CN110810491B - Clam continuous cleaning system - Google Patents
Clam continuous cleaning system Download PDFInfo
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- CN110810491B CN110810491B CN201911208544.6A CN201911208544A CN110810491B CN 110810491 B CN110810491 B CN 110810491B CN 201911208544 A CN201911208544 A CN 201911208544A CN 110810491 B CN110810491 B CN 110810491B
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- A—HUMAN NECESSITIES
- A22—BUTCHERING; MEAT TREATMENT; PROCESSING POULTRY OR FISH
- A22C—PROCESSING MEAT, POULTRY, OR FISH
- A22C29/00—Processing shellfish or bivalves, e.g. oysters, lobsters; Devices therefor, e.g. claw locks, claw crushers, grading devices; Processing lines
- A22C29/04—Processing bivalves, e.g. oysters
- A22C29/043—Cleaning operations on bivalves, e.g. evisceration, brushing, separation of meat and shell material
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- Cleaning In General (AREA)
Abstract
The invention discloses a clam continuous cleaning system, which comprises a belt type cleaning machine and a rolling brush cleaning machine, wherein the belt type cleaning machine is connected with the rolling brush cleaning machine through a belt; the belt cleaning machine comprises a cleaning tank and a conveying belt, the conveying belt is sequentially divided into a horizontal immersion cleaning section, an inclined cleaning section, a horizontal draining section and a lifting section, a bubbling pipe is arranged below the lower half part of the inclined cleaning section, and a flushing water pipe is arranged above the upper half part of the inclined cleaning section; the rolling brush cleaning machine comprises a frame and a machine body, a spray header is arranged on the machine body, a feeding groove and a discharging groove are formed in the two ends of the machine body, the discharging end of the lifting section is located above the feeding groove, a plurality of spiral brush rollers which are arranged at equal intervals according to an arc and rotate clockwise synchronously are arranged in the machine body, the number of the spiral brush rollers located on the right side of the arc center line is more than that of the spiral brush rollers located on the left side of the arc center line, a water collecting groove is formed between the spiral brush rollers and the bottom of the machine body, and a water outlet is formed in the bottom of the water collecting groove. The invention has the advantages of realizing the batch cleaning and the continuous cleaning of the clams, high cleaning efficiency, good cleaning effect and the like.
Description
Technical Field
The invention relates to a clam cleaning device, in particular to a clam continuous cleaning system.
Background
Clams mainly grow in environments such as mudflats, seabed and the like, and the body surface contains more silt, dirt and microorganisms, so that the clams need to be cleaned. The traditional manual cleaning method generally adopts the modes of water flow washing, soaking cleaning, stirring cleaning and the like, and the cleaning mode has the problems of high labor intensity, low efficiency, large water consumption, or high raw material damage rate, unclean cleaning and incomplete cleaning.
For example, chinese patent application publication No. CN 109673714A, published 2019, 4, 26, discloses a shellfish cleaning device and method, including a cleaning box with an opening at the lower end, a feed inlet arranged on the cleaning box, M roller groups arranged in the cleaning box, M water spraying mechanisms, a plurality of brushes arranged on each roller of each roller group, M-1 guide plates, a water guide plate arranged at the lower part of each guide plate, a conveying mechanism arranged at the lower end of the cleaning box, and a storage box; each roller group is arranged downwards in a zigzag mode, M-1 guide plates are respectively positioned below the M-1 roller groups outside the roller group at the lowest part, the guide plates are inclined towards the lower side to guide the shellfish to the roller groups below, filter screens are arranged on the guide plates, and each water guide plate is positioned below the filter screen of the corresponding guide plate. The cleaning device has the following defects: (1) the rolling shafts in the rolling shaft groups are arranged in a horizontal plane, and the shellfish on each group of rolling shafts linearly moves, so that the shellfish is difficult to be fully contacted by the hairbrush, and the cleaning effect is poor; (2) the cleaning sewage is difficult to be discharged quickly, and secondary pollution is caused to the shellfish below; (3) when the shellfish falls onto the guide plate, the shellfish can be greatly impacted and collided, and the shellfish breakage rate is high; (4) the treatment capacity is small, and the treatment efficiency is low; (5) the brush on the roller shaft is easy to accumulate silt and is not easy to remove, and the cleaning effect is influenced.
Disclosure of Invention
The invention aims to solve the problems of shellfish cleaning devices and methods in the prior art, and provides a clam continuous cleaning system which has large treatment capacity, high cleaning efficiency and good cleaning effect and can reduce the damage rate of clams.
In order to achieve the purpose, the invention adopts the following technical scheme:
the invention discloses a clam continuous cleaning system which comprises a belt type cleaning machine and a rolling brush cleaning machine; the belt type cleaning machine comprises a cleaning tank and a conveying belt arranged in the cleaning tank, and a sewage discharge pipe is arranged at the bottom of the cleaning tank; the conveying belt is sequentially divided into a horizontal immersion cleaning section, an inclined cleaning section, a horizontal draining section and a lifting section, the lower half parts of the horizontal immersion cleaning section and the inclined cleaning section are all positioned below the liquid level in the cleaning tank, the upper half part of the inclined cleaning section, the horizontal draining section and the lifting section are all positioned above the liquid level in the cleaning tank, a bubbling pipe is arranged below the lower half part of the inclined cleaning section, and a flushing water pipe is arranged above the upper half part of the inclined cleaning section; the rolling brush cleaning machine comprises a rack and a machine body fixed on the rack, the top of the machine body is open, a spray header is arranged on the machine body, a feeding groove and a discharging groove are respectively arranged at two ends of the machine body, the discharging end of the lifting section is positioned above the feeding groove, a plurality of spiral brush rollers are arranged in the machine body, bristles on the spiral brush rollers are spirally distributed in a clockwise direction, the spiral brush rollers are equidistantly arranged according to an arc, the arc center line is used as a boundary, the number of the spiral brush rollers positioned on the right side of the arc center line is more than that of the spiral brush rollers positioned on the left side of the arc center line, two ends of each spiral brush roller are respectively fixed at the left end and the right end of the machine body, and the spiral brush rollers can synchronously rotate in the clockwise direction; the space between the spiral brush roller and the bottom of the machine body forms a water collecting tank, and a water outlet is formed in the bottom of the water collecting tank. According to the invention, the clams are jointly cleaned by the belt type cleaning machine (preliminary cleaning) and the rolling brush cleaning machine (thorough cleaning), so that the batched cleaning and the continuous cleaning of the clams can be realized, the cleaning efficiency is high, and the cleaning effect is good; the fixing and transmission of the conveyer belt are conventional technical means in the field, so that the details are not described herein, and conveyer belts of different types and materials (such as metal wire meshes, scraper mesh belts and the like) can be selected according to actual use requirements; the key point of the invention is that the conveyer belt has different functional sections; the horizontal immersion cleaning section is positioned below the liquid level in the cleaning tank, clams to be cleaned are put on the horizontal immersion cleaning section through the feeding mechanism, and water in the water tank can soak and clean the clams and buffer collision among the clams and between the clams and equipment, so that the damage rate is reduced; the lower half part of the inclined washing section is positioned below the liquid level in the washing tank, a bubbling pipe is arranged below the inclined washing section, and bubbles generated by the bubbling pipe stir water flow to wash the clams so as to wash and remove sludge; a scouring water pipe is arranged above the upper half part of the inclined washing section, and high-pressure water is sprayed out of the scouring water pipe to spray the clams, so that the cleaning effect is further improved; the lifting section is used for conveying the clams into the rolling brush cleaning machine; according to the rolling brush cleaning machine, the conveying direction of materials (clams) is taken as a longitudinal reference, the spiral brush roller is adopted, the axis of the spiral brush roller is located in a cambered surface, the spiral brush roller plays a role of axial pushing, so that the materials (clams) can move axially from the feeding section to the discharging end, the materials (clams) can move forwards from the feeding section to the discharging end and are discharged from the discharging groove, the materials (clams) can rotate anticlockwise and revolve anticlockwise along the surface of the spiral brush roller, the materials are lifted to the high position of the spiral brush roller and turn to the low position of the cambered surface, the operation is repeated, the materials (clams) can be scrubbed in all directions, and the cleaning efficiency and the cleaning effect are improved.
Preferably, the two ends of each spiral brush roller are provided with shaft heads, the shaft heads are installed on the machine body through bearings, double-row chain wheels are fixed at the end parts of the shaft heads positioned on one side of the feeding grooves, the adjacent spiral brush rollers are connected in a staggered mode through transmission chains matched with the double-row chain wheels, and the two double-row chain wheels positioned on the two sides of the arc center line are synchronously connected with the speed reducing motor through the transmission chains.
Preferably, the number of the spiral brush rollers is one, and the number of the spiral brush rollers positioned on the right side of the arc center line is at least one more than the number of the spiral brush rollers positioned on the left side of the arc center line.
Preferably, a scraper is fixed on the right side of the spiral brush roller and is in contact interference with bristles on the spiral brush roller. According to the invention, the scraper is fixed on the right side of the spiral brush roller, one side of the scraper is inserted into the bristles on the spiral brush roller, and the scraper continuously stirs the bristles on the spiral brush roller in the rotating process of the spiral brush roller, so that mud and moisture attached to the bristles are scraped off, and the effective cleaning of the material clams is realized.
Preferably, the side surface of the scraper which is in contact with and interferes with the bristles of the spiral brush roller is a circular arc surface. The side surface of the scraper plate, which is in contact interference with the bristles on the spiral brush roller, is set to be an arc surface, so that the bristles are prevented from being damaged and broken.
Preferably, the scraper is fixed on a connecting seat made of angle steel through screws, and two ends of the connecting seat are respectively and fixedly connected with two ends of the machine body. The scraper is fixed on the connecting seat made of angle steel through screws, so that the installation is convenient, and the structural stability is good.
Preferably, the water collecting tank is provided with arc-shaped water guide plates at the turning parts at two sides of the machine body in the length direction. The water guide plate avoids dead zones in the water collection tank, and is beneficial to timely and fast discharging water.
Preferably, the cross section of the cleaning tank is rectangular.
Preferably, a guide chute fixed on the cleaning tank is arranged below the discharge end of the lifting section, the guide chute comprises a side baffle and a bottom plate, the side baffle is fixed at the edge of the bottom plate to form a semi-surrounding structure, and the outlet end of the guide chute is positioned in the feeding tank. The material guide groove can guide materials (clams) into the material feeding groove in a centralized manner; the side retaining wall plays a role in blocking, and clams are prevented from scattering from the material guide groove.
Therefore, the invention has the following beneficial effects: jointly wash the clam through belt cleaning machine and round brush cleaning machine, not only can realize wasing in batches and wasing in succession the clam, the cleaning efficiency is high moreover, and the cleaning performance is good, has effectively solved the problem that the damage rate is high in the machining process of clam class, has solved the low, the poor problem of quality stability of clam class pretreatment processing mechanization degree.
Drawings
FIG. 1 is a schematic view of a structural connection of the present invention.
Fig. 2 is a schematic structural view of the roll brush cleaning machine in fig. 1.
Fig. 3 is a sectional view taken along a-a of fig. 2.
Fig. 4 is a partially enlarged view of a portion a in fig. 3.
In the figure: washing tank 1, blow off pipe 2, horizontal immersion cleaning section 3, slope washing section 4, horizontal waterlogging caused by excessive rainfall section 5, promotion section 6, bubbling pipe 7, wash out water pipe 8, organism 9, shower pipe 10, pan feeding groove 11, blown down tank 12, spiral brush roller 13, water catch bowl 14, outlet 15, double sprocket 16, scraper blade 17, hookup seat 18, water deflector 19, side fender encloses 20, bottom plate 21, gear motor 22, frame 23.
Detailed Description
The invention is further described with reference to the following figures and detailed description.
A clam continuous cleaning system as shown in fig. 1 and fig. 2 comprises a belt type cleaning machine and a rolling brush cleaning machine; the belt type cleaning machine comprises a cleaning tank 1 and a conveying belt arranged in the cleaning tank, the section of the cleaning tank is rectangular, and the bottom of the cleaning tank is connected with a drain pipe 2; the conveying belt is sequentially divided into a horizontal immersion cleaning section 3, an inclined washing section 4, a horizontal draining section 5 and a lifting section 6, the lower half parts of the horizontal immersion cleaning section and the inclined washing section are all positioned below the liquid level in the cleaning tank, the upper half part of the inclined washing section, the horizontal draining section and the lifting section are all positioned above the liquid level in the cleaning tank, a bubbling pipe 7 is arranged below the lower half part of the inclined washing section, and a flushing water pipe 8 is arranged above the upper half part of the inclined washing section; the rolling brush cleaning machine comprises a rack 23 and a machine body 9 fixed on the rack, the top of the machine body is open, a spray header 10 is installed on the machine body, a feeding groove 11 and a discharging groove 12 are respectively installed at two ends of the machine body, a guide chute fixed on a cleaning groove is installed below the discharging end of a lifting section, the guide chute comprises a side baffle 20 and a bottom plate 21, the side baffle is fixed at the edge of the bottom plate to form a semi-surrounding structure, and the outlet end of the guide chute is positioned in the feeding groove; 11 spiral brush rollers 13 are installed in the machine body, bristles on the spiral brush rollers are spirally distributed in a clockwise direction, the spiral brush rollers are arranged at equal intervals according to an arc, the arc center line is used as a boundary, the number of the spiral brush rollers on the right side of the arc center line is more than that of the spiral brush rollers on the left side of the arc center line, shaft heads are fixed at two ends of each spiral brush roller, the shaft heads are installed on the machine body through bearings, double-row chain wheels 16 are fixed at the end parts of the shaft heads on one side of the feeding grooves, adjacent spiral brush rollers are connected in a staggered mode through transmission chains matched with the double-row chain wheels, the two double-row chain wheels on two sides of the arc center line are synchronously connected with a speed reducing motor 22 through the transmission chains, and the spiral brush rollers can synchronously rotate in the clockwise direction; a scraping plate 17 (shown in fig. 4) is fixed on the right side of the spiral brush roller, the scraping plate is fixed on a connecting seat 18 made of angle steel through screws, two ends of the connecting seat are fixedly connected with two ends of the machine body respectively, the scraping plate is in contact interference with bristles on the spiral brush roller, the side surface of the scraping plate in contact interference with the bristles on the spiral brush roller is set to be an arc surface, a water collecting tank 14 is formed in the space between the spiral brush roller and the bottom of the machine body, an arc-shaped water guide plate 19 (shown in fig. 3) is fixed at the turning part of the water collecting tank, which is located on two sides of the machine body in the length direction, and a water outlet 15 is formed in the bottom of the water collecting tank.
The operation process of the invention is as follows: the clams to be cleaned are put on the horizontal soaking section through the feeding mechanism, water in the water tank is conveyed to the lower half part of the inclined washing section after soaking and cleaning the clams, bubbles generated by the bubbling pipe stir water flow to wash the clams and then convey the clams to the upper half part of the inclined washing section, high-pressure water is sprayed by a washing water pipe positioned above the upper half part of the inclined washing section to spray the clams, the clams are conveyed to the horizontal draining section for draining after being sprayed, the clams are conveyed to the lifting section and fall into the roller brush cleaning machine through the guide chute and the feeding chute after being drained, under the axial pushing action of the spiral brush roller, the clams axially move from the feeding section to the discharging end, meanwhile, the clams perform self-rotation movement along the counterclockwise direction, and simultaneously revolve along the surface of the spiral brush roller anticlockwise to the high position of the spiral brush roller and fall to the low position of the cambered surface, and the process is repeated, and the spraying water pipe sprays the clams in the process, thoroughly brushing all directions of the surface of the clam and finally discharging from the discharge chute.
The above-described embodiments are only preferred embodiments of the present invention, and are not intended to limit the present invention in any way, and other variations and modifications may be made without departing from the spirit of the invention as set forth in the claims.
Claims (7)
1. A clam continuous cleaning system is characterized by comprising a belt type cleaning machine and a rolling brush cleaning machine; the belt type cleaning machine comprises a cleaning tank (1) and a conveying belt arranged in the cleaning tank, wherein a drain pipe (2) is arranged at the bottom of the cleaning tank; the conveying belt is sequentially divided into a horizontal immersion cleaning section (3), an inclined washing section (4), a horizontal draining section (5) and a lifting section (6), the lower half parts of the horizontal immersion cleaning section and the inclined washing section are all located below the liquid level in the cleaning tank, the upper half parts of the inclined washing section, the horizontal draining section and the lifting section are all located above the liquid level in the cleaning tank, a bubbling pipe (7) is arranged below the lower half part of the inclined washing section, and a flushing water pipe (8) is arranged above the upper half part of the inclined washing section; the rolling brush cleaning machine comprises a frame (23) and a machine body (9) fixed on the frame, the top of the machine body is open, a spray header (10) is arranged on the machine body, a feeding groove (11) and a discharging groove (12) are respectively arranged at the two ends of the machine body, the discharge end of the lifting section is positioned above the feeding groove, a plurality of spiral brush rollers (13) are arranged in the machine body, bristles on the spiral brush rollers are spirally distributed in a clockwise direction, the spiral brush rollers are arranged in an arc at equal intervals, the spiral brush rolls on the right side of the arc center line are more than the spiral brush rolls on the left side of the arc center line by taking the arc center line as a boundary, two ends of each spiral brush roll are respectively fixed at the left end and the right end of the machine body, the spiral brush rolls can synchronously rotate along the clockwise direction, a scraper (17) is fixed on the right side of each spiral brush roll, and the scraper is in contact interference with bristles on the spiral brush rolls; the space between the spiral brush roller and the bottom of the machine body forms a water collecting tank (14), the bottom of the water collecting tank is provided with a water outlet (15), and the turning parts of the water collecting tank positioned at the two sides of the machine body in the length direction are provided with arc-shaped water guide plates (19).
2. The clam continuous cleaning system according to claim 1, wherein shaft heads are arranged at two ends of each spiral brush roller, the shaft heads are mounted on the machine body through bearings, double-row chain wheels (16) are fixed at the end portions of the shaft heads on one side of the feeding groove, adjacent spiral brush rollers are connected in a staggered mode through transmission chains matched with the double-row chain wheels, and the two double-row chain wheels on two sides of the arc center line are synchronously connected with a speed reduction motor (22) through the transmission chains.
3. The clam continuous cleaning system according to claim 2, wherein the number of the spiral brush rollers is singular, and the number of the spiral brush rollers located at the right side of the circular arc center line is at least one more than the number of the spiral brush rollers located at the left side of the circular arc center line.
4. The clam continuous cleaning system according to claim 1, wherein the side surface of the scraper which is in contact interference with the bristles of the spiral brush roller is provided with a circular arc surface.
5. A clam continuous cleaning system according to claim 1, wherein the scraper is fixed on a connecting seat (18) made of angle steel through screws, and two ends of the connecting seat are respectively and fixedly connected with two ends of the machine body.
6. The system of claim 1, wherein the sink is rectangular in cross-section.
7. The clam continuous cleaning system according to claim 1, wherein a material guide chute fixed on the cleaning tank is arranged below the discharge end of the lifting section, the material guide chute comprises a side baffle (20) and a bottom plate (21), the side baffle is fixed on the edge of the bottom plate to form a semi-enclosed structure, and the outlet end of the material guide chute is positioned in the material feeding tank.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911208544.6A CN110810491B (en) | 2019-11-30 | 2019-11-30 | Clam continuous cleaning system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911208544.6A CN110810491B (en) | 2019-11-30 | 2019-11-30 | Clam continuous cleaning system |
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| CN110810491A CN110810491A (en) | 2020-02-21 |
| CN110810491B true CN110810491B (en) | 2022-03-04 |
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| CN201911208544.6A Active CN110810491B (en) | 2019-11-30 | 2019-11-30 | Clam continuous cleaning system |
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Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112655746B (en) * | 2020-12-08 | 2022-05-06 | 浙江海洋大学 | Aquatic product cleaning equipment |
| CN114009487A (en) * | 2021-11-03 | 2022-02-08 | 浙江国际海运职业技术学院 | Shellfish cleaning device |
| CN114514942A (en) * | 2022-03-06 | 2022-05-20 | 丹东泰华食品有限公司 | Integrated equipment for clam processing and use method thereof |
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| EP1129622A1 (en) * | 2000-03-02 | 2001-09-05 | Mosselhandel Triton B.V. | Method and apparatus for cleaning mussel shells |
| CN204616927U (en) * | 2015-03-11 | 2015-09-09 | 福州龙福食品有限公司 | A kind of dried small shrimp cleaning-machine structure |
| CN204707876U (en) * | 2015-05-08 | 2015-10-21 | 唐山挨个来食品有限公司 | A kind of shellfish food cleaning machine |
| CN106178670A (en) * | 2016-07-30 | 2016-12-07 | 江西中烟工业有限责任公司 | A kind of terrier wash machine sewage by suspended dirt automatic separation system |
| CN208357307U (en) * | 2018-02-27 | 2019-01-11 | 福建欧瑞园食品有限公司 | Food materials cleaning machine and cleaning system |
| CN208370869U (en) * | 2017-12-28 | 2019-01-15 | 四川食为天农业有限公司 | A kind of efficient Kiwi berry cleaning machine |
| CN208755120U (en) * | 2017-10-26 | 2019-04-19 | 青岛新红星食品有限公司 | A kind of drum washing machine |
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2019
- 2019-11-30 CN CN201911208544.6A patent/CN110810491B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP1129622A1 (en) * | 2000-03-02 | 2001-09-05 | Mosselhandel Triton B.V. | Method and apparatus for cleaning mussel shells |
| CN204616927U (en) * | 2015-03-11 | 2015-09-09 | 福州龙福食品有限公司 | A kind of dried small shrimp cleaning-machine structure |
| CN204707876U (en) * | 2015-05-08 | 2015-10-21 | 唐山挨个来食品有限公司 | A kind of shellfish food cleaning machine |
| CN106178670A (en) * | 2016-07-30 | 2016-12-07 | 江西中烟工业有限责任公司 | A kind of terrier wash machine sewage by suspended dirt automatic separation system |
| CN208755120U (en) * | 2017-10-26 | 2019-04-19 | 青岛新红星食品有限公司 | A kind of drum washing machine |
| CN208370869U (en) * | 2017-12-28 | 2019-01-15 | 四川食为天农业有限公司 | A kind of efficient Kiwi berry cleaning machine |
| CN208357307U (en) * | 2018-02-27 | 2019-01-11 | 福建欧瑞园食品有限公司 | Food materials cleaning machine and cleaning system |
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