CN110835874B - Ecological sand-based sponge city water permeable brick and processing technology thereof - Google Patents
Ecological sand-based sponge city water permeable brick and processing technology thereof Download PDFInfo
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- CN110835874B CN110835874B CN201911048029.6A CN201911048029A CN110835874B CN 110835874 B CN110835874 B CN 110835874B CN 201911048029 A CN201911048029 A CN 201911048029A CN 110835874 B CN110835874 B CN 110835874B
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 137
- 239000011449 brick Substances 0.000 title claims abstract description 107
- 239000004576 sand Substances 0.000 title claims abstract description 27
- 238000005516 engineering process Methods 0.000 title claims abstract description 14
- 238000003860 storage Methods 0.000 claims abstract description 28
- 239000011521 glass Substances 0.000 claims abstract description 10
- 239000008262 pumice Substances 0.000 claims abstract description 6
- 230000006978 adaptation Effects 0.000 claims abstract 2
- 238000000034 method Methods 0.000 claims description 16
- 238000003825 pressing Methods 0.000 claims description 16
- 238000001816 cooling Methods 0.000 claims description 10
- 239000004088 foaming agent Substances 0.000 claims description 9
- 239000000835 fiber Substances 0.000 claims description 7
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 6
- 239000004927 clay Substances 0.000 claims description 6
- 238000002156 mixing Methods 0.000 claims description 6
- 239000000203 mixture Substances 0.000 claims description 6
- 239000000843 powder Substances 0.000 claims description 6
- 239000002245 particle Substances 0.000 claims description 5
- 239000002699 waste material Substances 0.000 claims description 5
- 238000007723 die pressing method Methods 0.000 claims description 4
- 239000000463 material Substances 0.000 claims description 4
- 238000007605 air drying Methods 0.000 claims description 3
- 238000011049 filling Methods 0.000 claims description 3
- 230000005484 gravity Effects 0.000 claims description 3
- 238000000227 grinding Methods 0.000 claims description 3
- 238000001746 injection moulding Methods 0.000 claims description 3
- 229910052757 nitrogen Inorganic materials 0.000 claims description 3
- 239000012466 permeate Substances 0.000 claims description 3
- 239000004014 plasticizer Substances 0.000 claims description 3
- 238000002360 preparation method Methods 0.000 claims description 3
- 238000003756 stirring Methods 0.000 claims description 3
- 230000015572 biosynthetic process Effects 0.000 claims description 2
- 239000002131 composite material Substances 0.000 claims description 2
- 230000001629 suppression Effects 0.000 claims description 2
- 230000000694 effects Effects 0.000 description 7
- 239000002689 soil Substances 0.000 description 3
- 239000000243 solution Substances 0.000 description 3
- 238000010521 absorption reaction Methods 0.000 description 2
- 239000011148 porous material Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000010304 firing Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000035699 permeability Effects 0.000 description 1
- 239000004575 stone Substances 0.000 description 1
Images
Classifications
-
- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
- E01C5/00—Pavings made of prefabricated single units
- E01C5/22—Pavings made of prefabricated single units made of units composed of a mixture of materials covered by two or more of groups E01C5/008, E01C5/02 - E01C5/20 except embedded reinforcing materials
-
- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
- E01C11/00—Details of pavings
- E01C11/22—Gutters; Kerbs ; Surface drainage of streets, roads or like traffic areas
- E01C11/224—Surface drainage of streets
- E01C11/225—Paving specially adapted for through-the-surfacing drainage, e.g. perforated, porous; Preformed paving elements comprising, or adapted to form, passageways for carrying off drainage
-
- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
- E01C2201/00—Paving elements
- E01C2201/20—Drainage details
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/60—Production of ceramic materials or ceramic elements, e.g. substitution of clay or shale by alternative raw materials, e.g. ashes
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- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Road Paving Structures (AREA)
Abstract
The invention discloses an ecological sand-based sponge city water permeable brick and a processing technology thereof, and relates to the technical field of water permeable bricks. This ecological sand base sponge city brick of permeating water and processing technology thereof, including the brick body, the mode that the right side of the brick body was passed through the moulding-die is equipped with outside convex connecting piece, and the left side of the brick body is seted up the spread groove with connecting piece shape looks adaptation through the moulding-die equally, and the top of the brick body is connected with two V-arrangement sand grips, and the orientation of two V-arrangement sand grips is unanimous, and the pre-buried water guide layer that has in the middle part of the inner chamber of the brick body. This ecological sand base sponge city brick of permeating water and processing technology thereof, the water storage plate of making through glass pumice has the characteristics that light is porous, hardness is high, compressive resistance is strong and the hydroscopicity is good to collect the storage to the water that discharges into the brick body through sponge brick hole itself, effectively solved traditional sponge brick and can't effectively retain water and lead to the direct discharge of water to form extravagant problem.
Description
Technical Field
The invention relates to the technical field of water permeable bricks, in particular to an ecological sand-based sponge urban water permeable brick and a processing technology thereof.
Background
The sponge water permeable brick is a newly developed brick body suitable for multiple scenes in recent years, has long-time-effect water permeability, further improves the energy-saving effect of the water permeable brick based on the non-firing production process, can be formed again for use in a direct crushing and pressing mode after the service life is reached, and therefore the wide-range popularization of the brick body directly improves the environment-friendly and energy-saving characteristics in the urban construction process. But the brick that permeates water at present can't carry out orderly and directional drainage when reaching good drainage effect, only can directly arrange into the earth's surface with the brick body contact through self hole with the water, and such drainage mode has formed certain water waste to a certain extent, and this drainage can not be controlled simultaneously, and too much or too little water causes the influence to soil equally.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides the ecological sand-based sponge city water permeable brick and the processing technology thereof, and the water permeable brick produced by the technology can realize the water storage function and simultaneously perform proper drainage according to the ground temperature so as to further improve the environmental protection effect.
In order to achieve the purpose, the invention is realized by the following technical scheme: the utility model provides an ecological sand base sponge city brick that permeates water, including the brick body, the mode that the right side of the brick body was passed through the moulding-die is equipped with outside convex connecting piece, and the left side of the brick body is seted up through the moulding-die equally and is connected with two V-arrangement sand grips, and the orientation of two V-arrangement sand grips is unanimous, the pre-buried water guide layer that has in inner chamber middle part of the brick body, and both sides closely laminate with the relative one side of two inflation strips respectively around the water guide layer, both sides all inwards sunken formation is used for holding the recess of inflation strip around the brick body, and the inner wall fixed connection of clay bonding method and recess is passed through to the left and right sides of two inflation strips, the bottom of the brick body is through suppression method fixedly connected with water control layer.
Preferably, a water storage plate is arranged above the water guide layer and is embedded into the brick body before the brick body is pressed.
Preferably, the water storage plate is a porous light plate made of glass pumice with the specification of 1-3.5 cm, the specification of the water storage plate is equal to that of the water guide layer, and the water guide effect of the water guide layer is enough to treat the water accumulated in the water storage plate through the size design.
Preferably, the water storage plate is processed by the following steps:
s1, grinding different types of waste glass into powder with the particle size of 0.1-0.4 cm through a grinder;
s2, pouring the powder into a mold, adding a plate foaming agent, and placing the plate foaming agent into a roasting furnace for roasting at a high temperature for 3-5 hours;
and S3, taking out the plate after the baking is finished, and cooling and forming the plate by quick air cooling of an air blower.
Preferably, the water guide layer is a multi-layer oriented water guide spunlace nonwoven fiber web, the water guide direction of the water guide layer is perpendicular to the direction of the expansion strips, and the water guide direction of the brick body can be conveniently distinguished by operators through the matching design, so that effective pavement paving is carried out, and the supply effect of the water body on the surrounding green belts is ensured.
Preferably, the water control layer is a loose perforated thin plate made of ceramsite with the grain size of 0.3-0.6 cm, the grain size of the ceramsite is larger than that of the glass pumice, and the formed pore size is relatively small, so that the flow rate of the water body through the glass pumice is larger than that of the water body through the ceramsite.
A processing technology of ecological sand-based sponge city water permeable bricks comprises the following specific steps:
s1, mixing the sponge brick base material with a foaming agent and a proper amount of water for 20-35 min according to a standard preparation process, then mixing with 4-7% of a plasticizer for 4-6 min, and filling nitrogen at a constant speed in the process of stirring the mixture by using a stirrer;
s2, quantitatively feeding the mixture into an injection molding machine through a conveying device with a gravity sensor to be processed into a half brick body, and cooling for 15-20 min to enable the brick body to be in a semi-solidified state;
s3, conveying the semi-solidified semi-brick into a die press through conveying equipment;
s4, paving the water control layer into the bottom in the mold through a clamping robot, then placing the semi-solidified brick body to the top of the water control layer, sequentially pressing the processed water guide layer and the water storage plate into the brick body through a die pressing machine, and then placing the other semi-solidified brick body into the mold through the clamping robot again to be attached to the previous brick body;
s5, tightly combining the brick body, the water control layer, the water guide layer and the water storage plate through secondary pressing, and forming a connecting piece, a connecting groove and a V-shaped convex strip through the shape of the die in the pressing process;
s6, pressing the expansion strips into the side faces of the brick bodies to be in contact with the water guide layer and ensuring the connection stability through a clay bonding method;
and S7, sending the processed brick body into a sunshine room, and setting the temperature of a blower to be 20-30 ℃ for air drying.
The invention provides an ecological sand-based sponge city water permeable brick and a processing technology thereof. The method has the following beneficial effects:
(1) the water storage plate made of the glass pumice has the advantages of being light, porous, high in hardness, strong in pressure resistance and excellent in water absorption, so that the water body discharged into the brick body through the pores of the sponge brick is collected and stored, and the problem that the water body is directly discharged to form waste due to the fact that the traditional sponge brick cannot effectively store water is effectively solved.
(2) The ecological sand-based sponge city water permeable brick and the processing technology thereof form differential capillary effect through the material of the water guide layer directional water guide spunlace nonwoven fiber web based on the moisture absorption difference between the upper layer fiber and the lower layer fiber, realize directional water guide in the vertical plane, the fibers are integrally arranged along the longitudinal direction, a flow guide channel with good continuity is formed in the longitudinal direction, realize directional water guide in the horizontal plane, further guide the water accumulated in the water storage layer into the soil around the sponge brick along the fixed direction, and simultaneously, based on the characteristics of expansion strip expansion caused by heat and contraction caused by cold and the position of the side surface of the brick body, the discharge amount of the water in the water guide layer is increased when the ground surface temperature is too high, thereby ensuring the cooling effect on the ground surface in summer, simultaneously reducing the discharge of the water in winter with lower air temperature, and avoiding the condition of icing on the ground surface.
(3) The ecological sand-based sponge city permeable brick and the processing technology thereof reduce the water quantity discharged from the water guide layer and the bottom of the brick body through the particle size difference between the water control layer and the water storage plate, and avoid the condition that the soil below the brick body contains more water to lead to the whole looseness or collapse of the brick body.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a front cross-sectional view of the structure of the present invention.
In the figure: 1 brick body, 2 connecting pieces, 3 connecting grooves, 4V-shaped raised lines, 5 water guide layers, 6 expansion strips, 7 water control layers and 8 water storage plates.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
Examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are illustrative and intended to be illustrative of the invention and are not to be construed as limiting the invention.
Referring to fig. 1-2, the present invention provides a technical solution: an ecological sand-based sponge city water permeable brick comprises a brick body 1, wherein a connecting piece 2 protruding outwards is arranged on the right side of the brick body 1 in a pressing mode, a connecting groove 3 matched with the connecting piece 2 in shape is also formed in the left side of the brick body 1 through the pressing mode, two V-shaped convex strips 4 are connected to the top of the brick body 1, the two V-shaped convex strips 4 are consistent in orientation, a water guide layer 5 is pre-embedded in the middle of an inner cavity of the brick body 1, the front side and the rear side of the water guide layer 5 are respectively tightly attached to the opposite sides of two expansion strips 6, the water guide layer 5 is a multi-layer composite directional water guide spunlace nonwoven fiber web, the water guide direction of the water guide layer 5 is perpendicular to the direction of the expansion strips, the front side and the rear side of the brick body 1 are both recessed inwards to form grooves for accommodating the expansion strips 6, the left side and the right side of the two expansion strips 6 are fixedly connected with the inner walls of the grooves through a clay bonding method, a water control layer 7 is fixedly connected to the bottom of the brick body 1 through a pressing method, the water control layer 7 is a loose perforated thin plate made of ceramsite with the grain size of 0.3-0.6 cm, a water storage plate 8 is arranged above the water guide layer 5, the water storage plate 8 is embedded into the brick body 1 before the brick body 1 is pressed, the water storage plate 8 is a porous light plate made of glass light stone with the specification of 1-3.5 cm, and the specification of the water storage plate 8 is equal to that of the water guide layer 5.
The water storage plate 8 is processed by the following steps:
s1, grinding different types of waste glass into powder with the particle size of 0.1-0.4 cm through a grinder;
s2, pouring the powder into a mold, adding a plate foaming agent, and placing the plate foaming agent into a roasting furnace for roasting at a high temperature for 3-5 hours;
and S3, taking out the plate after the baking is finished, and cooling and forming the plate by quick air cooling of an air blower.
A processing technology of ecological sand-based sponge city water permeable bricks comprises the following steps:
s1, mixing the sponge brick base material with a foaming agent and a proper amount of water for 20-35 min according to a standard preparation process, then mixing with 4-7% of a plasticizer for 4-6 min, and filling nitrogen at a constant speed in the process of stirring the mixture by using a stirrer;
s2, quantitatively conveying the mixture into an injection molding machine through conveying equipment with a gravity sensor to be processed into a half brick body, and cooling for 15-20 min to enable the brick body to be in a half-solidified state;
s3, conveying the semi-solidified semi-brick bodies into a die pressing machine through conveying equipment;
s4, paving the water control layer into the bottom of the mold through a clamping robot, then placing the semi-solidified brick body to the top of the water control layer, sequentially pressing the processed water guide layer and the water storage plate into the brick body through a die pressing machine, and then placing the other semi-solidified brick body into the mold through the clamping robot again to be attached to the previous brick body;
s5, tightly combining the brick body, the water control layer, the water guide layer and the water storage plate through secondary pressing, and forming a connecting piece, a connecting groove and a V-shaped convex strip through the shape of the die in the pressing process;
s6, pressing the expansion strips into the side faces of the brick bodies to be in contact with the water guide layer and ensuring the connection stability through a clay bonding method;
and S7, sending the processed brick body into a sunlight room, and setting the temperature of a blower to be 20-30 ℃ for air drying.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered as the technical solutions and the inventive concepts of the present invention within the technical scope of the present invention.
Claims (7)
1. The utility model provides an ecological sand base sponge city brick that permeates water, includes the brick body (1), its characterized in that: the right side of the brick body (1) is equipped with outside convex connecting piece (2) through the mode of moulding-die, and the left side of the brick body (1) is seted up spread groove (3) with connecting piece (2) shape looks adaptation through the moulding-die equally, the top of the brick body (1) is connected with two V-arrangement sand grips (4), and the orientation of two V-arrangement sand grips (4) is unanimous, the pre-buried water guide layer (5) that has in inner chamber middle part of the brick body (1), and both sides closely laminate with the relative one side of two inflation strips (6) respectively around water guide layer (5), both sides all inwards sunken formation is used for holding the recess of inflation strip (6) around the brick body (1), and the left and right sides of two inflation strips (6) passes through the clay bonding method and the inner wall fixed connection in recess, the bottom of the brick body (1) is through suppression method fixedly connected with accuse water layer (7).
2. The ecological sand-based sponge city water permeable brick as claimed in claim 1, characterized in that: and a water storage plate (8) is arranged above the water guide layer (5), and the water storage plate (8) is embedded into the brick body (1) before the brick body (1) is pressed.
3. The ecological sand-based sponge city water permeable brick as claimed in claim 2, characterized in that: the water storage plate (8) is made of a porous light plate made of glass pumice with the specification of 1-3.5 cm, and the specification of the water storage plate (8) is equal to that of the water guide layer (5).
4. The ecological sand-based sponge city water permeable brick as claimed in claim 3, characterized in that: the processing steps of the water storage plate (8) are as follows:
s1, grinding different types of waste glass into powder with the particle size of 0.1-0.4 cm through a grinder;
s2, pouring the powder into a mold, adding a plate foaming agent, and placing the plate foaming agent into a roasting furnace for roasting at a high temperature for 3-5 hours;
and S3, taking out the plate after the baking is finished, and cooling and forming the plate by quick air cooling of an air blower.
5. The ecological sand-based sponge city water permeable brick as claimed in claim 1, characterized in that: the water guide layer (5) is a multi-layer composite oriented water guide spunlace nonwoven fiber web, and the water guide direction of the water guide layer (5) is vertical to the direction of the expansion strips (6).
6. The ecological sand-based sponge city water permeable brick as claimed in claim 1, characterized in that: the water control layer (7) is a loose perforated thin plate made of ceramsite with the particle size of 0.3-0.6 cm.
7. The processing technology of the ecological sand-based sponge city water permeable brick according to claim 1, comprising the following steps:
s1, mixing the sponge brick base material with a foaming agent and a proper amount of water for 20-35 min according to a standard preparation process, then mixing with 4-7% of a plasticizer for 4-6 min, and filling nitrogen at a constant speed in the process of stirring the mixture;
s2, quantitatively conveying the mixture into an injection molding machine through conveying equipment with a gravity sensor to be processed into a half brick body, and cooling for 15-20 min to enable the brick body to be in a half-solidified state;
s3, conveying the semi-solidified semi-brick into a die press through conveying equipment;
s4, paving the water control layer into the bottom of the mold through a clamping robot, then placing the semi-solidified brick body to the top of the water control layer, sequentially pressing the processed water guide layer and the water storage plate into the brick body through a die pressing machine, and then placing the other semi-solidified brick body into the mold through the clamping robot again to be attached to the previous brick body;
s5, tightly combining the brick body, the water control layer, the water guide layer and the water storage plate through secondary pressing, and forming a connecting piece, a connecting groove and a V-shaped convex strip through the shape of the die in the pressing process;
s6, pressing the expansion strips into the side faces of the brick bodies to be in contact with the water guide layer and ensuring the connection stability through a clay bonding method;
and S7, sending the processed brick body into a sunlight room, and setting the temperature of a blower to be 20-30 ℃ for air drying.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911048029.6A CN110835874B (en) | 2019-10-30 | 2019-10-30 | Ecological sand-based sponge city water permeable brick and processing technology thereof |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201911048029.6A CN110835874B (en) | 2019-10-30 | 2019-10-30 | Ecological sand-based sponge city water permeable brick and processing technology thereof |
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| Publication Number | Publication Date |
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| CN110835874A CN110835874A (en) | 2020-02-25 |
| CN110835874B true CN110835874B (en) | 2022-09-06 |
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| CN112095840A (en) * | 2020-09-22 | 2020-12-18 | 萧县八宝畜禽养殖农民专业合作社 | Wall with moisture-proof drying function and preparation method thereof |
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| CN208965339U (en) * | 2018-05-15 | 2019-06-11 | 浙江宏桥建设有限公司 | A kind of water-permeable brick |
| CN209178754U (en) * | 2018-09-26 | 2019-07-30 | 深圳市翔飞达园林景观工程有限公司 | A kind of sponge city PC water-permeable brick |
| CN209468653U (en) * | 2018-10-10 | 2019-10-08 | 平潭智汇畅城科技有限公司 | A kind of ecology sand base sponge urban water-through brick |
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2019
- 2019-10-30 CN CN201911048029.6A patent/CN110835874B/en active Active
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2008169571A (en) * | 2007-01-10 | 2008-07-24 | Nippon Ceramica:Kk | Pavement structure having permeability, water-retaining property, and drainage property, and brick used therefor |
| CN204753291U (en) * | 2015-05-29 | 2015-11-11 | 深圳职业技术学院 | Be fit for at rainwater that laid on waterproof ground water storage device that permeates water |
| KR101701164B1 (en) * | 2016-04-11 | 2017-02-01 | 주식회사우리테크 | Multi-functional synthetic resin block for road |
| CN206052483U (en) * | 2016-08-30 | 2017-03-29 | 山东天马新型建材有限公司 | A kind of Combined type sponge brick |
| CN206599710U (en) * | 2017-03-08 | 2017-10-31 | 温州飞利建设有限公司 | A kind of draining brick |
| CN207176416U (en) * | 2017-08-01 | 2018-04-03 | 成都俊虹建材有限公司 | A kind of ecological sand base sponge urban water-through brick |
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| CN209178754U (en) * | 2018-09-26 | 2019-07-30 | 深圳市翔飞达园林景观工程有限公司 | A kind of sponge city PC water-permeable brick |
| CN209468653U (en) * | 2018-10-10 | 2019-10-08 | 平潭智汇畅城科技有限公司 | A kind of ecology sand base sponge urban water-through brick |
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| CN110835874A (en) | 2020-02-25 |
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Denomination of invention: A type of ecological sand based sponge urban permeable brick and its processing technology Granted publication date: 20220906 Pledgee: Jiangsu Jinhu Rural Commercial Bank Co.,Ltd. Pledgor: Jinhu Yongchang Building Materials Co.,Ltd. Registration number: Y2024980004824 |
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