CN107691619A - A kind of hairbrush roller cleaning machine - Google Patents

Abstract

The invention relates to a brush roller cleaning machine, which includes a box body and two power devices fixed on the box body; a water spray device is installed on the inner side of the top plate of the box body; Below the water device; the brush roller group divides the box into the upper cleaning work chamber and the lower sewage discharge chamber. The two ends of the cleaning work chamber are respectively provided with a material inlet and a discharge port, and the bottom of the sewage discharge chamber is provided with a sewage outlet; the brush The roller group includes several brush rollers, and the outer surface of the brush rollers has a spiral structure for conveying the object to be cleaned to the direction of the discharge port; along the direction from the feed port to the discharge port, the brush rollers are divided into two groups, Each group of brush rollers is connected to a power device, and the rotation directions of the two groups of brush rollers are opposite. The invention can play the role of transportation while scrubbing, has little mechanical damage to materials, and has high cleaning efficiency.

Description

A brush roller cleaning machine

technical field

The invention relates to the field of cleaning equipment, in particular to a brush roller cleaning machine.

Background technique

Scallop is one of the more common marine fishery resources in the world, and its shell, meat and nacre have extremely high utilization value. However, due to the uncertainty of the environment in which scallops live, the skin of scallops has a lot of impurities such as silt and seaweed. In addition, there are various bacteria and parasites inside the scallops, which seriously affect the scallops in subsequent processing. , skirts, viscera and shell product quality. At present, the cleaning of scallop processing at home and abroad mainly adopts manual cleaning. In today's world, the demand for scallops is constantly increasing, and the output is also increasing. Therefore, the production efficiency of scallops should be improved as much as possible to meet the production requirements.

At present, the most common cleaning machines in foreign markets mainly include bubble type, immersion type, ultrasonic type, brush type, spray type, evaporative degreasing, negative pressure drying, and drum type cleaning machines. There are problems of one kind or another, the cleaning effect is not perfect enough, and some are relatively expensive when purchased. There is no cleaning device specially used for scallop cleaning in the domestic market. At present, the cleaning machines used in most factories are belt-type or belt-based combined cleaning machines, which use continuous operation of belt transmission to continuously clean the materials on the conveyor belt. For cleaning, the device discharges waste materials using brush rollers and water spray pipes. However, unreasonable design will easily damage the scallops, and the productivity is relatively low.

Contents of the invention

The object of the present invention is to overcome the problems existing in the prior art, and provide a brush roller cleaning machine, which is beneficial to cleaning scallops, has low damage rate and high efficiency.

In order to achieve the above object, the present invention adopts following technical scheme:

It includes the box body and two power devices fixed on the box body; the water spray device is installed on the inner side of the top plate of the box body; the brush roller group is installed in the box body, and the brush roller group is located under the water spray device; It is divided into the upper cleaning work chamber and the lower sewage discharge chamber. The two ends of the cleaning work chamber are respectively provided with a material inlet and a discharge port, and the bottom of the sewage discharge chamber is provided with a sewage outlet; the brush roller group includes several brush rollers, brushes The outer surface of the roller has a spiral structure for conveying the object to be cleaned to the direction of the discharge port; along the direction from the feed port to the discharge port, the brush rollers are divided into two groups, and each group of brush rollers is connected to a power device, and The rotation directions of two groups of brush rollers are opposite.

Further, the brush rollers are installed on the end shaft, both ends of the end shaft are installed on the box body through ball bearings, and one end of the end shaft extends to the outside of the box body to connect with the power device.

Further, the power device includes a motor fixed on the box body, the motor is connected to an end shaft through a coupling, and the end shafts of the same group of brush rollers are connected through a gear chain.

Further, the motors are all three-phase asynchronous motors.

Further, the motor is installed on the motor support, and the motor support is fixed on the outer wall of the box.

Further, the spiral directions between adjacent fur brush rollers in the same group are the same.

Further, there are seven brush rollers, one group is four, and the other group is three, and the center line of the seven brush rollers is V-shaped; the bristles on adjacent brush rollers are in contact.

Further, the V-shaped angle of the brush roller is 90°-150°.

Further, the lower part of the box body is provided with a steel plate that gradually decreases from the feed port to the discharge port.

Further, the water spray device includes a water pipe for delivering water source, and several spray heads installed on the water pipe.

Compared with the prior art, the present invention has the following beneficial technical effects:

The present invention can cooperate and clean the object to be cleaned by setting the water spray device and the brush roller group, and is especially suitable for shellfish such as scallops. The brush roller rotates and scrubs it with the water sprayed from the water spray device. At the same time, there is pressure when the water flow of the water spray pipe falls, and it can also wash away part of the dirt. The bristles on the brush roller rely on friction to make the surface of the material The dirt is brushed and cleaned, and the combination of the two makes the cleaning efficiency higher and the cleaning cleaner; the spiral structure on the brush roller can push the scallops to move to the discharge port and discharge them. The invention can play the role of transportation while scrubbing, has little mechanical damage to materials, and has high cleaning efficiency.

Furthermore, the present invention effectively guarantees the rotation direction between the brush rollers of the same group by setting the gear chain, and prevents the objects to be cleaned from being crushed when running in opposite directions.

Further, the present invention uses a V-shaped brush roller, which facilitates cleaning and transportation, and prevents the objects to be cleaned at the edge from being discharged directly; the bristles on adjacent brush rollers are in contact with each other, so that the water for cleaning the working compartment can enter the box body The lower sewage bin will not filter down quickly, so that the object to be cleaned can be fully cleaned with the help of water pressure and the rolling of the brush, and the amount of water used for cleaning can also be saved.

Furthermore, the V-shaped angle of the present invention is 90°-150°, which ensures cleaning effect while saving energy and preventing accumulation at the bottom.

Furthermore, the present invention forms a smooth inclined surface by arranging inclined steel plates. After cleaning, impurities and dirt gradually fall from between the brush rollers, and after falling on the steel plates, the scouring action of the water flow is used to remove the impurities. It is washed away and directly discharged from the sewage outlet thoroughly and conveniently, which saves both manpower and material resources.

Description of drawings

Fig. 1 is the front view of the whole device of the present invention;

Fig. 2 is a left view of the whole device of the present invention.

Among them: 1. Box; 2. End shaft; 3. Ball bearing; 4. Brush roller; 5. Angle steel; 6. Spray pipe; 7. Nozzle; 8. Gear; 9. Chain; 10. Round nut; 11. Motor; 12. Coupling; 13. Motor support.

detailed description

The present invention will be described in further detail below in conjunction with the accompanying drawings.

Referring to Fig. 1 and Fig. 2, the present invention includes a box body 1 and two power devices fixed on the box body 1; the box body 1 is similar to a cuboid. The inside of the box body 1 is mainly a cleaning device, including a water spray device installed on the inner side of the top plate, and a brush roller set installed in the box body 1. The brush roller set is located below the water spray device; the brush roller set forms a partition. The shape of the plate divides the box body 1 into upper and lower parts, including the upper cleaning work chamber and the lower sewage discharge chamber. The two ends of the cleaning work chamber are respectively provided with a material inlet and a discharge port, and the bottom of the sewage discharge chamber is provided with a sewage discharge port. mouth; the brush roller group includes several brush rollers 4, the outer surface of the brush roller 4 has a spiral structure for transporting the object to be cleaned to the direction of the discharge port, and the propulsion of the spiral makes the object to be cleaned from the The brush roller 4 rolls to be discharged from the discharge port; along the direction from the feed port to the discharge port, the brush roller 4 is divided into two groups, and each group of brush rollers 4 is connected to a power device, and the two groups of brush rollers The direction of rotation of 4 is opposite.

The brush rollers 4 are all installed on the end shaft 2, and the two ends of the end shaft 2 are installed on the casing 1 through ball bearings 3, and one end of the end shaft 2 extends to the outside of the casing 1 to connect to the power device.

The power device includes a motor 11 fixed on the box body 1. The motor 11 is connected to an end shaft 2 through a coupling 12. The end shafts 2 of the same group of brush rollers 4 are connected through a gear chain, and the motor 11 is connected by a gear chain. The power is transmitted to each brush roller 4 in the same group, and the gears are limited by round nuts 10. Motor 11 all adopts three-phase asynchronous motor. The motor 11 is installed on the motor support 13 , and the motor support 13 is welded on the outer side wall of the casing 1 .

The brush rollers 4 are closely matched, and the bristles on adjacent brush rollers 4 are in contact; the spiral directions between adjacent brush rollers 4 in the same group are the same, and the spiral directions between the brush rollers 4 between groups are opposite. There are seven fur brush rollers 4, one group is four after grouping, the other group is three, and the center line of the seven fur brush rollers 4 is V-shaped. The V-shaped angle of the brush roller 4 is 90° to 150°.

The lower part of the box body 1 is provided with a steel plate that gradually decreases from the feed port to the discharge port, and the impurities washed down are discharged through the scouring action of the inclined steel plate and the water flow.

The water spraying device includes a water pipe 6 for delivering water source, and several spray heads 7 installed on the water pipe 6 .

The present invention completes the cleaning of scallops through the brush roller 4 with its own spiral and the water pipe 6 and nozzle 7 that continuously transport the water source during the cleaning process. The specific working process and principle are as follows:

The upper part of the box body 1 is used as a cleaning working chamber. Put the scallops into the upper part of the box body 1 and clean them with the rolling brush roller 4. Each brush roller 4 on the brush roller set for cleaning has a spiral The two ends of the brush roller group are respectively designed as the feed inlet and outlet of the scallop. Due to the spiral cooperation of the two adjacent brush rollers, when the brush roller group rotates, if the brush roller 4, the scallops to be cleaned, the brush roller 4 will form a thrust towards the spiral direction, that is, to the discharge port, so it can realize the function of conveying while cleaning, and transport the scallops to the outlet position to recycle the scallops deal with.

Because the gap between the brushes is very small, the water for cleaning the working compartment can enter the sewage compartment at the bottom of the box body 1 but will not be filtered down quickly, so that the scallops can be fully cleaned with the help of water pressure and the rolling of the brushes , but also saves the amount of water used for cleaning. Since the bottom of the box body 1 is provided with a steel plate to form a smooth inclined surface, after the brush roller 4 cleans the scallops, the impurities and dirt gradually fall from between the brush rollers 4, and after falling on the steel plate, the scouring effect of the water flow is used. The impurities are washed down and discharged from the sewage outlet, thus completing the discharge of waste materials.

The present invention uses the inclined steel plate inside the box body 1 to discharge the waste, which not only saves manpower, but also saves material resources, and the impurities inside the closed box body are not easy to be cleaned manually, and the cleaning is not clean. The invention adopts an inclined steel plate to directly discharge the waste by means of the impact of the water flow, so that the waste can be discharged thoroughly and conveniently.

In the present invention, the water discharged from the sewage outlet can be recycled and reused, such as being used for composting crops, or recycled after being collected and filtered.

Aiming at the difficulty in mechanical cleaning of scallops and the serious waste of labor force, the present invention adopts a hollow brush roller with its own spiral to manufacture a device suitable for cleaning scallops, which plays the role of transportation while brushing, and can clean the scallops Clean without damaging the shells of the scallops. Tests prove that the cleaning effect of the invention is good, effectively improving the problems of high shell damage rate and inconspicuous cleaning effect when cleaning scallops by other cleaning machines, and laying a foundation for subsequent processing of bay scallops. Moreover, when the scallops are cleaned by the cleaning equipment of the present invention, the scallops move on the spiral brush roller, which causes little mechanical damage to materials and high cleaning efficiency. Therefore, the cleaning effect and working efficiency of the spiral brush roller type scallop cleaning machine of the present invention can well meet the cleaning requirements of scallop processing factories, which is beneficial to scallop processing, and will play a positive role in promoting the improvement of processing level and the development of scallop industry. , has high production efficiency and economic benefits, and has strong use and promotion value. In the same way, the present invention is also applicable to the cleaning of other shellfish.

Claims (10)

1. A brush roller cleaning machine, characterized in that: comprise a casing (1) and two power units fixed on the casing (1); the inboard of the casing (1) top plate is equipped with a water spray device; the casing (1) The brush roller group is installed inside, and the brush roller group is located under the water spray device; the brush roller group separates the box (1) into the upper cleaning working chamber and the lower sewage discharge chamber, and the two ends of the cleaning working chamber are respectively A material inlet and an outlet are provided, and a sewage outlet is provided at the bottom of the sewage bin; the brush roller set includes several brush rollers (4), and the outer surface of the brush rollers (4) has belts for transporting the objects to be cleaned to the discharge. The spiral structure in the direction of the mouth; along the direction from the inlet to the outlet, the brush rollers (4) are divided into two groups, each group of brush rollers (4) is connected to a power device, and the two groups of brush rollers (4) direction of rotation is opposite. 2. A brush roller cleaning machine according to claim 1, characterized in that: the brush rollers (4) are installed on the end shaft (2), and both ends of the end shaft (2) pass through ball bearings ( 3) Installed on the box body (1), and one end of the end shaft (2) extends to the outside of the box body (1) to connect with the power device. 3. A brush roller cleaning machine according to claim 2, characterized in that: the power unit includes a motor (11) fixed on the casing (1), and the motor (11) is connected to the One end shaft (2) is connected, and the end shafts (2) of the same group of brush rollers (4) are connected through a gear chain. 4. A brush roller cleaning machine according to claim 3, characterized in that: the motors (11) are all three-phase asynchronous motors. 5. A brush roller cleaning machine according to claim 3, characterized in that: the motor (11) is installed on the motor support (13), and the motor support (13) is fixed on the outside of the box (1) on the wall. 6. A brush roller cleaning machine according to claim 1, characterized in that: the spiral directions between adjacent brush rollers (4) in the same group are the same. 7. A kind of brush roller cleaning machine according to claim 1, characterized in that: there are seven brush rollers (4), one group is four after grouping, the other group is three, and seven hair brush rollers The central line of the brush rollers (4) is V-shaped; the bristles on the adjacent brush rollers (4) are in contact. 8. A brush roller cleaning machine according to claim 7, characterized in that: the V-shaped angle of the brush roller (4) is 90°-150°. 9. A brush roller cleaning machine according to claim 1, characterized in that: the lower part of the box body (1) is provided with a steel plate that gradually decreases from the feed port to the discharge port. 10. A brush roller cleaning machine according to claim 1, characterized in that: the water spray device includes a water pipe (6) for conveying water source, and several spray heads (7) installed on the water pipe (6).