Summary of the invention
Problem to be solved by this invention overcomes the defective of above-mentioned prior art exactly, provide a kind of can online eliminating tamper, thereby effectively reduce the self-cleaning nozzle for atomizing water with air that stops up probability.
Self-cleaning nozzle for atomizing water with air of the present invention comprises water-cooled cylinder and the connector that is arranged on said water-cooled cylinder bottom; Described water-cooled cylinder is provided with water inlet and delivery port and goes up air inlet and following air inlet; Be provided with piston in the described water-cooled cylinder; The upper and lower part of said piston is provided with top cover labyrinth and lower sealing cover respectively, and the piston rod of said piston lower end passes from the center of said lower sealing cover; The upper end of said connector is provided with the seal groove that bleed groove and Qi Nei are equipped with sealing ring; One side on said connector top is provided with the air inlet that its endoporus communicates with said bleed groove; One side of said connector bottom is provided with the water inlet that is communicated with said water-cooled cylinder delivery port through tube connector, and the center of said connector is provided with the hollow-core that connects said piston rod, and top one side of said core body is provided with gas port; The middle part of said core body is provided with baffle plate; The bottom of said core body is set to cone, and the conical surface of said cone is provided with guiding gutter, and the bottom centre of said cone has fumarole; Be provided with spring between the interior top of chamber of said connector and the baffle plate of said core body; First flange that described connector is provided with through its lower end connects the nozzle carrier that its upper end is provided with second flange; Be provided with the top board with taper inner face between said first flange and second flange, the conical surface of said core body bottom cone agrees with the taper inner face of said top board mutually; The lower end of said nozzle carrier is through the locknut fixed nozzle.
The quantity of guiding gutter is 3-15 on the said cone.
Self-cleaning nozzle for atomizing water with air of the present invention; Compared with prior art, its beneficial effect is: adopt pneumatic mode to realize the on-line auto-cleaning of nozzle, and can realize Long-distance Control; Blowing time only needs 1-2 second; Both can avoid the frequent generation of spray nozzle clogging phenomenon, can also therefore improve the quality and the output of the steel billet that is cooled, reduce working strength of workers simultaneously.
The specific embodiment
Below in conjunction with accompanying drawing the present invention is done to describe in detail:
As shown in the figure, self-cleaning nozzle for atomizing water with air of the present invention, water-cooled cylinder that forms by interior cover 1 and overcoat 2 seam that comprises that its top is provided with and the connector 11 that is arranged on said water-cooled cylinder bottom; The overcoat 2 of said water-cooled cylinder is provided with water inlet 3 and delivery port 4; The interior cover 1 of said water-cooled cylinder is provided with air inlet 5 and following air inlet 6; The set inside of cover 1 has piston 7 in said, and the top of said piston 7 is provided with top cover labyrinth 9, and the bottom of said piston 7 is provided with lower sealing cover 10; The centre of said piston 7 lower ends is provided with piston rod 8, and the lower end of said piston rod 8 passes from the center of said lower sealing cover 10; The upper end of said connector 11 is provided with bleed groove 12 and seal groove 13, and the set inside of said seal groove 13 has sealing ring 14, and a side on said connector 11 tops is provided with air inlet 15, and the endoporus of said air inlet 15 communicates with described bleed groove 12; One side of said connector 11 bottoms is provided with the water inlet 16 that connects said water-cooled cylinder overcoat 2 delivery ports 4 through tube connector 17; The center of said connector 11 is provided with the core body 18 that is connected with said piston rod 8 lower ends; Described core body 18 is a hollow component, and its top one side is provided with gas port 20, and the center is provided with baffle plate 28, and its underpart is set to cone; Be provided with spring 19 between the interior top of chamber of said connector 11 and the baffle plate 28 of said core body 18; Described connector 11 connects the nozzle carrier 23 that its upper end is provided with second flange 31 through first flange 29 that its lower end is provided with; Be provided with the top board 22 with taper inner face between said first flange 29 and second flange 31, described top board 22 is locked by first flange 29 and 31 clampings of second flange and through connecting bolt 24; The conical surface of said core body 18 bottom cones agrees with the taper inner face of said top board 22 mutually; The conical surface of said cone is provided with guiding gutter 21, and the bottom centre of said cone has fumarole 32; The lower end of said connector 11 is first cavity 30, and the top of said nozzle carrier 23 is second cavity 27; The lower end of said nozzle carrier 23 is through locknut 26 fixed nozzles 25.
The quantity of guiding gutter 21 can be set to 3-15 according to operating position on the said cone, is set to 9 in the present embodiment.
The course of work of self-cleaning nozzle for atomizing water with air of the present invention is such:
(1) under the cooling work state; The water inlet 3 that cooling water is provided with on said overcoat 2 gets into water-cooled cylinder; Water inlet 16 through delivery port 4, tube connector 17 and connector 11 gets in first cavity 30 of said connector 11 bottoms then; And 21 ejections of the guiding gutter on said cone, get in second cavity 27 on said nozzle 25 tops;
(2) meanwhile; Gases at high pressure get into from the air inlet 15 on said connector 11 tops; Gas port 20 through bleed groove 12 and core body 18 tops gets into core body 18; Again by 32 ejections of the fumarole at cone base center, said core body 18 bottom, and second cavity 27 on said nozzle 25 tops in sharp impacts, make the cooling waters atomizing in said second cavity 27 and spray by described nozzle 25; Impurity in the cooling water then is detained and is agreed with the top at place in the taper inner face of the conical surface of said core body 18 bottom cones and said top board 22, and be deposited on said guiding gutter 21 around;
(3) when starting nozzle blowdown program; Gases at high pressure overlap the following air inlet 6 that is provided with on 1 and get into described water-cooled cylinder in said; Described piston 7 is moved up, and drive on the described core body 18 through connected piston rod 8 and to move, draw back the gap through moving on the said core body 18 between the cone that makes its underpart and the described top board 22 again; Thereby make the impurity that is deposited on around the said guiding gutter 21 go out nozzle 25, accomplish the self-cleaning work of primary nozzle with High-Pressure Water;
(4) after nozzle cleaning work is accomplished; Described core body 18 will reset under the effect of said spring 19 restoring forces immediately; And make the conical surface of its underpart cone and the taper inner face of said top board 22 be returned to impaction state again, for nozzle cleaning work is next time got ready.
Self-cleaning nozzle for atomizing water with air of the present invention, compared with prior art, advantage is following:
(1) adopt the air water atomizing principles, through the on-line Full cleaning of gas-powered realization nozzle, scavenging period is short, contaminant removal effectiveness is high;
(2) has extremely strong anti-blockage capability, the generation of the spray nozzle clogging phenomenon that the existing nozzle of having avoided fully but is difficult to avoid in the process in water-cooled;
(3) can manually control, also can adopt electronic system control, thereby realize the operation automation of online nozzle cleaning;
(4) can control the carrying out of cleaning in process of production at any time, and the air water atomizing evenly, not only solved the blockage problem of nozzle, also therefore improved the quality and the output of the steel billet that is cooled;
(5) need not during washer jet to shut down, need not dismantle, greatly reduce working strength of workers.
Below schematically invention has been described, and this description does not have restricted, and shown in the accompanying drawing also is one embodiment of the present of invention.If those of ordinary skill in the art is enlightened by it; Under the situation that does not break away from the invention aim; Make with the same or analogous structure of the present invention or to technical scheme of the present invention and make various conspicuous modifications, all should belong to protection scope of the present invention.