CN110803882B - Method for producing stone paper by using stone paper leftover material and regenerated stone paper - Google Patents
Method for producing stone paper by using stone paper leftover material and regenerated stone paper Download PDFInfo
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- CN110803882B CN110803882B CN201911107131.9A CN201911107131A CN110803882B CN 110803882 B CN110803882 B CN 110803882B CN 201911107131 A CN201911107131 A CN 201911107131A CN 110803882 B CN110803882 B CN 110803882B
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- stone paper
- paper
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- leftover
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B26/00—Compositions of mortars, concrete or artificial stone, containing only organic binders, e.g. polymer or resin concrete
- C04B26/02—Macromolecular compounds
- C04B26/04—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- C04B26/045—Polyalkenes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C55/00—Shaping by stretching, e.g. drawing through a die; Apparatus therefor
- B29C55/28—Shaping by stretching, e.g. drawing through a die; Apparatus therefor of blown tubular films, e.g. by inflation
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/00241—Physical properties of the materials not provided for elsewhere in C04B2111/00
- C04B2111/00267—Materials permeable to vapours or gases
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2201/00—Mortars, concrete or artificial stone characterised by specific physical values
- C04B2201/20—Mortars, concrete or artificial stone characterised by specific physical values for the density
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2201/00—Mortars, concrete or artificial stone characterised by specific physical values
- C04B2201/50—Mortars, concrete or artificial stone characterised by specific physical values for the mechanical strength
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Materials Engineering (AREA)
- Structural Engineering (AREA)
- Organic Chemistry (AREA)
- Separation, Recovery Or Treatment Of Waste Materials Containing Plastics (AREA)
- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
Abstract
The invention provides aThe method for producing the stone paper by using the stone paper leftover materials and the regenerated stone paper are characterized in that the stone paper leftover materials are crushed, regenerated and granulated to obtain regenerated materials; and mixing the reclaimed material with polyethylene, adding the mixture into a film blowing paper machine, and performing blow molding to obtain the reclaimed stone paper. The thickness is 30-80 μm, and the density is 0.8-1g/cm3The gram weight is 24-80g, and the water vapor transmission capacity is 12-35 (g/cm)224h) tear strength from 2 to 5.5N. According to the invention, the stone paper leftover materials are subjected to regeneration granulation and then mixed with polyethylene for blow molding, so that new regenerated stone paper is obtained, and secondary utilization of the stone paper is realized.
Description
Technical Field
The invention relates to the technical field of stone paper production, in particular to a method for producing stone paper by using stone paper leftover materials and regenerated stone paper.
Background
The stone paper is a novel material between paper and plastic, can replace the traditional partial functional paper and professional paper, and can also replace the traditional most plastic packing materials. The method has the characteristics of low cost and controllable degradation, can save a large amount of cost for users, and does not produce pollution.
In the prior art, a lot of stone paper scraps are generated in stone paper production, and molecular chains of reclaimed materials of the stone paper scraps are sheared in two plasticizing processes, so that the molecular chains are shortened, and the stone paper scraps further serve as a technical barrier for further utilization of the stone paper scraps. At present, leftover materials of stone paper are generally used as waste materials to be discarded, so that great resource waste is caused.
Based on this, the prior art still remains to be improved.
Disclosure of Invention
The invention aims to solve the technical problem of providing a method for producing stone paper by using stone paper leftover materials and regenerated stone paper, so as to solve the problem of further utilization of the stone paper leftover materials in the prior art.
In order to solve the problems, the invention provides a method for producing stone paper by using stone paper leftover materials and regenerated stone paper, and the technical scheme is as follows:
on one hand, the embodiment of the invention discloses a method for producing stone paper by using stone paper leftover materials, which comprises the steps of crushing the stone paper leftover materials, regenerating and granulating to obtain regenerated materials;
and mixing the reclaimed material with polyethylene, adding the mixture into a film blowing paper machine, and performing blow molding to obtain the reclaimed stone paper.
Further, the drawing speed of the film blowing paper machine is 22-35m/min
Further, the mass ratio of the reclaimed materials to the polyethylene is (75-95): (5-25), wherein the ratio of 93: 7 is most preferred.
Furthermore, the stone paper leftover bits and pieces are broken into 0.5-1cm fragments.
Further, the granulation temperature of the regeneration granulation is 160-180 ℃.
Further, the blow molding temperature of the film blowing paper machine is 160-170 ℃.
Further, the thickness of the stone paper leftover material is more than 200 microns.
Further, the thickness of the regenerated stone paper is 30-80 microns.
On the other hand, the embodiment of the invention discloses regenerated stone paper, which has the thickness of 30-80 microns, the density of 0.8-1g/cm3, the gram weight of 24-80g, the water vapor transmission capacity of 12-35(g/cm2 & 24h) and the tear strength of 2-5.5N.
Further, the recycled stone paper is prepared by the method for producing the stone paper by using the stone paper leftover material.
The invention has the beneficial effects that:
according to the invention, the stone paper leftover materials are subjected to regeneration granulation and then mixed with polyethylene for blow molding, so that new regenerated stone paper is obtained, and secondary utilization of the stone paper is realized. Furthermore, the drawing speed of the film blowing paper machine is accurately adjusted, so that the regenerated stone paper is prevented from being incapable of being obtained due to the fact that molecular chains are too short.
Drawings
FIG. 1 is a flow diagram of reclaimed material production in one embodiment of the present invention;
fig. 2 is a flow chart of a production process of recycled stone paper according to an embodiment of the present invention.
Detailed Description
The following detailed description of embodiments of the present invention is provided in connection with the accompanying drawings and examples.
As shown in fig. 1 and fig. 2, the embodiment of the invention discloses a method for producing stone paper by using stone paper scraps, which comprises the steps of crushing the stone paper scraps, regenerating and granulating to obtain a regenerated material; and mixing the reclaimed material with polyethylene, adding the mixture into a film blowing paper machine, and performing blow molding to obtain the reclaimed stone paper. Preferably, the stone paper leftover bits are broken into 0.5-1cm fragments. The thickness of the stone paper leftover material is more than 200 microns. The thickness of the regenerated stone paper is 30-80 microns.
The embodiment obtains new regeneration stone paper through mixing the blowing behind the granulation with the regeneration of stone paper leftover bits with polyethylene, has realized the reutilization of stone paper.
In some preferred embodiments of the present invention, based on the above embodiments, the drawing speed of the blown film paper machine is 23-35m/min, preferably 30.3m/min, and further, by accurately adjusting the drawing speed of the blown film paper machine, it is ensured that the regenerated stone paper cannot be obtained due to too short molecular chains. Too high drawing speed may cause paper breakage, and too low drawing speed may cause excessive product thickness.
In some preferred embodiments of the present invention, based on the above embodiments, the mass ratio of the reclaimed material to the polyethylene is (75-95): (5-25). The raw material proportion can not only ensure the effective utilization of the leftover materials of the stone paper, but also ensure the quality of the regenerated stone paper. The proportion is too big, can increase the paper density grammes per square metre and exceed standard, and the polyethylene addition increase can cause manufacturing cost to rise, and the proportion undersize can cause product thickness not up to standard, the condition of paper fracture even appears.
In some preferred embodiments of the present invention, the granulation temperature of the regeneration granulation is 160-180 ℃ based on the above embodiments. By adopting the temperature granulation, the regenerated paper particles can be fully melted, and the density of the regenerated particles is ensured to be uniform; impurities contained in the leftover materials are separated out and filtered at a filter screen. If the temperature is too low, the fluidity of the material is poor, and the machine equipment is easy to block; if the temperature is too high, scorching of the material may be caused.
In some preferred embodiments of the present invention, based on the above embodiments, the blow temperature of the blown film paper machine is 160-170 ℃. The recycled paper particles and the polyethylene can be fully melted, flowed and combined together, and the thickness of the product is ensured to be uniform; impurities contained in the regenerated particles are separated out and filtered at a filter screen. The temperature is too high, the resin is easy to decompose, the film is brittle, and particularly the longitudinal tensile strength is obviously reduced; at low temperatures, the resin plasticizes poorly and has poor surface gloss and clarity, even with the presence of unmelted PE particles.
The embodiment of the invention also discloses regenerated stone paper with the thickness of 30-80 microns and the density of 0.8-1g/cm3The gram weight is 24-80g, and the water vapor transmission capacity is 12-35 (g/cm)224h) tear strength from 2 to 5.5N. Can be prepared by the method.
Example 1
And (3) crushing leftover materials of the environment-friendly stone paper in the production process into fragments with the diameter of 0.5-1 cm. Adding the crushed pieces with the diameter of 0.5-1cm into a regeneration granulator at 160 DEGAnd granulating to produce regenerated paper particles as a regenerated material, wherein the minimum thickness of the leftover material is 200 microns.
Adding 95 weight parts of reclaimed material and 5 weight parts of PE (polyethylene) into a blown film paper machine at 160 DEGAnd (5) performing bottom blowing, wherein the drawing speed of the film blowing paper machine is 23m/min, and the obtained regenerated stone paper is shown in table 1.
Example 2
And (3) crushing leftover materials of the environment-friendly stone paper in the production process into fragments with the diameter of 0.5-1 cm. Adding the crushed pieces with the diameter of 0.5-1cm into a regeneration granulator, and adding the mixture into the regeneration granulator at 180 DEGAnd granulating to produce regenerated paper particles as a reclaimed material, wherein the minimum thickness of the leftover material is 230 microns.
75 parts by weight of reclaimed material and PE (poly)Ethylene) 25 parts by weight, charged into a blown film paper machine at 170And (5) performing bottom blowing, wherein the drawing speed of the film blowing paper machine is 35m/min, and the obtained regenerated stone paper is shown in table 1.
Example 3
And (3) crushing leftover materials of the environment-friendly stone paper in the production process into fragments with the diameter of 0.5-1 cm. Adding the crushed pieces with the diameter of 0.5-1cm into a regeneration granulator, and adding the mixture into the regeneration granulator at 170 DEGAnd granulating to produce regenerated paper particles as a regenerated material, wherein the minimum thickness of the leftover material is 200 microns.
Adding 90 weight parts of reclaimed material and 10 weight parts of PE (polyethylene) into a blown film paper machine at 165And (5) performing bottom blowing, wherein the drawing speed of the film blowing paper machine is 30m/min, and the obtained regenerated stone paper is shown in table 1.
Example 4
And (3) crushing leftover materials of the environment-friendly stone paper in the production process into fragments with the diameter of 0.5-1 cm. Adding the crushed pieces with the diameter of 0.5-1cm into a regeneration granulator, and adding the mixture into the regeneration granulator at 170 DEGAnd granulating to produce regenerated paper particles as a regenerated material, wherein the minimum thickness of the leftover material is 200 microns.
75 parts by weight of reclaimed material and 5 parts by weight of PE (polyethylene) are added into a blown film paper machine at 165And (5) performing bottom blowing, wherein the drawing speed of the film blowing paper machine is 28m/min, and the obtained regenerated stone paper is shown in Table 1.
Example 5
Leftover materials of environment-friendly stone paper in production process are subjected toCrushing into pieces with diameter of 0.5-1 cm. Adding the crushed pieces with the diameter of 0.5-1cm into a regeneration granulator at 175 DEGAnd granulating to produce regenerated paper particles as a regenerated material, wherein the minimum thickness of the leftover material is 200 microns.
95 parts by weight of reclaimed material and 10 parts by weight of PE (polyethylene) were fed to a blown film paper machine at 163And (5) performing bottom blowing, wherein the drawing speed of the film blowing paper machine is 32m/min, and the obtained regenerated stone paper is shown in Table 1.
Example 6
And (3) crushing leftover materials of the environment-friendly stone paper in the production process into fragments with the diameter of 0.5-1 cm. Adding the crushed pieces with the diameter of 0.5-1cm into a regeneration granulator, and adding the mixture into the regeneration granulator at 170 DEGAnd granulating to produce regenerated paper particles as a regenerated material, wherein the minimum thickness of the leftover material is 200 microns.
Adding 80 weight parts of reclaimed material and 20 weight parts of PE (polyethylene) into a blown film paper machine at 165And (5) performing bottom blowing, wherein the drawing speed of the film blowing paper machine is 29m/min, and the obtained regenerated stone paper is shown in Table 1.
TABLE 1
In conclusion, the production method of the regenerated stone paper and the regenerated stone paper disclosed by the embodiment of the invention realize the secondary utilization of leftover materials of the stone paper, solve the production difficulty caused by the shortening of molecular chains and produce the environment-friendly regenerated stone paper with low gram weight and ground thickness. Has good market prospect.
The above embodiments are only for illustrating the invention and are not to be construed as limiting the invention, and those skilled in the art can make various changes and modifications without departing from the spirit and scope of the invention, therefore, all equivalent technical solutions also belong to the scope of the invention, and the scope of the invention is defined by the claims.
Claims (2)
1. A method for producing stone paper by using stone paper leftover materials is characterized by comprising the steps of crushing the stone paper leftover materials, regenerating and granulating to obtain regenerated materials;
mixing the reclaimed material with polyethylene, adding the mixture into a film blowing paper machine, and performing blow molding to obtain reclaimed stone paper;
the drawing speed of the blown film paper machine is 22-35 m/min;
the mass ratio of the reclaimed material to the polyethylene is (75-95): (5-25);
the stone paper leftover materials are crushed into 0.5-1cm fragments;
the granulation temperature of the regeneration granulation is 160-180 ℃;
the blow molding temperature of the film blowing paper machine is 160-170 ℃;
the thickness of the stone paper leftover material is more than 200 micrometers;
the thickness of the regenerated stone paper is 30-80 microns.
2. The recycled stone paper is characterized by having a thickness of 30-80 microns and a density of 0.8-1g/cm3The gram weight is 24-80g, and the water vapor transmission capacity is 12-35 (g/cm)224h), tear strength of 2-5.5N;
the recycled stone paper is prepared by the method for producing the stone paper by using the stone paper leftover material as claimed in claim 1.
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Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
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DE102011110059A1 (en) * | 2010-09-02 | 2012-04-26 | Chun-Teng Huang | Process for the production of recyclable stone paper |
CN103627198A (en) * | 2013-11-12 | 2014-03-12 | 宋旭 | Rich mineral paper based environment-friendly wallpaper regenerated granular material and preparation method |
CN107652501A (en) * | 2017-09-16 | 2018-02-02 | 常州菲胜图自动化仪器有限公司 | A kind of inflaming retarding stone paper and preparation method thereof |
CN109181100A (en) * | 2018-07-24 | 2019-01-11 | 边继庆 | The production method and its application of stone paper masterbatch composition, master batch |
Family Cites Families (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN101701433A (en) * | 2009-11-18 | 2010-05-05 | 蔡茂友 | Stone water-free paper-making method and flow |
CN206718305U (en) * | 2017-05-16 | 2017-12-08 | 闫秋玲 | A kind of stone paper casting apparatus |
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Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102011110059A1 (en) * | 2010-09-02 | 2012-04-26 | Chun-Teng Huang | Process for the production of recyclable stone paper |
CN103627198A (en) * | 2013-11-12 | 2014-03-12 | 宋旭 | Rich mineral paper based environment-friendly wallpaper regenerated granular material and preparation method |
CN107652501A (en) * | 2017-09-16 | 2018-02-02 | 常州菲胜图自动化仪器有限公司 | A kind of inflaming retarding stone paper and preparation method thereof |
CN109181100A (en) * | 2018-07-24 | 2019-01-11 | 边继庆 | The production method and its application of stone paper masterbatch composition, master batch |
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