CN108193294A - Low slag ball aluminosilicate refractory fiber needle punched blanket production line - Google Patents

Low slag ball aluminosilicate refractory fiber needle punched blanket production line Download PDF

Info

Publication number
CN108193294A
CN108193294A CN201810043570.7A CN201810043570A CN108193294A CN 108193294 A CN108193294 A CN 108193294A CN 201810043570 A CN201810043570 A CN 201810043570A CN 108193294 A CN108193294 A CN 108193294A
Authority
CN
China
Prior art keywords
machine
scummer
level
needle
slag ball
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201810043570.7A
Other languages
Chinese (zh)
Inventor
钱正金
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Taixing Hengxin Special Refractories Co Ltd
Original Assignee
Taixing Hengxin Special Refractories Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Taixing Hengxin Special Refractories Co Ltd filed Critical Taixing Hengxin Special Refractories Co Ltd
Priority to CN201810043570.7A priority Critical patent/CN108193294A/en
Publication of CN108193294A publication Critical patent/CN108193294A/en
Pending legal-status Critical Current

Links

Classifications

    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01DMECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
    • D01D10/00Physical treatment of artificial filaments or the like during manufacture, i.e. during a continuous production process before the filaments have been collected
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01DMECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
    • D01D13/00Complete machines for producing artificial threads
    • D01D13/02Elements of machines in combination
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H18/00Needling machines
    • D04H18/02Needling machines with needles

Landscapes

  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Inorganic Fibers (AREA)

Abstract

The present invention relates to low slag ball aluminosilicate refractory fiber needle punched blanket production lines, by installing the level-one scummer once concatenated and two level scummer between tumbling machine and condensers, three-level scummer is installed on needing machine, the technical program is by increasing the collective effects of three scummers, the alumina-silicate refractory fibre blanket shot content produced is 5% 8%, shot content is far below 20% requirement in national standard, product hierarchy is high, thermal conductivity factor is low, heat insulation effect is good, reduces heat loss, improves the energy-saving horizontal of equipment, the energy has been saved, has improved economic benefit.

Description

Low slag ball aluminosilicate refractory fiber needle punched blanket production line
Technical field
The present invention relates to the production fields of aluminosilicate refractory fiber needle punched blanket, and in particular to low slag ball aluminosilicate refractory fiber Needle punched blanket production line.
Background technology
Alumina-silicate refractory fibre blanket is a kind of adiabatic heat-resisting material for being widely used in all kinds of thermal kiln furnaces.Due to its appearance Heavy and light, thermal conductivity is low, high temperature resistant, anti-thermal shock, and chemical stability is good, it is easy for construction the advantages that, be widely used in space flight, steel The high-temperature heat insulation heat preservation of the fields such as iron, petrochemical industry, military equipment fire prevention, Industrial Stoves, heating unit lining, backing adiabatic heat-insulation, height Numerous hot environments such as warm equipment adiabatic heat-insulation, high-temperature pipe adiabatic heat-insulation and electric elements heat-insulating, fire-preventing.Country's silicic acid at present Aluminium refractory fibre needle pierces blanket production system processed, and most of use includes resistance furnace, tumbling machine, condensers, needing machine, blanket heating The production line of the equipment such as stove, in length and breadth shearing machine and coiler, the shot content for the alumina-silicate refractory fibre blanket produced is 20% Left and right, product quality height differ, and shot content height causes alumina-silicate refractory fibre blanket thermal conductivity factor to rise, and affects heat-insulated Heat insulation effect increases the heat loss of Industrial Stoves.
Invention content
For shot content in the prior art it is high the problem of, the purpose of the present invention is to provide a kind of low slag ball silicon Sour aluminium refractory fibre needle punched blanket production line.
To achieve the above objectives, the technical solution taken of the present invention is:
Low slag ball aluminosilicate refractory fiber needle punched blanket production line, including be sequentially connected in series resistance melting furnace, tumbling machine, condensers, Needing machine, thermoforming stove and coiler, raw material enter tumbling machine after melting in melting furnace, and the filament that tumbling machine is thrown away exists Clusters are piled into after entering condensers under the suction function of condensers, after pockets of fiber is sent into needing machine needle thorn by transmission device It is cut after being sent to thermoforming stove heat extrusion forming in coiler clot, installs between the tumbling machine and condensers and once go here and there The level-one scummer and two level scummer connect, feed pipe of the level-one scummer for bell mouth shape, the horn mouth court of feed pipe To tumbling machine, the outlet of feed pipe and tumbling machine is coaxial;The two level scummer includes babinet, and feed pipe is installed with case The center of body side surface, is equipped at least one piece of sloping baffle in babinet, and baffle into silk direction along tilting down, the bottom side of baffle Side is vertical with feed pipe.
Further, three-level scummer is installed, the three-level scummer includes clappers, clappers setting on the needing machine In needle plate between tapetum fibrosum, pin hole is provided on clappers, needle board of needling machine and the both ends having the final say are connected separately with vertical reciprocal Device, the needle on needle board of needling machine pass through pin hole up and down reciprocatingly needling fiber blanket, and clappers, which pump, pats tapetum fibrosum, needle The vertical reciprocating apparatus of the correspondence vertical reciprocating apparatus corresponding with clappers for piercing eedle plate is equipped with 180 degree phase difference.
Still further, the vertical reciprocating apparatus includes bent axle oscillating arm mechanisms and frame, the bottom end of swing arm is articulated with At the top of frame upper beam, the center of the upper and lower crossbeam of frame is separately installed with vertical connecting rod, and the center of connecting rod is articulated with frame, The both sides of the upper and lower crossbeam of frame are separately installed with swing rod, and one end of the swing rod of both sides is respectively articulated with the needing machine of corresponding side Body, the other end of the swing rod of both sides are respectively articulated with the different ends at the both ends of respective link.
After taking above technical scheme, beneficial effects of the present invention are:
The technical program increases three scummers in original production line, the alumina-silicate refractory fibre blanket shot content produced (Grain size is more than 0.21mm) in 5%-8%, shot content is far below standard GB/T16400-2003《Thermal insulation aluminium silicate wool and its system Product》In 20% requirement, product hierarchy is high, and thermal conductivity factor is low, and heat insulation effect is good, reduces heat loss, improves the energy saving of equipment Level has saved the energy, improves economic benefit.
Description of the drawings
Fig. 1 is the structural scheme of mechanism of technical solution;
Fig. 2 is the structural scheme of mechanism of two level scummer;
Fig. 3 is the front view of three-level scummer;
Fig. 4 is the left view figure of three-level scummer.
Specific embodiment
The specific embodiment of the present invention is further described below in conjunction with attached drawing:
As shown in the figure, low slag ball aluminosilicate refractory fiber needle punched blanket production line, including be sequentially connected in series resistance melting furnace 1, get rid of silk Machine 2, condensers 5, needing machine 7, thermoforming stove 8 and coiler 9.The stream stock come out from 1 head piece of resistance furnace melting furnace, is got rid of silk Machine 2 is broken up, and stretches modification step by step, gets rid of into filamentary fibers, and due to being equipped with vacuum extractor in condensers 5, filamentary fibers are negative The level-one scummer 3 for being installed on condensers entrance is passed through in pressure effect next time, two level scummer 4 enters condensers 5, and level-one is removed Slag device 3 is the feed pipe of bell mouth shape, and the outlet of feed pipe and tumbling machine is coaxial and big mouth is towards tumbling machine, the big mouth of feed pipe Diameter 900cm, osculum diameter 500cm, without the bulky grain into silk with high-speed flow enter inlet tube when, after being knocked Eddy flow is generated, speed slows down, and slag ball is deposited on import inside pipe wall, is finally slided and is separated, and wherein more than 1.5mm is big Particle slag ball 80% is separated off, and completes level-one slagging-off;Feed pipe is designed as the horn-like whipping for being easy for filamentary fibers to enter Abundant shock and the exclusion of slag ball in the process.Two level scummer 4 includes babinet 41, and the osculum of feed pipe is installed with babinet The center of 41 sides, is equipped at least one piece of sloping baffle 42 in babinet 41, baffle 42 along into the downward 15-45 ° of inclination in silk direction, The bottom side of baffle is vertical with the axis of feed pipe, and the slag ball still carried secretly into the filamentary fibers of two level scummer 4 is put down Equal diameter is in 0.8mm hereinafter, slag ball quality is in 0.1mg or so, and filamentary fibers are almost without weight, when filamentary fibers air-flow stream During the plate washer 42 of warp, top fluid speed reduces and flow direction changes, and impact is generated to lower floor's fluid, and fluid is made to be generated in slagging-off body One eddy flow, speed slow down, and slag ball has sufficient time settlement on inclined plate, finally slides and is separated, removes the gred through two level After device slagging-off, the medium slag ball for getting rid of 0.8mm or so in silk fiber is removed, and removal rate can reach 60% or so.In order to increase slagging-off Effect.Multistage baffle can be designed in babinet 41, is repeatedly removed the gred to filamentary fibers, baffle can be installed on the difference in babinet Side and along into silk direction tilt.
Filamentary fibers are collected as several cellosilk masses, bulk cellosilk mass in condensers 6 through suction ventilator negative-pressure ward In go back the little particle slag ball of wrapping portion 0.2mm-0.5mm, cellosilk mass is sent into needing machine 7 by transmission device, and clusters are carried out Needle thorn compacting is knitted close.Three-level scummer 6 is installed, three-level scummer includes clappers 61, and clappers 61 are set on the needing machine 7 Needle plate 71 is provided with pin hole, the needle plate 71 of needing machine and being respectively connected with individually for clappers between cellosilk mass on clappers 61 Vertical reciprocating apparatus, vertical reciprocating apparatus include bent axle oscillating arm mechanisms 10 and frame 11, the swing arm 12 of bent axle oscillating arm mechanisms 10 Bottom end be articulated at the top of 11 upper beam of frame, bent axle oscillating arm mechanisms 10 provide reciprocally swinging, and frame is through 11 sliding slots or connecting rod It is oriented to and forms linear motion.
In the technical program, the center of 11 upper and lower crossbeam of frame is separately installed with vertical connecting rod 13, the center of connecting rod 13 Frame 11 is articulated with, the both sides of 11 upper and lower crossbeam of frame are separately installed with swing rod 14, and one end of the swing rod 14 of both sides is respectively hinged Needing machine body 15 in corresponding side, the other end of the swing rod 14 of both sides are respectively articulated with the different ends at the both ends of connecting rod 14. During bent axle 10 reciprocally swinging of oscillating arm mechanisms, frame 11 can only move along a straight line up and down under the action of upper and lower two pairs of swing rods.Connecting rod 13 Effect be given when frame moves up and down swing rod rotation length compensation.The frame at the both ends of needle plate 71 connect respectively one group it is same The bent axle oscillating arm mechanisms of phase;The frame at clappers both ends connects one group of same-phase bent axle oscillating arm mechanisms respectively;Clappers and needle plate pair The bent axle oscillating arm mechanisms phase difference answered is set as 180 degree.Clappers 61 first pat cellosilk mass, and the needle on needle plate 71 is then passed through having the final say 61 needling fiber clusters.Clappers constantly pat clusters, wherein tiny slag ball warp with acupuncture board reciprocating motion above and below needing machine It falls down from clusters after beating, tiny slag ball 90% can remove.
Cellosilk mass after three-level slagging-off is in thermoforming stove 8 to tentatively carrying out heat treatment shaping into blanket;
By design requirement size export into blanket after longitudinally, laterally shearing and beat in coiler 9 using slitter, shearing machine Volume.
According to GB/T17911-2006《Refractory material ceramic fibre test method》The technical program is tested to be given birth to The shot content of the low slag ball aluminosilicate refractory fiber needle punched blanket of production, the results showed that the low slag ball that production system of the present invention is produced The shot content of aluminosilicate refractory fiber needle punched blanket(Grain size is more than 0.21mm) between 5-8%.
According to YB/T4130-2005《Refractory Thermal Conductivity test method(Water flow flat band method)》Test book skill The thermal conductivity factor of the aluminosilicate refractory fiber needle punched blanket of art scheme production(It is 500 DEG C average), the results showed that present system is given birth to The thermal conductivity factor of the low slag ball aluminosilicate refractory fiber needle punched blanket of production is 0.089-0.103W/ (m.K).
The low slag ball alumina silicate fibre blanket finished product that this production system is obtained is distinguished with similar general alumina silicate fibre blanket Shot content and thermal conductivity factor in control aluminosilicate refractory fiber, knot are tested according to GB/T17911-2006, YB/T4130-2005 It is as shown in the table for fruit:
As can be seen from the above table, the shot content 5%-8% of low slag ball alumina silicate fibre blanket made from the technical program, similar production Product shot content 16%-19%, illustrate that the alumina-silicate refractory fibre blanket shot content that the production system of the present invention obtains is lower, tool There is preferable applied at elevated temperature performance, product hierarchy is high.

Claims (3)

1. low slag ball aluminosilicate refractory fiber needle punched blanket production line, including the resistance melting furnace, tumbling machine, collection cotton being sequentially connected in series Device, needing machine, thermoforming stove and coiler, raw material enter tumbling machine, the fiber that tumbling machine is thrown away after melting in melting furnace Silk is piled into clusters after entering condensers under the suction function of condensers, and pockets of fiber is sent into needing machine needle by transmission device It is cut after thermoforming stove heat extrusion forming is sent to after thorn in coiler clot, which is characterized in that the tumbling machine and collection cotton The level-one scummer once concatenated and two level scummer are installed between device, the level-one scummer is the feed pipe of bell mouth shape, For the horn mouth of feed pipe towards tumbling machine, the outlet of feed pipe and tumbling machine is coaxial;The two level scummer includes babinet, into Expects pipe is installed with the center of body side, and at least one piece of sloping baffle is equipped in babinet, and baffle edge is downward into silk direction It tilts, the bottom side of baffle is vertical with feed pipe.
2. low slag ball aluminosilicate refractory fiber needle punched blanket production line according to claim 1, which is characterized in that the needle thorn Three-level scummer is installed, the three-level scummer includes clappers, and clappers are set to needle plate between tapetum fibrosum, on clappers on machine It is provided with pin hole, fixed is connected to vertical reciprocating apparatus surely respectively for the both ends of needle board of needling machine and clappers, the needle on needle board of needling machine Across pin hole, up and down reciprocatingly needling fiber blanket, the beating tapetum fibrosum that pumps of having the final say, the correspondence of needle board of needling machine are past vertically Apparatus for coating vertical reciprocating apparatus corresponding with clappers is equipped with 180 degree phase difference.
3. low slag ball aluminosilicate refractory fiber needle punched blanket production line according to claim 2, which is characterized in that described vertical Reciprocating apparatus includes bent axle oscillating arm mechanisms and frame, and the bottom end of swing arm is articulated at the top of frame upper beam, the upper and lower crossbeam of frame Center be separately installed with vertical connecting rod, the center of connecting rod is articulated with frame, and the both sides of the upper and lower crossbeam of frame are separately installed with Swing rod, one end of the swing rod of both sides are respectively articulated with the needing machine body of corresponding side, and the other end of the swing rod of both sides is cut with scissors respectively Connect the different ends at the both ends of respective link.
CN201810043570.7A 2018-01-17 2018-01-17 Low slag ball aluminosilicate refractory fiber needle punched blanket production line Pending CN108193294A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201810043570.7A CN108193294A (en) 2018-01-17 2018-01-17 Low slag ball aluminosilicate refractory fiber needle punched blanket production line

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201810043570.7A CN108193294A (en) 2018-01-17 2018-01-17 Low slag ball aluminosilicate refractory fiber needle punched blanket production line

Publications (1)

Publication Number Publication Date
CN108193294A true CN108193294A (en) 2018-06-22

Family

ID=62589764

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201810043570.7A Pending CN108193294A (en) 2018-01-17 2018-01-17 Low slag ball aluminosilicate refractory fiber needle punched blanket production line

Country Status (1)

Country Link
CN (1) CN108193294A (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109252232A (en) * 2018-11-29 2019-01-22 唐山顺浩环保科技有限公司 A kind of superfine alumina silicate gets rid of silk fiber and its production method
CN110284206A (en) * 2019-05-21 2019-09-27 内蒙古红阳高温隔热材料科技有限公司 Steam unit, ceramic fibre steam tumbling machine and throwing system for tumbling machine
CN110846807A (en) * 2019-11-24 2020-02-28 山东鲁阳节能材料股份有限公司 Ceramic fiber module production system

Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN87204019U (en) * 1987-03-19 1988-04-06 程宗文 Device for deslagging by air-stream and collecting cotton fibre by cyclone
CN2204797Y (en) * 1993-07-24 1995-08-09 淄博鲁阳节能材料股份有限公司 Slag remover
CN1896360A (en) * 2005-06-22 2007-01-17 艾塞林-蒂博公司 Method and an installation for needling a fibre fleece using two needle bars
CN201512666U (en) * 2009-09-30 2010-06-23 三门峡市盛源材料工程有限公司 Blanket pressing device for special needle machine of refractory fibre needled blanket
CN102167600A (en) * 2010-12-20 2011-08-31 中钢集团洛阳耐火材料研究院有限公司 Environment-friendly degradable flame-retardant ceramic fiber and preparation method thereof
US20140020212A1 (en) * 2011-01-31 2014-01-23 Rockwool International A/S Method and apparatus for removing shot from mineral fibre material
CN105442182A (en) * 2015-12-30 2016-03-30 山东鲁阳节能材料股份有限公司 Method for preparing low-slag-ball ceramic fiber blanket
CN205925188U (en) * 2016-08-05 2017-02-08 巍山县银亿林化工业有限责任公司 Automatic high -efficient deslagging box of rosin continuous production
CN107213998A (en) * 2016-11-15 2017-09-29 重庆马谷纤维新材料有限公司 A kind of air-flow slagging-off produced suitable for fiber and whirlwind compacting devices
CN207775399U (en) * 2018-01-17 2018-08-28 泰兴市恒信特种耐火材料有限公司 Low slag ball aluminosilicate refractory fiber needle punched blanket production line

Patent Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN87204019U (en) * 1987-03-19 1988-04-06 程宗文 Device for deslagging by air-stream and collecting cotton fibre by cyclone
CN2204797Y (en) * 1993-07-24 1995-08-09 淄博鲁阳节能材料股份有限公司 Slag remover
CN1896360A (en) * 2005-06-22 2007-01-17 艾塞林-蒂博公司 Method and an installation for needling a fibre fleece using two needle bars
CN201512666U (en) * 2009-09-30 2010-06-23 三门峡市盛源材料工程有限公司 Blanket pressing device for special needle machine of refractory fibre needled blanket
CN102167600A (en) * 2010-12-20 2011-08-31 中钢集团洛阳耐火材料研究院有限公司 Environment-friendly degradable flame-retardant ceramic fiber and preparation method thereof
US20140020212A1 (en) * 2011-01-31 2014-01-23 Rockwool International A/S Method and apparatus for removing shot from mineral fibre material
CN105442182A (en) * 2015-12-30 2016-03-30 山东鲁阳节能材料股份有限公司 Method for preparing low-slag-ball ceramic fiber blanket
CN205925188U (en) * 2016-08-05 2017-02-08 巍山县银亿林化工业有限责任公司 Automatic high -efficient deslagging box of rosin continuous production
CN107213998A (en) * 2016-11-15 2017-09-29 重庆马谷纤维新材料有限公司 A kind of air-flow slagging-off produced suitable for fiber and whirlwind compacting devices
CN207775399U (en) * 2018-01-17 2018-08-28 泰兴市恒信特种耐火材料有限公司 Low slag ball aluminosilicate refractory fiber needle punched blanket production line

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109252232A (en) * 2018-11-29 2019-01-22 唐山顺浩环保科技有限公司 A kind of superfine alumina silicate gets rid of silk fiber and its production method
CN110284206A (en) * 2019-05-21 2019-09-27 内蒙古红阳高温隔热材料科技有限公司 Steam unit, ceramic fibre steam tumbling machine and throwing system for tumbling machine
CN110846807A (en) * 2019-11-24 2020-02-28 山东鲁阳节能材料股份有限公司 Ceramic fiber module production system

Similar Documents

Publication Publication Date Title
CN108193294A (en) Low slag ball aluminosilicate refractory fiber needle punched blanket production line
CN207775399U (en) Low slag ball aluminosilicate refractory fiber needle punched blanket production line
CN109972329B (en) Special production frock of high strength carbon fiber
CN104534224A (en) Efficient thermal insulation cellucotton felt and production method thereof
KR102311594B1 (en) Device and method for producing mineral fibers by internal centrifuging
CN215712604U (en) Heating furnace for producing toughened glass
CN101919655A (en) Cooking machine
CN209508031U (en) A kind of glass fiber yarn wire drawing machine with the function that prevents adhesion
CN203559175U (en) Suction gun flying-silk breaking device
CN207727230U (en) A kind of polytetrafluoroethylfilament filament strand uniform heat drafting system
CN206887153U (en) A kind of aluminium section bar is recycled hot-air heating type aging furnace
CN108166298B (en) A kind of resurrection glass fibre felt and preparation method thereof
CN115535954A (en) Goose down washing device is used in eiderdown goods production
CN212962679U (en) Novel metal powder drying machine device
CN105361212B (en) Economizing type Chestnut cooker
CN105361213B (en) Weighing type Chestnut cooker
CN218691213U (en) Effectual fishing rod carbon cloth curing oven solidifies
EP0503655A1 (en) A method and apparatus for producing fibers
CN207479614U (en) A kind of metallic aluminium fiber melt-blowing device
CN207600160U (en) A kind of drying oven guiding device
CN107228551A (en) A kind of multifunctional textile lining high efficiency drying device
CN208857146U (en) A kind of novel annealing furnace
CN109402785B (en) Hollow MgO-Al2O3Preparation method of heat-insulating ceramic fiber
CN205973833U (en) Three -dimensional production aluminium trichloride's device
CN208996906U (en) A kind of big volume surge tank with vibration silencer function

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
WD01 Invention patent application deemed withdrawn after publication
WD01 Invention patent application deemed withdrawn after publication

Application publication date: 20180622