CN110817499A - Felt cutting and feeding device - Google Patents

Felt cutting and feeding device Download PDF

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Publication number
CN110817499A
CN110817499A CN201911178931.XA CN201911178931A CN110817499A CN 110817499 A CN110817499 A CN 110817499A CN 201911178931 A CN201911178931 A CN 201911178931A CN 110817499 A CN110817499 A CN 110817499A
Authority
CN
China
Prior art keywords
felt
cut
cutter
cutting
module
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201911178931.XA
Other languages
Chinese (zh)
Inventor
陈坤
黄祥
陆定军
高雪嵩
杨海明
张逸峰
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
China Building Materials Kaisheng Robot (shanghai) Co Ltd
Original Assignee
China Building Materials Kaisheng Robot (shanghai) Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by China Building Materials Kaisheng Robot (shanghai) Co Ltd filed Critical China Building Materials Kaisheng Robot (shanghai) Co Ltd
Priority to CN201911178931.XA priority Critical patent/CN110817499A/en
Publication of CN110817499A publication Critical patent/CN110817499A/en
Priority to PCT/CN2020/077073 priority patent/WO2021103333A1/en
Priority to DE112020005804.2T priority patent/DE112020005804T5/en
Pending legal-status Critical Current

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H5/00—Feeding articles separated from piles; Feeding articles to machines
    • B65H5/16—Feeding articles separated from piles; Feeding articles to machines by pusher, needles, friction, or like devices adapted to feed single articles along a surface or table
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
    • B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
    • B26D1/04—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member
    • B26D1/06—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates
    • B26D1/08—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates of the guillotine type
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/01—Means for holding or positioning work
    • B26D7/015—Means for holding or positioning work for sheet material or piles of sheets
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/06—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form
    • B26D7/0608—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form by pushers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/06—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form
    • B26D7/0641—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form using chutes, hoppers, magazines
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/26—Means for mounting or adjusting the cutting member; Means for adjusting the stroke of the cutting member
    • B26D7/2628—Means for adjusting the position of the cutting member
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H35/00—Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers
    • B65H35/0006—Article or web delivery apparatus incorporating cutting or line-perforating devices
    • B65H35/0073—Details
    • B65H35/008—Arrangements or adaptations of cutting devices
    • B65H35/0086—Arrangements or adaptations of cutting devices using movable cutting elements
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H35/00—Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers
    • B65H35/04—Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers from or with transverse cutters or perforators
    • B65H35/06—Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers from or with transverse cutters or perforators from or with blade, e.g. shear-blade, cutters or perforators
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06H—MARKING, INSPECTING, SEAMING OR SEVERING TEXTILE MATERIALS
    • D06H7/00—Apparatus or processes for cutting, or otherwise severing, specially adapted for the cutting, or otherwise severing, of textile materials
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2301/00—Handling processes for sheets or webs
    • B65H2301/40—Type of handling process
    • B65H2301/41—Winding, unwinding
    • B65H2301/415—Unwinding
    • B65H2301/41505—Preparing unwinding process
    • B65H2301/41508—Preparing unwinding process the web roll being in the unwinding support / unwinding location
    • B65H2301/41509—Preparing unwinding process the web roll being in the unwinding support / unwinding location opening web roll and related steps
    • B65H2301/415095—Preparing unwinding process the web roll being in the unwinding support / unwinding location opening web roll and related steps gripping an edge of the web, e.g. by clamping and forward it, e.g. to splicing web advancing unit
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2301/00—Handling processes for sheets or webs
    • B65H2301/50—Auxiliary process performed during handling process
    • B65H2301/51—Modifying a characteristic of handled material
    • B65H2301/515—Cutting handled material
    • B65H2301/5151—Cutting handled material transversally to feeding direction
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2405/00—Parts for holding the handled material
    • B65H2405/50—Gripping means
    • B65H2405/52—Gripping means reciprocating
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2701/00—Handled material; Storage means
    • B65H2701/10—Handled articles or webs
    • B65H2701/11—Dimensional aspect of article or web
    • B65H2701/113—Size
    • B65H2701/1131—Size of sheets
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2701/00—Handled material; Storage means
    • B65H2701/10—Handled articles or webs
    • B65H2701/17—Nature of material
    • B65H2701/177—Fibrous or compressible material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2801/00—Application field
    • B65H2801/87—Photovoltaic element manufacture, e.g. solar panels

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Forests & Forestry (AREA)
  • Textile Engineering (AREA)
  • Treatment Of Fiber Materials (AREA)
  • Details Of Cutting Devices (AREA)

Abstract

The invention relates to a felt cutting and feeding device, which comprises a three-dimensional felt to be cut caching module, a felt to be cut pushing module, a felt cutting module and a cut felt transferring module, wherein the felt is automatically cut through the cooperation of the modules, so that the execution of subsequent operation steps is facilitated. The felt cutting and feeding device has the advantages of automation and high generation efficiency, can cut the felt more accurately and effectively, is convenient to operate, and effectively improves the production efficiency.

Description

Felt cutting and feeding device
Technical Field
The invention relates to the field of machinery, in particular to the field of circular feeding and cutting, and particularly relates to a felt cutting and feeding device.
Background
Electric power is the foundation for the existence and development of human society. Currently, thermal power generation occupies a mainstream position, and with the shortage of resources and the increasing increase of environmental pollution, a clean, green and renewable alternative energy source is sought to relieve the shortage of coal supply and the global environmental pressure caused by thermal power generation, which has become a common pursuit target of the international society. CIGS is a solar thin film cell which has the advantages of strong light absorption capacity, good power generation stability, high conversion efficiency, long power generation time in the daytime, high power generation amount, low production cost, short energy recovery period and the like, has multiple advantages of high efficiency, low cost and long service life, is a high-efficiency thin film solar cell which is most hopeful to reduce the photovoltaic power generation cost, can fully utilize rich indium resources in China, is a renewable energy technology which is really in line with the encouragement terms of national regulations and suitable for the situation of China, and has wide development prospect.
In the process of producing the CIGS solar thin-film cell, a felt block is required to be used for coating and wiping the photovoltaic glass activating agent, the size of the felt block is about 20mm multiplied by 10mm, the size is small, in the prior art, the cutting is usually carried out in a manual cutting mode, the efficiency is low, and the production capacity cannot meet the production requirement.
Disclosure of Invention
The object of the present invention is to overcome at least one of the above-mentioned drawbacks of the prior art and to provide a felt cutting and feeding device which is highly efficient and does not require human intervention.
To achieve the above and other objects, the felt cutting and feeding device of the present invention comprises:
this felt cuts feedway, its key feature is, the device include:
the three-dimensional felt to be cut cache module is provided with a plurality of felt grooves and is used for storing felts to be cut;
the to-be-cut felt pushing module is used for pushing the to-be-cut felt positioned in the felt groove to a first system preset position;
the felt cutting module is used for cutting the felt to be cut which is positioned at the preset position of the first system;
and the cut felt transfer module is used for transferring the felt cut by the felt cutting module to a second system preset position.
Preferably, the device further comprises a support frame,
the three-dimensional felt to be cut cache module comprises at least one cartridge magazine, a jacking mechanism and a clamping cylinder mechanism;
each cartridge clip bin comprises a plurality of felt grooves which are arranged in the cartridge clip bin from top to bottom;
the clamping cylinder mechanism is arranged on the jacking mechanism, each cartridge clip bin is arranged on a first guide rail on the supporting frame through a corresponding first sliding block, and the cartridge clip bins are clamped by the clamping cylinder mechanism to drive the cartridge clip bins to move up and down along the first guide rails;
and each cartridge clip bin is provided with a guide rail clamp, so that the cartridge clip bins can be fixed on the first guide rail.
Preferably, the top and the bottom of the supporting frame are both provided with a cartridge magazine limiting mechanism and a sensor.
Furthermore, the device also comprises an alarm module, and the alarm module is connected with the sensor.
Preferably, the felt pushing module to be cut comprises a material pushing cylinder mechanism and a felt strip transferring cylinder mechanism, the number of which is matched with that of the magazine;
the material pushing cylinder mechanism is used for pushing the felt to be cut in the felt groove to move, and the felt strip transferring cylinder mechanism is used for moving the felt to be cut pushed by the material pushing cylinder mechanism to the first system preset position;
each of the material pushing cylinder mechanism and the felt strip transferring cylinder mechanism is adjacent to the corresponding cartridge clip bin.
Furthermore, the material pushing cylinder mechanism comprises a material pushing plate and a material pushing cylinder, and the material pushing plate is arranged on a piston rod of the material pushing cylinder;
the felt strip transferring cylinder mechanism comprises a first clamping mechanism, a transferring cylinder and an adjustable limiting mechanism, and the first clamping mechanism and the adjustable limiting mechanism are arranged on the transferring cylinder.
Preferably, the felt cutting module comprises felt cutting units corresponding to the number of the cartridge magazine, and each felt cutting unit comprises a cutter, a cutter pad block and a cutter pushing mechanism;
each cutter pushing mechanism is used for pushing the corresponding cutter to the corresponding cutter cushion block.
Furthermore, the position of the cutter pad block close to the cutter is provided with a notch, so that the cut felt transfer module can conveniently grab the cut felt.
Furthermore, the cutter comprises a blade and a cutter handle, and the blade is fixed on the cutter handle through a screw;
the cutter pushing mechanism comprises a cutter pushing cylinder and a cutter clamping component;
the cutter is fixed on the cutter pushing cylinder by clamping the cutter handle through the cutter clamping component.
Furthermore, the felt slitting unit further comprises a cutter gap adjusting mechanism, the cutter gap adjusting mechanism comprises a second sliding block and a screw rod, the cutter pushing cylinder is arranged on the screw rod through the second sliding block, and the distance between the cutter on the cutter pushing cylinder and the cutter pad block is adjusted through fine adjustment of the screw rod.
Preferably, the cut felt transfer module comprises a second guide rail and cut felt transfer units equal in number to the magazine, and the cut felt transfer units can move on the second guide rail;
each cut felt transfer unit comprises a second clamping mechanism, a rotating mechanism, a telescopic cylinder and a transfer mechanism, and the second clamping mechanism is arranged on the second guide rail sequentially through the rotating mechanism, the telescopic cylinder and the transfer mechanism.
Further, the device also comprises a PLC device, and when the three-dimensional felt to be cut cache module comprises two or more than two elastic clamping bins, the PLC device controls each cut felt transfer unit to alternately transfer the cut felts.
Preferably, the device further comprises:
and the safety door lock module is arranged on the supporting frame of the felt cutting and feeding device.
Preferably, the device comprises a PLC device, and the safety door lock module comprises an upper safety door, a lower safety door, and a safety door switch detection unit;
the upper safety door and the lower safety door are respectively arranged at the upper side and the lower side of the supporting frame, and safety door locks are respectively arranged on the upper safety door and the lower safety door;
the safety door lock is connected with the safety door switch detection unit, and the safety door switch detection unit is connected with the PLC equipment;
the PLC equipment is respectively connected with the three-dimensional felt to be cut caching module, the felt to be cut pushing module, the felt cutting module and the cut felt transferring module.
The felt cutting and feeding device comprises a felt cutting and feeding device, and comprises a three-dimensional felt to be cut caching module, a felt pushing module to be cut, a felt cutting module and a cut felt transferring module, wherein automatic cutting of the felt is realized through the cooperation of the modules, and the execution of subsequent operation steps is facilitated. The felt cutting and feeding device has the advantages of automation and high generation efficiency, can cut the felt more accurately and effectively, is convenient to operate, and effectively improves the production efficiency.
Drawings
FIG. 1 is a perspective view of a felt cutting feeder of the present invention in one embodiment.
FIG. 2 is a front view of a felt cutting feeder of the present invention in one embodiment.
FIG. 3 is a right side view of a felt cutting feeder of the present invention in one embodiment.
FIG. 4 is a rear view of a felt cutting feeder of the present invention in one embodiment.
Fig. 5 is a schematic structural diagram of a three-dimensional felt to be cut buffer module in the felt cutting and feeding device according to an embodiment of the invention.
FIG. 6 is a schematic structural diagram of a lifting mechanism and a clamping cylinder mechanism in the felt cutting and feeding device according to an embodiment of the invention.
Fig. 7 is a schematic structural diagram of a felt to be cut pushing module in the felt cutting and feeding device according to an embodiment of the invention.
FIG. 8 is a schematic structural diagram of a felt slitting module in the felt slitting feeder according to an embodiment of the present invention.
Fig. 9 is a schematic structural diagram of a cut felt transfer module in the felt cutting and feeding device according to an embodiment of the invention.
Reference numerals
1 three-dimensional felt buffer module that waits to cut
1.1 Cartridge clip storehouse
1.2 felt groove
1.3 jacking mechanism
1.4 Clamp Cylinder
2 felt push module to be cut
2.1 Pushing cylinder mechanism
2.2 felt strip transfer cylinder mechanism
3 felt slitting module
3.1 cutting knife
3.2 tool clamping Member
3.3 tool Pushing Cylinder
3.4 shim cutter block
4 cut felt transfer module
4.1 transfer mechanism
4.2 Telescopic cylinder
4.3 Rotary Cylinder
4.4 clamping jaw cylinder
5 safety door lock module
5.1 Upper safety door
5.2 lower safety door
5.3 safety door lock
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is further described in detail with reference to specific embodiments.
As shown in fig. 1 to 9, in this embodiment, the felt trim feeder of the present invention comprises:
the three-dimensional felt to be cut cache module 1 is provided with a plurality of felt grooves 1.2 which are vertically arranged and used for storing felts to be cut;
the felt pushing module 2 to be cut is used for pushing the felt to be cut in the felt groove 1.2 to a first system preset position;
the felt cutting module 3 is used for cutting the felt to be cut which is positioned at the preset position of the first system;
the cut felt transfer module 4 is used for transferring the felt cut by the felt cutting module 3 to a second system preset position;
braced frame, the felt groove 1.2 in the three-dimensional felt buffer module 1 of waiting to cut follow braced frame remove, this braced frame is formed by the aluminium alloy concatenation, structural strength is high, the outward appearance is exquisite.
In this embodiment, as shown in fig. 5, the device further comprises a support frame,
the three-dimensional felt to be cut cache module 1 comprises at least one elastic clamping bin 1.1, a jacking mechanism 1.3 and a clamping cylinder mechanism;
each cartridge clip bin 1.1 comprises a plurality of felt grooves 1.2, and the felt grooves 1.2 are arranged in the cartridge clip bin 1.1 from top to bottom, so that the arrangement mode can effectively save transverse space and reduce the floor area of the device;
the clamping cylinder mechanism is arranged on the jacking mechanism 1.3, each cartridge clip bin 1.1 is arranged on a first guide rail on the supporting frame through a corresponding first sliding block, and the cartridge clip bins 1.1 are clamped by the clamping cylinder mechanism to drive the cartridge clip bins 1.1 to move up and down along the first guide rail;
each cartridge magazine 1.1 is provided with a guide rail clamp, so that the cartridge magazine 1.1 can be fixed on the first guide rail.
As shown in fig. 1 and 2, in this embodiment, the felt cutting and feeding device includes 2 magazine magazines 1.1, each magazine 1.1 includes 17 felt grooves 1.2 arranged from top to bottom, that is, the felt cutting and feeding device includes 34 felt grooves 1.2 (after one feeding, the device can continuously produce for 5 hours, and the work intensity of continuous feeding of workers is reduced), if the felt to be cut is stored as a felt strip, in use, one felt to be cut can be arranged in each felt groove 1.2, the clamping cylinder 1.4 in the clamping cylinder mechanism in fig. 5 can be opened to clamp the support columns in the magazine magazines 1.1 (in this embodiment, 17 support columns are arranged on each magazine 1.1 at equal intervals, as shown in fig. 5, the edge of the clamping cylinder mechanism in this embodiment is designed to be arc-shaped to match the support columns, so as to clamp the cartridge magazine 1.1), then the jacking mechanism 1.3 drives the clamping cylinder mechanism to move, so as to control the felt groove 1.2 to move up and down along the first guide rail, and realize the circular lifting of the cartridge magazine 1.1, wherein, the structure of the jacking mechanism and the clamping cylinder mechanism can be referred to as shown in fig. 6, when the felt is pushed by the felt pushing module 2 to be cut, the felt cutting module 3 cuts the felt or the cartridge magazine 1.1 is to be moved, and the like, the cartridge magazine 1.1 can be fixed on the first guide rail through the guide rail clamp, at this moment, the clamping cylinder 1.4 in the clamping cylinder mechanism can be contracted, and the cartridge magazine 1.1 is loosened, namely, the working process is: the supporting column is clamped through the first clamping mechanism, the jacking cylinder is jacked, the guide rail clamp is clamped, the cartridge clip bin 1.1 rises one grid and is fixed on the guide rail, and the jacking first clamping mechanism circularly acts to realize circular feeding of the cartridge clip bin 1.1.
In this embodiment, the top and the bottom of the supporting frame are provided with the cartridge magazine 1.1 limiting mechanism and the sensor.
The device also comprises an alarm module, wherein the alarm module is connected with the sensor, and gives an alarm when the sensor detects that no felt strip exists in the cartridge magazine 1.1.
In this embodiment, the felt pushing module 2 to be cut comprises a material pushing cylinder mechanism 2.1 and a felt strip transferring cylinder mechanism 2.2, the number of which is matched with that of the cartridge magazine 1.1;
the material pushing cylinder mechanism 2.1 is used for pushing the felt to be cut in the felt groove 1.2 to move, and the felt strip transferring cylinder mechanism 2.2 is used for moving the felt to be cut pushed by the material pushing cylinder mechanism 2.1 to the first system preset position;
each of the material pushing cylinder mechanism 2.1 and the felt strip transferring cylinder mechanism 2.2 is adjacent to the corresponding cartridge clip bin 1.1.
In this embodiment, the material pushing cylinder mechanism 2.1 includes a material pushing plate and a material pushing cylinder, and the material pushing plate is arranged on a piston rod of the material pushing cylinder;
the felt strip transfer cylinder mechanism 2.2 comprises a first clamping mechanism, a transfer cylinder and an adjustable limiting mechanism, the first clamping mechanism and the adjustable limiting mechanism are arranged on the transfer cylinder in the felt strip transfer cylinder mechanism 2.2, the first clamping mechanism is composed of a clamping jaw and a clamping jaw cylinder, and the specific structure of the first clamping mechanism can be seen in fig. 7.
In the working process, the felt strip is pushed to a designated position by the material pushing cylinder mechanism 2.1 (namely, the felt strip is initially positioned by the material pushing cylinder mechanism 2.1), the tail part of the material pushing cylinder in the material pushing cylinder mechanism 2.1 in the embodiment is provided with an adjusting device which can adjust the stroke of the material pushing cylinder, then the felt strip is equidistantly fed by the felt strip transferring cylinder mechanism 2.2 to ensure that the cutting lengths are equal, namely, in the embodiment, the material pushing cylinders positioned at two sides of the three-dimensional felt to-be-cut cache module 1 can simultaneously act to push two felt strips to be cut to the designated position, after a detection mechanism which is arranged on the supporting frame and used for detecting the positions of the felt strips detects that the felt strips are in place, a clamping cylinder on the moving device clamps the felt strips and sends the felt strips to the cutting position, the tail part of the felt strip transferring cylinder mechanism 2.2 is provided with an adjustable limiting mechanism which can, clamping jaws in the felt strip transfer cylinder mechanism 2.2 clamp the felt, and the felt strip is driven by the clamping jaw cylinders to be sent to a cutting position (namely a first system preset position).
In this embodiment, the felt cutting module 3 includes felt cutting units corresponding to the number of the cartridge magazine 1.1, and each felt cutting unit includes a cutter 3.1, a cutter pad block 3.4 and a cutter pushing mechanism;
each cutter pushing mechanism is used for pushing the corresponding cutter to the corresponding cutter cushion block 3.4.
In this embodiment, the felt cutting module 3 is disposed at a discharge port end located at an outlet of the three-dimensional felt to be cut cache module 1, and the discharge port end is further provided with a material guide chute.
In this embodiment, a notch is formed at a position of the shim block 3.4 close to the cutter 3.1, so that the cut felt transfer module 4 can grasp the cut felt.
In this embodiment, the cutting blade 3.1 includes a blade and a handle, the blade is fixed on the handle by screws, i.e. the blade is pressed against the handle by a set screw, in this embodiment, the handle is made of an insulating material;
the cutter pushing mechanism comprises a cutter pushing cylinder 3.3 and a cutter clamping member 3.2;
the cutter 3.1 clamps the cutter handle through the cutter clamping member 3.2 and is fixed on the cutter pushing cylinder 3.3, the cutter pushing cylinder 3.3 is composed of a force doubling cylinder, namely the cutter handle is fixed on the force doubling cylinder through the cutter clamping member 3.2, and the specific structure can be seen in fig. 8.
In this embodiment, the felt cutting unit further comprises a cutter clearance adjusting mechanism, the cutter clearance adjusting mechanism comprises a second sliding block and a screw rod, the cutter pushing cylinder 3.3 is arranged on the screw rod through the second sliding block, the screw rod is finely adjusted to adjust the clearance between the cutter on the cutter pushing cylinder 3.3 and the backing cutter block 3.4, namely in this embodiment, the double-force cylinder is arranged on the second sliding block, the second sliding block is connected with the screw rod, the clearance between the blade on the double-force cylinder and the backing cutter block 3.4 can be adjusted through the fine adjustment screw rod, and the clearance between the blade and the backing cutter block 3.4 can be adjusted through the cutter clearance adjusting mechanism, so that accurate and effective cutting of materials can be realized.
In this embodiment, the cut felt transfer module 4 includes a second guide rail and a number of cut felt transfer units equal to the number of magazine 1.1, and the cut felt transfer units are movable on the second guide rail;
each cut felt transfer unit comprises a second clamping mechanism, a rotating mechanism, a telescopic cylinder 4.2 and a transfer mechanism 4.1, and the second clamping mechanism is arranged on the second guide rail sequentially through the rotating mechanism, the telescopic cylinder 4.2 and the transfer mechanism 4.1.
In this embodiment, the rotating mechanism includes a rotating cylinder 4.3, the second clamping mechanism includes a clamping jaw and a clamping jaw cylinder 4.4, the clamping jaw cylinder 4.4 is used to drive the clamping jaw to clamp the felt, so as to prevent the felt from dropping after being cut, the second clamping mechanism is driven by the telescopic cylinder 4.2 to perform actions close to the felt cache module to be cut and away from the felt cache module to be cut, so as to control the second clamping mechanism to enter or exit from the cutting and clamping position, the second clamping mechanism is driven by the rotating mechanism to rotate, as shown in fig. 9, if the subsequent production equipment is arranged on two sides of the second guide rail, the rotating mechanism can rotate 90 degrees, so as to ensure the butt joint with a robot gripper in the subsequent production equipment, the second clamping mechanism is driven by a feeding cylinder in the transfer mechanism 4.1 to move on the second guide rail, the felt blocks are transferred to the transfer position, namely the preset position of the second system, so that subsequent production equipment can continue subsequent generation operation, and meanwhile, during use, attention needs to be paid to avoiding interference with the equipment in the transfer process.
In this embodiment, the device further includes a PLC device, when the three-dimensional felt to be cut buffer module 1 includes two or more magazine 1.1, the cut felt transfer units are arranged in a cross manner, and the PLC device controls the cut felt transfer units to alternately transfer the cut felts.
In this embodiment, the apparatus further comprises:
and the clamping jaw air cylinder 4.4 is arranged on a supporting frame of the felt cutting and feeding device.
In this embodiment, the device includes a PLC device, and the gripper cylinder 4.4 includes an upper safety door 5.1, a lower safety door 5.2, and a safety door switch detection unit;
the upper safety door 5.1 and the lower safety door 5.2 are respectively arranged at the upper side and the lower side of the supporting frame, and safety door locks 5.3 are respectively arranged on the upper safety door 5.1 and the lower safety door 5.2;
the safety door lock 5.3 is connected with the safety door switch detection unit, and the safety door switch detection unit is connected with the PLC equipment;
the PLC equipment is respectively connected with the three-dimensional felt to be cut caching module 1, the felt to be cut pushing module 2, the felt cutting module 3 and the cut felt transferring module 4.
In this embodiment, when the safety door switch detection unit detects that the upper safety door 5.1 or the lower safety door 5.2 is opened, an operator can perform felt strip feeding operation to plug a felt strip into the felt groove 1.2, the PLC device controls each component in the felt cutting and feeding device to stop working, the upper safety door 5.1 and the lower safety door 5.2 are closed and restarted, and the device starts to work. The safety of the operation of the device can be improved by the design of the safety interlock.
In the using process, the PLC equipment can be connected with the three-dimensional felt to be cut cache module 1, the felt pushing module 2 to be cut, the felt cutting module 3 and the cut felt transferring module 4, the equipment in the corresponding modules is controlled to execute corresponding operations, the operations of moving, transporting, cutting and the like of the felt are realized, control switches can be respectively installed on the three-dimensional felt to be cut cache module 1, the felt pushing module 2 to be cut, the felt cutting module 3 and the cut felt transferring module 4, and the start and stop of the corresponding equipment are sequentially controlled by a controller.
The embodiment provides a can be accurate according to the external demand, carry out the buffer memory to the material rapidly, the feed, cut, improve work efficiency, reduction in production cost realizes the automatic and intelligent felt cutting feedway of material management, when the felt that adopts this embodiment to cut feedway and cut the felt piece that uses in photovoltaic glass production process, can solve in the photovoltaic glass production technology, the required supply demand problem of felt piece is paintd to the activator, can realize the buffer memory according to user's demand is automatic, cut, the feed, effectively satisfy manufacturing enterprise's unmanned automated production requirement, improve production efficiency.
All cylinders used in the embodiment are provided with magnetic switches, and the cylinder mounting plate is provided with adjusting bolts which are propped against the cylinder guide rod so as to adjust the stroke of the cylinders.
In order to better explain the felt cutting and feeding device, the following further explains the working process of the felt cutting and feeding device in the above embodiment with reference to the operation process:
when in use, felt strips can be placed into the felt groove 1.2 on the cartridge magazine 1.1 through any one of the upper safety door and the lower safety door, and can be manually placed into the upper safety door 5.1 when the cartridge magazine 1.1 moves to the top, and can be manually placed into the lower safety door 5.2 when the cartridge magazine 1.1 moves to the bottom. After the material is placed and is accomplished, upper and lower safety door is closed, and the die clamping cylinder in the die clamping cylinder mechanism stretches out, presss from both sides tight piece card on the support column in the cartridge clip storehouse 1.1, and the jacking cylinder in climbing mechanism 1.3 moves, and cartridge clip storehouse 1.1 is along with the motion of jacking cylinder, and a check rises, reaches the assigned position after, fixes on the guide rail through guide rail clamp brake. The clamping cylinder retracts, the jacking cylinder descends, and one cycle is finished.
After the felt strips are all placed in the three-dimensional felt to be cut cache module 1, a pushing cylinder in a pushing cylinder mechanism 2.1 acts to push the felt strips to a designated position, a sensor detects that the felt strips are in place, a clamping jaw in a felt strip transfer cylinder mechanism 2.2 clamps the felt strips and transfers the felt strips to a cutting position, meanwhile, a cut felt transfer module 4 is in place, a clamping jaw cylinder on the cut felt transfer module 4 drives the clamping jaw to clamp the felt strips, the cut felt blocks are prevented from falling off, the felt cutting module 3 starts cutting, after cutting is completed, a telescopic cylinder 4.2 of the cut felt transfer module 4 retracts, a rotating cylinder 4.3 rotates for 90 degrees, the cut felt transfer module 4 clamps the cut felt blocks and transfers the cut felt blocks to a joint position, and a robot is waited to grasp the cut felt blocks.
When the cut felt transfer module 4 comprises two cut felt transfer units, continuous work of a cutting mechanism can be guaranteed, waiting time of a robot is shortened, when the sensor detects that the cutting length of a felt strip is not enough, the clamping jaw of the cut felt transfer module 4 clamps residual waste materials and discards the residual waste materials to a waste material recovery bin, the whole process is environment-friendly and pollution-free, and the tidiness of a working area is kept.
When the alarm module is composed of the three-color lamp, and after the felt on one layer is cut, the sensor detects that no material exists in the working area, a signal is sent to the PLC equipment, the PLC equipment controls the jacking mechanism to move 1.3 again, and a circulation program is started. When the cartridge clip bin 1.1 is going to run to the top end position, the three-color lamp gives out a yellow alarm to remind the felt slot 1.2 of empty feeding, and when the cartridge clip bin 1.1 is running to the top end position, the three-color lamp gives out a red alarm, at the moment, the upper safety door is opened, and feeding is started. The cartridge magazine 1.1 starts to move from top to bottom and starts to feed circularly.
The felt cutting and feeding device comprises a felt cutting and feeding device, and comprises a three-dimensional felt to be cut caching module, a felt pushing module to be cut, a felt cutting module and a cut felt transferring module, wherein automatic cutting of the felt is realized through the cooperation of the modules, and the execution of subsequent operation steps is facilitated. The felt cutting and feeding device has the advantages of automation and high generation efficiency, can cut the felt more accurately and effectively, is convenient to operate, and effectively improves the production efficiency.
In this specification, the invention has been described with reference to specific embodiments thereof. It will, however, be evident that various modifications and changes may be made thereto without departing from the broader spirit and scope of the invention. The specification and drawings are, accordingly, to be regarded in an illustrative rather than a restrictive sense.

Claims (14)

1. A felt cuts feedway characterized by, the device include:
the three-dimensional felt to be cut cache module is provided with a plurality of felt grooves and is used for storing felts to be cut;
the to-be-cut felt pushing module is used for pushing the to-be-cut felt positioned in the felt groove to a first system preset position;
the felt cutting module is used for cutting the felt to be cut which is positioned at the preset position of the first system;
and the cut felt transfer module is used for transferring the felt cut by the felt cutting module to a second system preset position.
2. The felt cutting feeder according to claim 1, further comprising a support frame,
the three-dimensional felt to be cut cache module comprises at least one cartridge magazine, a jacking mechanism and a clamping cylinder mechanism;
each cartridge clip bin comprises a plurality of felt grooves which are arranged in the cartridge clip bin from top to bottom;
the clamping cylinder mechanism is arranged on the jacking mechanism, each cartridge clip bin is arranged on a first guide rail on the supporting frame through a corresponding first sliding block, and the cartridge clip bins are clamped by the clamping cylinder mechanism to drive the cartridge clip bins to move up and down along the first guide rails;
and each cartridge clip bin is provided with a guide rail clamp, so that the cartridge clip bins can be fixed on the first guide rail.
3. The felt cutting and feeding device as claimed in claim 2, wherein the cartridge magazine limiting mechanism and the sensor are arranged at the top and the bottom of the supporting frame.
4. The felt cutting and feeding device according to claim 3, further comprising an alarm module, wherein the alarm module is connected to the sensor.
5. The felt cutting and feeding device as claimed in claim 2, wherein the felt pushing module to be cut comprises a material pushing cylinder mechanism and a felt strip transferring cylinder mechanism, the number of the material pushing cylinder mechanisms is matched with that of the magazine bins;
the material pushing cylinder mechanism is used for pushing the felt to be cut in the felt groove to move, and the felt strip transferring cylinder mechanism is used for moving the felt to be cut pushed by the material pushing cylinder mechanism to the first system preset position;
each of the material pushing cylinder mechanism and the felt strip transferring cylinder mechanism is adjacent to the corresponding cartridge clip bin.
6. The felt cutting feeder according to claim 5,
the pushing cylinder mechanism comprises a pushing plate and a pushing cylinder, and the pushing plate is arranged on a piston rod of the pushing cylinder;
the felt strip transferring cylinder mechanism comprises a first clamping mechanism, a transferring cylinder and an adjustable limiting mechanism, and the first clamping mechanism and the adjustable limiting mechanism are arranged on the transferring cylinder.
7. The felt cutting and feeding device according to claim 2, wherein the felt cutting module comprises felt cutting units corresponding to the number of the cartridge magazine, and each felt cutting unit comprises a cutter, a cutter pad block and a cutter pushing mechanism;
each cutter pushing mechanism is used for pushing the corresponding cutter to the corresponding cutter cushion block.
8. The felt cutting and feeding device according to claim 7, wherein the position of the cutter pad block close to the cutting knife is provided with a notch for facilitating the cut felt transfer module to grab the cut felt.
9. The felt cutting feeder according to claim 7,
the cutter comprises a blade and a cutter handle, and the blade is fixed on the cutter handle through a screw;
the cutter pushing mechanism comprises a cutter pushing cylinder and a cutter clamping component;
the cutter is fixed on the cutter pushing cylinder by clamping the cutter handle through the cutter clamping component.
10. The felt cutting and feeding device according to claim 9, wherein the felt cutting unit further comprises a cutter gap adjusting mechanism, the cutter gap adjusting mechanism comprises a second sliding block and a screw, the cutter pushing cylinder is arranged on the screw through the second sliding block, and the distance between the cutter on the cutter pushing cylinder and the cutter pad block is adjusted by finely adjusting the screw.
11. The felt cutting and feeding device according to claim 2, wherein the cut felt transfer module comprises a second guide rail and a number of cut felt transfer units equal to the number of the magazine, the cut felt transfer units being movable on the second guide rail;
each cut felt transfer unit comprises a second clamping mechanism, a rotating mechanism, a telescopic cylinder and a transfer mechanism, and the second clamping mechanism is arranged on the second guide rail sequentially through the rotating mechanism, the telescopic cylinder and the transfer mechanism.
12. The felt cutting and feeding device according to claim 11, characterized in that the device further comprises a PLC device, and when the three-dimensional felt to be cut buffer module comprises two or more than two felt clip bins, the PLC device controls each cut felt transfer unit to alternately transfer the cut felt.
13. The felt cutting feeder according to claim 1, further comprising:
and the safety door lock module is arranged on the supporting frame of the felt cutting and feeding device.
14. The felt cutting and feeding device according to claim 13, wherein the device comprises a PLC (programmable logic controller) device, and the safety door lock module comprises an upper safety door, a lower safety door and a safety door switch detection unit;
the upper safety door and the lower safety door are respectively arranged at the upper side and the lower side of the supporting frame, and safety door locks are respectively arranged on the upper safety door and the lower safety door;
the safety door lock is connected with the safety door switch detection unit, and the safety door switch detection unit is connected with the PLC equipment;
the PLC equipment is respectively connected with the three-dimensional felt to be cut caching module, the felt to be cut pushing module, the felt cutting module and the cut felt transferring module.
CN201911178931.XA 2019-11-27 2019-11-27 Felt cutting and feeding device Pending CN110817499A (en)

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CN201911178931.XA CN110817499A (en) 2019-11-27 2019-11-27 Felt cutting and feeding device
PCT/CN2020/077073 WO2021103333A1 (en) 2019-11-27 2020-02-28 Felt cutting and feeding apparatus
DE112020005804.2T DE112020005804T5 (en) 2019-11-27 2020-02-28 Felt cutting and feeding device

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Application Number Priority Date Filing Date Title
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