CN110842105A - Workpiece die-casting and stamping assembly line - Google Patents
Workpiece die-casting and stamping assembly line Download PDFInfo
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- CN110842105A CN110842105A CN201911048123.1A CN201911048123A CN110842105A CN 110842105 A CN110842105 A CN 110842105A CN 201911048123 A CN201911048123 A CN 201911048123A CN 110842105 A CN110842105 A CN 110842105A
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- cleaning
- swing arm
- die
- material taking
- stamping
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D45/00—Ejecting or stripping-off devices arranged in machines or tools dealt with in this subclass
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D17/00—Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
- B22D17/20—Accessories: Details
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D17/00—Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
- B22D17/20—Accessories: Details
- B22D17/2007—Methods or apparatus for cleaning or lubricating moulds
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D17/00—Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
- B22D17/20—Accessories: Details
- B22D17/30—Accessories for supplying molten metal, e.g. in rations
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Forging (AREA)
Abstract
The invention relates to the technical field of die-casting stamping, in particular to a workpiece die-casting stamping assembly line which comprises a die-casting machine, a material taking mechanism, a cleaning mechanism, a material conveying mechanism, a detection mechanism, a cooling mechanism, a stamping mechanism and a discharging mechanism, wherein the material taking mechanism, the cleaning mechanism, the material conveying mechanism, the detection mechanism, the cooling mechanism, the stamping mechanism and the discharging mechanism are all arranged around the die-casting machine, the material taking mechanism is used for conveying molten metal in an external smelting furnace to the die-casting machine for die-casting forming to a product, the cleaning mechanism is used for cleaning a die in the die-casting machine, the detection mechanism is used for detecting the product, the. The workpiece die-casting and stamping assembly line provided by the invention solves the problem of low processing speed of die-casting and stamping processes of metal products.
Description
Technical Field
The invention relates to the technical field of die-casting stamping, in particular to a workpiece die-casting stamping production line.
Background
The existing die casting process is a process for unifying pressure, speed and time by using three major factors such as a machine, a die, an alloy and the like, and is used for metal hot working, and the existence of the pressure is a main characteristic of the die casting process which is different from other casting methods. Pressure casting is a special casting method which develops faster in the modern metal processing technology and has less cutting, and the method is a process of filling molten metal into a casting mold under high pressure and high speed, and crystallizing and solidifying under high pressure to form a casting.
The stamping is a forming method for obtaining a workpiece with a required shape and size by applying external force to a plate, a strip, a pipe, a section and the like by a press and a die to cause plastic deformation or separation.
The traditional die casting process is separated from the stamping process, which results in slower and inefficient machining of some metal products.
Disclosure of Invention
In order to overcome the defects and shortcomings in the prior art, the invention aims to provide a workpiece die-casting and stamping production line, which solves the problem of low processing speed of metal product die-casting and stamping processes.
The invention is realized by the following technical scheme:
a workpiece die-casting and stamping assembly line comprises a die-casting machine, a material taking mechanism, a cleaning mechanism, a material conveying mechanism, a detection mechanism, a cooling mechanism, a stamping mechanism and a blanking mechanism, wherein the material taking mechanism, the cleaning mechanism, the material conveying mechanism, the detection mechanism, the cooling mechanism, the stamping mechanism and the blanking mechanism are all arranged on the periphery of the die-casting machine; the material taking mechanism is used for conveying molten metal in an external smelting furnace to a die-casting machine for die-casting and forming to a product, the cleaning mechanism is used for cleaning a die in the die-casting machine, the detection mechanism is used for detecting the product, the cooling mechanism is used for cooling the product, and the stamping mechanism is used for stamping the product;
the material conveying mechanism is used for conveying a product positioned in the die-casting machine to the detection mechanism, conveying the product positioned in the detection mechanism to the cooling mechanism and conveying the product positioned in the cooling mechanism to the stamping mechanism; the blanking mechanism is used for taking out and blanking a product positioned in the stamping mechanism.
The material taking mechanism comprises a first material taking swing arm, a second material taking swing arm, a third material taking swing arm, a first material taking connecting arm, a second material taking connecting arm, a water spoon, a first material taking swing arm driving mechanism and a second material taking swing arm driving mechanism, wherein an output shaft of the first material taking swing arm driving mechanism is connected with one end of the first material taking swing arm;
the output shaft of the second material taking swing arm driving mechanism is connected with one end of the second material taking connecting arm, the other end of the second material taking connecting arm is hinged to the middle section of the second material taking arm, the other end of the second material taking swing arm is hinged to the middle section of the third material taking swing arm, and the water ladle is rotatably connected to the other end of the third material taking swing arm.
And the other end of the third material taking swing arm is provided with a water spoon rotation driving mechanism for driving the water spoon to rotate.
The cleaning mechanism comprises a cleaning base, a first cleaning swing arm, a second cleaning swing arm, a third cleaning swing arm, a cleaning swing arm driving mechanism, a cleaning device and a cleaning base transverse moving driving mechanism arranged on a frame of the die-casting machine, wherein the cleaning base transverse moving driving mechanism is used for driving the cleaning base to transversely move; the cleaning swing arm driving mechanism is arranged on the cleaning base, an output shaft of the cleaning swing arm driving mechanism is connected with one end of a first cleaning swing arm, and the other end of the first cleaning swing arm is hinged with the middle section of a third cleaning swing arm; one end of the second cleaning swing arm is hinged with the shell of the cleaning swing arm driving mechanism, and the other end of the second cleaning swing arm is hinged with one end of the third cleaning swing arm; the cleaning device is arranged at the other end of the third cleaning swing arm.
The cleaning device comprises a first cleaning substrate, a second cleaning substrate, a plurality of first spray heads, a plurality of second spray heads, a plurality of first air outlets and a plurality of second air outlets, wherein the first cleaning substrate and the second cleaning substrate are respectively arranged on two sides of the other end of the third cleaning swing arm; the first spray heads and the second spray heads are all used for being communicated with an external water pump, and the first air outlets and the second air outlets are respectively communicated with the external air pump.
The cooling mechanism comprises a plurality of air coolers and cooling clamping devices the number of which is the same as that of the air coolers, the cooling clamping devices are arranged in front of air outlets of the air coolers, and the cooling clamping devices are used for clamping products.
The cooling clamping device comprises a cooling clamping frame, a cooling fixing air cylinder and a cooling fixing column arranged on one side of the cooling clamping frame, wherein a piston rod of the cooling fixing air cylinder penetrates through the cooling clamping frame and protrudes out of the other side of the cooling clamping frame; and a piston rod of the cooling fixing cylinder is provided with a cooling pressure head, and the position of the cooling pressure head corresponds to the position of the cooling fixing column.
The stamping mechanism comprises a stamping rack and a stamping die arranged on the stamping rack, the material conveying mechanism is positioned on one side of the stamping rack, and the blanking mechanism is positioned on the other side of the stamping rack; the other side of the punching machine frame is provided with an opening, and the lower end of the opening is communicated with a downward-inclined slide way.
The blanking mechanism comprises a mechanical arm and a clamp arranged at the tail end of the mechanical arm, and the clamp comprises a clamping plate and a plurality of pneumatic fingers arranged on the clamp in an array mode.
The workpiece die-casting and stamping assembly line further comprises a backflow slide, one end of the backflow slide is close to the material conveying mechanism, and the other end of the backflow slide is communicated with an external smelting furnace.
The invention has the beneficial effects that:
the processing speed of the die-casting and stamping process of the metal product is increased: according to the workpiece die-casting and stamping assembly line, a die-casting machine, a material taking mechanism, a cleaning mechanism, a material conveying mechanism, a detection mechanism, a cooling mechanism, a stamping mechanism and a blanking mechanism are arranged on the periphery of the die-casting machine, molten metal in an external melting furnace is conveyed to the die-casting machine through the material taking mechanism for die-casting and molding, and a die-casting molded product is conveyed to the cooling mechanism for cooling through the material conveying mechanism; after the product is cooled in the cooling mechanism, the product is conveyed to the stamping mechanism by the conveying mechanism for stamping, and the stamped product is taken out by the blanking mechanism for blanking. According to the workpiece die-casting and stamping assembly line, the die-casting, cooling and stamping processes of a product are connected in series through the material conveying mechanism, so that the processing speed of the die-casting and stamping process of a metal product is increased.
Drawings
The invention is further illustrated by means of the attached drawings, but the embodiments in the drawings do not constitute any limitation to the invention, and for a person skilled in the art, other drawings can be obtained on the basis of the following drawings without inventive effort.
Fig. 1 is a schematic view of the overall structure of the present invention.
Fig. 2 is a schematic structural diagram of a material taking mechanism of the present invention.
Fig. 3 is a schematic structural view of the cleaning mechanism of the present invention.
Fig. 4 is a schematic structural view of the cooling mechanism of the present invention.
Fig. 5 is a schematic structural diagram of the punching mechanism and the blanking mechanism of the present invention.
Fig. 6 is a cross-sectional view of a press mechanism of the present invention.
Fig. 7 is a partial structural schematic diagram of the blanking mechanism of the present invention.
Reference numerals
Die casting machine-1, feed inlet-11, melting furnace-12,
a material taking mechanism-2, a first material taking swing arm-21, a second material taking swing arm-22, a third material taking swing arm-23, a first material taking connecting arm-24, a second material taking connecting arm-25, a water spoon-26, a first material taking swing arm driving mechanism-27, a second material taking swing arm driving mechanism-28, a water spoon rotating driving mechanism-29,
a cleaning mechanism-3, a cleaning base-31, a first cleaning swing arm-32, a second cleaning swing arm-33, a third cleaning swing arm-34, a cleaning swing arm driving mechanism-35,
a cleaning device 36, a first cleaning substrate 361, a second cleaning substrate 362, a first spray head 363, a second spray head 364, a first air outlet 365, a second air outlet 366,
a transverse moving driving mechanism-37 of the cleaning base,
a material conveying mechanism-4 is arranged on the frame,
a detection mechanism-5, a detection frame-51, a detection probe-52,
a cooling mechanism-6, an air cooler-61,
a cooling clamping device-62, a cooling clamping frame-621, a cooling fixing cylinder-622, a cooling fixing column-623, a cooling pressure head (624) -624,
a stamping mechanism-7, a stamping frame-71, a stamping die-72, an opening-73, a slideway-74,
a blanking mechanism-8, a mechanical arm-81, a clamp-82, a pneumatic finger-83,
a return runner-9.
Detailed Description
The embodiments of the present invention are described below with reference to specific embodiments, and other advantages and effects of the present invention will be easily understood by those skilled in the art from the disclosure of the present specification. The invention is capable of other and different embodiments and of being practiced or of being carried out in various ways, and its several details are capable of modification in various respects, all without departing from the spirit and scope of the present invention.
It should be noted that the structures shown in the drawings are only used for matching the disclosure of the present invention, so as to be understood and read by those skilled in the art, and are not used to limit the conditions of the present invention, so that the present invention has no technical significance, and any modifications or adjustments of the structures should still fall within the scope of the present invention without affecting the function and the achieved purpose of the present invention.
As shown in fig. 1 to 7, a workpiece die-casting stamping assembly line comprises a die-casting machine 1, a material taking mechanism 2, a cleaning mechanism 3, a material conveying mechanism 4, a detection mechanism 5, a cooling mechanism 6, a stamping mechanism 7 and a blanking mechanism 8, wherein the material taking mechanism 2, the cleaning mechanism 3, the material conveying mechanism 4, the detection mechanism 5, the cooling mechanism 6, the stamping mechanism 7 and the blanking mechanism 8 are all arranged on the periphery of the die-casting machine 1; the material taking mechanism 2 is used for conveying molten metal in an external smelting furnace to the die-casting machine 1 for die-casting and forming to a product, the cleaning mechanism 3 is used for cleaning a die in the die-casting machine 1, the detection mechanism 5 is used for detecting the product, the cooling mechanism 6 is used for cooling the product, and the stamping mechanism 7 is used for stamping the product; the material conveying mechanism 4 is used for conveying products located in the die-casting machine 1 to the detection mechanism 5, conveying products located in the detection mechanism 5 to the cooling mechanism 6 and conveying products located in the cooling mechanism 6 to the stamping mechanism 7; the blanking mechanism 8 is used for taking out and blanking the product positioned in the stamping mechanism 7.
In this embodiment, the material transporting mechanism is composed of a multi-axis manipulator and a clamping finger arranged at the tail end of the multi-axis manipulator, the product is clamped by the clamping finger, and the multi-axis manipulator drives the clamping finger to move, so that the product is transported.
Specifically, the material taking mechanism 2 comprises a first material taking swing arm 21, a second material taking swing arm 22, a third material taking swing arm 23, a first material taking connecting arm 24, a second material taking connecting arm 25, a spoon 26, a first material taking swing arm driving mechanism 27 and a second material taking swing arm driving mechanism 28, an output shaft of the first material taking swing arm driving mechanism 27 is connected with one end of the first material taking swing arm 21, one end of the first material taking swing arm 21 is further hinged with one end of the first material taking connecting arm 24, the other end of the first material taking connecting arm 24 is hinged with one end of the second material taking swing arm 22, and the other end of the first material taking swing arm 21 is hinged with one end of the third material taking swing arm 23; an output shaft of the second material taking swing arm driving mechanism 28 is connected with one end of a second material taking connecting arm 25, the other end of the second material taking connecting arm 25 is hinged with the middle section of a second material taking swing arm 22, the other end of the second material taking swing arm 22 is hinged with the middle section of a third material taking swing arm 23, and the spoon 26 is rotatably connected with the other end of the third material taking swing arm 23; the other end of the third material taking swing arm 23 is provided with a spoon rotating driving mechanism 29 for driving the spoon 26 to rotate.
In this embodiment, the first material taking swing arm driving mechanism 27, the second material taking swing arm driving mechanism 28 and the ladle rotation driving mechanism 29 are all stepping motors, and the swinging of the third material taking swing arm 23 in different directions and angles can be realized by controlling different rotation periods of the first material taking swing arm driving mechanism 27 and the second material taking swing arm driving mechanism 28 and the link mechanism consisting of the first material taking swing arm 21, the second material taking swing arm 22, the third material taking swing arm 23, the first material taking connecting arm 24 and the second material taking connecting arm 25, so as to simulate the stretching out or shrinking and raising or lowering of a human arm, thereby driving the ladle 26 to scoop liquid metal from the smelting furnace 12; the spoon rotation driving mechanism 29 can also enable the spoon 26 to keep still under normal conditions, and the spoon 26 is prevented from deflecting under the influence of gravity; when the third material taking swing arm 23 extends out of the feeding hole 11 of the die casting machine 1, the water ladle 26 is driven by the water ladle rotation driving mechanism 29 to rotate, so that the water ladle 26 makes pouring action, and finally the pouring action is carried out into the feeding hole 11 of the die casting machine 1.
Specifically, the cleaning mechanism 3 comprises a cleaning base 31, a first cleaning swing arm 32, a second cleaning swing arm 33, a third cleaning swing arm 34, a cleaning swing arm driving mechanism 35, a cleaning device 36 and a cleaning base transverse moving driving mechanism 37 arranged on the frame of the die-casting machine 1, wherein the cleaning base transverse moving driving mechanism 37 is used for driving the cleaning base 31 to transversely move; the cleaning swing arm driving mechanism 35 is arranged on the cleaning base 31, an output shaft of the cleaning swing arm driving mechanism 35 is connected with one end of the first cleaning swing arm 32, and the other end of the first cleaning swing arm 32 is hinged with the middle section of the third cleaning swing arm 34; one end of the second cleaning swing arm 33 is hinged with the shell of the cleaning swing arm driving mechanism 35, and the other end of the second cleaning swing arm 33 is hinged with one end of the third cleaning swing arm 34; the cleaning device 36 is arranged at the other end of the third cleaning swing arm 34.
In this embodiment, the cleaning base transverse moving driving mechanism 37 is a transmission mechanism composed of a stepping motor, a screw rod and a nut, the cleaning base 31 is connected with the nut, and the principle that the cleaning base transverse moving driving mechanism 37 drives the cleaning base 31 is specifically referred to the prior art and is not described herein again.
Specifically, the cleaning device 36 includes a first cleaning substrate 361, a second cleaning substrate 362, a plurality of first spray heads 363, a plurality of second spray heads 364, a plurality of first air outlets 365 and a plurality of second air outlets 366, the first cleaning substrate 361 and the second cleaning substrate 362 are respectively disposed at two sides of the other end of the third cleaning swing arm 34, the plurality of first spray heads 363 and the plurality of first air outlets 365 are all arranged on the outer end face of the first cleaning substrate 361 in an array manner, and the plurality of second spray heads 364 and the plurality of second air outlets 366 are all arranged on the outer end face of the second cleaning substrate 362 in an array manner; the plurality of first spray heads 363 and the plurality of second spray heads 364 are all used for communicating with an external water pump, and the plurality of first air outlets 365 and the plurality of second air outlets 366 are respectively used for communicating with an external air pump.
In the present embodiment, the cleaning swing arm driving mechanism 35 is a stepping motor; when the product is taken out of the die casting machine 1 by the material conveying mechanism 4, residual liquid metal is left on a die of the die casting machine 1; therefore, the cleaning swing arm driving mechanism 35 drives the link mechanism consisting of the first cleaning swing arm 32, the second cleaning swing arm 33 and the third cleaning swing arm 34, so that the cleaning device 36 extends into the die of the die casting machine 1; the first cleaning base plate 361 of the cleaning device 36 is provided with a plurality of first spray heads 363 and a plurality of first air outlets 365, and the second cleaning base plate 362 is provided with a plurality of second spray heads 364 and a plurality of second air outlets 366, so that the cleaning device 36 can simultaneously clean the upper die and the lower die of the die, and the cleaning efficiency is improved; after the spraying is washd, can accelerate the inside moisture of mould to volatilize through the mode of jet-propelled to be favorable to further promoting cleaning efficiency.
Before the products are transferred to the cooling mechanism 6, the products are transferred to the detection mechanism 5 by the material conveying mechanism 4 for detection, the detection mechanism 5 is composed of a detection rack 51 and a plurality of detection probes 52 arranged on the detection rack 51, and each detection probe 52 is used for detecting whether the product is a defective part. When the detection mechanism 5 detects that the product has a defect, the material conveying mechanism 4 judges that the product is defective and places the defective product into a defective product area, and then the material conveying mechanism 4 clamps the next product from the die casting machine 1.
Specifically, the cooling mechanism 6 includes a plurality of air coolers 61 and cooling clamping devices 62, the number of which is the same as that of the air coolers 61, the cooling clamping devices 62 are arranged in front of air outlets of the air coolers 61, and the cooling clamping devices 62 are used for clamping products; the cooling clamping device 62 comprises a cooling clamping frame 621, a cooling fixing cylinder 622 and a cooling fixing column 623 arranged on one side of the cooling clamping frame 621, wherein a piston rod of the cooling fixing cylinder 622 penetrates through the cooling clamping frame 621 and protrudes out of the other side of the cooling clamping frame 621; a piston rod of the cooling fixing cylinder 622 is provided with a cooling pressure head 624, the cooling pressure head 624 is arranged opposite to the cooling fixing column 623, and the plurality of air coolers 61 are stacked, so that the occupied area can be reduced; specifically, a plurality of air-coolers 61 are two by two to setting up to let the cooling effect better.
In this embodiment, a pressure switch (not labeled in the figure) is disposed at one end of the cooling fixing column 623 close to the cooling head 624, and when the cooling head 624 presses the stub bar of the product on the cooling fixing column 623, the pressure switch is triggered to automatically control the on/off of the air cooler 61.
Specifically, the stamping mechanism 7 comprises a stamping rack 71 and a stamping die 72 arranged on the stamping rack 71, the material conveying mechanism 4 is positioned on one side of the stamping rack 71, and the blanking mechanism 8 is positioned on the other side of the stamping rack 71; an opening 73 is formed in the other side of the stamping rack 71, a downward inclined slide way 74 is communicated with the lower end of the opening 73, and a recovery trolley (not marked in the figure) is arranged below the slide way 74.
Specifically, the blanking mechanism 8 includes a manipulator 81 and a clamp 82 disposed at the end of the manipulator 81, and the clamp 82 includes a clamping plate and a plurality of pneumatic fingers 83 arranged in an array on the clamp 82.
In this embodiment, the product is formed by a stub bar, a plurality of finished products and a batch head with the same number as the finished products after the die-casting, wherein the plurality of finished products are arranged at the bottom of the stub bar in parallel, and the batch head is arranged at the bottom of the finished products. The stub bar is used for facilitating clamping of the material conveying mechanism 4, and the batch head is used for contacting with the detection mechanism 5. After the product is cooled in the cooling mechanism 6, the product is transferred to a stamping die 72 of the stamping mechanism 7 by the material conveying mechanism 4, and the material head is always clamped by the material conveying mechanism 4 in the stamping process; after the punching is finished, the finished product is left in the punching die 72, and the batch heads fall into the opening 73 and are guided into the recovery trolley by the slide way 74, so that the recovery of the batch heads is finished; the remaining finished product is clamped and discharged by a clamp 82 at the tail end driven by a manipulator 81.
Specifically, the workpiece die-casting stamping assembly line further comprises a backflow slide way 9, one end of the backflow slide way 9 is close to the material conveying mechanism 4, the other end of the backflow slide way 9 is used for being communicated with an external smelting furnace 12, and a stub bar is transported on the backflow slide way 9 to reach the other end of the backflow slide way 9 and is finally transferred into the smelting furnace 12, so that the stub bar can be recycled.
In actual use, a worker pours the metal to be die-cast into the melting furnace 12, and the metal is melted in the melting furnace 12 to become liquid; next, the first material taking swing arm driving mechanism 27 and the second material taking swing arm driving mechanism 28 of the material taking mechanism 2 respectively drive the first material taking swing arm 21 and the second material taking swing arm 22, the first material taking swing arm driving mechanism 27 and the second material taking swing arm driving mechanism 28 rotate at different angles, so that the third material taking swing arm 23 swings at different angles and drives the ladle 26 to scoop metal from the smelting furnace 12, the first material taking swing arm driving mechanism 27 and the second material taking swing arm driving mechanism 28 rotate so as to drive the third material taking swing arm 23 to move the ladle 26 to the feed port 11 of the die casting machine 1, at the moment, the ladle rotation driving mechanism 29 drives the ladle 26 to rotate, and finally the liquid metal in the ladle 26 is poured into the feed port 11 of the die casting machine 1; next, the die-casting machine 1 performs die-casting molding on the metal poured into the feeding hole 11 of the die-casting machine 1 to form a product, after the die-casting of the die-casting machine 1 is finished, the product is taken out from the die of the die-casting machine 1 by the material conveying mechanism 4 and is transferred to the cooling mechanism 6, at this time, the material taking mechanism 2 continues to scoop the metal from the smelting furnace 12 and pour the metal into the die-casting machine 1, and the metal is subjected to die-casting molding; the stub bar of the product in the cooling mechanism 6 is clamped by the cooling clamping device 62, the clamped product faces the air outlet of the air cooler 61, so that the clamped product is cooled by cold air blown by the air cooler 61, and the material conveying mechanism 4 continues to take the die-cast product out of the die-casting machine 1 to the cooling mechanism 6; the finished product is cooled in the cooling mechanism 6 and then clamped into the stamping mechanism 7 by the material conveying mechanism 4, the stamping die 72 in the stamping mechanism 7 stamps the product and stamps the product to separate the product into a stub bar, a finished product and a batch head, the finished product is left in the stamping die 72 after stamping, the batch head falls into the opening 73 and is guided into the recycling trolley by the slideway 74, the material conveying mechanism 4 conveys the stub bar into one end of the backflow slideway 9, and the stub bar is conveyed on the backflow slideway 9 to the other end of the backflow slideway 9 and finally transferred into the smelting furnace 12; next, the manipulator 81 of the blanking mechanism 8 drives the clamp 82 to take out the finished product in the stamping die 72 and place the finished product into a blanking trolley located on one side to stack the finished product into a stack, so as to complete blanking.
In summary, the die-casting stamping assembly line for workpieces in the embodiment has the following effects:
the processing speed of the die-casting and stamping process of the metal product is increased: according to the workpiece die-casting and stamping assembly line, the die-casting machine 1, the material taking mechanism 2, the cleaning mechanism 3, the material conveying mechanism 4, the detection mechanism 5, the cooling mechanism 6, the stamping mechanism 7 and the blanking mechanism 8 are arranged on the periphery of the die-casting machine 1, molten metal in an external smelting furnace 12 is conveyed to the die-casting machine 1 through the material taking mechanism 2 for die-casting and molding, and a die-casting molded product is conveyed to the cooling mechanism 6 for cooling through the material conveying mechanism 4; after the product is cooled in the cooling mechanism 6, the product is conveyed to the stamping mechanism 7 by the conveying mechanism 4 for stamping, and the stamped product is taken out by the blanking mechanism 8 for blanking. According to the workpiece die-casting and stamping assembly line, the die-casting, cooling and stamping processes of the product are connected in series through the material conveying mechanism 4, so that the processing speed of the die-casting and stamping process of the metal product is increased.
Finally, it should be noted that the above embodiments are only used for illustrating the technical solutions of the present invention, and not for limiting the protection scope of the present invention, although the present invention is described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that modifications or equivalent substitutions can be made on the technical solutions of the present invention without departing from the spirit and scope of the technical solutions of the present invention.
Claims (10)
1. The utility model provides a work piece die-casting punching press assembly line which characterized in that: the die casting machine comprises a die casting machine (1), a material taking mechanism (2), a cleaning mechanism (3), a material conveying mechanism (4), a detection mechanism (5), a cooling mechanism (6), a stamping mechanism (7) and a blanking mechanism (8), wherein the material taking mechanism (2), the cleaning mechanism (3), the material conveying mechanism (4), the detection mechanism (5), the cooling mechanism (6), the stamping mechanism (7) and the blanking mechanism (8) are all arranged on the periphery of the die casting machine (1); the material taking mechanism (2) is used for conveying molten metal in an external melting furnace to a die-casting machine (1) to be die-cast and molded to a product, the cleaning mechanism (3) is used for cleaning a die in the die-casting machine (1), the detection mechanism (5) is used for detecting the product, the cooling mechanism (6) is used for cooling the product, and the stamping mechanism (7) is used for stamping the product;
the material conveying mechanism (4) is used for conveying products located on the die casting machine (1) to the detection mechanism (5), conveying the products located on the detection mechanism (5) to the cooling mechanism (6) and conveying the products located on the cooling mechanism (6) to the stamping mechanism (7); and the blanking mechanism (8) is used for taking out and blanking the product positioned in the stamping mechanism (7).
2. A die-casting stamping line for workpieces as recited in claim 1, wherein: the material taking mechanism (2) comprises a first material taking swing arm (21), a second material taking swing arm (22), a third material taking swing arm (23), a first material taking connecting arm (24), a second material taking connecting arm (25), a water spoon (26), a first material taking swing arm driving mechanism (27) and a second material taking swing arm driving mechanism (28), wherein an output shaft of the first material taking swing arm driving mechanism (27) is connected with one end of the first material taking swing arm (21), one end of the first material taking swing arm (21) is hinged with one end of the first material taking connecting arm (24), the other end of the first material taking connecting arm (24) is hinged with one end of the second material taking swing arm (22), and the other end of the first material taking swing arm (21) is hinged with one end of the third material taking swing arm (23);
the output shaft of the second material taking swing arm driving mechanism (28) is connected with one end of the second material taking connecting arm (25), the other end of the second material taking connecting arm (25) is hinged to the middle section of the second material taking arm (22), the other end of the second material taking swing arm (22) is hinged to the middle section of the third material taking swing arm (23), and the water ladle (26) is rotatably connected to the other end of the third material taking swing arm (23).
3. A die-casting stamping line for workpieces as recited in claim 2, wherein: the other end of the third material taking swing arm (23) is provided with a water spoon rotating driving mechanism (29) for driving the water spoon (26) to rotate.
4. A die-casting stamping line for workpieces as recited in claim 1, wherein: the cleaning mechanism (3) comprises a cleaning base (31), a first cleaning swing arm (32), a second cleaning swing arm (33), a third cleaning swing arm (34), a cleaning swing arm driving mechanism (35), a cleaning device (36) and a cleaning base transverse moving driving mechanism (37) arranged on a frame of the die-casting machine (1), wherein the cleaning base transverse moving driving mechanism (37) is used for driving the cleaning base (31) to transversely move; the cleaning swing arm driving mechanism (35) is arranged on the cleaning base (31), an output shaft of the cleaning swing arm driving mechanism (35) is connected with one end of the first cleaning swing arm (32), and the other end of the first cleaning swing arm (32) is hinged with the middle section of the third cleaning swing arm (34); one end of the second cleaning swing arm (33) is hinged with the shell of the cleaning swing arm driving mechanism (35), and the other end of the second cleaning swing arm (33) is hinged with one end of the third cleaning swing arm (34); the cleaning device (36) is arranged at the other end of the third cleaning swing arm (34).
5. The die-casting stamping line for workpieces as set forth in claim 4, wherein: the cleaning device (36) comprises a first cleaning substrate (361), a second cleaning substrate (362), a plurality of first spray heads (363), a plurality of second spray heads (364), a plurality of first air outlets (365) and a plurality of second air outlets (366), the first cleaning substrate (361) and the second cleaning substrate (362) are respectively arranged on two sides of the other end of the third cleaning swing arm (34), the plurality of first spray heads (363) and the plurality of first air outlets (365) are arranged on the outer end face of the first cleaning substrate (361) in an array mode, and the plurality of second spray heads (364) and the plurality of second air outlets (366) are arranged on the outer end face of the second cleaning substrate (362) in an array mode; the first spray heads (363) and the second spray heads (364) are all used for being communicated with an external water pump, and the first air outlets (365) and the second air outlets (366) are all used for being communicated with the external air pump.
6. A die-casting stamping line for workpieces as recited in claim 1, wherein: cooling body (6) include a plurality of air-coolers (61) and with cooling clamping device (62) that the quantity of air-cooler (61) is the same, cooling clamping device (62) are located before the air outlet of air-cooler (61), cooling clamping device (62) are used for the centre gripping product.
7. The die-casting stamping line for workpieces as set forth in claim 6, wherein: the cooling clamping device (62) comprises a cooling clamping frame (621), a cooling fixing cylinder (622) and a cooling fixing column (623) arranged on one side of the cooling clamping frame (621), and a piston rod of the cooling fixing cylinder (622) penetrates through the cooling clamping frame (621) and protrudes out of the other side of the cooling clamping frame (621); and a piston rod of the cooling fixing cylinder (622) is provided with a cooling pressure head (624), and the position of the cooling pressure head (624) corresponds to the position of the cooling fixing column (623).
8. A die-casting stamping line for workpieces as recited in claim 1, wherein: the stamping mechanism (7) comprises a stamping rack (71) and a stamping die (72) arranged on the stamping rack (71), the material conveying mechanism (4) is positioned on one side of the stamping rack (71), and the blanking mechanism (8) is positioned on the other side of the stamping rack (71); an opening (73) is formed in the other side of the punching machine frame (71), and a downward inclined slide way (74) is communicated with the lower end of the opening (73).
9. A die-casting stamping line for workpieces as recited in claim 1, wherein: the blanking mechanism (8) comprises a manipulator (81) and a clamp (82) arranged at the tail end of the manipulator (81), wherein the clamp (82) comprises a clamping plate and a plurality of pneumatic fingers (83) arranged on the clamp (82) in an array mode.
10. A die-casting stamping line for workpieces as recited in claim 1, wherein: the workpiece die-casting stamping assembly line further comprises a backflow slide way (9), one end of the backflow slide way (9) is close to the material conveying mechanism (4) and the other end of the backflow slide way (9) is used for being communicated with an external smelting furnace.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911048123.1A CN110842105A (en) | 2019-10-30 | 2019-10-30 | Workpiece die-casting and stamping assembly line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911048123.1A CN110842105A (en) | 2019-10-30 | 2019-10-30 | Workpiece die-casting and stamping assembly line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110842105A true CN110842105A (en) | 2020-02-28 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201911048123.1A Pending CN110842105A (en) | 2019-10-30 | 2019-10-30 | Workpiece die-casting and stamping assembly line |
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| Country | Link |
|---|---|
| CN (1) | CN110842105A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112756582A (en) * | 2020-12-23 | 2021-05-07 | 岳西县恒意机械有限公司 | Aluminum alloy low-pressure casting forming device and system thereof |
| CN114378277A (en) * | 2021-12-29 | 2022-04-22 | 昆山广禾电子科技有限公司 | Full-automatic die-casting equipment is used in computer subassembly production |
-
2019
- 2019-10-30 CN CN201911048123.1A patent/CN110842105A/en active Pending
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112756582A (en) * | 2020-12-23 | 2021-05-07 | 岳西县恒意机械有限公司 | Aluminum alloy low-pressure casting forming device and system thereof |
| CN114378277A (en) * | 2021-12-29 | 2022-04-22 | 昆山广禾电子科技有限公司 | Full-automatic die-casting equipment is used in computer subassembly production |
| CN114378277B (en) * | 2021-12-29 | 2024-04-12 | 湖州安力科技有限公司 | Full-automatic die casting equipment is used in computer subassembly production |
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