CN110834265A - Surface rust removing device for recycled pig iron casting - Google Patents
Surface rust removing device for recycled pig iron casting Download PDFInfo
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- CN110834265A CN110834265A CN201911198407.9A CN201911198407A CN110834265A CN 110834265 A CN110834265 A CN 110834265A CN 201911198407 A CN201911198407 A CN 201911198407A CN 110834265 A CN110834265 A CN 110834265A
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- box body
- rust
- rust removing
- piston
- pig iron
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B31/00—Machines or devices designed for polishing or abrading surfaces on work by means of tumbling apparatus or other apparatus in which the work and/or the abrasive material is loose; Accessories therefor
- B24B31/10—Machines or devices designed for polishing or abrading surfaces on work by means of tumbling apparatus or other apparatus in which the work and/or the abrasive material is loose; Accessories therefor involving other means for tumbling of work
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B31/00—Machines or devices designed for polishing or abrading surfaces on work by means of tumbling apparatus or other apparatus in which the work and/or the abrasive material is loose; Accessories therefor
- B24B31/12—Accessories; Protective equipment or safety devices; Installations for exhaustion of dust or for sound absorption specially adapted for machines covered by group B24B31/00
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- Mechanical Engineering (AREA)
- Cleaning In General (AREA)
Abstract
The invention discloses a device for removing surface rust of a recovery type pig iron casting, which comprises a feeding platform, a rust removal box body and a discharge plate, wherein the rust removal box body is obliquely arranged, the feeding platform is positioned right above the slope top of the rust removal box body, piston cylinders distributed in a dot matrix manner are arranged on the bottom wall of the rust removal box body, the piston cylinders are connected in series through communicating pipes, the piston cylinders and the communicating pipes form a Chinese character 'ji' shaped communicating pipeline, the bottom end of the communicating pipeline is connected with an air inlet pipe and an air pump, and the top end of the communicating pipeline is connected with an air injection pipe and; the piston cylinder is sleeved with a piston rod, the piston rod is fixedly connected with a wear-resistant steel ball, and the wear-resistant steel ball is fixedly connected with a hard ball through a screw. The invention adopts the piston cylinders distributed in a dot matrix manner, forms a wave-type vibration mode of a 'hexangular' route through air pressure control, and has a hammering phenomenon in the vibration process, thereby removing rust on the surface of a pig iron casting to the maximum extent; and in the process of rolling the cast iron casting, the cast iron is in contact friction with the hard ball, so that the polishing effect is achieved.
Description
Technical Field
The invention relates to the technical field of pig iron casting recovery, in particular to a surface rust removing device for a recovery type pig iron casting.
Background
In each casting shop, the recovery of pig iron castings accounts for a large proportion of the raw materials of molten iron, but the recovery type pig iron castings need to be subjected to surface treatment before being melted and poured. In particular, the surface of the recycled pig iron casting generally has a large amount of rust, the cost of carbon reduction is too high, and the quality of the formed pig iron raw material is low, so the prior art generally adopts a rust removal gun polishing mode to perform surface treatment on the recycled pig iron casting.
The needle brush of the rust removing gun belongs to a worn article, sometimes, in order to recover a little casting, particularly castings with complex surface structures, the wear rate of the needle brush is high, and therefore the rust removing method is changed.
Disclosure of Invention
The invention aims to solve the defects in the prior art and provides a device for removing surface rust of a recycling type pig iron casting.
In order to achieve the purpose, the invention adopts the following technical scheme:
a device for removing surface rust of a recovery type pig iron casting comprises a feeding platform, a rust removal box body and a discharge plate, wherein the rust removal box body is of an inclined long-strip-shaped box body structure with an opening at the top, the feeding platform is located right above the slope top of the rust removal box body, piston cylinders are uniformly distributed on the bottom wall of the rust removal box body, the piston cylinders are vertically connected with the bottom wall of the rust removal box body, gaps are formed among the piston cylinders and form uniform dot matrix distribution, and the bottoms of the adjacent piston cylinders are connected in series through a communicating pipe;
the connection mode of the communicating pipes is as follows: firstly, connecting piston cylinders at the same horizontal height in series, then connecting two piston cylinders at the same end and different heights, finally forming a reversed-Y-shaped communicating pipeline by the piston cylinders and the communicating pipe, wherein a pipe orifice at the bottom end of the communicating pipeline is communicated with an air pump through an air inlet pipe, a pipe orifice at the top end of the communicating pipeline is connected with a high-pressure sprayer through an air injection pipe, a filter screen is arranged at a pipe orifice of the high-pressure sprayer, the air injection pipe is communicated with the upper part of the slope top end face of a derusting box body, the high-pressure sprayer is positioned right below the derusting box body;
a piston rod is movably sleeved in the piston cylinder, a spring is sleeved on the part, extending out of the piston cylinder, of the piston rod, a wear-resistant steel ball is fixedly connected to the top end of the piston rod, the top end of the spring is fixedly connected to the surface of the wear-resistant steel ball, a semicircular groove is formed in the upper portion of the wear-resistant steel ball, a hard ball is arranged on the semicircular groove through a screw and nut fixing frame, corresponding screw holes are formed in the wear-resistant steel ball and the hard ball, and the distance between adjacent wear-resistant steel balls is not more than 10mm, so that pig iron castings of various volumes can be placed in the rust removal box body to be subjected to vibration;
the bottom of the slope bottom end surface of the derusting box body is provided with a derusting pipe, the discharge plate is positioned in the middle of the slope bottom end surface of the derusting box body, a movable door is arranged above the discharge plate, and the top edge of the movable door is connected to the slope bottom end surface of the derusting box body through a hinge;
the vertical distance between the discharge plate and the bottom wall of the derusting box body is smaller than the minimum vertical distance between the hard ball and the bottom wall of the derusting box body.
Preferably, the gradient of the bottom wall of the derusting box body is 5-10 degrees, so that the pig iron casting always tends to roll downwards, but the gradient cannot be too large, otherwise, the pig iron casting stays in the derusting box body for too short time, and the result of incomplete derusting is caused.
Preferably, the air pump is a 380v three-phase 7.5KW intelligent air pump air compressor, a high-power industrial air compressor is adopted, the communicating pipeline, the air injection pipe and the high-pressure nozzle can be rapidly pressurized, and the piston cylinders are distributed in a dot matrix manner, so that in the process of pressurizing the air pump, the pressure is gradually increased, if the air pump is intermittently started, the pressure is intermittently changed, and the transmission of the pressure change is also in a Chinese character 'ji' shape route, so that all the piston cylinders are in wavy change along the Chinese character 'ji' shape route, and the vibration effect is generated when waves are generated; and because the casting generally only needs the hard balls of a plurality of piston cylinders to be supported, the rest hard balls below the casting hammer the surface of the casting in the process of rising along with the rise of pressure, so that the rust adhered to the surface of the casting is shaken off, and other impurities are removed.
Preferably, the included angle between the air flow direction of the high-pressure spray head and the bottom wall of the derusting box body is 5-15 degrees, so that the high-pressure spray head can be blown to the surface of the casting to remove broken rust, and the air pressure is helpful for blowing the casting to the discharging plate, so that the possibility that the casting cannot be discharged is avoided.
Preferably, the hard ball is made of recycled wood plastic, recycled metal mixture or high-pressure hard wood powder, the wooden hard ball is adopted to improve the vibration force on the surface of a hammering casting, the wavelength propagation is facilitated, the wooden service time is not long as the waste metal casting service time, the site can be respectively determined according to the weight of the casting, the wooden derusting rate is higher according to the current experimental result, and the effect that the vibration energy can be enlarged by hammering the wooden ball is proved.
Compared with the prior art, the invention has the beneficial effects that:
the invention adopts the piston cylinders distributed in a dot matrix manner to construct a structure which artificially generates fluctuation, and air pressure is transmitted to a serial-connection reversed-Y-shaped communication pipeline through an air pump, so that hard balls on the piston cylinders rise or fall according to a reversed-Y-shaped route, and sequentially contact the surface of a pig iron casting to form a wave-type vibration mode, and hammering phenomenon is generated in the vibration process, so that rust on the surface of the pig iron casting is removed to the maximum extent; and in the process of rolling the cast iron casting, the cast iron is in contact friction with the hard ball, so that the polishing effect is achieved.
Therefore, the invention has high rust removal efficiency and higher rust removal rate, can lead the rust removal rate of the recovery type pig iron casting with the rust to reach more than 80 percent, and has lower rust removal cost and less loss cost.
Drawings
FIG. 1 is a schematic structural view of a surface rust removing apparatus for a pig iron casting of the recycling type according to the present invention;
FIG. 2 is a schematic view showing the connection between a wear-resistant steel ball and a hard ball in the apparatus for removing surface rust of a recycled pig iron casting according to the present invention;
in the figure: the device comprises a feeding platform 1, a derusting box body 2, a piston cylinder 3, a communicating pipe 4, an air inlet pipe 5, an air pump 6, an air injection pipe 7, a high-pressure nozzle 8, a filter screen 9, a piston rod 10, a spring 11, a wear-resistant steel ball 12, a semicircular groove 13, a hard ball 14, a screw 15, a nut 16, a screw hole 17, a derusting pipe 18, a discharging plate 19 and a movable door 20.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
Referring to fig. 1-2, a surface rust removing device for a recycling type pig iron casting comprises a feeding platform 1, a rust removing box body 2 and a discharging plate 19, wherein the rust removing box body 2 is of an inclined long-strip-shaped box body structure with an open top, the feeding platform 1 is positioned right above the slope top of the rust removing box body 2, piston cylinders 3 are uniformly distributed on the bottom wall of the rust removing box body 2, the piston cylinders 3 are vertically connected with the bottom wall of the rust removing box body 2, gaps are formed among the piston cylinders 3 and form uniform dot-matrix distribution, and the bottoms of the adjacent piston cylinders 3 are connected in series through communicating pipes 4; the connection mode of the communication pipe 4 is as follows: firstly, piston cylinders 3 at the same horizontal height are connected in series, then, two piston cylinders 3 at different heights at the same end are connected, finally, the piston cylinders 3 and a communicating pipe 4 form a 'Heji' shaped communicating pipeline, a pipe orifice at the bottom end of the communicating pipeline is communicated with an air pump 6 through an air inlet pipe 5, a pipe orifice at the top end of the communicating pipeline is connected with a high-pressure nozzle 8 through an air injection pipe 7, a filter screen 9 is arranged at a pipe orifice of the high-pressure nozzle 8, the air injection pipe 7 is communicated with the upper part of the slope top end face of a derusting box body 2, the high-pressure nozzle 8 is positioned under the derusting box body 2; a piston rod 10 is movably sleeved in the piston cylinder 3, a spring 11 is sleeved on the part, extending out of the piston cylinder 3, of the piston rod 10, a wear-resistant steel ball 12 is fixedly connected to the top end of the piston rod 10, the top end of the spring 11 is fixedly connected to the surface of the wear-resistant steel ball 12, a semicircular groove 13 is formed in the upper portion of the wear-resistant steel ball 12, a hard ball 14 is arranged on the semicircular groove 13, the hard ball 14 is fixedly arranged on the semicircular groove 13 through a screw 15 and a nut 16, the wear-resistant steel ball 12 and the hard ball 14 are provided with corresponding screw holes 17, and the distance between adjacent wear-resistant steel balls 12 is not more than 10mm, so that pig iron castings with various volumes can be placed in the rust removal box; the bottom of the slope bottom end surface of the derusting box body 2 is provided with a derusting pipe 18, a discharge plate 19 is positioned in the middle of the slope bottom end surface of the derusting box body 2, a movable door 20 is arranged above the discharge plate 19, and the top edge of the movable door 20 is connected to the slope bottom end surface of the derusting box body 2 through a hinge; the vertical distance between the discharging plate 19 and the bottom wall of the derusting box body 2 is smaller than the minimum vertical distance between the hard balls 14 and the bottom wall of the derusting box body 2.
Referring to fig. 1, the slope of the bottom wall of the derusting box body 2 is 5-10 degrees, so that the pig iron casting always tends to roll downwards, but the slope cannot be too large, otherwise, the pig iron casting stays in the derusting box body 2 for too short time, and the result of incomplete derusting is caused.
Referring to fig. 1, an air pump 6 is specifically a 380v three-phase 7.5KW intelligent air pump air compressor, and a high-power industrial air compressor is adopted, so that the communication pipeline, an air injection pipe 7 and a high-pressure nozzle 8 can be rapidly pressurized, and because piston cylinders 3 are distributed in a dot matrix manner, in the pressurizing process of the air pump 6, the pressure gradually rises, if the air pump 6 is intermittently started, the pressure intermittently changes, and the transmission of the pressure change is also in a line in a shape like a Chinese character 'ji', so that all the piston cylinders 3 are in wavy change along the line in the shape like the Chinese character 'ji', and the vibration effect is generated when waves are generated; and because the casting generally only needs the hard balls 14 of a plurality of piston cylinders 3 to be supported, the rest hard balls 14 below the casting form hammering on the surface of the casting in the process of rising along with the rise of pressure, so that the rust adhered to the surface of the casting is shaken off, and other impurities are removed.
Referring to fig. 1, the included angle between the air flow direction of the high-pressure spray head 8 and the bottom wall of the derusting box body 2 is 5-15 degrees, so that the air flow can be blown to the surface of the casting to remove broken rust, and the air pressure is helpful to blow the casting to the discharging plate 19, so that the possibility that the casting cannot be discharged is avoided.
Referring to fig. 1-2, the hard ball 14 is a hard ball body made of recycled wood plastic, recycled metal mixture or high-pressure hard wood powder, the wood hard ball 14 is used for improving the vibration force of the surface of a hammering casting, so that the wavelength propagation is facilitated, but the wood service time is not long as that of waste metal casting, the wood hard ball can be used on site according to the weight of the casting, the wood rust removal rate is higher according to the current experimental result, and the effect that vibration energy can be enlarged by hammering the wood ball is proved.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.
Claims (5)
1. The surface rust removing device for the recycled pig iron casting comprises a feeding platform (1), a rust removing box body (2) and a discharging plate (19), and is characterized in that the rust removing box body (2) is of an inclined long-strip-shaped box body structure with an open top, the feeding platform (1) is located right above the slope top of the rust removing box body (2), piston cylinders (3) are uniformly distributed on the bottom wall of the rust removing box body (2), the piston cylinders (3) are vertically connected with the bottom wall of the rust removing box body (2), gaps are formed among the piston cylinders (3) and are uniformly distributed in a dot matrix manner, and the bottoms of the adjacent piston cylinders (3) are connected in series through communicating pipes (4);
the connection mode of the communicating pipe (4) is as follows: firstly, piston cylinders (3) located at the same horizontal height are connected in series, then, two piston cylinders (3) located at the same end and different heights are connected, finally, the piston cylinders (3) and a communicating pipe (4) form a Chinese character 'ji' shaped communicating pipeline, a bottom end pipe orifice of the communicating pipeline is communicated with an air pump (6) through an air inlet pipe (5), a top end pipe orifice of the communicating pipeline is connected with a high-pressure nozzle (8) through an air injection pipe (7), a pipe orifice of the high-pressure nozzle (8) is provided with a filter screen (9), the air injection pipe (7) is communicated with the upper position of the top slope end face of a derusting box body (2), the high-pressure nozzle (8) is located right below the derusting box body (2), and a nozzle is inclined downwards;
a piston rod (10) is movably sleeved in the piston cylinder (3), a spring (11) is sleeved on a rod wall part of the piston rod (10) extending out of the piston cylinder (3), a wear-resistant steel ball (12) is fixedly connected to the top end of the piston rod (10), the top end of the spring (11) is fixedly connected to the surface of the wear-resistant steel ball (12), a semicircular groove (13) is formed in the upper part of the wear-resistant steel ball (12), a hard ball (14) is arranged on the semicircular groove (13), the hard ball (14) is fixedly arranged on the semicircular groove (13) through a screw (15) and a nut (16), and the wear-resistant steel ball (12) and the hard ball (14) are provided with corresponding screw holes (17);
the bottom of the slope bottom end face of the rust removing box body (2) is provided with a rust removing pipe (18), the discharge plate (19) is positioned in the middle of the slope bottom end face of the rust removing box body (2), a movable door (20) is arranged above the discharge plate (19), and the top edge of the movable door (20) is connected to the slope bottom end face of the rust removing box body (2) through a hinge;
the vertical distance between the discharge plate (19) and the bottom wall of the derusting box body (2) is smaller than the minimum vertical distance between the hard ball (14) and the bottom wall of the derusting box body (2).
2. A surface rust removing apparatus for pig iron castings of the recycling type according to claim 1, characterized in that the slope of the bottom wall of the rust removal tank (2) is 5-10 °.
3. The device for removing the surface rust of the recycled pig iron casting as claimed in claim 1, characterized in that the air pump (6) is a 380v three-phase 7.5KW intelligent air pump air compressor.
4. The apparatus for removing surface rust of pig iron castings of the recycling type according to claim 1, characterized in that the angle between the direction of the gas flow of the high-pressure nozzles (8) and the bottom wall of the descaling box (2) is 5-15 °.
5. The apparatus for removing surface rust on recycled pig iron castings according to claim 1, characterized in that the hard balls (14) are made of recycled wood plastic, recycled metal mixture or high pressure hard wood powder.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911198407.9A CN110834265A (en) | 2019-11-29 | 2019-11-29 | Surface rust removing device for recycled pig iron casting |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911198407.9A CN110834265A (en) | 2019-11-29 | 2019-11-29 | Surface rust removing device for recycled pig iron casting |
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| Publication Number | Publication Date |
|---|---|
| CN110834265A true CN110834265A (en) | 2020-02-25 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201911198407.9A Withdrawn CN110834265A (en) | 2019-11-29 | 2019-11-29 | Surface rust removing device for recycled pig iron casting |
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| Country | Link |
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| CN (1) | CN110834265A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113352220A (en) * | 2021-06-17 | 2021-09-07 | 黄山市恒连电子科技有限公司 | Pin header forming equipment for optical fiber connector and forming method thereof |
| CN113798003A (en) * | 2021-07-31 | 2021-12-17 | 阜阳市常久建材有限公司 | Grinder is smashed to raw materials for aerated brick production |
-
2019
- 2019-11-29 CN CN201911198407.9A patent/CN110834265A/en not_active Withdrawn
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113352220A (en) * | 2021-06-17 | 2021-09-07 | 黄山市恒连电子科技有限公司 | Pin header forming equipment for optical fiber connector and forming method thereof |
| CN113798003A (en) * | 2021-07-31 | 2021-12-17 | 阜阳市常久建材有限公司 | Grinder is smashed to raw materials for aerated brick production |
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Application publication date: 20200225 |