CN110795601A - System and method for classifying and intelligently storing industrial waste salt - Google Patents

System and method for classifying and intelligently storing industrial waste salt Download PDF

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CN110795601A
CN110795601A CN201911028711.9A CN201911028711A CN110795601A CN 110795601 A CN110795601 A CN 110795601A CN 201911028711 A CN201911028711 A CN 201911028711A CN 110795601 A CN110795601 A CN 110795601A
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storage
waste salt
landfill
rfid
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张世达
孙瑾
王星星
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Nanjing Tiandi Environmental Pollution Control Institute
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Abstract

The invention provides an intelligent classification storage system and method for industrial waste salt, which comprises an RFID electronic tag, an RFID radio frequency identification antenna and an information management system based on an RFID internet of things technology, wherein the RFID radio frequency identification antenna is in signal connection with the information management system based on the RFID internet of things technology, and the information management system based on the RFID internet of things technology comprises a sampling database module, a storage specification list module, a data processing module, a storage landfill position distribution module, a storage capacity display module, a verification comparison warning module, a loading and unloading operation instruction module and a storage capacity structure consisting of a plurality of independent and symmetrical landfill units and a recyclable rule based on the national hazardous waste landfill pollution control standard (GB 18593-2019) rigid landfill. According to the characteristics and the current situation of the waste salt, a simple, convenient and practical system and method for classification and grading and intelligent refinement of the Internet of things are adopted, so that pollution prevention and control, standard management and effective utilization of resources of dangerous waste are realized; meanwhile, the RFID technology is utilized to realize automation, informatization, high efficiency, standardization and refinement of waste salt and other dangerous waste management.

Description

System and method for classifying and intelligently storing industrial waste salt
Technical Field
The invention relates to a storage, transportation and management method of industrial wastes, in particular to a system and a method for classifying and intelligently storing industrial waste salt, belonging to the technical field of environmental protection.
Background
Industrial waste salt is a popular concept and is herein mainly referred to as hazardous waste of organic, inorganic or heavy metal pollutants containing salt-like substances and higher concentrations of heteroatoms (N, S, P, F, Ci, etc.). The waste salt is divided according to anions and can be divided into waste salt containing chloride, sulfate, carbonate and the like; according to the cation division, the method can be divided into waste salts containing sodium salt, potassium salt, ammonium salt and the like. The common industrial waste salt residues such as chloride, sulfate, phosphate, carbonate, fluoride and the like comprise HW02, HW04, HW11, HW12, HW13, HW37, HW38, HW39, HW45 and HW 900-00-4910 categories in the national hazardous waste records. Because the waste salt is mainly disposed by rigid landfill, not only a large amount of storage resources are occupied, but also secondary pollution is caused, the disposal cost is greatly increased, and the comprehensive utilization technology and the mainstream technology of the waste salt at the present stage are not mature, and basically no effective utilization way and value exist, so that the problems of illegal stockpiling and dumping of a large amount of waste salt at present are frequently caused, and a larger environmental risk is brought. Because the waste salt has complex components and more varieties, and the element combination has dozens of or even hundreds of elements, the storage and management are difficult, and the waste salt is not convenient for future use.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provide a system and a method for classifying and intelligently storing industrial waste salt, which adopt a system and a method for classifying, grading and intelligently refining the internet of things which are simple, convenient and practical according to the characteristics and the current situation of the waste salt, achieve the aims of 'first storage, filling and then extraction and comprehensive utilization' of the waste salt in a rigid landfill site of the latest hazardous waste landfill pollution control standard (GB 18593-2019) formulated by the state, and realize pollution prevention and control, standard management and effective utilization of resources of the hazardous waste.
In order to achieve the purpose, the invention provides the following technical scheme: an intelligent classification storage system of industrial waste salt comprises an RFID electronic tag, an RFID radio frequency identification antenna and an information management system based on an RFID internet of things technology, wherein the RFID radio frequency identification antenna is in signal connection with the information management system based on the RFID internet of things technology, the information management system based on the RFID internet of things technology comprises a sampling database module, a storage specification list module, a data processing module, a storage landfill storage position distribution module based on a rigid landfill unit, a storage capacity display module, a verification comparison warning module and a loading and unloading operation instruction module, the sampling database module is in signal connection with the data processing module and a classification grading list module, the data processing module is in signal connection with the classification grading list module and the storage landfill position distribution module based on the rigid landfill unit, and the classification grading list module is in signal connection with the storage landfill position distribution module, the storage landfill position distribution module is in signal connection with the storage reservoir capacity display module, the storage reservoir capacity display module is in signal connection with the verification comparison warning module, and the verification comparison warning module is in signal connection with the loading and unloading operation instruction module.
Preferably, the contents of the sampling database module comprise the number of sampling batches, a detection index, a detection method and a data format.
Preferably, the detection indexes comprise concentrations of various anions of salts, concentrations of various cations of salts, characteristic organic pollutants and concentrations of other heavy metal ions.
Preferably, the storage specification list module has a classification and grading function.
Preferably, the storage landfill storage position distribution module can accurately position the real storage position goods position coordinates.
Preferably, the storage capacity display module is provided with a three-dimensional coordinate system, and can judge whether the waste salt is suitable for the type and the quantity of the waste salt to be stored in the storage according to the condition of the inventory elevation of the storage quantity.
An intelligent classification storage method for industrial waste salt comprises the following steps:
(1) inputting the sampling detection data of the waste salt into a computer sampling database module, wherein the data comprises production and source units, types, components, quantity, forms and packing information;
(2) after the waste salt enters the field and is confirmed to be correct on site, workers print two-dimensional code labels on the waste salt distributed on each goods tray or goods hanging basket and paste the two-dimensional code labels on packages, and use handheld equipment to scan the two-dimensional code labels and RFID electronic labels on the trays or hanging baskets, bind and upload information of the two-dimensional code labels and the RFID electronic labels on the trays or hanging baskets to a background database, and wait for warehousing;
(3) the method comprises the steps of importing bound waste salt information into a background computer system, utilizing a storage specification list module to compare with a classification grading list, generating a catalog library after information matching, completing statistics of the same library storage through a storage landfill site distribution module and a storage library capacity display module, distributing the waste salt to pre-divided library area storage landfill sites, simultaneously directly sending a task instruction to an intelligent transfer car or a railcar, and transferring the waste salt into a pretreatment workshop and a treatment station if the waste needs to be pretreated; and installing the RFID label on an independent landfill unit or a storage position.
(4) The transfer trolley and the rail car finish loading a temporary storage tray or lift a hanging basket, the transfer trolley or the rail car controlled intelligently is transported to a designated cargo space according to a system background instruction, and the manually driven transfer trolley and the rail car are transported to the designated cargo space according to an instruction displayed by a terminal computer;
(5) after reaching the designated position, automatically completing the scanning of the warehouse position and the goods position through a verification comparison warning module, verifying whether the comparison is correct, and completing the number checking and seat entering after the information is matched; the loading and unloading operation instruction module is used for intelligently controlling the automatic unloading and loading position and the goods position, the computer terminal is manually driven to display whether the goods position is correct, if the goods position is correct, the computer terminal manually operates the unloading and loading position and the goods position is unloaded, and the wastes needing to be pretreated are transferred to a pretreatment workshop and a treatment station;
(6) after the warehousing operation is finished, feeding back information to a background, updating the inventory information in time, and strictly operating the pretreated waste salt or hazardous waste according to the operation rules of storage and landfill, synchronously archiving all the information and providing related reports as required;
7) a plurality of independent symmetrical rigid landfill units (less than or equal to 250) arranged according to GB18953-2019m3) The RFID electronic tag is arranged at the specific position, so that the storage position can be conveniently identified.
Compared with the prior art, the invention has the beneficial effects that: according to the characteristics and the current situation of the waste salt, the system and the method which are simple, convenient and practical and are classified and graded and the system and the method which are intelligent and refined through the Internet of things are adopted, the aim of 'storing and burying the waste salt at first and then extracting and comprehensively utilizing' in a rigid landfill site is achieved, and pollution prevention and control, standard management and effective utilization of resources of dangerous waste are realized. Meanwhile, the RFID technology is utilized, and the RFID technology is applied in the link of entering the storage position, so that the strictly-stored waste salt or other dangerous wastes are stored in a classified mode, one product is stored in one position, the storage efficiency is improved, human errors are avoided, and potential safety hazards are eliminated to the maximum extent. The introduction of the RFID technology can fully utilize the characteristics of information identification, long-distance identification and strong environment tolerance capability, and realize the automation, informatization, high efficiency, standardization and refinement of the management of the waste salt and other dangerous wastes.
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In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is a block diagram of the system architecture of the present invention;
FIG. 2 is a flow chart of the method of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-2, the embodiment provides an intelligent classification storage system for industrial waste salt, which includes an RFID electronic tag, an RFID radio frequency identification antenna, and an information management system based on an RFID internet of things technology, where the RFID radio frequency identification antenna is capable of identifying the RFID electronic tag, and the RFID radio frequency identification antenna is in signal connection with the information management system based on the RFID internet of things technology. The information management system based on the RFID internet of things technology comprises a sampling database module, a storage specification list module, a data processing module, a storage landfill position distribution module, a storage capacity display module, a verification comparison warning module, a loading and unloading operation instruction module and a storage capacity structure consisting of a plurality of independent and symmetrical landfill units and a recyclable rule based on the national hazardous waste landfill pollution control standard (GB 18593-2019) rigid landfill. The sampling database module is in signal connection with the data processing module and the classification grading list module, the data processing module is in signal connection with the classification grading list module and the storage landfill site distribution module, the classification grading list module is in signal connection with the storage landfill site distribution module, the storage landfill site distribution module is in signal connection with the storage reservoir capacity display module, the storage reservoir capacity display module is in signal connection with the verification comparison warning module, and the verification comparison warning module is in signal connection with the loading and unloading operation instruction module.
The content of the sampling database module comprises the number of sampling batches, detection indexes, detection methods and data formats; the method comprises the steps of conducting source investigation on waste to be received, knowing a production process, observing and recording the form, characteristics, package, quantity and the like of the waste, preliminarily judging the characteristics and types of waste salt, conducting sampling detection on the waste entering the field, wherein the sampling comprises door-to-door sampling and sampling after entering the field, and inputting sampling detection data according to rule requirements, so that a sampling database module is established. The detection indexes comprise the concentrations of various anions and cations of salts, characteristic organic pollutants and the concentrations of other heavy metal ions.
The storage specification list module has a classification and grading function and is classified into a second class and a fourth class according to the principles and methods of yin-yang classification and content grading. The "yin-yang classification" is classified according to anion salts and cation salts, wherein the common waste salts are named as anions, and the single salts mainly comprise chloride, sulfate (sulfite), phosphate, fluoride, nitrate (nitrite), carbonate and acetate; common cationic salts are sodium salt, potassium salt, calcium salt, magnesium salt, and ammonium salt. The content grading is to grade the mixed salt to be stored according to the salt content, only two single salts with the highest content are reserved for combined storage (including waste salt with only one single salt) of the mixed salt to be stored in the warehouse, other mixed salts are not graded, and the mixed salt is directly treated according to the classification code of the national hazardous waste record. Because the mixed salt has different cations and anions and can be mutually converted in combination, the content of the mixed salt has various states or combinations, and the content of the single salt cannot be distinguished, so that after the mixed salt with the highest anion or cation content is confirmed, the concentration of the cation salt corresponding to the anion is distinguished, and the mixed salt with the highest content and the second-order content are distinguished. If the concentration of the chloride ions is the highest, the concentration of the sodium ions and the concentration of the potassium ions are ranked again. If the sodium ion concentration is high, the mixed salt is classified as sodium chloride mixed salt and potassium chloride mixed salt. Namely, each mixed salt is only selected to store two waste salts with the highest content in a combined manner. According to the production of industrial waste salt and the survey of the current situation of stockpiling, the content of single salt is divided into four grades, namely more than 80% of first grade, between 80% and 60% of second grade, between 60% and 40% of third grade, and four grades: four grades below 40%. Through detection and discrimination, the anion with high content is divided into anion salts, and enters first, second, third and fourth grades according to the cation content; the high cation content is divided into cation salts, and the cation salts enter a first gear, a second gear, a third gear and a fourth gear according to the cation content.
The storage landfill storage position distribution module can accurately position the real storage position coordinates. In order to facilitate intelligent and standardized management, each waste salt and other dangerous wastes are accurately stored and buried, the names of the landfill units are stored in a plane coordinate mode, the east-west direction is an x axis, the south-north direction is a y axis, each coordinate point (landfill unit) is provided with a digital code, and the digital code corresponds to a unique RFID electronic tag. By adopting the RFID technology, the transfer trolley or the rail car can read the RFID electronic tag on the storage position or the running distance by using the scanning equipment to locate the arriving position. The storage landfill storage position distribution module correspondingly moves the actual storage position goods position into the background system, and the planar accurate positioning P (x, y) is realized.
The storage capacity display module is provided with a three-dimensional coordinate system and can judge whether the waste salt is suitable for being stored and warehoused according to the condition of stock inventory elevation.
An intelligent classification storage method for industrial waste salt comprises the following steps:
(1) inputting the sampling detection data of the waste salt into a computer sampling database module, wherein the data comprises production and source units, types, components, quantity, forms and packing information;
(2) after the waste salt enters the field and is confirmed to be correct on site, workers print two-dimensional code labels on the waste salt distributed on each goods tray or goods hanging basket and paste the two-dimensional code labels on packages, and use handheld equipment to scan the two-dimensional code labels and RFID electronic labels on the trays or hanging baskets, bind and upload information of the two-dimensional code labels and the RFID electronic labels on the trays or hanging baskets to a background database, and wait for warehousing;
(3) the method comprises the steps of importing bound waste salt information into a background computer system, utilizing a storage specification list module to compare with a classification grading list, generating a catalog library after information matching, completing statistics of the same library storage through a storage landfill site distribution module and a storage library capacity display module, distributing the waste salt to pre-divided library area storage landfill sites, simultaneously directly sending a task instruction to an intelligent transfer car or a railcar, and transferring the waste salt into a pretreatment workshop and a treatment station if the waste needs to be pretreated;
(4) the transfer trolley and the rail car finish loading a temporary storage tray or lift a hanging basket, the transfer trolley or the rail car controlled intelligently is transported to a designated cargo space according to a system background instruction, and the manually driven transfer trolley and the rail car are transported to the designated cargo space according to an instruction displayed by a terminal computer;
(5) after reaching the designated position, automatically completing the scanning of the warehouse position and the goods position through a verification comparison warning module, verifying whether the comparison is correct, and completing the number checking and seat entering after the information is matched; the loading and unloading operation instruction module is used for intelligently controlling the automatic unloading and loading position and the goods position, the computer terminal is manually driven to display whether the goods position is correct, if the goods position is correct, the computer terminal manually operates the unloading and loading position and the goods position is unloaded, and the wastes needing to be pretreated are transferred to a pretreatment workshop and a treatment station;
(6) after the warehousing operation is finished, feeding back information to a background, updating the inventory information in time, and strictly operating the pretreated waste salt or hazardous waste according to the operation rules of storage and landfill, synchronously archiving all the information and providing related reports as required;
(7) a plurality of independent symmetrical rigid landfill units (less than or equal to 250 m) arranged according to GB18953-20193) The RFID electronic tag is arranged at the specific position, so that the storage position can be conveniently identified.
One specific application of this embodiment is: after industrial waste salt enters the field, data detection and sampling are carried out on the industrial waste salt through the sampling database module, and then the RFID electronic tag is installed. Every link that industrial waste salt passes through after entering the field, including landfill storehouse and landfill unit, storage storehouse and goods shelves, preliminary treatment workshop and processing station, temporary storage's tray, transportation hanging flower basket etc. all need to install necessary RFID electronic tags, load transport means and roadways car, railcar all need to install RFID radio frequency identification antenna. RFID electronic chip labels need to be installed in advance on each tray and each transfer hanging basket, namely, an electronic identity code is given to the trays and the transfer hanging baskets, and automatic identification of transfer vehicles or rail cars is facilitated. The specific position of each storage landfill unit needs to be provided with an RFID electronic tag in advance, the electronic tag is equivalent to the electronic identity code of each storage landfill unit, and the planar coordinate position, the type, the components, the storage capacity quantity, the state and the like of the corresponding storage landfill unit are convenient for automatic identification of a transfer trolley or a rail car. The RFID electronic tags are required to be installed in advance at the warehouse door of each warehouse and the shelf position of each warehouse, are electronic identity codes of the warehouse position and the shelf position, correspondingly represent information such as coordinate positions, storage types, storage quantities and storage states of the warehouse and the shelves, and are convenient for automatic identification of transfer vehicles or rail cars. The transfer trolley or the rail crane consists of an industrial control computer terminal and an RFID antenna, wherein the RFID antenna is arranged at a proper position and can conveniently read RFID electronic tag information on a tray, a hanging basket, a storage landfill unit warehouse, a storage warehouse and a goods shelf in a long distance.
The information is analyzed and matched through the storage specification list module to generate a catalog library, the statistics of the storage quantity of the same storage position is completed through the storage landfill position distribution module and the storage capacity display module, the waste salt is distributed to the storage landfill positions of the pre-divided storage area, meanwhile, a task instruction is directly issued to an intelligent transfer trolley or a rail car, and if the waste needs to be pretreated, the waste is transferred to a pretreatment workshop and a treatment station; the transfer trolley and the rail car finish loading a temporary storage tray or lift a hanging basket, the transfer trolley or the rail car controlled intelligently is transported to a designated cargo space according to a system background instruction, and the manually driven transfer trolley and the rail car are transported to the designated cargo space according to an instruction displayed by a terminal computer; after reaching the designated position, automatically completing the scanning of the warehouse position and the goods position through a verification comparison warning module, verifying whether the comparison is correct, and completing the number checking and seat entering after the information is matched; the loading and unloading operation instruction module is used for intelligently controlling the automatic unloading of the goods position of the warehouse entry, and the computer terminal is manually driven to display whether the goods position of the warehouse entry is correct or not, and if the goods position is correct, the computer terminal is manually operated to unload the goods position of the warehouse entry; after the warehousing operation is finished, the information is fed back to a background, the inventory information is updated in time, the pretreated waste salt or hazardous waste also needs to be strictly operated according to the operation rules of storage and landfill, all the information is synchronously filed, and related reports are provided as required.
In the description herein, references to the description of "one embodiment," "an example," "a specific example" or the like are intended to mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The preferred embodiments of the invention disclosed above are intended to be illustrative only. The preferred embodiments are not intended to be exhaustive or to limit the invention to the precise embodiments disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, to thereby enable others skilled in the art to best utilize the invention. The invention is limited only by the claims and their full scope and equivalents.

Claims (7)

1. The utility model provides an intelligent classification storage system of industry waste salt which characterized in that: the RFID system comprises an RFID electronic tag, an RFID radio frequency identification antenna and an information management system based on the RFID internet of things, wherein the RFID radio frequency identification antenna is in signal connection with the information management system based on the RFID internet of things, the information management system based on the RFID internet of things comprises a sampling database module, a storage specification list module, a data processing module, a storage landfill position distribution module, a storage capacity display module, a verification comparison warning module and a loading and unloading operation instruction module, the sampling database module is in signal connection with the data processing module and a classification grading list module, the data processing module is in signal connection with the classification grading list module and the storage landfill position distribution module, the classification grading list module is in signal connection with the storage landfill position distribution module, the storage landfill position distribution module is in signal connection with the storage capacity display module, and the storage capacity display module is in signal connection with the verification comparison warning module, the verification comparison warning module is in signal connection with the loading and unloading operation instruction module.
2. The intelligent classification and storage system for industrial waste salt as claimed in claim 1, wherein: the contents of the sampling database module comprise the number of sampling batches, detection indexes, detection methods and data formats.
3. The intelligent classification and storage system for industrial waste salt as claimed in claim 2, wherein: the detection indexes comprise various salt anion concentrations, various salt cation concentrations, characteristic organic pollutants and other heavy metal ion concentrations.
4. The intelligent classification and storage system for industrial waste salt as claimed in claim 1, wherein: the storage specification list module has a classification and grading function.
5. The intelligent classification and storage system for industrial waste salt as claimed in claim 1, wherein: store landfill position distribution module can accurate location in the reality position goods position coordinate.
6. The intelligent classification and storage system for industrial waste salt as claimed in claim 1, wherein: the storage capacity display module is provided with a three-dimensional coordinate system and can judge whether the waste salt is suitable for being stored and warehoused according to the condition of stock inventory elevation.
7. An intelligent classification storage method for industrial waste salt is characterized by comprising the following steps:
1) inputting the sampling detection data of the waste salt into a computer sampling database module, wherein the data comprises production and source units, types, components, quantity, forms and packing information;
2) after the waste salt enters the field and is confirmed to be correct on site, workers print two-dimensional code labels on the waste salt distributed on each goods tray or goods hanging basket and paste the two-dimensional code labels on packages, and use handheld equipment to scan the two-dimensional code labels and RFID electronic labels on the trays or hanging baskets, bind and upload information of the two-dimensional code labels and the RFID electronic labels on the trays or hanging baskets to a background database, and wait for warehousing;
3) the method comprises the steps of importing bound waste salt information into a background computer system, utilizing a storage specification list module to compare with a classification grading list, generating a catalog library after information matching, completing statistics of the same library storage through a storage landfill site distribution module and a storage library capacity display module, distributing the waste salt to pre-divided library area storage landfill sites, simultaneously directly sending a task instruction to an intelligent transfer car or a railcar, and transferring the waste salt into a pretreatment workshop and a treatment station if the waste needs to be pretreated;
4) the transfer trolley and the rail car finish loading a temporary storage tray or lift a hanging basket, the transfer trolley or the rail car controlled intelligently is transported to a designated cargo space according to a system background instruction, and the manually driven transfer trolley and the rail car are transported to the designated cargo space according to an instruction displayed by a terminal computer;
5) after reaching the designated position, automatically completing the scanning of the warehouse position and the goods position through a verification comparison warning module, verifying whether the comparison is correct, and completing the number checking and seat entering after the information is matched; the loading and unloading operation instruction module is used for intelligently controlling the automatic unloading and loading position and the goods position, the computer terminal is manually driven to display whether the goods position is correct, if the goods position is correct, the computer terminal manually operates the unloading and loading position and the goods position is unloaded, and the wastes needing to be pretreated are transferred to a pretreatment workshop and a treatment station;
6) after the warehousing operation is finished, feeding back information to a background, updating the inventory information in time, and strictly operating the pretreated waste salt or hazardous waste according to the operation rules of storage and landfill, synchronously archiving all the information and providing related reports as required;
7) a plurality of independent symmetrical rigid landfill units (less than or equal to 250 m) arranged according to GB18953-20193) The RFID electronic tag is arranged at the specific position, so that the storage position can be conveniently identified.
CN201911028711.9A 2019-10-28 2019-10-28 System and method for classifying and intelligently storing industrial waste salt Pending CN110795601A (en)

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Cited By (3)

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CN113548580A (en) * 2021-08-05 2021-10-26 上海市政工程设计研究总院(集团)有限公司 Integrated device for landfill operation of rigid landfill and use method thereof
TWI785421B (en) * 2020-11-24 2022-12-01 大云永續科技股份有限公司 Inventory management method and system
CN116511227A (en) * 2023-03-29 2023-08-01 靖江市亚泰新机电科技有限公司 Dangerous waste chelation recycling platform, device and storage medium based on Internet of things traceability management

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