CN110834029A - Semi-automatic disassembly and classification line for waste air conditioners - Google Patents
Semi-automatic disassembly and classification line for waste air conditioners Download PDFInfo
- Publication number
- CN110834029A CN110834029A CN201911235793.4A CN201911235793A CN110834029A CN 110834029 A CN110834029 A CN 110834029A CN 201911235793 A CN201911235793 A CN 201911235793A CN 110834029 A CN110834029 A CN 110834029A
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- Prior art keywords
- disassembling
- conveyor
- disassembly
- conveyer
- air conditioner
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- 239000002699 waste material Substances 0.000 title claims abstract description 42
- 238000012216 screening Methods 0.000 claims abstract description 36
- 238000007493 shaping process Methods 0.000 claims abstract description 19
- 238000004806 packaging method and process Methods 0.000 claims abstract description 7
- 239000003507 refrigerant Substances 0.000 claims abstract description 7
- 238000012856 packing Methods 0.000 claims description 13
- 239000002245 particle Substances 0.000 claims description 8
- 239000000463 material Substances 0.000 claims description 7
- 238000004378 air conditioning Methods 0.000 claims 1
- 238000010079 rubber tapping Methods 0.000 claims 1
- 238000000605 extraction Methods 0.000 abstract description 6
- 238000004080 punching Methods 0.000 abstract description 6
- 238000007599 discharging Methods 0.000 abstract description 4
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000004064 recycling Methods 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical group [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- AZDRQVAHHNSJOQ-UHFFFAOYSA-N alumane Chemical group [AlH3] AZDRQVAHHNSJOQ-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000003028 elevating effect Effects 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 125000006850 spacer group Chemical group 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
- B09B—DISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
- B09B3/00—Destroying solid waste or transforming solid waste into something useful or harmless
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
- B09B—DISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
- B09B5/00—Operations not covered by a single other subclass or by a single other group in this subclass
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/82—Recycling of waste of electrical or electronic equipment [WEEE]
Landscapes
- Engineering & Computer Science (AREA)
- Environmental & Geological Engineering (AREA)
- Combined Means For Separation Of Solids (AREA)
Abstract
The invention discloses a semi-automatic disassembly and classification line for waste air conditioners, wherein a disassembly conveyor, a classification screening conveyor and a disassembly operation platform are arranged on a disassembly platform, the lower upper end of a lifting conveyor is connected with the disassembly conveyor, a refrigerant extraction device and a compressor punching and oil discharging device are arranged on the disassembly platform, the disassembly operation platform is distributed along the middle part of the disassembly conveyor and is positioned between the disassembly conveyor and the classification screening conveyor, the classification screening conveyor is also arranged in the lower area of the disassembly platform, discharge ports which are in one-to-one correspondence with the classification screening conveyor in the lower area of the disassembly platform are arranged near the disassembly operation platform, the discharge ports are connected with the corresponding classification screening conveyors through discharge tanks, all the classification screening conveyors are used for conveying corresponding disassembled parts, and the tail end of the screening conveyor used for conveying compressors is connected to a packaging and shaping device through an output conveyor. The invention has high automation degree, high conveying efficiency and compact occupied area.
Description
Technical Field
The invention belongs to the field of recovery processing of waste electrical and electronic products, and particularly relates to a semi-automatic disassembly and classification line for waste air conditioners.
Background
In the field of recycling and processing of waste electrical and electronic products, the existing waste circulating air conditioner disassembly line has the problems of single function, small capacity, small specification, low conveying efficiency, low automation degree and the like.
Disclosure of Invention
The invention aims to provide a waste air conditioner semi-automatic disassembling and sorting line which is high in automation degree, high in decomposing, sorting and recycling capacity, suitable for conveying waste air conditioners with different specifications, high in conveying efficiency, labor-saving and compact in occupied space.
The technical scheme adopted by the invention is as follows:
a semi-automatic disassembly and classification line for waste air conditioners comprises a lifting conveyor, a packaging and shaping device capable of compressing and packaging a compressor and a raised disassembly platform, wherein the disassembly platform is provided with a disassembly conveyor, a classification screening conveyor and a disassembly operation platform integrated with equipment for disassembling the waste air conditioners, the lower end of the lifting conveyor is connected to a feeding point, the upper end of the lifting conveyor is connected with the disassembly conveyor, a refrigerant extraction device and a compressor punching and oil discharging device are arranged near the front end of the disassembly conveyor on the disassembly platform, the disassembly operation platform is distributed along the middle part of the disassembly conveyor and positioned between the disassembly conveyor and the classification screening conveyor, the classification screening conveyor is also arranged in the area below the disassembly platform, a feeding port in one-to-one correspondence with the classification screening conveyor in the area below the disassembly platform is arranged near the disassembly operation platform, and is connected with the corresponding classification screening conveyor through a feeding trough, the classified screening conveyors on the disassembling platform and in the lower area are arranged in a multi-layer mode, all the classified screening conveyors are used for conveying corresponding disassembled parts, the tail ends of the screening conveyors for conveying the compressors are connected to the packing and shaping device through the output conveyor, and the tail ends of the rest of the screening conveyors are connected to the corresponding collecting devices.
Furthermore, two sets of waste air conditioner semi-automatic disassembling and classifying lines share one packaging and shaping device and are respectively positioned on two sides of the packaging and shaping device.
Furthermore, a set of waste air conditioner semi-automatic disassembly classification line corresponds to two parallel lifting conveyors with intervals, the upper ends of the two lifting conveyors are respectively connected with the respective disassembly conveyors, the lower ends of the two lifting conveyors share one vertical horizontal conveyor, one end of the horizontal conveyor is connected to a feeding point through the feeding conveyor, the lower end of the lifting conveyor far away from the feeding point is provided with a light curtain sensor, and the horizontal conveyor is guaranteed to stop when a waste air conditioner arrives.
Further, when more than two output conveyors are arranged, one of the output conveyors is directly connected with the packing and shaping device, and the other output conveyors are vertically connected with the directly connected output conveyors.
Furthermore, the working surface of the lifting conveyor is provided with an anti-skid separating strip.
Furthermore, a light curtain sensor is arranged on the disassembling conveyor and is distributed according to the disassembling operation platform to ensure that the disassembling conveyor stops when the waste air conditioner reaches the disassembling operation platform.
Furthermore, one side of the disassembling operation platform, which is close to the disassembling conveyor, is provided with a roller way capable of upwards overturning, in an initial state, the roller way is horizontally arranged, the waste air conditioner on the disassembling conveyor can slide into a working surface of the disassembling operation platform through the roller way, and after the roller way is upwards overturned, an operator can pass through a reserved vacancy.
Furthermore, a filter screen is arranged on the working surface of the disassembling operation table, a particle collecting box is arranged below the filter screen, and the particle collecting box is externally connected with an air draft device through an air draft pipeline.
Furthermore, the disassembling operation table is provided with a lighting device and a fan.
The invention has the beneficial effects that:
the invention realizes the semi-automatic disassembly and classification of the waste air conditioners, the waste air conditioners (mainly an indoor unit and an outdoor unit) are conveyed to a disassembly conveyor from a lifting conveyor, the refrigerant extraction and the compressor punching and oil drain operation are firstly carried out, then the waste air conditioners are conveyed to the disassembly operation table for disassembly when passing through the disassembly operation table, the disassembled parts are put into corresponding classification screening conveyors, finally the compressors are compressed and packed, and the rest parts are classified and collected.
Drawings
FIG. 1 is a top view of an embodiment of the present invention (two sets are used).
Fig. 2 is a schematic view of a lift conveyor, a horizontal conveyor, and a loading conveyor in an embodiment of the invention.
FIG. 3 is a schematic illustration of a disassembly conveyor in an embodiment of the present invention.
FIG. 4 is a schematic view of a disassembly station in an embodiment of the invention.
FIG. 5 is a schematic view of a disassembly platform (with the disassembly station removed for ease of viewing) in an embodiment of the invention.
Fig. 6 is a schematic view of an output conveyor in an embodiment of the invention.
In the figure: 1-a feeding conveyor; 2-lifting the conveyor; 3-a horizontal conveyor; 4-disassembling the platform; 5-refrigerant extraction device; 6-a compressor punching and oil discharging device; 7-disassembling the conveyor; 8-disassembling the operation table; 9-sorting screening conveyor; 10-an output conveyor; 11-a packing and shaping device; 12-anti-slip parting strips; 13-light curtain sensor; 14-roller bed; 15-filtering with a filter screen; 16-a particle collection box; 17-an air draft pipeline; 18-a feed opening; 19-feeding trough; 20- # -shaped support frame; 21-supporting the cross beam.
Detailed Description
The invention is further described below with reference to the figures and examples.
As shown in fig. 1 and 5, a semi-automatic disassembly and classification line for waste air conditioners comprises a lifting conveyor 2 (adopting a belt conveyor), a packing and shaping device 11 capable of compressing and packing a compressor and a raised disassembly platform 4, wherein the disassembly platform 4 is provided with a disassembly conveyor 7 (adopting a roller machine), a classification screening conveyor 9 (adopting a belt conveyor) and a disassembly operation platform 8 integrated with equipment for disassembling the waste air conditioners, the lower end of the lifting conveyor 2 is connected to a feeding point, the upper end of the lifting conveyor is connected with the disassembly conveyor 7, a refrigerant extraction device 5 and a compressor punching and oil discharging device 6 are arranged near the front end of the disassembly conveyor 7 on the disassembly platform 4, the disassembly operation platform 8 is distributed along the middle part of the disassembly conveyor 7 and is positioned between the disassembly conveyor 7 and the classification screening conveyor 9, the classification screening conveyor 9 is also arranged in the area below the platform 4, a feed opening 18 corresponding to the classification screening conveyor 9 in the area below the disassembly platform 4 is arranged near the disassembly operation platform 8, the feed opening 18 is connected with the corresponding classified screening conveyor 9 through a feed chute 19, the classified screening conveyors 9 on the disassembling platform 4 and in the lower area are all arranged in a multilayer manner, all the classified screening conveyors 9 are used for conveying corresponding disassembled parts (such as outdoor machine shells, condensers, indoor machine shells, compressors, copper parts, aluminum parts, plastic parts and the like), the tail end of the screening conveyor 9 for conveying the compressors is connected to the packing and shaping device 11 through an output conveyor 10 (adopting a belt conveyor and supported through a cross-shaped support frame 20 and a supporting cross beam 21), and the tail ends of the rest of the screening conveyors 9 are connected to corresponding collecting devices.
The invention realizes the semi-automatic disassembly and classification of the waste air conditioners, the waste air conditioners (mainly an indoor unit and an outdoor unit) are conveyed to a disassembly conveyor 7 from a lifting conveyor 2, the operations of refrigerant extraction and compressor punching and oil drainage are firstly carried out, then the waste air conditioners are conveyed to a disassembly operation table 8 for disassembly when passing through the disassembly operation table 8, the disassembled parts are put into a corresponding classification screening conveyor 9, finally the compressor is compressed and packaged, and the rest parts are classified and collected.
As shown in fig. 1, in this embodiment, two sets of waste air conditioner semi-automatic disassembly and classification lines share one packing and shaping device 11 and are respectively located at two sides of the packing and shaping device 11. Not only saves the investment of the packing and shaping device 11, but also improves the efficiency of the packing and shaping device 11.
As shown in fig. 1 and 2, in this embodiment, a set of waste air conditioner semi-automatic disassembly classification line corresponds to two parallel lifting conveyors 2 with an interval, the upper ends of the two lifting conveyors 2 are respectively connected with respective disassembly conveyors 7, the lower ends of the two lifting conveyors share a vertical horizontal conveyor 3 (adopting a roller machine), one end of the horizontal conveyor 3 is connected to a feeding point through a feeding conveyor 1 (adopting a belt conveyor), and the lower end of the lifting conveyor 2 far away from the feeding point is provided with a light curtain sensor 13 to ensure that the horizontal conveyor 3 stops when a waste air conditioner arrives. Adopt two lifting conveyor 2 and disassemble conveyer 7 and can improve conveying efficiency by fold, old and useless air conditioner gets into horizontal conveyor 3 from the material loading point through material loading conveyer 1, pushes nearest lifting conveyor 2 again, in order to avoid old and useless air conditioner to slide out horizontal conveyor 3 to and in order to guarantee conveying efficiency, only when old and useless air conditioner reachs the lower extreme of the lifting conveyor 2 who keeps away from the material loading point, horizontal conveyor 3 just stops.
As shown in fig. 1 and 6, in the present embodiment, when there are more than two output conveyors 10, one of the output conveyors 10 is directly connected to the bale shaping device 11, and the remaining output conveyors 10 are vertically connected to the directly connected output conveyors 10.
In this embodiment, as shown in fig. 2, the working surface of the elevating conveyor 2 is provided with non-slip spacer bars 12.
As shown in fig. 3, in the present embodiment, the disassembling conveyor 7 is provided with a light curtain sensor 13, and the light curtain sensor 13 is distributed according to the disassembling operation table 8 to ensure that the disassembling conveyor 7 stops when the waste air conditioner reaches the disassembling operation table 8, thereby realizing self-loading.
As shown in fig. 4, in this embodiment, a roller way 14 capable of turning upwards is disposed on one side of the disassembling operation table 8 close to the disassembling conveyor 7, in an initial state, the roller way 14 is flat, the waste air conditioner on the disassembling conveyor 7 can slide into a working surface of the disassembling operation table 8 through the roller way 14, after the roller way 14 is turned upwards, an operator can pass through a reserved vacant position from front to back, and the roller way 14 can transport the waste air conditioner without obstructing the front and back passage of the operator; a filter screen 15 is arranged on the working surface of the disassembling operation table 8, a particle collecting box 16 is arranged below the filter screen 15, and the particle collecting box 16 is externally connected with an air draft device through an air draft pipeline 17 to prevent particles on the waste air conditioner from polluting the environment and operators; the lighting equipment and the fan are arranged on the disassembling operation table 8, and the working environment of operators is improved.
It will be understood that modifications and variations can be made by persons skilled in the art in light of the above teachings and all such modifications and variations are intended to be included within the scope of the invention as defined in the appended claims.
Claims (9)
1. The utility model provides a classification line is disassembled to waste air conditioner semi-automatic which characterized in that: including lifting conveyor, can compress compressor and packing shaping device and the platform of disassembling of raising, it disassembles the conveyer to be equipped with on the platform to disassemble, categorised screening conveyer and integrated have the operation panel of disassembling that is used for disassembling old and useless air conditioning equipment, lifting conveyor lower extreme is connected to the material loading point, the upper end links to each other with disassembling the conveyer, it is equipped with refrigerant draw-out device and compressor tapping unit to disassemble near conveyer front end on the platform, it distributes and is located between disassembling conveyer and the categorised screening conveyer along disassembling conveyer middle part to disassemble the operation panel, it also is equipped with categorised screening conveyer to disassemble the platform below region, it is equipped with the feed opening with the categorised screening conveyer one-to-one of disassembling the platform below region to disassemble near the operation panel, the feed opening is connected with the categorised screening conveyer that corresponds through the unloading groove, it all is arranged and all is used for carrying the corresponding after disassembling of all categorised screening conveyers to disassemble on the platform and the region below all And the tail ends of the screening conveyors for conveying the compressors are connected to the packing and shaping device through the output conveyor, and the tail ends of the rest screening conveyors are connected to the corresponding collecting devices.
2. The waste air conditioner semi-automatic disassembling and sorting line according to claim 1, characterized in that: two sets of waste air conditioner semi-automatic disassembling and classifying lines share one packaging and shaping device and are respectively positioned on two sides of the packaging and shaping device.
3. The waste air conditioner semi-automatic disassembling and sorting line according to claim 1, characterized in that: the semi-automatic classification line of disassembling of a set of old and useless air conditioner corresponds two and disassembles the conveyer that just has the interval side by side, and the upper end of two promotion conveyers links to each other with respective conveyer of disassembling, and a vertically horizontal conveyer is shared to the lower extreme, and the one end of horizontal conveyer is connected to the material loading point through the material loading conveyer, and the lower extreme of keeping away from the material loading point's promotion conveyer is equipped with the light curtain sensor, and the horizontal conveyer stops when guaranteeing that old and useless air conditioner reachs.
4. The waste air conditioner semi-automatic disassembling and sorting line according to claim 1, characterized in that: when more than two output conveyors are arranged, one output conveyor is directly connected with the packing and shaping device, and the other output conveyors are vertically connected with the directly connected output conveyors.
5. The waste air conditioner semi-automatic disassembling and sorting line according to claim 1, characterized in that: the working surface of the lifting conveyor is provided with anti-skid separating strips.
6. The waste air conditioner semi-automatic disassembling and sorting line according to claim 1, characterized in that: be equipped with the light curtain sensor on the disassembly conveyer, the light curtain sensor distributes according to disassembling the operation panel and guarantees that the old and useless air conditioner stops when arriving and disassembling the operation panel.
7. The waste air conditioner semi-automatic disassembling and sorting line according to claim 1, characterized in that: one side of the disassembling operation platform, which is close to the disassembling conveyor, is provided with a roller way capable of upwards overturning, the roller way is horizontally arranged in an initial state, a waste air conditioner on the disassembling conveyor can slide into a working surface of the disassembling operation platform through the roller way, and after the roller way upwards overturns, an operator can pass through a reserved vacant site.
8. The waste air conditioner semi-automatic disassembling and sorting line according to claim 1, characterized in that: a filter screen is arranged on the working surface of the disassembling operation table, a particle collecting box is arranged below the filter screen, and the particle collecting box is externally connected with an air draft device through an air draft pipeline.
9. The waste air conditioner semi-automatic disassembling and sorting line according to claim 1, characterized in that: and the disassembling operation platform is provided with lighting equipment and a fan.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911235793.4A CN110834029A (en) | 2019-12-05 | 2019-12-05 | Semi-automatic disassembly and classification line for waste air conditioners |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911235793.4A CN110834029A (en) | 2019-12-05 | 2019-12-05 | Semi-automatic disassembly and classification line for waste air conditioners |
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| Publication Number | Publication Date |
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| CN110834029A true CN110834029A (en) | 2020-02-25 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201911235793.4A Pending CN110834029A (en) | 2019-12-05 | 2019-12-05 | Semi-automatic disassembly and classification line for waste air conditioners |
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| Country | Link |
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| CN (1) | CN110834029A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113102444A (en) * | 2021-03-22 | 2021-07-13 | 石家庄绿色再生资源有限公司 | Waste air conditioner decomposition system |
| CN113600861A (en) * | 2021-08-02 | 2021-11-05 | 清远市东江环保技术有限公司 | Automatic drilling oil filtering bagging line for compressor |
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| CN211437433U (en) * | 2019-12-05 | 2020-09-08 | 武汉和越装备技术有限公司 | Semi-automatic disassembly and classification line for waste air conditioners |
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2019
- 2019-12-05 CN CN201911235793.4A patent/CN110834029A/en active Pending
Patent Citations (7)
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| CN202061869U (en) * | 2011-05-10 | 2011-12-07 | 湖南万容科技有限公司 | Waste washing machine disassembling equipment |
| CN203764630U (en) * | 2014-01-22 | 2014-08-13 | 湖南朝晖环境科技有限公司 | General device for disassembling discarded appliances in classified way |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113102444A (en) * | 2021-03-22 | 2021-07-13 | 石家庄绿色再生资源有限公司 | Waste air conditioner decomposition system |
| CN113600861A (en) * | 2021-08-02 | 2021-11-05 | 清远市东江环保技术有限公司 | Automatic drilling oil filtering bagging line for compressor |
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