CN110815981A - 一种高强度铝蜂窝芯板制造方法 - Google Patents
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Abstract
本发明公开了一种高强度铝蜂窝芯板,包括面板层:面板层的内侧通过粘结剂设有耐高温层,且面板层的内侧设有框架,框架的内侧设有铝蜂窝芯单元,铝蜂窝芯单元两两之间通过螺钉设有连接件。有益效果:通过消音板是由层压天然纤维增强隔音材料和再生隔音材料,制备双层结构的隔音材料,且消音板的数量有若干个,可极大的增强了铝蜂窝芯板的降噪隔音效果,面板层通过由环氧树脂和酚醛树脂按重量比1:2‑4:1组成的粘结剂与耐高温层结合,耐高温层由不含氮化硼的隔离剂固体颗粒和改性的纳米级固定颗粒的粘合剂组成的,可极大增加了铝蜂窝芯板的耐火性。
Description
技术领域
本发明涉及铝蜂窝芯板技术领域,具体来说,涉及一种高强度铝蜂窝芯板制造方法。
背景技术
铝蜂窝芯板,适用于民用建筑、车船装饰等。是航空、航天材料在民用建筑领域的应用。整个加工过程全部在现代化工厂完成,采用热压成型技术,因铝皮和蜂窝间的高热传导值,内外铝皮的热胀冷缩同步;蜂窝铝皮上有小孔,使板内气体可以自由流动;可滑动安装扣系统在热胀冷缩时不会引起结构变形,铝蜂窝芯板,适用于民用建筑、车船装饰等。是航空、航天材料在民用建筑领域的应用。整个加工过程全部在现代化工厂完成,采用热压成型技术,因铝皮和蜂窝间的高热传导值,内外铝皮的热胀冷缩同步;蜂窝铝皮上有小孔,使板内气体可以自由流动;可滑动安装扣系统在热胀冷缩时不会引起结构变形。其面板主要选用优质的3003H24合金铝板或5052AH14高锰合金铝板为基材,面板厚度为0.8~1.5mm氟碳滚涂板或耐色光烤漆,耐色光烤漆在抗划痕、耐酸雨腐蚀变色、自洁性方面强于PVDF。
板材的种类繁多,根据不同的材质和结构被广泛应用到各个领域中。其中仿照蜜蜂蜂巢结构制造出来的蜂窝板材因其质量轻、环保、耐腐蚀的特点被广泛用于建筑幕墙、室内装饰工程、广告牌、家具等领域。随着人们生活水平的不断提高,人们对隐私的保护和舒适性的追求越来越高,现有的蜂窝板的隔音效果已无法达到所需的要求,并且现有的铝蜂窝芯板强度和使用寿命不是特别理想。
针对相关技术中的问题,目前尚未提出有效的解决方案。
发明内容
针对相关技术中的问题,本发明提出一种高强度铝蜂窝芯板制造方法,以克服现有相关技术所存在的上述技术问题。
为此,本发明采用的具体技术方案如下:
一种高强度铝蜂窝芯板,包括面板层:所述面板层的内侧通过粘结剂设有耐高温层,且所述面板层的内侧设有框架,所述框架的内侧设有铝蜂窝芯单元,所述铝蜂窝芯单元两两之间通过螺钉设有连接件,所述铝蜂窝芯单元的内侧设有卡接槽,所述卡接槽的内侧设有支撑件。
作为优选的,所述耐高温层由不含氮化硼的隔离剂固体颗粒和改性的纳米级固定颗粒的粘合剂组成的。
作为优选的,所述连接件的表面开设有安装孔,所述安装孔的数量为四个。
作为优选的,所述支撑件的内侧开设有凹槽,所述凹槽的内侧设有消音板。
作为优选的,所述粘结剂由环氧树脂和酚醛树脂按重量比1:2-4:1组成。
作为优选的,所述支撑件的结构为三角锚件,且所述支撑件为碳纤维板,具有较高韧性。
根据本发明的另一方面,提供了一种高强度的铝蜂窝芯板的制造方法,用于高强度的铝蜂窝芯板的制造方法,包括以下步骤:
铝型材挤压模具将所述铝锭加工成所需的铝蜂窝芯单元;
对若干个铝蜂窝芯单元放入超声波清洗机内进行清洗;
再将清洗完毕后的铝蜂窝芯单元两两拼接在一起,并把连接件卡在其之间,再用螺钉进行固定;
再将支撑件依次放入若干个铝蜂窝芯单元内部的卡接槽内;
对支撑件中部的凹槽内放入消音板,并对其进行压紧;
再将组合后的铝蜂窝芯放入框架内,并对边缘铝蜂窝芯与框架通过粘结剂进行粘连;
再将面板层与耐高温层通过粘结剂进行结合,并放入真空加热炉内加热10-20分钟;
再将与耐高温层结合的面板层与铝蜂窝芯进行贴合,并采用电阻焊对其进行组合得到铝蜂窝芯板。
根据本发明的另一方面,提供了一种高强度的铝蜂窝芯板的制造方法,用于消音板的制备方法,包括以下步骤:
将层压天然纤维增强隔音材料和再生隔音材料,制备双层结构的隔音材料;
在预热模具中预热所层压的隔音材料并对隔音材料上执行冷模塑;
将冷塑的隔音材料放在冲压模压下成圆形的消音板。
根据本发明的另一方面,提供了一种高强度的铝蜂窝芯板的制造方法,用于电阻焊操作流程,包括以下步骤;
将备好合适的电阻焊设备、焊接电极、焊接电源通过输出电缆与安装,在点焊机头上的电极夹头电性连接,焊接电极安装在的电极夹头上;
将被焊工件放置到工装台上,并把被焊工件的搭接接头定位在正对焊接电极的位置上;
通过焊接电极对面板层和铝蜂窝芯板进行电阻焊成所需的铝蜂窝芯板。
本发明的有益效果为:通过框架内侧的铝蜂窝芯单元两两之间通过连接件与螺钉配合使若干个铝蜂窝芯单元组成一个铝蜂窝芯板,从而使其结构更加稳定,且铝蜂窝芯单元内部设有的卡接槽内设有的支撑件为碳纤维板,具有较高韧性,进一步增加铝蜂窝芯板的强度,支撑件内侧开设的凹槽内设有消音板,消音板是由层压天然纤维增强隔音材料和再生隔音材料,制备双层结构的隔音材料,且消音板的数量有若干个,可极大的增强了铝蜂窝芯板的降噪隔音效果,面板层通过由环氧树脂和酚醛树脂按重量比1:2-4:1组成的粘结剂与耐高温层结合,耐高温层由不含氮化硼的隔离剂固体颗粒和改性的纳米级固定颗粒的粘合剂组成的,可极大增加了铝蜂窝芯板的耐火性。
附图说明
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。
图1是根据本发明实施例的一种高强度铝蜂窝芯板制造方法的主视剖切图;
图2是根据本发明实施例的一种高强度铝蜂窝芯板制造方法的连接件和支撑件结构图;
图3是根据本发明实施例的一种高强度铝蜂窝芯板制造方法的步骤流程图;
图4是根据本发明实施例的一种高强度铝蜂窝芯板制造方法的消音板的步骤流程图;
图5是根据本发明实施例的一种高强度铝蜂窝芯板制造方法的电阻焊操作流程图。
图中:
20、框架;30、铝蜂窝芯单元;40、螺钉;50、连接件;501、安装孔;60、卡接槽;70、支撑件;701、凹槽;702、消音板;80、耐高温层;90、粘结剂;100、面板层。
具体实施方式
为进一步说明各实施例,本发明提供有附图,这些附图为本发明揭露内容的一部分,其主要用以说明实施例,并可配合说明书的相关描述来解释实施例的运作原理,配合参考这些内容,本领域普通技术人员应能理解其他可能的实施方式以及本发明的优点,图中的组件并未按比例绘制,而类似的组件符号通常用来表示类似的组件。
根据本发明的实施例,提供了一种高强度铝蜂窝芯板制造方法。
实施例一;
如图1-5所示,根据本发明实施例的高强度铝蜂窝芯板制造方法,包括面板层100:所述面板层100的内侧通过粘结剂90设有耐高温层80,且所述面板层100的内侧设有框架20,所述框架20的内侧设有铝蜂窝芯单元30,所述铝蜂窝芯单元30两两之间通过螺钉40设有连接件50,所述铝蜂窝芯单元30的内侧设有卡接槽60,所述卡接槽60的内侧设有支撑件70。
实施例二;
如图1-5所示,所述耐高温层80由不含氮化硼的隔离剂固体颗粒和改性的纳米级固定颗粒的粘合剂组成的,所述连接件50的表面开设有安装孔501,所述安装孔501的数量为四个,从上述设计不难看出,框架20内侧的铝蜂窝芯单元30两两之间通过连接件50与螺钉40配合使若干个铝蜂窝芯单元30组成一个铝蜂窝芯板,从而使其结构更加稳定,且铝蜂窝芯单元30内部设有的卡接槽60内设有的支撑件70为碳纤维板,具有较高韧性,进一步增加铝蜂窝芯板的强度,所述支撑件70的内侧开设有凹槽701,所述凹槽701的内侧设有消音板702,从上述设计不难看出,消音板702是由层压天然纤维增强隔音材料和再生隔音材料,制备双层结构的隔音材料,且消音板的数量有若干个,可极大的增强了铝蜂窝芯板的降噪隔音效果,所述粘结剂90由环氧树脂和酚醛树脂按重量比1:2-4:1组成,从上述设计不难看出,面板层100通过由环氧树脂和酚醛树脂按重量比1:2-4:1组成的粘结剂与耐高温层80结合,耐高温层80由不含氮化硼的隔离剂固体颗粒和改性的纳米级固定颗粒的粘合剂90组成的,可极大增加了铝蜂窝芯板的耐火性,所述支撑件70的结构为三角锚件,且所述支撑件70为碳纤维板,具有较高韧性。
实施例三;
如图1-5所示,根据本发明的另一方面,提供了一种高强度的铝蜂窝芯板的制造方法,用于高强度的铝蜂窝芯板的制造方法,包括以下步骤:
步骤S001,铝型材挤压模具将所述铝锭加工成所需的铝蜂窝芯单元30;
步骤S003,对若干个铝蜂窝芯单元30放入超声波,清洗机内进行清洗;
步骤S005,再将清洗完毕后的铝蜂窝芯单元30两两拼接在一起,并把连接件50卡在其之间,再用螺钉40进行固定;
步骤S007,再将支撑件70依次放入若干个铝蜂窝芯单元30内部的卡接槽60内;
步骤S009,对支撑件70中部的凹槽701内放入消音板702,并对其进行压紧;
步骤S011,再将组合后的铝蜂窝芯放入框架20内,并对边缘铝蜂窝芯与框架20通过粘结剂90进行粘连;
步骤S013,再将面板层100与耐高温层80通过粘结剂90进行结合,并放入真空加热炉内,加热10-20分钟;
步骤S015,再将与耐高温层80结合的面板层100与铝蜂窝芯进行贴合,并采用电阻焊对其进行组合,得到铝蜂窝芯板。
实施例四;
如图1-5所示,
根据本发明的另一方面,提供了一种高强度的铝蜂窝芯板的制造方法,用于消音板的制备方法,包括以下步骤:
步骤S101,将层压天然纤维增强隔音材料和再生隔音材料制备双层结构的隔音材料;
步骤S102,在预热模具中预热所层压的隔音材料并对隔音材料上执行冷模塑;
步骤S103,将冷塑的隔音材料放在冲压模压下成圆形的消音板702。
实施例五;
如图1-5所示,
根据本发明的另一方面,提供了一种高强度的铝蜂窝芯板的制造方法,用于电阻焊操作流程,包括以下步骤;
步骤S201,将备好合适的电阻焊设备、焊接电极、焊接电源通过输出电缆与安装在点焊机头上的电极夹头电性连接,焊接电极安装在的电极夹头上;
步骤S202,将被焊工件放置到工装台上,并把被焊工件的搭接接头定位在正对焊接电极的位置上;
步骤S203,通过焊接电极对面板层100和铝蜂窝芯板进行电阻焊成所需的铝蜂窝芯板。
综上所述,借助于本发明的上述技术方案,通过框架20内侧的铝蜂窝芯单元30两两之间通过连接件50与螺钉40配合使若干个铝蜂窝芯单元30组成一个铝蜂窝芯板,从而使其结构更加稳定,且铝蜂窝芯单元30内部设有的卡接槽60内设有的支撑件70为碳纤维板,具有较高韧性,进一步增加铝蜂窝芯板的强度,支撑件70内侧开设的凹槽701内设有消音板702,消音板702是由层压天然纤维增强隔音材料和再生隔音材料,制备双层结构的隔音材料,且消音板702的数量有若干个,可极大的增强了铝蜂窝芯板的降噪隔音效果,面板层100通过由环氧树脂和酚醛树脂按重量比1:2-4:1组成的粘结剂与耐高温层80结合,耐高温层80由不含氮化硼的隔离剂固体颗粒和改性的纳米级固定颗粒的粘合剂90组成的,可极大增加了铝蜂窝芯板的耐火性。
以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。
Claims (9)
1.一种高强度铝蜂窝芯板,其特征在于,包括面板层(100):所述面板层(100)的内侧通过粘结剂(90)设有耐高温层(80),且所述面板层(100)的内侧设有框架(20),所述框架(20)的内侧设有铝蜂窝芯单元(30),所述铝蜂窝芯单元(30)两两之间通过螺钉(40)设有连接件(50),所述铝蜂窝芯单元(30)的内侧设有卡接槽(60),所述卡接槽(60)的内侧设有支撑件(70)。
2.根据权利要求1所述的一种高强度铝蜂窝芯板,其特征在于,所述耐高温层(80)由不含氮化硼的隔离剂固体颗粒和改性的纳米级固定颗粒的粘合剂组成的。
3.根据权利要求2所述的一种高强度铝蜂窝芯板,其特征在于,所述连接件(50)的表面开设有安装孔(501),所述安装孔(501)的数量为四个。
4.根据权利要求3所述的一种高强度铝蜂窝芯板,其特征在于,所述支撑件(70)的内侧开设有凹槽(701),所述凹槽(701)的内侧设有消音板(702)。
5.根据权利要求4所述的一种高强度铝蜂窝芯板,其特征在于,所述粘结剂(90)由环氧树脂和酚醛树脂按重量比1:2-4:1组成。
6.根据权利要求5所述的一种高强度铝蜂窝芯板,其特征在于,所述支撑件(70)的结构为三角锚件,且所述支撑件(70)为碳纤维板,具有较高韧性。
7.一种高强度铝蜂窝芯板制造方法,其特征在于,用于权利要求6所述高强度的铝蜂窝芯的制备方法,包括以下步骤:
铝型材挤压模具将所述铝锭加工成所需的铝蜂窝芯单元(30);
对若干个铝蜂窝芯单元(30)放入超声波清洗机内进行清洗;
再将清洗完毕后的铝蜂窝芯单元(30)两两拼接在一起,并把连接件(50)卡在其之间再用螺钉(40)进行固定;
再将支撑件(70)依次放入若干个铝蜂窝芯单元(30)内部的卡接槽(60)内;
对支撑件(70)中部的凹槽(701)内放入消音板(702),并对其进行压紧;
再将组合后的铝蜂窝芯放入框架(20)内,并对边缘铝蜂窝芯与框架(20)通过粘结剂(90)进行粘连;
再将面板层(100)与耐高温层(80)通过粘结剂(90)进行结合,并放入真空加热炉内,加热10-20分钟;
再将与耐高温层(80)结合的面板层(100)与铝蜂窝芯进行贴合,并采用电阻焊对其进行组合,得到铝蜂窝芯板。
8.一种高强度铝蜂窝芯板制造方法,其特征在于,用于权利要求7所述消音板(702)的制备方法,包括以下步骤;
将层压天然纤维增强隔音材料和再生隔音材料,制备双层结构的隔音材料;
在预热模具中预热所层压的隔音材料,并对隔音材料上执行冷模塑;
将冷塑的隔音材料放在冲压模压下成圆形的消音板(702)。
9.一种高强度铝蜂窝芯板制造方法,其特征在于,用于权利要求8所述电阻焊的操作流程,包括以下步骤:
将备好合适的电阻焊设备、焊接电极、焊接电源通过输出电缆与安装,在点焊机头上的电极夹头电性连接,焊接电极安装在的电极夹头上;
将被焊工件放置到工装台上,并把被焊工件的搭接接头定位在正对焊接电极的位置上;
通过焊接电极对面板层(100)和铝蜂窝芯板进行电阻焊成所需的铝蜂窝芯板。
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