CN110846807B - Ceramic fiber module production system - Google Patents
Ceramic fiber module production system Download PDFInfo
- Publication number
- CN110846807B CN110846807B CN201911161218.4A CN201911161218A CN110846807B CN 110846807 B CN110846807 B CN 110846807B CN 201911161218 A CN201911161218 A CN 201911161218A CN 110846807 B CN110846807 B CN 110846807B
- Authority
- CN
- China
- Prior art keywords
- conveying
- cotton
- ceramic fiber
- blank
- negative pressure
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Images
Classifications
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/42—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
- D04H1/4209—Inorganic fibres
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/44—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling
- D04H1/46—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/70—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres
- D04H1/72—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres the fibres being randomly arranged
- D04H1/732—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres the fibres being randomly arranged by fluid current, e.g. air-lay
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H3/00—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length
- D04H3/002—Inorganic yarns or filaments
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H3/00—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length
- D04H3/02—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of forming fleeces or layers, e.g. reorientation of yarns or filaments
- D04H3/03—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of forming fleeces or layers, e.g. reorientation of yarns or filaments at random
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H3/00—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length
- D04H3/08—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating
- D04H3/10—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating with bonds between yarns or filaments made mechanically
- D04H3/105—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating with bonds between yarns or filaments made mechanically by needling
Abstract
The invention discloses a ceramic fiber module production system which comprises a needling machine and a conveying device, wherein the conveying device comprises a first conveying assembly, a conveying path penetrates through the needling machine, one end of the first conveying assembly is arranged opposite to a cotton collector to receive a ceramic fiber cotton blank conveyed by the cotton collector, the conveying path of the first conveying assembly is a closed curve, and the integrally needled module mother blank and the ceramic fiber cotton blank conveyed by the cotton collector are conveyed to the needling machine together in a reciprocating mode to be needled in a reciprocating mode. Use this system, first conveying component one end sets up in order to receive the ceramic fibre cotton base that the cotton collector carried with the relative setting of cotton collector to remove to carrying out the acupuncture in the acupuncture machine through first conveying component, form whole module mother base, whole module mother base is carried the ceramic fibre cotton base that first conveying component and cotton collector carried again to carrying out reciprocal acupuncture in the acupuncture machine jointly, reach the production requirement until whole module mother base, it need not artifical conveying, improve ceramic fibre cotton base turnover speed, improve the operating efficiency.
Description
Technical Field
The invention relates to the technical field of ceramic fiber production, in particular to a ceramic fiber module production system.
Background
The ceramic fiber integral module production system abandons the traditional folding forming mode and adopts a circulating needling mode for forming. The traditional ceramic fiber blanket production line can directly produce the ceramic fiber integral module after being transformed, thereby reducing the production organization links. The wind erosion resistance is obviously improved. Compared with the traditional module, the fiber has complete structure, can form a fiber integral module with strength after calcination, has improved surface abrasion resistance, can be used in a higher-speed airflow environment, and has wind erosion resistance of 40-45 m/s. Effectively reduce the thermal stress of the hearth. The fibers of the integral module have no directionality and can expand in all directions after being heated, so that the thermal stress of the hearth can be effectively relieved.
However, when the fiber cotton blank is conveyed to the needle machine by the existing production system, the fiber cotton blank needs to be manually conveyed into the inlet of the needle machine, and then the needled fiber cotton blank is taken out and conveyed to the inlet of the needle machine again.
Disclosure of Invention
In view of the above, the present invention provides a ceramic fiber module production system to solve the problems of manual transportation and low production efficiency of the existing production system when transporting to a needle machine.
In order to achieve the purpose, the invention provides the following technical scheme:
the utility model provides a ceramic fiber module production system, includes controlling means and the melting device that carries out the melting to the mixture and handle that sets gradually, is used for getting rid of the fibre device of silk, is used for the cotton ware that gathers that ceramic fiber arranged to the mixture, still includes needle loom and conveyor, conveyor passes including the transport route the first conveyor components of needle loom, the one end of first conveyor components with the cotton ware that gathers sets up relatively is in order to receive the ceramic fiber cotton base that the cotton ware carried, the transport route of first conveyor components is closed curve to the circulation is reciprocal with the female base of whole module after the acupuncture with the ceramic fiber cotton base that the cotton ware carried is carried extremely jointly to carry out reciprocal acupuncture in the needle loom.
Optionally, an outlet end of the collector is provided with a first weighing device for weighing the output ceramic fiber cotton blank, and the first weighing device is connected with the control device so as to trigger the collector to stop conveying the ceramic fiber cotton blank when the weight of the ceramic fiber cotton blank in the unit area is not within a preset weight range.
Optionally, a conveying path of the first conveying assembly is arranged along a vertical surface, the first conveying assembly specifically comprises a first rotating roller, a second rotating roller and a conveying belt arranged between the first rotating roller and the second rotating roller, and the conveying belt comprises an upper layer conveying belt and a lower layer conveying belt;
the conveying device further comprises:
the second conveying assembly is arranged below the first conveying assembly and is opposite to the lower layer conveying belt so as to convey the integral module mother blank which rotates to the lower layer conveying belt;
and the auxiliary positioning assembly is used for being matched with the first rotating roller and the second rotating roller so as to position the whole module female blank at a turning position.
Optionally, the auxiliary positioning assembly is specifically a negative pressure suction unit, the negative pressure suction unit respectively comprises a negative pressure part and a suction part connected with the negative pressure part, and a surface of the suction part is provided with a suction port for performing negative pressure suction.
Optionally, the surface of conveyer belt evenly is equipped with a plurality of air vents to with negative pressure suction unit cooperation adsorbs whole module mother base.
Optionally, the system further comprises a second weighing device arranged on the first conveying assembly and used for weighing the weight of the whole module mother blank, and the control device is connected with the second weighing device and used for adjusting the negative pressure suction force of the negative pressure suction unit according to the weight of the second weighing device.
Optionally, the system further comprises a thickness detection device arranged above the conveyor belt and used for detecting the thickness of the integral module female blank, and the thickness detection device is connected with the control device and used for adjusting the negative pressure suction force of the negative pressure suction unit according to the thickness of the integral module female blank.
Optionally, the cotton collector includes a cotton collecting and conveying assembly for outputting a ceramic fiber cotton blank, the ceramic fiber cotton blank sequentially passes through the cotton collecting and conveying assembly and the first weighing device and then moves onto the first conveying assembly, and a conveying speed of the cotton collecting and conveying assembly is the same as a conveying speed of the first conveying assembly.
Optionally, a roller frame for assisting in conveying the ceramic fiber cotton blank is arranged between the first weighing device and the first conveying assembly, the roller frame includes a bottom frame and a plurality of rollers uniformly arranged on the bottom frame, and a rotating shaft of each roller is perpendicular to a conveying direction of the ceramic fiber cotton blank.
Optionally, the system further comprises a cutting device for cutting the ceramic fiber module, in particular a water jet cutter.
The invention provides a ceramic fiber module production system which comprises a control device, a melting device, a fiber forming device, a cotton collector, a needle machine and a conveying device, wherein the melting device is used for melting and processing a mixture, the fiber forming device is used for throwing fibers of the mixture, the cotton collector is used for distributing ceramic fibers, the needle machine and the conveying device are sequentially arranged, the conveying device comprises a first conveying assembly, a conveying path penetrates through the needle machine, one end of the first conveying assembly is opposite to the cotton collector to receive a ceramic fiber cotton blank conveyed by the cotton collector, the conveying path of the first conveying assembly is a closed curve, and the integrally-needled mother blank and the ceramic fiber cotton blank conveyed by the cotton collector are conveyed to the needle machine together in a circulating reciprocating mode to be needled in a reciprocating mode.
By applying the ceramic fiber module production system provided by the invention, one end of the first conveying assembly is arranged opposite to the cotton collector to receive the ceramic fiber cotton blank conveyed by the cotton collector, and the ceramic fiber cotton blank is moved into the needling machine through the first conveying assembly to be needled to form an integral module mother blank, and the integral module mother blank is conveyed into the needling machine together with the ceramic fiber cotton blank conveyed by the cotton collector through the first conveying assembly to be needled repeatedly until the integral module mother blank meets the production requirement, so that the manual conveying is not needed, the turnover speed of the ceramic fiber cotton blank is increased, and the operation efficiency is improved.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is a schematic structural diagram of a ceramic fiber module production system according to an embodiment of the present invention;
fig. 2 is a schematic structural diagram of a first conveyor according to an embodiment of the present invention;
fig. 3 is a schematic structural diagram of a water jet cutting machine according to an embodiment of the present invention.
The drawings are numbered as follows:
the device comprises a resistance furnace 1, a filament throwing machine 2, a cotton collector 3, a ceramic fiber cotton blank 4, a first rotary roller 5, a needle machine 6, an integral module female blank 7, a second conveying component 8, a first conveying component 9, a second rotary roller 10, a water jet cutting machine 11 and a first weighing device 12.
Detailed Description
The embodiment of the invention discloses a ceramic fiber module production system, which aims to solve the problems that the existing production system needs manual transmission when conveying to a needle machine, the production efficiency is low and the like.
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-3, fig. 1 is a schematic structural diagram of a ceramic fiber module production system according to an embodiment of the present invention; fig. 2 is a schematic structural diagram of a first conveyor according to an embodiment of the present invention; fig. 3 is a schematic structural diagram of a water jet cutting machine according to an embodiment of the present invention.
In a specific embodiment, the ceramic fiber module production system provided by the invention comprises a control device, a melting device for melting and processing a mixture, a fiber forming device for throwing fibers from the mixture, a cotton collector 3 for arranging ceramic fibers, a needle machine 6 and a conveying device, wherein the melting device, the fiber forming device and the cotton collector 3 are sequentially arranged, the conveying device comprises a first conveying assembly 9 with a conveying path penetrating through the needle machine 6, one end of the first conveying assembly 9 is arranged opposite to the cotton collector 3 to receive a ceramic fiber cotton blank 4 conveyed by the cotton collector 3, the conveying path of the first conveying assembly 9 is a closed curve, and the integrally-needled mother blank 7 and the ceramic fiber cotton blank 4 conveyed by the cotton collector 3 are conveyed to the needle machine 6 together in a reciprocating mode to be subjected to reciprocating needling.
The conveying path of the conveying device penetrates through the needle machine 6, so that the needle machine 6 can needle ceramic fiber cotton blanks 4 on the conveying device, it can be understood that the needle machine 6 is specifically an up-and-down reciprocating needle machine 6, one end of the first conveying component 9 is arranged opposite to the output end of the cotton collector 3 and used for receiving the ceramic fiber cotton blanks 4 conveyed by the cotton collector 3, the first conveying component 9 can be arranged into a driving roller and a conveying belt, the driving roller is connected with a power device, such as a motor, the first conveying component 9 can reciprocate through a closed curve, and the whole module mother blank 7 formed by the ceramic fiber cotton blanks 4 and the ceramic fiber cotton blanks 4 conveyed by the cotton collector 3 are jointly sent into the needle machine 6 for needle punching treatment.
It is understood, among other things, that the control device is connected to the melting device, the fiberising device, the condenser 3, the needling machine 6 and the conveying device, respectively, for example by means of communication lines or wireless communication modules. The melting device is specifically a resistance furnace 1 which is used for melting the mixture, forming fibers through a fiber forming device, sending ceramic fibers into a cotton collector 3, uniformly distributing the ceramic fibers on a mesh belt of the cotton collector 3 by using negative pressure air, and uniformly conveying the ceramic fibers into a needle machine 6 through a conveying device inside the cotton collector 3. The conveying device comprises a first conveying assembly 9 with a conveying path opposite to the cotton collector 3 and the needle machine 6, initially, the first conveying assembly 9 conveys the received ceramic fiber cotton blanks 4 of the cotton collector 3 to the needle machine 6, the felting needles of the needle machine 6 carry out up-and-down reciprocating needling on the ceramic fiber cotton blanks 4 to form an integral module female blank 7, the needled integral module female blank 7 is conveyed to the inlet of the needle machine 6 again through the first conveying assembly 9 and is connected with the ceramic fiber cotton blanks 4 conveyed by the cotton collector 3 to be conveyed to the up-and-down reciprocating needle machine 6 again for needling treatment, and needling is circulated in such a reciprocating manner until the integral module female blank 7 with required thickness and volume weight is obtained.
In particular, the fiberizing apparatus comprises in particular a flail machine 2 and/or a blowing device. It is understood that the specific structure of the melting device, the fiberizing device and the needling machine 6 can be found in the prior art and will not be described in detail here.
By applying the ceramic fiber module production system provided by the invention, one end of the first conveying component 9 is arranged opposite to the cotton collector 3 to receive the ceramic fiber cotton blank 4 conveyed by the cotton collector 3, and the ceramic fiber cotton blank 4 conveyed by the first conveying component 9 is moved into the needling machine 6 for needling to form the integral module mother blank 7, and the integral module mother blank 7 is conveyed into the needling machine 6 together with the ceramic fiber cotton blank 4 conveyed by the cotton collector 3 through the first conveying component 9 for reciprocating needling until the integral module mother blank 7 meets the production requirement, so that manual conveying is not needed, the turnover speed of the ceramic fiber cotton blank 4 is increased, and the operation efficiency is improved.
Meanwhile, the production system uses the ceramic fiber to produce the ceramic fiber integral module, and does not need to use the ceramic fiber blanket to carry out complicated links such as curling, packing, transporting, warehousing and storing, ex-warehouse transporting, uncoiling, folding, extruding, cutting, packaging, stacking and warehousing, thereby avoiding a large amount of repeated and ineffective labor, optimizing the production mode and reducing the production cost.
Specifically, the outlet end of the cotton collector 3 is provided with a first weighing device 12 for weighing the output ceramic fiber cotton blank 4, and the first weighing device 12 is connected with a control device so as to trigger the cotton collector 3 to stop conveying the ceramic fiber cotton blank 4 when the weight of the ceramic fiber cotton blank 4 in a unit area is not within a preset weight interval.
The first weighing device 12 weighs the weight of the passed ceramic fiber cotton blank 4 in unit area, and it can be understood that the ceramic fiber cotton blank 4 output by the cotton collector 3 does not stop when passing through the first weighing device 12, the control device compares the detection result with the preset weight range according to the detection result of the first weighing device 12, and when the detection result is not within the preset weight range, the cotton collector 3 is triggered to stop conveying the cotton blank, so that the defective ceramic fiber cotton blank 4 is subjected to subsequent treatment, and the volume weight and the thickness of the whole module mother blank 7 are ensured. The first weighing device 12 is specifically a weight sensor to monitor the weight data in unit area in real time. When the ceramic fiber cotton blank weighing device is used, a weighing plate with a preset area can be arranged on the weighing plate through the arrangement position of the weight sensor, the weight sensor is arranged at the bottom of the weighing plate, and the maximum weight and the minimum weight of the ceramic fiber cotton blank 4 which passes through the weighing plate and meets the standard are set through the control device so as to form a preset weight interval. The end value of the preset weight interval can be set according to the requirement and is within the protection scope of the invention.
In one embodiment, the conveying path of the first conveyor assembly 9 is arranged along a vertical plane, thereby enabling the unitary modular mother blanks 7 to be conveyed evenly on the first conveyor assembly 9 without making horizontal turns to prevent twisting or overlapping. The first conveying assembly 9 specifically comprises a first rotating roller 5, a second rotating roller 10 and a conveying belt arranged between the first rotating roller and the second rotating roller, wherein the conveying belt comprises an upper-layer conveying belt and a lower-layer conveying belt;
the conveying device further comprises:
the second conveying assembly 8 is arranged below the first conveying assembly 9, and the second conveying assembly 8 is arranged opposite to the lower layer conveying belt so as to convey the integral module mother blank 7 which rotates to the lower layer conveying belt;
the structure of the second conveying assembly 8 can be arranged with reference to the first conveying assembly 9, and in an embodiment, the second conveying assembly 8 can include two rollers and a conveyor belt, or the second conveying assembly 8 can be arranged as a conveyor, and the second conveying assembly 8 is arranged opposite to the lower layer of the conveyor belt, so that when the integral module mother blank 7 rolls down from the first rollers 5 or the second rollers 10, the integral module mother blank 7 is supported and conveyed, wherein the length of the conveyor belt of the second conveying assembly 8 can be arranged to be the same as that of the conveyor belt of the first conveying assembly 9, and the distance between the second conveying assembly 8 and the first conveying assembly 9 is arranged according to the thickness of the integral module mother blank 7, preferably, the distance between the first conveying assembly 9 and the second conveying assembly 8 is adjustable, and the above purpose can be achieved by arranging a lifting device or a jack, and the like.
Further, the first conveying assembly 9 specifically includes a first roller 5, a second roller 10 and a conveying belt disposed therebetween. One of the first roller 5 and the second roller 10 is connected with a motor, the motor drives the first roller 5 to rotate, and then drives the second roller 10 to rotate, so as to realize the rotation of the conveying belt, and preferably, the first conveying assembly 9 can also be set as a conveyor. The rotating shafts of the first rotating roller 5 and the second rotating roller 10 are arranged in the same horizontal plane, so that the accurate alignment of the whole module mother blank 7 and the ceramic fiber cotton blank 4 is ensured, and the whole module mother blank 7 moves stably on the conveying belt. Wherein, in order to improve the transmission stability, the output end of the condenser 3 and the input end of the needle machine 6 are arranged in a coplanar manner.
Still further, the transfer device further comprises an auxiliary positioning assembly for cooperating with the first and second turning rolls 5, 10 for positioning the whole modular mother blank 7 at the turn. Preferably, the auxiliary positioning assembly is embodied as a negative pressure suction unit, the negative pressure suction unit comprises a negative pressure part and a suction part connected with the negative pressure part, and the surface of the suction part is provided with a suction port for negative pressure suction. The negative pressure suction units are respectively arranged at the first rotating roller 5 and the second rotating roller 10, the positions of the integral module female blanks 7 at the turning positions are positioned through the negative pressure suction units, the integral module female blanks 7 are adsorbed onto the conveying belt through the negative pressure suction units, and the negative pressure suction units are preferably arranged inside the space formed by the conveying belt and are respectively arranged at the corresponding positions of the first rotating roller 5 and the second rotating roller 10.
The surface of the air suction piece is provided with an air suction port for carrying out negative pressure suction, the negative pressure piece is specifically a fan, the air suction piece is connected through the fan, the air suction piece can be arranged to be of an arc structure, so that the contact area between the air suction piece and the rotating roller is increased, and the adsorption effect on the whole module female blank 7 is improved. Wherein auxiliary positioning subassembly also can be for setting up the fan in the outside of first commentaries on classics roller 5 and second commentaries on classics roller 10, exert pressure to the ceramic fibre module through the fan, with ceramic fibre module pressure on the conveyer belt, auxiliary positioning subassembly's concrete structure can set up by oneself as long as can reach the same technological effect.
Preferably, the surface of the conveying belt is uniformly provided with a plurality of vent holes so as to be matched with the negative pressure suction unit to adsorb the ceramic fiber modules. The aperture of the vent hole can be set to 8-20 mm so as to facilitate the adsorption of the integral module mother blank 7, and can be set according to the thickness and weight of the integral module mother blank 7.
On the basis of the embodiments, the system further comprises a second weighing device arranged on the first conveying assembly 9 and used for weighing the weight of the integral module mother blank 7, and the control device is connected with the second weighing device and used for adjusting the negative pressure suction force of the negative pressure suction unit according to the weight of the second weighing device.
Wherein, set up the support frame in first conveyor components 9's conveyer belt bottom, set up the second weighing device on the support frame to detect the weight of whole module mother base 7 on first conveyor components 9 with the conveyer belt cooperation, controlling means adjusts the negative pressure suction force in the negative pressure suction unit according to the testing result of second weighing device, in order to guarantee the smooth rotation of whole module mother base 7 on the conveyer belt, the preferred weight sensor or gravity sensor of second weighing device.
Or in an embodiment, the system further comprises a thickness detection device arranged above the conveyor belt and used for detecting the thickness of the integral module mother blank 7, and the thickness detection device is connected with the control device and used for adjusting the negative pressure suction force of the negative pressure suction unit according to the thickness of the integral module mother blank 7. Wherein, thickness detection device can specifically be infrared sensor or distance sensor etc. detects through the thickness to the female base of module, and controlling means adjusts the suction power of negative pressure suction unit, or in an embodiment, also can be connected with controlling means through setting up vision sensor, realizes feedback control.
The embodiment can adjust the negative pressure suction force according to the thickness or volume weight of the integral module female blank 7, and the integral module female blank 7 can stably move on the conveying belt.
Specifically, the cotton collector 3 comprises a cotton collecting and conveying assembly for outputting the ceramic fiber cotton blanks 4, the ceramic fiber cotton blanks 4 sequentially pass through the cotton collecting and conveying assembly and a first weighing device 12 and then move onto a first conveying assembly 9, and the conveying speed of the cotton collecting and conveying assembly is the same as that of the first conveying assembly 9. From this setting to guarantee the simultaneous movement of ceramic fibre cotton base 4 and whole module mother base 7, guarantee the even tiling of the two, prevent to take place the gathering, or in an embodiment, the conveying speed of first conveyor components 9 can slightly be greater than the conveying speed of collection cotton conveyor components, in order to guarantee the tiling of ceramic fibre cotton base 4 on whole module mother base 7. The cotton collecting and conveying assembly can also be arranged as a conveyor.
Further, in order to ensure that the ceramic fiber cotton blank 4 is smoothly transited between the first weighing device 12 and the first conveying assembly 9, a roller frame for assisting in conveying the ceramic fiber cotton blank 4 is arranged between the first weighing device 12 and the first conveying assembly 9, the roller frame comprises a base frame and a plurality of rollers uniformly arranged on the base frame, and a rotating shaft of each roller is perpendicular to the conveying direction of the ceramic fiber cotton blank 4. During operation, the ceramic fiber cotton blank 4 rotates with the roller in the contact friction in the moving process, and then the ceramic fiber cotton blank 4 is further driven to slide to be in contact with the first conveying component 9 in the rotating process. In other embodiments, the roller frame can be replaced by a supporting platform, but the friction between the roller frame and the ceramic fiber cotton blank 4 is large, and the transmission effect is poor.
The system further comprises a cutting device used for cutting the ceramic fiber module, the cutting device comprises a cutting tool bit and a conveying belt, and the cutting device is specifically a water jet cutting machine 11. From this setting, accessible PLC controller carries out automatic cutout according to predetermineeing the pattern, and production efficiency is high, can cut the fibre module of arbitrary shape simultaneously to satisfy the production needs. The water jet cutting machine 11 comprises a plurality of cutting tool bits, the distance between the cutting tool bits is adjustable, and the ceramic fiber integral module mother blank 7 to be cut is transmitted to a cutting position through a metal mesh belt. The water jet cutting machine 11 is a well-known device, and the specific structure thereof can be referred to the prior art, and will not be described herein. In other embodiments, the cutting device may be arranged according to the requirement, and all of them are within the protection scope of the present invention.
Finally, it should also be noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of other identical elements in a process, method, article, or apparatus that comprises the element.
The embodiments in the present description are described in a progressive manner, each embodiment focuses on differences from other embodiments, and the same and similar parts among the embodiments are referred to each other.
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims (10)
1. The utility model provides a ceramic fiber module production system, includes controlling means and the melting device that carries out the melting to the mixture and handle that sets gradually, be used for getting rid of the fibre forming device of silk, be used for the cotton ware that gathers who arranges ceramic fiber, its characterized in that to the mixture:
still include needle loom and conveyor, conveyor passes including the transfer path the first conveyor components of needle loom, the one end of first conveyor components with the cotton ware relative set up in order to receive the ceramic fibre cotton base that the cotton ware carried of collection, the transfer path of first conveyor components is closed curve to the circulation is reciprocal carries the whole module mother base after the acupuncture and the ceramic fibre cotton base that the cotton ware carried jointly extremely carry out reciprocal acupuncture in the needle loom.
2. The ceramic fiber module production system of claim 1, wherein the outlet end of the condenser is provided with a first weighing device for weighing the output ceramic fiber cotton blank, and the first weighing device is connected with the control device to trigger the condenser to stop conveying the ceramic fiber cotton blank when the weight of the ceramic fiber cotton blank per unit area is not within a preset weight interval.
3. The ceramic fiber module production system of claim 2, wherein the conveying path of the first conveying assembly is arranged along a vertical plane, the first conveying assembly particularly comprises a first rotating roller, a second rotating roller and a conveying belt arranged therebetween, and the conveying belt comprises an upper conveying belt and a lower conveying belt;
the conveying device further comprises:
the second conveying assembly is arranged below the first conveying assembly and is opposite to the lower layer conveying belt so as to convey the integral module mother blank which rotates to the lower layer conveying belt;
and the auxiliary positioning assembly is used for being matched with the first rotating roller and the second rotating roller so as to position the whole module female blank at a turning position.
4. Ceramic fiber module production system according to claim 3, wherein the auxiliary positioning assembly is embodied as a negative pressure suction unit, the negative pressure suction unit comprises a negative pressure member and a suction member connected to the negative pressure member, respectively, and the surface of the suction member is provided with a suction port for negative pressure suction.
5. The ceramic fiber module production system of claim 4, wherein the surface of the conveyor belt is uniformly provided with a plurality of vent holes to cooperate with the negative pressure suction unit to adsorb the integral module master blank.
6. A ceramic fibre module production system according to claim 4 or 5, wherein said system further comprises a second weighing device provided on said first conveyor assembly for weighing the weight of the whole module blank, said control device being connected to said second weighing device for adjusting the negative pressure suction force of said negative pressure suction unit in accordance with the weight of said second weighing device.
7. A ceramic fibre module production system according to claim 4 or 5, wherein said system further comprises a thickness detection device for detecting the thickness of the unitary module blank arranged above said conveyor belt, said thickness detection device being connected to said control device for adjusting the negative pressure suction force of said negative pressure suction unit in dependence of the thickness of the unitary module blank.
8. The ceramic fiber module production system of claim 2, wherein the condenser comprises a condenser conveying assembly for outputting the ceramic fiber cotton blank, the ceramic fiber cotton blank moves onto the first conveying assembly after passing through the condenser conveying assembly and the first weighing device in sequence, and the conveying speed of the condenser conveying assembly is the same as that of the first conveying assembly.
9. The ceramic fiber module production system of claim 8, wherein a roller frame for auxiliary conveying of the ceramic fiber cotton blank is arranged between the first weighing device and the first conveying assembly, the roller frame comprises a base frame and a plurality of rollers uniformly arranged on the base frame, and a rotating shaft of each roller is arranged perpendicular to a conveying direction of the ceramic fiber cotton blank.
10. Ceramic fibre module production system according to claim 9, characterised in that the system further comprises a cutting device for cutting the ceramic fibre module, in particular a water jet cutter.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911161218.4A CN110846807B (en) | 2019-11-24 | 2019-11-24 | Ceramic fiber module production system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911161218.4A CN110846807B (en) | 2019-11-24 | 2019-11-24 | Ceramic fiber module production system |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN110846807A CN110846807A (en) | 2020-02-28 |
| CN110846807B true CN110846807B (en) | 2021-02-23 |
Family
ID=69604196
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201911161218.4A Active CN110846807B (en) | 2019-11-24 | 2019-11-24 | Ceramic fiber module production system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN110846807B (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113524826A (en) * | 2020-04-13 | 2021-10-22 | 常州有信环保技术有限公司 | Circulating needling thick felt and processing technology thereof |
| CN117026508A (en) * | 2023-08-16 | 2023-11-10 | 浙江嘉吉石化工程有限公司 | Ceramic fiber integral module and preparation method thereof |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5662855A (en) * | 1994-05-17 | 1997-09-02 | The B.F. Goodrich Company | Method of making near net shaped fibrous structures |
| EP2558631B1 (en) * | 2010-04-13 | 2015-07-29 | 3M Innovative Properties Company | Thick inorganic fiber webs and methods of making and using |
| CN105734833B (en) * | 2016-02-04 | 2018-03-16 | 河北国美新型建材有限公司 | A kind of alumina silicate gets rid of filament fibre board and preparation method thereof |
| CN206319126U (en) * | 2016-12-20 | 2017-07-11 | 内蒙古鲁阳节能材料有限公司 | New ceramics fibrofelt production system |
| CN108193294A (en) * | 2018-01-17 | 2018-06-22 | 泰兴市恒信特种耐火材料有限公司 | Low slag ball aluminosilicate refractory fiber needle punched blanket production line |
| CN108385270A (en) * | 2018-04-26 | 2018-08-10 | 山东鲁阳浩特高技术纤维有限公司 | A kind of alumina fibre composite module and preparation method thereof |
-
2019
- 2019-11-24 CN CN201911161218.4A patent/CN110846807B/en active Active
Also Published As
| Publication number | Publication date |
|---|---|
| CN110846807A (en) | 2020-02-28 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN110846807B (en) | Ceramic fiber module production system | |
| CN108218207A (en) | Intelligent glass tube cutting machine device people | |
| CN206590212U (en) | Respirator ear belt automatic layboy | |
| CN113142728B (en) | Folding mechanism is used in gauze mask production | |
| CN209436133U (en) | A kind of automatic continuous S type folding rolling integer type device | |
| CN210678897U (en) | Online glass heat preservation cotton processing device | |
| CN210475894U (en) | Automatic unloader that goes up of laser cutting | |
| CN106514256A (en) | Flexible laser machining system | |
| CN108328404A (en) | A kind of Polywoven Bag Scissoring device | |
| CN103350914A (en) | Feeding device of elastic sewing machine | |
| CN108000163A (en) | A kind of spring automatic assembly line | |
| CN105862183B (en) | Integral cylinder combs the automatic toothrow machine of gear piece | |
| CN206869314U (en) | A kind of efficient sofa cloth cutter | |
| CN203359618U (en) | Feeding device of rubber band machine | |
| CN212331213U (en) | Device is decided to panel high quality | |
| CN109095152A (en) | A kind of automatic charging machine | |
| CN212448401U (en) | Conveying device is hidden in gauze mask ear belt | |
| CN211916084U (en) | Nonrust steel pipe edge rolling welding machine | |
| CN208483127U (en) | A kind of collating unit for stainless steel tableware punching press flitch | |
| CN220719623U (en) | Adjustable chopping device for ES composite short fiber material | |
| CN210862094U (en) | Drying device for manufacturing decorative paper | |
| CN206417647U (en) | A kind of automatic paving machine of raw meat slice | |
| CN209337431U (en) | A kind of transmission device for the pickup number plate of vehicle from conveyer belt | |
| CN206031854U (en) | Glass cladding device | |
| CN108723610A (en) | A kind of ribbon laser cutting machine |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |