CN110813758A - Shot dividing system for dividing quality according to shot blasting specification - Google Patents
Shot dividing system for dividing quality according to shot blasting specification Download PDFInfo
- Publication number
- CN110813758A CN110813758A CN201911177090.0A CN201911177090A CN110813758A CN 110813758 A CN110813758 A CN 110813758A CN 201911177090 A CN201911177090 A CN 201911177090A CN 110813758 A CN110813758 A CN 110813758A
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- shot
- sorting
- cavity
- supporting plate
- separating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B13/00—Grading or sorting solid materials by dry methods, not otherwise provided for; Sorting articles otherwise than by indirectly controlled devices
- B07B13/04—Grading or sorting solid materials by dry methods, not otherwise provided for; Sorting articles otherwise than by indirectly controlled devices according to size
- B07B13/07—Apparatus in which aggregates or articles are moved along or past openings which increase in size in the direction of movement
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B13/00—Grading or sorting solid materials by dry methods, not otherwise provided for; Sorting articles otherwise than by indirectly controlled devices
- B07B13/14—Details or accessories
- B07B13/16—Feed or discharge arrangements
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- Combined Means For Separation Of Solids (AREA)
Abstract
The invention discloses a shot separating system for separating quality according to shot blasting specification, which comprises a selecting box, wherein a sorting cavity with a downward opening is arranged in the selecting box, the sorting cavity is fixedly provided with a supporting plate, the supporting plate is provided with a flow dividing device, the flow dividing device comprises four flow dividing pipes which are arranged on the supporting plate and are centrosymmetric, the invention ensures that the distance between the sliding guide rods at each section is continuously increased from top to bottom through two sliding guide rods with adjustable relative angles, thereby realizing the falling process of the shot blasting balls from small to large, realizing the quality screening work of the shot blasting balls, and the angle change of the guide slide bar is utilized to change the size of the screening range, so that the multiple refined sorting shot blasting balls and the mechanical integrated sorting storage structure are realized, manual screening is not needed, and the problems that the millimeter-level balls cannot be easily measured and detected and the efficiency is low in screening are solved.
Description
Technical Field
The invention relates to the technical field of shot blasting processes, in particular to a shot dividing system for dividing quality according to shot blasting specifications.
Background
Shot peening is a surface strengthening process widely used in factories. Small steel shots or small iron shots are thrown out under the fluctuation of an impeller rotating at high speed to impact the surface of the part at high speed so as to increase the surface hardness.
The size of the shot has a great influence on the surface processing effect, however, in the production process of shot blasting shot, unqualified shot must appear due to the daily loss of a mould, and the diameter of the shot is between 1 and 2 millimeters, so that the manual detection difficulty is high one by one, the time is long, and no equipment capable of screening the shot blasting shot exists. The present invention sets forth a device that solves the above problems.
Disclosure of Invention
The technical problem is as follows:
in the production process of shot blasting balls, the quality of the grinding tools cannot be the same, so that the processing effect is reduced, manual selection is difficult, the efficiency is low, and no automatic detection and ball distribution equipment exists.
In order to solve the problems, the embodiment designs a shot dividing system for dividing quality according to shot blasting specification, the shot dividing system for dividing quality according to shot blasting specification comprises a selecting box, a sorting cavity with a downward opening is arranged in the selecting box, a supporting plate is fixedly arranged in the sorting cavity, a flow dividing device is arranged on the supporting plate, the flow dividing device comprises four flow dividing pipes which are arranged on the supporting plate and are in central symmetry, a rotary groove which is arranged on the inner wall of the upper end of the horizontal side of the flow dividing pipes, a cross clamping plate which is rotatably connected with the inner part of the rotary groove, a main flow pipe which is communicated with the flow dividing pipes and extends to the outer side of the top end of the sorting cavity, and a funnel which is arranged at the upper end of the main flow pipe, a large number of pills are loaded through the funnel and accumulated in the receiving cavity, the flow dividing pipes are ensured to be thrown, the sorting device comprises a fixing ring fixed in the sorting cavity, a linking barrel arranged at the upper end of the sorting cavity, four rail blocks which are fixed in the linking barrel and are centrosymmetric, holding tanks symmetrically arranged in the rail blocks, telescopic rods which are slidably connected in the holding tanks, a first rotating tank arranged on the telescopic rods, guide sliding rods which are rotatably connected in the first rotating tank, fixing blocks fixed at the lower end of the supporting plate, four second rotating tanks which are centrosymmetric and are arranged in the fixing blocks, and the second rotating tanks are rotatably connected with the guide sliding rods, the included angles of the guide sliding rods are adjusted by the telescopic rods in the holding tanks in a sliding way, so that balls are put in from top to bottom in a small-size-large-size manner, an adjusting switch used for changing the positions of the telescopic rods is arranged in the sorting cavity, and a lifting system is arranged at the bottom end of the sorting, the elevating system including set up in lead the bin of slide bar lower extreme, set up in the bin interior ascending chamber of accomodating of opening, set up in accomodate four annular baffles of intracavity and array distribution, through the annular baffle will accomodate the chamber split and be four independent annular and accomodate the region.
Preferably, the distances between every two annular partition plates from inside to outside are increased gradually in sequence.
The flow dividing device further comprises a receiving cavity arranged in the main flow pipe, the inner wall of the lower end of the receiving cavity is rotatably connected with a transmission shaft, the lower end of the transmission shaft is in power connection with a motor embedded in the supporting plate, a propeller located in the receiving cavity is arranged on the transmission shaft, four centering plates which are centrosymmetric are rotatably connected in the receiving cavity, and a resistance spring is connected between the centering plates and the inner wall of the receiving cavity.
Wherein, sorting device still including connect in the telescopic link with the reset spring between the holding tank inner wall.
The adjusting switch comprises an annular groove which is arranged on the inner wall of the sorting cavity in a penetrating mode, an adjusting ring is connected onto the annular groove in a sliding mode, four arc-shaped triangular plates which are centrosymmetric are fixedly arranged on inner rings of the adjusting ring, a push rod which can be abutted against the arc-shaped triangular plates is connected onto the linking barrel in a sliding mode, a trapezoidal block which is connected with the telescopic rod in a sliding mode is arranged on the push rod, and a compression spring is connected between the trapezoidal block and the inner rings of the linking barrel.
The lifting system further comprises a base arranged in the lower end of the storage box, the upper end of the base is embedded with hydraulic presses in bilateral symmetry, and the upper ends of the hydraulic presses are in power connection with hydraulic support legs fixedly connected with the lower end of the sorting cavity.
The invention has the beneficial effects that: according to the invention, the distance between the two slide guide rods with adjustable relative angles is continuously increased from top to bottom, so that the dropping process of shot-blasting balls with small sizes and then large sizes is realized, the quality screening work of the shot-blasting balls is realized, the size of the screening range is changed by utilizing the angle change of the slide guide rods, the multiple and refined shot-blasting balls are sorted, and the mechanical integrated sorting and storing structure is realized, manual screening is not needed, and the problems that the millimeter-grade balls cannot be easily measured and detected and are screened with low efficiency are solved.
Drawings
For ease of illustration, the invention is described in detail by the following specific examples and figures.
FIG. 1 is a schematic diagram of the overall structure of a shot-peening system for grading quality according to shot-peening specifications according to the present invention;
FIG. 2 is an enlarged schematic view of FIG. 1 at "A";
FIG. 3 is a schematic view of the structure in the direction "B-B" of FIG. 1.
Detailed Description
The invention will now be described in detail with reference to fig. 1-3, for the sake of convenience, the orientations described hereinafter being defined as follows: the up, down, left, right, and front-back directions described below correspond to the up, down, left, right, and front-back directions in the projection relationship of fig. 1 itself.
The invention relates to a shot separating system for separating quality according to shot blasting specification, which is mainly applied to the process of mechanically screening shots according to the diameter of the shot blasting shots, and the invention is further explained by combining the attached drawings of the invention:
the invention relates to a shot dividing system for dividing quality according to shot blasting specification, which comprises a selecting box 11, wherein a sorting cavity 12 with a downward opening is arranged in the selecting box 11, a supporting plate 13 is fixedly arranged in the sorting cavity 12, a flow dividing device 901 is arranged on the supporting plate 13, the flow dividing device 901 comprises four flow dividing pipes 35 which are arranged on the supporting plate 13 and are symmetrical in center, a rotary trough 33 arranged on the inner wall of the upper end of the horizontal side of each flow dividing pipe 35, a cross clamping plate 34 which is rotatably connected with the inside of the rotary trough 33, a main flow pipe 38 which is communicated with the flow dividing pipes 35 and extends to the outer side of the top end of the sorting cavity 12, a funnel 28 arranged at the upper end of the main flow pipe 38, a large number of pills are loaded through the funnel 28 and are stacked in a receiving cavity 29, the cross clamping plate 34 is rotated to ensure that the flow dividing pipes 35 are thrown in, the sorting device 902 comprises a fixing ring 18 fixed in the sorting cavity 12, a linking barrel 25 arranged at the upper end of the sorting cavity 12, four rail blocks 46 fixed in the linking barrel 25 and in central symmetry, holding tanks 39 symmetrically arranged in the rail blocks 46, a telescopic rod 26 slidably connected in the holding tank 39, a first rotary tank 41 arranged on the telescopic rod 26, a guide slide rod 14 rotatably connected in the first rotary tank 41, a fixing block 42 fixed at the lower end of the supporting plate 13, four second rotary tanks 43 centrally symmetrically arranged in the fixing block 42, wherein the second rotary tanks 43 are rotatably connected with the guide slide rod 14, the included angle of the guide slide rod 14 is adjusted by sliding the telescopic rod 26 in the holding tank 39, so that the small and large pills are thrown in from top to bottom, an adjusting switch 903 for changing the position of the telescopic rod 26 is arranged in the sorting cavity 12, the bottom in letter sorting chamber 12 is equipped with operating system 904, operating system 904 including set up in lead the storage box 22 of slide bar 14 lower extreme, set up in the storage box 22 internal opening is ascending accomodate the chamber 24, set up in accomodate in the chamber 24 and four annular baffle 23 of array distribution, through annular baffle 23 will accomodate the chamber 24 split and be four independent annular and accomodate the region.
Advantageously, the distances between every two annular partition plates 23 from inside to outside are increased in sequence, so that the dropping rule of the pills on the guide slide rod 14 is compounded.
According to an embodiment, the flow dividing device 901 is described in detail below, the flow dividing device 901 further includes a receiving cavity 29 disposed in the main flow pipe 38, a transmission shaft 37 is rotatably connected to an inner wall of a lower end of the receiving cavity 29, a motor 36 embedded in the support plate 13 is dynamically connected to a lower end of the transmission shaft 37, a propeller 32 located in the receiving cavity 29 is disposed on the transmission shaft 37, four centering plates 30 that are centrosymmetric are rotatably connected to the receiving cavity 29, a resistance spring 31 is connected between the centering plates 30 and an inner wall of the receiving cavity 29, the propeller 32 rotates to sequentially deliver the pills accumulated in the receiving cavity 29 to the flow dividing pipe 35, and then the dispensing operation is realized through the flow dividing pipe 35.
According to an embodiment, the sorting apparatus 902 is described in detail below, and the sorting apparatus 902 further includes a return spring 40 connected between the telescopic rod 26 and the inner wall of the receiving groove 39.
In the following, the adjustment switch 903 is described in detail according to an embodiment, the adjustment switch 903 comprises an annular groove 27 disposed through the inner wall of the sorting chamber 12, the ring groove 27 is connected with an adjusting ring 17 in a sliding way, four arc-shaped triangular plates 16 with symmetrical centers are fixedly arranged on the inner ring of the adjusting ring 17, a push rod 15 which can be abutted against the arc-shaped triangular plate 16 is connected on the connecting barrel 25 in a sliding way, the push rod 15 is provided with a trapezoidal block 44 which is connected with the telescopic rod 26 in a sliding way, a compression spring 45 is connected between the trapezoidal block 44 and the inner ring of the connecting barrel 25, through the thickness change of the contact point of the arc-shaped triangular plate 16 and the push rod 15, and further pushing the trapezoidal blocks 44 to advance, and changing the distance between the telescopic rods 26 for one hundred years through the thickness of the trapezoidal blocks 44, so that the included angle of the guide slide bar 14 is changed, and the diameter range of the screened balls is adjusted.
According to the embodiment, the following is explained in detail lifting system 904, lifting system 904 still including set up in base 21 in the storage box 22 lower extreme, the embedded hydraulic press 20 that has bilateral symmetry in base 21 upper end, hydraulic press 20 upper end power connection have with letter sorting chamber 12 lower extreme fixed connection's hydraulic pressure stabilizer blade 19, through hydraulic press 20 promotes hydraulic pressure stabilizer blade 19 will select case 11 wholly to shift up, will storage box 22 upper end space vacates conveniently to take the ball after the screening.
The following describes in detail the use steps of a shot-separating system for separating quality according to the specification of shot-blasting according to the following fig. 1 to 3:
initially, the hydraulic foot 19 is retracted, the receiving cavity 24 is at the lower end of the rod 14, and the motor 36 and the hydraulic machine 20 are both closed.
When selecting the diameter screening range of shot blasting pellets, manually rotating the adjusting ring 17 to push the push rod 15 to move by changing the thickness change of the contact point position of the arc-shaped triangular plate 16 and the push rod 15, moving the push rod 15 to change the position of the trapezoidal block 44 and relatively adjusting the distance between the telescopic rods 26 according to the thickness change of the trapezoidal block 44, wherein when the trapezoidal block 44 moves inwards, the distance between the telescopic rods 26 is increased, the screening diameter range is expanded, and when the trapezoidal block 44 moves outwards, the distance between the telescopic rods 26 is reduced, and the screening diameter range is reduced;
after the balls enter, the balls are manually poured into the receiving cavity 29 from the hopper 28, at the moment, the motor 36 is started to rotate the propeller 32 through the transmission shaft 37, the propeller 32 stirs the balls accumulated in the receiving cavity 29 and sequentially sends the balls into the shunt pipe 35, the shunt pipe 35 balls are pushed by the balls which subsequently enter the shunt pipe 35, the balls enable the cross-shaped clamp plate 34 to rotate, the support leg of the cross-shaped clamp plate 34 close to the symmetrical center side can rotate to isolate the next ball, the shunt pipe 35 discharges the balls one by one, the balls fall onto the slide guide rod 14 from the shunt pipe 35 and slide along the slide guide rod 14, and the distance between the slide guide rods 14 is increased, so that the balls are screened firstly small and then large, and finally fall into the separation area of the corresponding annular partition plate 23;
when the balls are taken, the hydraulic press 20 is started to push the hydraulic support legs 19 to move the whole selecting box 11 upwards, and the upper end space of the storage box 22 is left to be convenient for taking the screened balls.
The invention has the beneficial effects that: according to the invention, the distance between the two slide guide rods with adjustable relative angles is continuously increased from top to bottom, so that the dropping process of shot-blasting balls with small sizes and then large sizes is realized, the quality screening work of the shot-blasting balls is realized, the size of the screening range is changed by utilizing the angle change of the slide guide rods, the multiple and refined shot-blasting balls are sorted, and the mechanical integrated sorting and storing structure is realized, manual screening is not needed, and the problems that the millimeter-grade balls cannot be easily measured and detected and are screened with low efficiency are solved.
In the above manner, a person skilled in the art can make various changes depending on the operation mode within the scope of the present invention.
Claims (6)
1. The utility model provides a divide pill system of quality according to peening specification, includes selects the case, its characterized in that: a sorting cavity with a downward opening is arranged in the sorting box;
a supporting plate is fixedly arranged in the sorting cavity, a flow distribution device is arranged on the supporting plate, the flow distribution device comprises four flow distribution pipes which are arranged on the supporting plate and are centrosymmetric, a rotary trough which is arranged on the inner wall of the upper end of the horizontal side of each flow distribution pipe, a cross clamping plate which is rotatably connected with the inside of the rotary trough, a main flow pipe which is communicated with the flow distribution pipes and extends to the outer side of the top end of the sorting cavity, and a funnel which is arranged at the upper end of the main flow pipe, a large number of balls are loaded through the funnel and are accumulated in the receiving cavity, and the flow distribution pipes;
the sorting device is arranged in the sorting cavity and positioned on the lower side of the supporting plate, and comprises a fixing ring fixed in the sorting cavity, a connecting barrel arranged at the upper end of the sorting cavity, four rail blocks which are fixed in the connecting barrel and are centrosymmetric, accommodating tanks which are symmetrically arranged in the rail blocks, telescopic rods which are slidably connected in the accommodating tanks, a first rotating tank arranged on the telescopic rods, a guide sliding rod which is rotatably connected in the first rotating tank, a fixed block fixed at the lower end of the supporting plate, four second rotating tanks which are centrosymmetric and arranged in the fixed block, and the second rotating tanks are rotatably connected with the guide sliding rod;
the letter sorting intracavity is equipped with and is used for changing the adjustment switch of telescopic link position, letter sorting chamber bottom is equipped with operating system, operating system including set up in lead the bin of slide bar lower extreme, set up in the bin interior ascending chamber of accomodating of opening, set up in accomodate four annular baffles of intracavity and array distribution, through annular baffle will accomodate the chamber split and take in the region for four independent rings.
2. A shot-separating system for separating quality according to shot-blasting specification as claimed in claim 1, wherein: the distance between every two annular partition plates from inside to outside is increased gradually in sequence.
3. A shot-separating system for separating quality according to shot-blasting specification as claimed in claim 1, wherein: the flow dividing device further comprises a receiving cavity arranged in the main flow pipe, the inner wall of the lower end of the receiving cavity is rotatably connected with a transmission shaft, the lower end of the transmission shaft is in power connection with a motor embedded in the supporting plate, a propeller located in the receiving cavity is arranged on the transmission shaft, four centering plates which are centrosymmetric are rotatably connected in the receiving cavity, and a resistance spring is connected between the centering plates and the inner wall of the receiving cavity.
4. A shot-separating system for separating quality according to shot-blasting specification as claimed in claim 1, wherein: the sorting device further comprises a return spring connected between the telescopic rod and the inner wall of the accommodating groove.
5. A shot-separating system for separating quality according to shot-blasting specification as claimed in claim 1, wherein: the adjusting switch comprises an annular groove which is arranged on the inner wall of the sorting cavity in a penetrating mode, an adjusting ring is connected onto the annular groove in a sliding mode, four arc-shaped triangular plates which are centrosymmetric are fixedly arranged on inner rings of the adjusting ring, a push rod which can be abutted against the arc-shaped triangular plates is connected onto the linking barrel in a sliding mode, a trapezoidal block which is connected with the telescopic rod in a sliding mode is arranged on the push rod, and a compression spring is connected between the trapezoidal block and the inner rings of the linking barrel.
6. A shot-separating system for separating quality according to shot-blasting specification as claimed in claim 1, wherein: the lifting system further comprises a base arranged in the lower end of the storage box, a hydraulic machine which is bilaterally symmetrical is embedded in the upper end of the base, and the upper end of the hydraulic machine is in power connection with hydraulic support legs fixedly connected with the lower end of the sorting cavity.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911177090.0A CN110813758B (en) | 2019-11-26 | 2019-11-26 | Shot dividing system for dividing quality according to shot blasting specification |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911177090.0A CN110813758B (en) | 2019-11-26 | 2019-11-26 | Shot dividing system for dividing quality according to shot blasting specification |
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| CN110813758A true CN110813758A (en) | 2020-02-21 |
| CN110813758B CN110813758B (en) | 2020-09-08 |
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| CN201911177090.0A Active CN110813758B (en) | 2019-11-26 | 2019-11-26 | Shot dividing system for dividing quality according to shot blasting specification |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112871671A (en) * | 2021-01-28 | 2021-06-01 | 杨阳 | Automatic cooling and picking equipment for high-temperature red hot steel balls for bearing machining and machining method of automatic cooling and picking equipment |
| CN114261554A (en) * | 2022-01-07 | 2022-04-01 | 重庆市红友王红心柚有限公司 | Shaddock processing production facility |
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| CN112871671A (en) * | 2021-01-28 | 2021-06-01 | 杨阳 | Automatic cooling and picking equipment for high-temperature red hot steel balls for bearing machining and machining method of automatic cooling and picking equipment |
| CN114261554A (en) * | 2022-01-07 | 2022-04-01 | 重庆市红友王红心柚有限公司 | Shaddock processing production facility |
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| Publication number | Publication date |
|---|---|
| CN110813758B (en) | 2020-09-08 |
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