/12
    • D21H19/24Coatings without pigments applied in a form other than the aqueous solution defined in group D21H19/12 comprising macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H19/00Coated paper; Coating material
    • D21H19/10Coatings without pigments
    • D21H19/14Coatings without pigments applied in a form other than the aqueous solution defined in group D21H19/12
    • D21H19/24Coatings without pigments applied in a form other than the aqueous solution defined in group D21H19/12 comprising macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • D21H19/28Polyesters
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H19/00Coated paper; Coating material
    • D21H19/10Coatings without pigments
    • D21H19/14Coatings without pigments applied in a form other than the aqueous solution defined in group D21H19/12
    • D21H19/24Coatings without pigments applied in a form other than the aqueous solution defined in group D21H19/12 comprising macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • D21H19/32Coatings without pigments applied in a form other than the aqueous solution defined in group D21H19/12 comprising macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds obtained by reactions forming a linkage containing silicon in the main chain of the macromolecule
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H19/00Coated paper; Coating material
    • D21H19/36Coatings with pigments
    • D21H19/38Coatings with pigments characterised by the pigments
    • D21H19/40Coatings with pigments characterised by the pigments siliceous, e.g. clays
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H19/00Coated paper; Coating material
    • D21H19/36Coatings with pigments
    • D21H19/44Coatings with pigments characterised by the other ingredients, e.g. the binder or dispersing agent
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H19/00Coated paper; Coating material
    • D21H19/36Coatings with pigments
    • D21H19/44Coatings with pigments characterised by the other ingredients, e.g. the binder or dispersing agent
    • D21H19/56Macromolecular organic compounds or oligomers thereof obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H19/00Coated paper; Coating material
    • D21H19/36Coatings with pigments
    • D21H19/44Coatings with pigments characterised by the other ingredients, e.g. the binder or dispersing agent
    • D21H19/56Macromolecular organic compounds or oligomers thereof obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D21H19/60Polyalkenylalcohols; Polyalkenylethers; Polyalkenylesters
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H19/00Coated paper; Coating material
    • D21H19/36Coatings with pigments
    • D21H19/44Coatings with pigments characterised by the other ingredients, e.g. the binder or dispersing agent
    • D21H19/62Macromolecular organic compounds or oligomers thereof obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H19/00Coated paper; Coating material
    • D21H19/80Paper comprising more than one coating
    • D21H19/82Paper comprising more than one coating superposed
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H19/00Coated paper; Coating material
    • D21H19/80Paper comprising more than one coating
    • D21H19/84Paper comprising more than one coating on both sides of the substrate
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/80Packaging reuse or recycling, e.g. of multilayer packaging

Landscapes

  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Dispersion Chemistry (AREA)
  • Laminated Bodies (AREA)

Abstract

本发明涉及一种新型环保高阻隔直镀纸及其制备工艺,直镀纸特征:由下而上依次包括背涂层、原纸层、底涂层、镀铝层和面涂层,所述背涂层为涂布在原纸背面的水性涂层,所述底涂层和面涂层为EB固化涂层,所述镀铝层为真空蒸镀于底涂阻隔层上的具有预定厚度的金属铝层。生产工艺特征:包括步骤:(1)在原纸上涂布底涂料;(2)电子束辐射固化,形成底涂阻隔层;(3)真空蒸发镀铝,提高铝层厚度,形成镀铝层;4)在镀铝层上涂布面涂料;(5)电子束辐射固化,形成面涂阻隔层;(6)在原纸背面涂布背涂层。本发明在现有直镀纸的结构基础上改用EB涂层,提高镀铝层厚度,无需增加涂层结构,既保留了其环保特性,又大幅提升了其阻隔性能。

Description

一种新型环保高阻隔直镀纸及其制备工艺
技术领域
本发明涉及包装技术领域,特别是涉及一种具有环保和高阻隔特性的直镀纸及其制备工艺。
背景技术
高阻隔包装材料需要有效阻碍水分散失及氧气进入,以保护其内部的产品免受光照、氧气或湿气的损害,降低食品变质、风味损失的风险,主要应用于食品、药品、宠物食品等多个领域。
目前,市面上比较常见的包装材料有铝箔纸、纸塑复合包装膜、无菌包装材料、铝箔纸和直镀纸等,这些材料在生产过程中大都用到了大量的塑料和铝箔,铝箔虽然具有极佳的保香性,却存在回收难和资源浪费的问题。直镀纸在工艺上使用真空蒸发镀铝技术,取代了传统铝箔复合,该产品在自然条件下可自然降解,在节约成本、功能性和环保要求方面更符合包装纸业发展的趋势,成为一种新型包装用纸,但是该工艺得到的直镀纸仅有两到三层水性涂层,其透湿、透气性均较差,阻隔性不强,包装后香烟的保香保鲜效果不佳,保质期较短。普通直镀纸的透气度约为(2~4)×10-5μm/Pa•s,透湿度约为(50~100)g/m2•24h,而铝箔包装材料透气度可达(1~5)×10-8μm/Pa•s,透湿度<1g/m2•24h。
现有技术中大量公开的阻隔内衬纸工艺,均是通过改变直镀纸的层结构或改善水性涂层配方来增加其阻隔性,前者会造成工艺复杂化,难以大规模生产应用,后者提到的水性涂层的阻隔效果有限,在功能上也难以媲美铝箔纸。如申请号为201720804277.9的专利申请《一种环保型内衬纸》,公布了一种不用铝箔也可增加包装材料阻隔性的内衬纸,通过在纸基层两侧涂布PVDC涂层,纸基层上设通孔,两PVDC涂层间有穿过通孔的连接柱,结构复杂,难以实现工业化生产;如申请号为201520955203.6的专利申请《一种高阻隔环保镀铝纸》,公布了一种传统工艺的直镀纸,其涉及的高阻隔涂料的主要成分聚乙烯醇是直镀纸面涂工艺中常见的化学成分,并且该专利未对其阻隔效果做出说明。
现有公开的直镀纸工艺采用的真空蒸发镀铝技术,通常是电阻在真空环境加热到1350~1500℃时,铝蒸镀到基材上,铝层厚度0.020~0.040μm,并未发现关于铝层厚度对阻隔性影响的专利,但是存在部分专利改变了镀材材料,如申请号201711403966.X的专利申请《高阻隔镀铝纸及其制备方法》,提到的无机阻隔层和过渡层均采用真空蒸镀技术制得,该镀层为碳化硅、二氧化硅、三氧化二铝的混合层,成分复杂,只能分别通过多次电子束蒸镀得到,增加了工艺复杂性,无法一次获得所需镀层。
发明内容
本发明的目的在于,针对上述不足及要求,公开一种新型环保高阻隔直镀纸及其生产工艺。
一种新型环保高阻隔直镀纸及其生产工艺,该直镀纸是在现有直镀纸的结构基础上进行改用EB涂层,提高镀铝层厚度,无需增加涂层结构,既保留了其环保特性,又大幅提升了其阻隔性能。
本发明采用的技术方案如下:
一种新型环保高阻隔直镀纸,由下而上依次包括背涂层、原纸层、底涂层、镀铝层和面涂层,所述背涂层为涂布在原纸背面的水性涂层,所述底涂层和面涂层为EB固化涂层,所述镀铝层为真空蒸镀于底涂阻隔层上的具有预定厚度的金属铝层。
所述底涂层和面涂层均由EB涂料固化而成,其组成不含光引发剂,固化时双键转化率可达95%~100%,不存在小分子迁移和有害的光分解产物。该涂料固化后形成交联聚合物的网络,具有高交联密度、固含量100%的特点,涂层成膜致密,可在纸张表面或镀铝层表面形成一层高阻隔性涂层。
以重量份计,所述底涂层采用的EB底涂料包括35-50份的超支化聚酯丙烯酸酯、20-35份的聚氨酯丙烯酸酯、5-20份的IOBA、10-25份的HDDA,以及0.01-0.05份的流平剂。
以重量份计,所述面涂层采用的EB面涂料包括30-45份的超支化聚酯丙烯酸酯、35-50份的环氧丙烯酸酯、15-30份的OTA480、10-25份的烷氧基化丙烯酸酯,以及0.01-0.05份的流平剂。
进一步地,所述流平剂为有机硅树脂或聚丙烯酸脂。
进一步地,可以通过向EB面涂料中添加红色、黄色、蓝色等色料中的一种或多种,形成色彩丰富的EB面涂料。
EB涂料的涂膜性能主要取决于成膜物,即低聚物的性能。本专利通过提高配方中低聚物的分子量,提高涂膜的柔韧性,同时降低其玻璃化温度;再辅以合适的活性稀释剂,稀释配方的粘度和调节固化膜的阻隔性能,得到具有优异阻隔性能的EB底涂料和EB面涂料。
EB涂料配方中的低聚物采用超支化聚酯丙烯酸酯、聚氨酯丙烯酸酯、环氧丙烯酸酯,其中超支化聚酯丙烯酸酯的链增长是在不同分子间进行,形成树枝状大分子,终端官能度非常大,分子间不易形成链段缠绕,因此比相同分子量的线性大分子粘度低很多,有利于降低配方的整体粘度;聚氨酯丙烯酸酯的柔韧性较好,分子中的氨酯键能在高分子链间形成多种氢键,使固化膜具有优异的耐磨性和柔韧性,对颜料润湿性好,芳香族聚氨酯丙烯酸酯官能度为2,粘度较大,可以提高面涂层的柔韧性;环氧丙烯酸酯是通过脂肪酸改性或胺改性得到的,前者可以改善柔韧和对颜料的润湿性,后者可以改善其脆性、附着力和对颜料的润湿性,所以可以在EB面涂料中添加色料,形成色彩丰富的EB面涂料。
随着活性稀释剂官能度的增加,提高了固化膜的交联密度,单纯的单官能团单体聚合后,只能得到线性聚合物,不发生交联,官能度高时可得到高交联度的网状结构,但是高官能度会引起收缩率过大,涂膜柔韧性变差,硬度变大的问题,以大量综合测试后,EB底涂料选用官能度为2的HDDA、官能度为1的IOBA,通过单、双、多官能度配合使用,可以保证更好的柔韧性和合适的交联密度,高速镀铝亮度好,无脱铝现象;EB面涂料选用官能度为3的OTA480及官能度为3的烷氧基化丙烯酸酯作为活性稀释剂,烷氧基化丙烯酸酯是第二代的丙烯酸酯活性稀释剂,对皮肤刺激性和固化收缩率有明显的降低,所得面涂层成膜致密,阻隔性好,并且有极好的耐磨性能。
所述镀铝层的成分为金属铝,铝层厚度为50nm~100nm。通过对比CPP流延膜镀铝前后的透湿度(镀铝前的透湿度为7~10g/m2•24h,镀铝后为0.02~0.05g/m2•24h)可以得知镀铝对改善阻隔性有积极作用。在不影响生产效率和增加工艺难度的前提下,本发明通过将铝层厚度从20~40nm提高到50nm~100nm,最大限度的提高铝层对阻隔性的贡献。
所述水性涂层是由水性涂料涂膜干燥而成,其厚度为50~120μm;以重量份计,所述水性涂料包括聚甲基丙烯酸甲酯4-8份、PVDC10-20份、聚乙烯醇6-12份、填料5-15份、助剂0.01-0.05份以及去离子水80-90份,其成膜柔韧,分子量大,支链丰富,可在纸张背面形成一层阻隔层。
纸张背面通常是比较粗糙的,通过提高涂布量的方法很难将其填平,背涂的一般作用是通过补水提高纸张的平整性。PVDC分子间凝集力强,结晶度高,PVDC分子中的氯原子有疏水性,不会形成氢键,氧分子和水分子很难在PVDC分子中移动,从而使其具有优良的阻氧性和阻湿性,且其阻氧性不受周围环境湿度的影响。所以,本专利的背涂配方中特意增加了PVDC,在补水的同时,进一步提高阻隔性。
进一步地,所述填料为结晶型超细硅微粉,超细微级滑石粉,超细高岭土,重晶石粉中的一种或几种组合。
进一步地,所述助剂为硅氧烷或无硅消泡剂。
本发明的新型环保高阻隔直镀纸,通过水性涂料背涂层、EB固化底涂层、镀铝层、EB固化面涂层相结合,最终实现对水分和氧气的有效阻隔。
一种如上所述新型环保高阻隔直镀纸的生产工艺,通过在原纸上涂布EB底涂料,经电子束固化后真空蒸发镀铝,然后涂布EB面涂料,经电子束固化后涂布背涂料而成,包括以下步骤:
(1)在原纸上涂布底涂料:
采用高速涂布机在原纸表面涂布一层均匀的电子束固化底涂料,涂布量为1.0~2.0g/m²,料温45±2℃,蔡恩3#杯粘度20秒~25秒,涂布机车速为200~1000m/min。
(2)电子束辐射固化,形成底涂阻隔层:
步骤(1)中的底涂料经电子束辐射固化成膜,工作电压110kV,固化剂量10~50KGy,车速为200~1000m/min。
(3)真空蒸发镀铝,提高铝层厚度,形成镀铝层:
将经过步骤(2)的纸张放入真空镀铝机,在涂有底涂料的面进行真空镀铝,蒸发舟将铝丝加热使之气化,在底涂层表面形成一层铝分子层,调整铝层方块电阻值为0.34~0.90方欧,提高铝层厚度,车速10~15m/s。
(4)在镀铝层上涂布面涂料:
采用高速涂布机在镀铝层表面涂布一层电子束固化面涂料,涂布量为1.0~4.0g/m²,料温控制在45±5℃,蔡恩3#杯粘度25秒~30秒,涂布机车速为200~1000m/min。
(5)电子束辐射固化,形成面涂阻隔层:
步骤(4)中的面涂料经电子束辐射固化成膜,工作电压110kV,固化剂量10~50KGy,车速为200~1000m/min。
(6)涂布背涂层:
采用高速涂布机在面涂后的纸张背面涂布一层水性涂料,涂布量为1.0~2.0g/m²,涂料T4杯粘度(18±2)秒,车速200~1000m/min。
所述步骤(1)中,以重量份计,所述电子束固化底涂料包括35-50份的超支化聚酯丙烯酸酯、20-35份的聚氨酯丙烯酸酯、5-20份的IOBA、10-25份的HDDA和0.01-0.05份的有机硅树脂或聚丙烯酸脂。
所述步骤(三)中,在不影响生产效率和提高工艺难度的前提下,将铝层厚度增加到50~100nm,铝层厚度的增加提高了纸张的阻隔性。
所述步骤(4)中,以重量份计,所述电子束固化面涂料包括30-45份的超支化聚酯丙烯酸酯、35-50份的环氧丙烯酸酯、15-30份的OTA480、10-25份的烷氧基化丙烯酸酯以及0.01-0.05份的有机硅树脂或聚丙烯酸脂。
进一步的,所述电子束固化面涂料还可以包括适量的色料。
所述步骤(6)中,所述水性涂料以重量份计,包括4-8份的聚甲基丙烯酸甲酯、10-20份的PVDC、6-12份的聚乙烯醇、5-15份的填料、0.01-0.05份的助剂以及80-90份的去离子水;所述填料为结晶型超细硅微粉,超细微级滑石粉,超细高岭土,重晶石粉中的一种或几种组合;所述助剂为硅氧烷或无硅消泡剂。
不同于传统的干燥固化方式,底涂和面涂采用的电子束辐射固化技术具有突出的优势:涂布的特殊EB涂层比传统水性涂层更致密,阻隔性更好;效率高,与现有技术相比效率可提高5~8倍;过程无溶剂挥发,产品VOCs残留低于目前传统工艺所做产品;能耗低,能耗远低于现有技术。
有益效果
以本发明所公开的工艺制得的新型环保高阻隔直镀纸,经实验可达到透湿度:(1~10)g/m2·24h,透气度:(5×10-8~5×10-7)μm/Pa·s,阻隔性远高于传统直镀纸。该类产品在保留直镀纸环保优势的同时,又提高了其阻隔特性,达到了和铝箔包装材料接近的阻隔特性,易降解无污染,还有色彩丰富的表观效果,是一种绿色环保的新型高阻隔材料。
附图说明
附图1为本发明的产品结构示意图,其中1为原纸层,2为底涂层,3为镀铝层,4为面涂层,5为背涂层;
附图2为本发明的生产工艺流程图。
具体实施方式
下面结合附图及具体实施例对本发明作进一步的详细说明。以下实施例仅用于举例说明本发明的具体实施,而不以任何方式限制本发明。
实施例1
一种新型环保高阻隔直镀纸包括依次设置的背涂层5、原纸层1、底涂层2、镀铝层3和面涂层4,其生产工艺包括如下步骤:
(1)定量为50g/m²、紧度为1.2g/cm3的原纸,在高速涂布机上涂布电子束固化涂料(配方以重量比计:超支化聚酯丙烯酸酯35份、聚氨酯丙烯酸酯35份、IOBA20份、HDDA10份、有机硅树脂0.01份),经电子束辐射固化形成底涂阻隔层,料温控制在45±2℃,蔡恩3#杯粘度20秒,车速200m/min,固化剂量10KGy,涂布量为1.0g/m2
(2)干燥后的纸张经真空蒸发镀铝,铝层方块电阻值为0.40方欧,车速10m/s。
(3)将镀铝后的纸张进行面涂,面涂料为电子束固化银色面涂料(配方:超支化聚酯丙烯酸酯30份、环氧丙烯酸酯50份、OTA 480 30份、烷氧基化丙烯酸酯10份、有机硅树脂0.01份),上机温度控制在45±5℃,涂布量为1.0g/m²,粘度(蔡恩3号杯)25秒,经电子束辐射固化成膜,固化剂量10KGy,车速为200m/min。
(4)采用高速涂布机在面涂后的纸张背面涂布一层水性涂料(配方(以重量份计):聚甲基丙烯酸甲酯4份、PVDC20份、聚乙烯醇6份、结晶型超细硅微粉7份、超细微级滑石粉8份、无硅消泡剂0.01份、去离子水80份),涂布量为1.0g/m²,涂料T4杯粘度(18±2)秒,车速200m/min。
以上述工艺所得产品为亮银色的高阻隔直镀纸,透湿度为3.0g/m2·24h,透气度为5.2×10-8μm/Pa·s
实施例2
一种新型环保高阻隔直镀纸包括依次设置的背涂层5、原纸层1、底涂层2、镀铝层3和面涂层4,其生产工艺包括如下步骤:
(1)定量为80g/m²、紧度为1.1g/cm3的原纸,在高速涂布机上涂布电子束固化涂料(配方:超支化聚酯丙烯酸酯40份、聚氨酯丙烯酸酯30份、IOBA15份、HDDA15份、聚丙烯酸脂0.01份),经电子束辐射形成底涂阻隔层,料温控制在45±2℃,蔡恩3#杯粘度23秒,车速600m/min,固化剂量20KGy,涂布量为1.5g/m²;
(2)干燥后的纸张经真空蒸发镀铝,铝层方块电阻值为0.45方欧,车速12m/s。
(3)将镀铝后的纸张进行面涂,面涂料为电子束固化金色面涂料(配方:超支化聚酯丙烯酸酯35份、环氧丙烯酸酯45份、OTA 480 25份、烷氧基化丙烯酸酯15份、有机硅树脂0.03份、红色料2份、黄色料2份),上机温度控制在(45±2)℃,粘度(蔡恩3号杯)26秒,经电子束辐射固化成膜,固化剂量20KGy,涂布量为2.0g/m²,车速为600m/min。
(4)采用高速涂布机在面涂后的纸张背面涂布一层水性涂料(配方(以重量份计):聚甲基丙烯酸甲酯4份、PVDC18份、聚乙烯醇8份、超细高岭土7份、无硅消泡剂0.03份、去离子水80份),涂布量为2.0g/m²,涂料T4杯粘度(18±2)秒,车速1000m/min。
以上述工艺所得产品为金色的高阻隔直镀纸,透湿度为4.2g/m2·24h,透气度为6.0×10-8μm/Pa·s。
实施例3
一种新型环保高阻隔直镀纸包括依次设置的背涂层5、原纸层1、底涂层2、镀铝层3和面涂层4,其生产工艺包括如下步骤:
(1)定量为100g/m²、紧度为1.1g/cm3的原纸,在高速涂布机上涂布电子束固化涂料(配方:超支化聚酯丙烯酸酯45份、聚氨酯丙烯酸酯25份、IOBA10份、HDDA20份、聚丙烯酸脂0.05份),经电子束辐射形成底涂阻隔层,料温控制在(25±2)℃,T4杯粘度22秒,车速800m/min,涂布量为2g/m²;固化剂量30KGy
(2)干燥后的纸张经真空蒸发镀铝,铝层方块电阻值为0.6方欧,车速15m/s。
(3)将镀铝后的纸张进行面涂,面涂料为电子束固化蓝色面涂料(配方:超支化聚酯丙烯酸酯40份、环氧丙烯酸酯40份、OTA 480 20份、烷氧基化丙烯酸酯20份、有机硅树脂0.04、蓝色料5份),上机温度控制在(45±2)℃,涂布量为3.0g/m²,粘度(蔡恩3号杯)28秒,经电子束辐射固化成膜,固化剂量40KGy,车速为800m/min。
(4)采用高速涂布机在面涂后的纸张背面涂布一层水性涂料(配方(以重量份计):聚甲基丙烯酸甲酯6份、PVDC14份、聚乙烯醇10份、重晶石粉10份、无硅消泡剂0.04份、去离子水90份),涂布量为1.5g/m²,涂料T4杯粘度(18±2)秒,车速600m/min。
以上述工艺所得产品为蓝色的高阻隔直镀纸,透湿度为4.7g/m2·24h,透气度为8.0×10-8μm/Pa·s。
实施例4
一种新型环保高阻隔直镀纸包括依次设置的背涂层5、原纸层1、底涂层2、镀铝层3和面涂层4,其生产工艺包括如下步骤:
(1)定量为150g/m²、紧度为0.9g/cm3的原纸,在高速涂布机上涂布电子束固化涂料(配方:超支化聚酯丙烯酸酯50份、聚氨酯丙烯酸酯20份、IOBA5份、HDDA25份、有机硅树脂0.04份,经电子束辐射形成底涂阻隔层,料温控制在(45±2)℃,T4杯粘度25秒,车速1000m/min,涂布量为1.5g/m²;固化剂量50KGy。
(2)干燥后的纸张经真空蒸发镀铝,铝层方块电阻值为0.9方欧,车速10m/s。
(3)将镀铝后的纸张进行面涂,面涂料为电子束固化黄色面涂料(配方:超支化聚酯丙烯酸酯45份、环氧丙烯酸酯35份、OTA 480 15份、烷氧基化丙烯酸酯25份、有机硅树脂0.05份、黄色料6份),上机温度控制在(45±2)℃,涂布量为4g/m²,粘度(蔡恩3号杯)30秒,经电子束辐射固化成膜,固化剂量50KGy,车速为1000m/min。
(4)采用高速涂布机在面涂后的纸张背面涂布一层水性涂料(配方(以重量份计):聚甲基丙烯酸甲酯8份、PVDC10份、聚乙烯醇12份、结晶型超细硅微粉5份、无硅消泡剂0.05份、去离子水90份),涂布量为1.0g/m²,涂料T4杯粘度(18±2)秒,车速800m/min。
以上述工艺所得产品为黄色的高阻隔直镀纸,透湿度为5.0g/m2·24h,透气度为7.6×10-8μm/Pa·s。
对比例1:市场现有直镀内衬纸。
对比例2:市场现有烟用铝箔复合内衬纸。
试验器材:
水蒸气透过率测试仪,W3/030,济南兰光机电技术有限公司
测试温湿度条件38℃/90%,按照水蒸气透过率测试仪的操作规程,测试透湿度。
压差法气体渗透仪,VAC-VBS,济南兰光机电技术有限公司
按照压差法气体渗透仪的操作规程,测试透气度。
试验结果如下:
Figure 663231DEST_PATH_IMAGE001
通过上述比较可以看出,相对于市场现有直镀内衬纸,通过本专利介绍的工艺生产的高阻隔直镀纸的透湿度有了极大的提高,阻隔性改善明显,该纸张可以用于食品包装、烟用包装、药品包装等领域。
以上所述仅作为本发明的实施例,并不能限制本发明的专利范围,凡是利用本发明说明书所作的等效结构或等效流程变换,直接或间接运用在其他相关的技术领域,均应受本发明专利的保护。

Claims (3)

1.一种环保高阻隔直镀纸,特征在于,由下而上依次包括背涂层、原纸层、底涂层、镀铝层和面涂层,所述背涂层为涂布在原纸背面的水性涂层,所述底涂层和面涂层为EB固化涂层,所述镀铝层为真空蒸镀于底涂阻隔层上的具有预定厚度的金属铝层;
以重量份计,所述底涂层采用的EB底涂料包括35-50份的超支化聚酯丙烯酸酯、20-35份的聚氨酯丙烯酸酯、5-20份的IOBA、10-25份的HDDA,以及0.01-0.05份的流平剂;
以重量份计,所述面涂层采用的EB面涂料包括30-45份的超支化聚酯丙烯酸酯、35-50份的环氧丙烯酸酯、15-30份的OTA480、10-25份的烷氧基化丙烯酸酯,以及0.01-0.05份的流平剂;
所述金属铝层的厚度为50nm~100nm;
所述水性涂层是由水性涂料涂膜干燥而成,其厚度为50-120μm,以重量份计,所述水性涂料包括聚甲基丙烯酸甲酯4-8份、PVDC 6-12份、10-20份的聚乙烯醇、填料5-15份、助剂0.01-0.05份以及去离子水80-90份;
所述流平剂为有机硅树脂或聚丙烯酸脂;
所述的环保高阻隔直镀纸,其生产工艺包括如下步骤:
(1)在原纸上涂布底涂料:
采用高速涂布机在原纸表面涂布一层均匀的电子束固化底涂料,涂布量为1.0~2.0g/m²,料温45±2℃,蔡恩3#杯粘度20秒~25秒,涂布机车速为200~1000m/min;
(2)电子束辐射固化,形成底涂阻隔层:
步骤(1)中的底涂料经电子束辐射固化成膜,工作电压110kV,固化剂量10~50KGy,车速为200~1000m/min;
(3)真空蒸发镀铝,提高铝层厚度,形成镀铝层:
将经过步骤(2)的纸张放入真空镀铝机,在涂有底涂料的面进行真空镀铝,蒸发舟将铝丝加热使之气化,在底涂层表面形成一层铝分子层,调整铝层方块电阻值为0.34~0.90方欧,提高铝层厚度,车速10~15m/s;
(4)涂布面涂层:
采用高速涂布机在镀铝后的纸张上涂布一层电子束固化面涂料,涂布量为1.0~4.0g/m²,料温控制在45±5℃,蔡恩3#杯粘度25秒~30秒,车速200~1000m/min;
(5)电子束辐射固化,形成面涂阻隔层:
步骤(4)中的面涂料经电子束辐射固化成膜,工作电压110kV,固化剂量10~50kGy ,车速为200~1000m/min;
(6)涂布背涂层:
采用高速涂布机在面涂后的纸张背面涂布一层水性涂料,涂布量为1.0~2.0g/m²,涂料T4杯粘度18±2秒,车速200~1000m/min。
2.如权利要求1所述的一种环保高阻隔直镀纸,特征在于,所述填料为结晶型超细硅微粉,超细微级滑石粉,超细高岭土,重晶石粉中的一种或几种组合。
3.如权利要求1所述的一种环保高阻隔直镀纸,特征在于,所述助剂为硅氧烷或无硅消泡剂。
CN201911104548.XA 2019-11-13 2019-11-13 一种新型环保高阻隔直镀纸及其制备工艺 Active CN110846931B (zh)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201911104548.XA CN110846931B (zh) 2019-11-13 2019-11-13 一种新型环保高阻隔直镀纸及其制备工艺

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201911104548.XA CN110846931B (zh) 2019-11-13 2019-11-13 一种新型环保高阻隔直镀纸及其制备工艺

Publications (2)

Publication Number Publication Date
CN110846931A CN110846931A (zh) 2020-02-28
CN110846931B true CN110846931B (zh) 2022-05-20

Family

ID=69601054

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201911104548.XA Active CN110846931B (zh) 2019-11-13 2019-11-13 一种新型环保高阻隔直镀纸及其制备工艺

Country Status (1)

Country Link
CN (1) CN110846931B (zh)

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114808527A (zh) * 2022-04-26 2022-07-29 广东达益新材料有限公司 基于薄膜铸造法的涂布纸颜料混合筒铸固化工艺
CN114808544B (zh) * 2022-05-06 2023-07-14 山东金麦材料科技股份有限公司 一种高阻隔包装纸及其加工工艺
CN218366846U (zh) * 2022-07-15 2023-01-24 海南一铭环保材料科技有限公司 高阻隔可降解环保包装材料及其包装物

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102504695A (zh) * 2011-12-22 2012-06-20 博源科技材料(烟台)有限公司 一种直接真空镀铝纸的电子束固化底涂层及其制备方法
CN105256659A (zh) * 2015-10-20 2016-01-20 烟台博源科技材料股份有限公司 一种具有仿哑光型铝箔复合纸印花效果的直镀纸及其生产工艺
CN105463940A (zh) * 2014-09-03 2016-04-06 昆山市生力包装材料有限公司 环保型真空镀铝镭射纸的生产方法
CN105951530A (zh) * 2016-05-18 2016-09-21 常德金德镭射科技股份有限公司 一种高阻隔镭射转移纸
CN106029378A (zh) * 2014-02-19 2016-10-12 沙特基础工业全球技术有限公司 多层片材、制造和使用其的方法及包括该多层片材的制品
CN110438837A (zh) * 2019-07-03 2019-11-12 广东万昌科艺材料有限公司 一种可快速脱标的保墨镀铝纸的制备方法

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102504695A (zh) * 2011-12-22 2012-06-20 博源科技材料(烟台)有限公司 一种直接真空镀铝纸的电子束固化底涂层及其制备方法
CN106029378A (zh) * 2014-02-19 2016-10-12 沙特基础工业全球技术有限公司 多层片材、制造和使用其的方法及包括该多层片材的制品
CN105463940A (zh) * 2014-09-03 2016-04-06 昆山市生力包装材料有限公司 环保型真空镀铝镭射纸的生产方法
CN105256659A (zh) * 2015-10-20 2016-01-20 烟台博源科技材料股份有限公司 一种具有仿哑光型铝箔复合纸印花效果的直镀纸及其生产工艺
CN105951530A (zh) * 2016-05-18 2016-09-21 常德金德镭射科技股份有限公司 一种高阻隔镭射转移纸
CN110438837A (zh) * 2019-07-03 2019-11-12 广东万昌科艺材料有限公司 一种可快速脱标的保墨镀铝纸的制备方法

Also Published As

Publication number Publication date
CN110846931A (zh) 2020-02-28

Similar Documents

Publication Publication Date Title
CN110846931B (zh) 一种新型环保高阻隔直镀纸及其制备工艺
CN104179065B (zh) 一种防渗透uv丝印纸张光油及其制备方法
JP6908935B2 (ja) 高い接着性を有する非水溶性自立性薄膜
JP3654534B2 (ja) アルキレンイミン/有機バリヤコーティング製造方法とその応用
JP4954060B2 (ja) 粒子ビーム加工装置によって処理可能な物質
CN108395558B (zh) 一种高透纳米银线透明导电薄膜的制备方法
CN103866607A (zh) 一种高强度直镀铝水性底涂及其制备方法和应用
CN101671510B (zh) 一种高光泽直镀法结合层涂料及其制备方法与应用
AU2016349550B2 (en) A process for producing a multilayer laminate
CN109790427A (zh) 粘接剂组合物、密封片、以及密封体
BR112016030691B1 (pt) Processo para preparação de uma camada compósita, camada compósita, e, laminado.
WO2016033984A1 (zh) 一种多环氧基聚合物的合成方法
CN113698652A (zh) 一种高氧气阻隔涂布膜及其制备方法
CN112940171B (zh) 一种高稳定性丙烯酸酯乳液及其制备方法
CN105504810A (zh) 一种连续成型制备高强高模聚酰亚胺纤维增强聚酰亚胺薄片的方法
KR101418134B1 (ko) 폴리아미드계 적층 이축연신 필름 및 증착 폴리아미드계 적층 수지 필름
JP2020066233A (ja) 紙容器用包装材料及び液体紙容器
CN110392721A (zh) 阻气性膜以及密封体
CN103975446B (zh) 太阳能电池模块用密封材料片
CN110387208B (zh) 一种电子束固化复合胶、软包装复合膜及其制备方法
JP2010076288A (ja) ガスバリア性積層フィルム
CN111748246A (zh) 涂布剂、涂布有该涂布剂的层叠体、包装材料和加工品
CN110239117A (zh) 一种量子点膜的制作方法及量子点膜
CN104788867B (zh) 热收缩自粘性真空镀保护薄膜的制造方法
CN107312437A (zh) 一种低热效高耐温的水性转移涂料及其制备方法

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
GR01 Patent grant
GR01 Patent grant
CP01 Change in the name or title of a patent holder

Address after: No.45, Chuangye Road, hi tech Zone, Yantai City, Shandong Province 264670

Patentee after: Shandong Jinmai Material Technology Co.,Ltd.

Address before: No.45, Chuangye Road, hi tech Zone, Yantai City, Shandong Province 264670

Patentee before: YANTAI BOYUAN TECHNOLOGY MATERIALS Co.,Ltd.

CP01 Change in the name or title of a patent holder