CN110843271A - 一种电磁波吸收性树脂泡沫板材及其制备方法 - Google Patents

一种电磁波吸收性树脂泡沫板材及其制备方法 Download PDF

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CN110843271A
CN110843271A CN201911120127.6A CN201911120127A CN110843271A CN 110843271 A CN110843271 A CN 110843271A CN 201911120127 A CN201911120127 A CN 201911120127A CN 110843271 A CN110843271 A CN 110843271A
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夏钢锋
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TAIZHOU TYCHO ULTRA FINE POWDER MATERIAL CO Ltd
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Abstract

本发明公开了一种电磁波吸收性树脂泡沫板材及其制备方法,涉及电磁波吸收材料技术领域。本发明包括芯板层,芯板层的一侧由内至外依次设有电阻膜层和保护层;芯板层的另一侧由内至外依次设有粘黏剂层、金属导电层、绝缘层和金属板层。本发明通过芯板层、电阻膜层、金属导电层的设置,实现对穿过芯板层的电磁波进行吸收,同时通过绝缘层和金属板层的设置,提高了吸收效果,也即是提高了本发明板材对电磁波的吸收效果。

Description

一种电磁波吸收性树脂泡沫板材及其制备方法
技术领域
本发明属于电磁波吸收材料技术领域,特别是涉及一种电磁波吸收性树脂泡沫板材及其制备方法。
背景技术
伴随着信息社会的飞速发展,电子产品日趋普及,电子产品在给人们带来巨大便利的同时,也带来了一定的危害。尤其是内藏信息处理装置的电子机器的极大普及,以及CPU的运算速度越来越高速化,由此产生的高频电磁波辐射和噪音污染也越来越严重。恶化的电磁环境不仅对人类生活日益依赖的通信、计算机与各种电子系统的信号传播产生影响,造成系统装置误动作,带来不可预知的灾害,而且会对人类身体健康带来威胁。研究表明,长时间在电磁波辐射源汇集区附近工作、学习和生活,将导致大脑、神经、内分泌以及细胞组织的损伤。另外,随着经济和城巿化的迅速发展,城市空间的电磁环境变得更为复杂,同时也出现了许多新问题。
发明内容
本发明的目的在于提供一种电磁波吸收性树脂泡沫板材及其制备方法,以解决现有电子产品产生的电磁波辐射带来的诸多问题。
为解决上述技术问题,本发明是通过以下技术方案实现的:
本发明为一种电磁波吸收性树脂泡沫板材,包括芯板层,所述芯板层的一侧由内至外依次设有电阻膜层和保护层;
所述芯板层的另一侧由内至外依次设有粘黏剂层、金属导电层、绝缘层和金属板层。
进一步地,所述保护层和绝缘层均为一泡沫层。
进一步地,所述芯板层为一改性树脂泡沫板。
进一步地,所述改性树脂泡沫板包括改性酚醛树脂100份、发泡剂1-10份、分散填料5-20份、催化剂0.5-2份和表面活性剂0.2-1份。
进一步地,所述改性酚醛树脂包括取酚醛树脂粉碎后,置入浓度为3%的改性溶液中浸没处理,处理后过滤干燥得改性酚醛树脂。
进一步地,所述改性溶液为硫代硫酸钠溶液或硫代亚硫酸钠溶液。
进一步地,所述发泡剂为甲苯二异氰酸酯或正戊烷,所述表面活性剂为吐温80。
进一步地,所述催化剂为甲苯磺酸与磷酸的混合溶液;
其中,所述甲苯磺酸与磷酸的用量比为:。
进一步地,所述分散填料为碳纤维。
一种电磁波吸收性树脂泡沫板材的制备方法,包括:
S01、将芯板层的原料置入高速搅拌机中搅拌均匀,在20-50℃条极下发泡成型制得板材;
S02、在芯板层的一侧使用胶黏剂连接一电阻膜层,并在电阻膜层的另一侧复合一保护层;
S03、在芯板层的另一侧刷覆一层粘黏剂层,并在粘黏剂层上连接一金属导电层,在金属导电层的一侧热贴合一侧绝缘层,同时在绝缘层热贴合金属板层。
本发明具有以下有益效果:
本发明通过芯板层、电阻膜层、金属导电层的设置,实现对穿过芯板层的电磁波进行吸收,同时通过绝缘层和金属板层的设置,提高了吸收效果,也即是提高了本发明板材对电磁波的吸收效果;
本发明树脂泡沫板材结构简单,制作成本低,具有吸收辐射、环保、质量轻、易于产业化等优点,可广泛用于计算机室电磁辐射防护隔板,办公室、住宅电磁辐射防护,银行、医院等抗电磁干扰、辐射防护以及信息泄露防护等。
当然,实施本发明的任一产品并不一定需要同时达到以上所述的所有优点。
附图说明
为了更清楚地说明本发明实施例的技术方案,下面将对实施例描述所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。
图1为本发明电磁波吸收性树脂泡沫板材结构示意图。
具体实施方式
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其它实施例,都属于本发明保护的范围。
在本发明的描述中,需要理解的是,术语“开孔”、“上”、“下”、“厚度”、“顶”、“中”、“长度”、“内”、“四周”等指示方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的组件或元件必须具有特定的方位,以特定的方位构造和操作,因此不能理解为对本发明的限制。
请参阅图1所示,本发明为一种电磁波吸收性树脂泡沫板材,包括芯板层1,芯板层1的一侧由内至外依次设有电阻膜层2和保护层3;
芯板层1的另一侧由内至外依次设有粘黏剂层4、金属导电层5、绝缘层6和金属板层7。
优选地,保护层3和绝缘层6均为一泡沫层。
优选地,芯板层1为一改性树脂泡沫板。
实施例1
改性树脂泡沫板包括改性酚醛树脂100份、正戊烷5份、碳纤维8份、催化剂1份和0.5份吐温80。
优选地,改性酚醛树脂包括取酚醛树脂粉碎后,置入浓度为3%的硫代亚硫酸钠溶液中浸没处理,处理后过滤干燥得改性酚醛树脂。
催化剂为甲苯磺酸与磷酸用量比为2:1的混合溶液。
实施例2
改性树脂泡沫板包括改性酚醛树脂100份、正戊烷8份、碳纤维13份、催化剂1份和0.5份吐温80。
优选地,改性酚醛树脂包括取酚醛树脂粉碎后,置入浓度为3%的硫代硫酸钠溶液中浸没处理,处理后过滤干燥得改性酚醛树脂。
催化剂为甲苯磺酸与磷酸用量比为1:1的混合溶液。
实施例3
改性树脂泡沫板包括改性酚醛树脂100份、正戊烷10份、碳纤维15份、催化剂1份和0.5份吐温80。
优选地,改性酚醛树脂包括取酚醛树脂粉碎后,置入浓度为3%的硫代亚硫酸钠溶液中浸没处理,处理后过滤干燥得改性酚醛树脂。
催化剂为甲苯磺酸与磷酸用量比为1:2的混合溶液。
实施例4
一种电磁波吸收性树脂泡沫板材的制备方法,包括:
S01、将芯板层1的原料置入高速搅拌机中搅拌均匀,在20-50℃条极下发泡成型制得板材;
S02、在芯板层1的一侧使用胶黏剂连接一电阻膜层2,并在电阻膜层2的另一侧复合一保护层3;
S03、在芯板层1的另一侧刷覆一层粘黏剂层4,并在粘黏剂层4上连接一金属导电层5,在金属导电层5的一侧热贴合一侧绝缘层6,同时在绝缘层6热贴合金属板层7。
在本说明书的描述中,参考术语“一个实施例”、“示例”、“具体示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本发明的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任何的一个或多个实施例或示例中以合适的方式结合。
以上公开的本发明优选实施例只是用于帮助阐述本发明。优选实施例并没有详尽叙述所有的细节,也不限制该发明仅为所述的具体实施方式。显然,根据本说明书的内容,可作很多的修改和变化。本说明书选取并具体描述这些实施例,是为了更好地解释本发明的原理和实际应用,从而使所属技术领域技术人员能很好地理解和利用本发明。本发明仅受权利要求书及其全部范围和等效物的限制。

Claims (10)

1.一种电磁波吸收性树脂泡沫板材,其特征在于:包括芯板层(1),所述芯板层(1)的一侧由内至外依次设有电阻膜层(2)和保护层(3);
所述芯板层(1)的另一侧由内至外依次设有粘黏剂层(4)、金属导电层(5)、绝缘层(6)和金属板层(7)。
2.根据权利要求1所述的一种电磁波吸收性树脂泡沫板材,其特征在于,所述保护层(3)和绝缘层(6)均为一泡沫层。
3.根据权利要求1所述的一种电磁波吸收性树脂泡沫板材,其特征在于,所述芯板层(1)为一改性树脂泡沫板。
4.根据权利要求3所述的一种电磁波吸收性树脂泡沫板材,其特征在于,所述改性树脂泡沫板包括改性酚醛树脂100份、发泡剂1-10份、分散填料5-20份、催化剂0.5-2份和表面活性剂0.2-1份。
5.根据权利要求4所述的一种电磁波吸收性树脂泡沫板材,其特征在于,所述改性酚醛树脂包括取酚醛树脂粉碎后,置入浓度为3%的改性溶液中浸没处理,处理后过滤干燥得改性酚醛树脂。
6.根据权利要求5所述的一种电磁波吸收性树脂泡沫板材,其特征在于,所述改性溶液为硫代硫酸钠溶液或硫代亚硫酸钠溶液。
7.根据权利要求4所述的一种电磁波吸收性树脂泡沫板材,其特征在于,所述发泡剂为甲苯二异氰酸酯或正戊烷,所述表面活性剂为吐温80。
8.根据权利要求4所述的一种电磁波吸收性树脂泡沫板材,其特征在于,所述催化剂为甲苯磺酸与磷酸的混合溶液;
其中,所述甲苯磺酸与磷酸的用量比为(1-2):(1-2)。
9.根据权利要求4所述的一种电磁波吸收性树脂泡沫板材,其特征在于,所述分散填料为碳纤维。
10.一种电磁波吸收性树脂泡沫板材的制备方法,其特征在于,包括:
S01、将芯板层(1)的原料置入高速搅拌机中搅拌均匀,在20-50℃条极下发泡成型制得板材;
S02、在芯板层(1)的一侧使用胶黏剂连接一电阻膜层(2),并在电阻膜层(2)的另一侧复合一保护层(3);
S03、在芯板层(1)的另一侧刷覆一层粘黏剂层(4),并在粘黏剂层(4)上连接一金属导电层(5),在金属导电层(5)的一侧热贴合一侧绝缘层(6),同时在绝缘层(6)热贴合金属板层(7)。
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