CN110835577A - 一种适用于金属材料的切削液 - Google Patents

一种适用于金属材料的切削液 Download PDF

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CN110835577A
CN110835577A CN201911089744.4A CN201911089744A CN110835577A CN 110835577 A CN110835577 A CN 110835577A CN 201911089744 A CN201911089744 A CN 201911089744A CN 110835577 A CN110835577 A CN 110835577A
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stabilizer
cutting fluid
fluid suitable
metal materials
morpholine
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王志奇
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Xuzhou Fenghua Metal Materials Co Ltd
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Xuzhou Fenghua Metal Materials Co Ltd
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Priority to CN202210039084.4A priority patent/CN114561240A/zh
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    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M169/00—Lubricating compositions characterised by containing as components a mixture of at least two types of ingredient selected from base-materials, thickeners or additives, covered by the preceding groups, each of these compounds being essential
    • C10M169/04—Mixtures of base-materials and additives
    • C10M169/048—Mixtures of base-materials and additives the additives being a mixture of compounds of unknown or incompletely defined constitution, non-macromolecular and macromolecular compounds
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2207/00—Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
    • C10M2207/28—Esters
    • C10M2207/281—Esters of (cyclo)aliphatic monocarboxylic acids
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2209/00—Organic macromolecular compounds containing oxygen as ingredients in lubricant compositions
    • C10M2209/10—Macromolecular compoundss obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • C10M2209/101—Condensation polymers of aldehydes or ketones and phenols, e.g. Also polyoxyalkylene ether derivatives thereof
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2209/00—Organic macromolecular compounds containing oxygen as ingredients in lubricant compositions
    • C10M2209/10—Macromolecular compoundss obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • C10M2209/103—Polyethers, i.e. containing di- or higher polyoxyalkylene groups
    • C10M2209/104—Polyethers, i.e. containing di- or higher polyoxyalkylene groups of alkylene oxides containing two carbon atoms only
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2209/00—Organic macromolecular compounds containing oxygen as ingredients in lubricant compositions
    • C10M2209/10—Macromolecular compoundss obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • C10M2209/103—Polyethers, i.e. containing di- or higher polyoxyalkylene groups
    • C10M2209/108—Polyethers, i.e. containing di- or higher polyoxyalkylene groups etherified
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2215/00—Organic non-macromolecular compounds containing nitrogen as ingredients in lubricant compositions
    • C10M2215/22—Heterocyclic nitrogen compounds
    • C10M2215/225—Heterocyclic nitrogen compounds the rings containing both nitrogen and oxygen
    • C10M2215/226—Morpholines
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2217/00—Organic macromolecular compounds containing nitrogen as ingredients in lubricant compositions
    • C10M2217/04—Macromolecular compounds from nitrogen-containing monomers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
    • C10N2030/64—Environmental friendly compositions
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2040/00—Specified use or application for which the lubricating composition is intended
    • C10N2040/20—Metal working
    • C10N2040/22—Metal working with essential removal of material, e.g. cutting, grinding or drilling
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

Abstract

本发明是一种适用于金属材料的切削液，包含添加剂和载体，配方中的原料按重量百分比组成分别是：0.5～6%酚醛树脂，10～35%脂肪醇聚氧乙烯醚，1～10%吗啡啉，0～3%去离子水，0～2.5%稳定剂，5～20%聚酰亚胺，10～20%硬脂酸丁酯，30～60%稳定剂，通过本方法制备的产品，所有添加剂均为生物降解速度较快的添加剂，使得本加工液具有环保的作用，在生产和使用过程中不存在环境污染，高效、绿色而且环保。

Description

一种适用于金属材料的切削液
技术领域
本发明公开了一种适用于金属材料的切削液。
背景技术
金属切削加工液在切削过程中的润滑作用，可以减小前刀面与切屑，后刀面与已加工表面间的摩擦，形成部分润滑膜，从而减小切削力、摩擦和功率消耗，降低刀具与工件坯料摩擦部位的表面温度和刀具磨损，改善工件材料的切削加工性能，现有的切削液不但均为致癌物质，而且工作液废液的排放也对环境造成极大的污染。
发明内容
针对上述现有技术存在的问题，本发明提供一种适用于金属材料的切削液，所有添加剂均为生物降解速度较快的添加剂，使得本加工液具有环保的作用，在生产和使用过程中不存在环境污染，高效、绿色而且环保。
为了实现上述目的，本发明通过以下技术方案实现：一种适用于金属材料的切削液，配方中的原料按重量百分比组成分别是：0.5～6%酚醛树脂，10～35%脂肪醇聚氧乙烯醚，1～10%吗啡啉， 0～3%去离子水，0～2.5%稳定剂，5～20%聚酰亚胺，10～20%硬脂酸丁酯，30～60%稳定剂。
有益效果：通过本方法制备的产品，所有添加剂均为生物降解速度较快的添加剂，使得本加工液具有环保的作用，在生产和使用过程中不存在环境污染，高效、绿色而且环保。
具体实施方式
实施例1
一种适用于金属材料的切削液，配方中的原料按重量百分比组成分别是：0.5%酚醛树脂，10%脂肪醇聚氧乙烯醚，1%吗啡啉，1%去离子水，1%稳定剂，5%聚酰亚胺，10%硬脂酸丁酯，30%稳定剂，此时切削液的效果不足。
实施例2
一种适用于金属材料的切削液，配方中的原料按重量百分比组成分别是：6%酚醛树脂，35%脂肪醇聚氧乙烯醚，10%吗啡啉，3%去离子水，2.5%稳定剂，20%聚酰亚胺，20%硬脂酸丁酯，60%稳定剂，此时仍然存在一定程度的致癌物质。
实施例3
一种适用于金属材料的切削液，配方中的原料按重量百分比组成分别是：4%酚醛树脂，23%脂肪醇聚氧乙烯醚，5%吗啡啉， 1.5%去离子水，1.25%稳定剂，13%聚酰亚胺，15%硬脂酸丁酯，45%稳定剂，此时所有添加剂均为生物降解速度较快的添加剂，使得本加工液具有环保的作用，在生产和使用过程中不存在环境污染，高效、绿色而且环保。

Claims (4)

1.一种适用于金属材料的切削液，包含添加剂和载体，其特征在于，配方中的原料按重量百分比组成分别是：0.5～6%酚醛树脂，10～35%脂肪醇聚氧乙烯醚，1～10%吗啡啉，0～3%去离子水，0～2.5%稳定剂，5～20%聚酰亚胺，10～20%硬脂酸丁酯，30～60%稳定剂。
2.根据权利要求1所述的适用于金属材料的切削液，其特征在于，配方中的原料按重量百分比组成分别是：0.5%酚醛树脂，10%脂肪醇聚氧乙烯醚，1%吗啡啉，1%去离子水，1%稳定剂，5%聚酰亚胺，10%硬脂酸丁酯，30%稳定剂。
3.根据权利要求1所述的适用于金属材料的切削液，其特征在于，配方中的原料按重量百分比组成分别是：6%酚醛树脂，35%脂肪醇聚氧乙烯醚，10%吗啡啉，3%去离子水，2.5%稳定剂，20%聚酰亚胺，20%硬脂酸丁酯，60%稳定剂。
4.根据权利要求1所述的适用于金属材料的切削液，其特征在于，配方中的原料按重量百分比组成分别是：4%酚醛树脂，23%脂肪醇聚氧乙烯醚，5%吗啡啉，1.5%去离子水，1.25%稳定剂，13%聚酰亚胺，15%硬脂酸丁酯，45%稳定剂。
CN201911089744.4A 2019-11-08 2019-11-08 一种适用于金属材料的切削液 Pending CN110835577A (zh)

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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105542910A (zh) * 2014-11-03 2016-05-04 袁辉 一种使用寿命长的切削液
CN107828496A (zh) * 2017-11-02 2018-03-23 成都金川田农机制造有限公司 一种金属用切削液

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105542910A (zh) * 2014-11-03 2016-05-04 袁辉 一种使用寿命长的切削液
CN107828496A (zh) * 2017-11-02 2018-03-23 成都金川田农机制造有限公司 一种金属用切削液

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