CN110789924A - An automatic feeding device - Google Patents
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- 239000000463 material Substances 0.000 claims description 25
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- 239000003638 chemical reducing agent Substances 0.000 claims description 7
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- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 238000010586 diagram Methods 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 5
- 238000003698 laser cutting Methods 0.000 description 5
- 238000005520 cutting process Methods 0.000 description 3
- 238000005034 decoration Methods 0.000 description 2
- 238000003754 machining Methods 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
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- 230000009286 beneficial effect Effects 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G17/00—Conveyors having an endless traction element, e.g. a chain, transmitting movement to a continuous or substantially-continuous load-carrying surface or to a series of individual load-carriers; Endless-chain conveyors in which the chains form the load-carrying surface
- B65G17/30—Details; Auxiliary devices
- B65G17/38—Chains or like traction elements; Connections between traction elements and load-carriers
- B65G17/40—Chains acting as load-carriers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/36—Removing material
- B23K26/38—Removing material by boring or cutting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/70—Auxiliary operations or equipment
- B23K26/702—Auxiliary equipment
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G23/00—Driving gear for endless conveyors; Belt- or chain-tensioning arrangements
- B65G23/02—Belt- or chain-engaging elements
- B65G23/04—Drums, rollers, or wheels
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G23/00—Driving gear for endless conveyors; Belt- or chain-tensioning arrangements
- B65G23/22—Arrangements or mountings of driving motors
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/34—Devices for discharging articles or materials from conveyor
- B65G47/38—Devices for discharging articles or materials from conveyor by dumping, tripping, or releasing load carriers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/82—Rotary or reciprocating members for direct action on articles or materials, e.g. pushers, rakes, shovels
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
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Abstract
本发明公开了一种自动上料装置,包括送料组件、上料组件和推料组件和升降托料组件;送料组件和上料组件并排设置,推料组件设置在上料组件的侧面,所述升降托料组件与推料组件间隔设置且和推料组件一致分布于上料组件侧面。本装置能够减少上下料工序,节省人工以及加工的时间,大大提高了生产效率。降低成本,减少安全隐患。
The invention discloses an automatic feeding device, comprising a feeding component, a feeding component, a pushing component and a lifting and supporting component; the feeding component and the feeding component are arranged side by side, and the pushing component is arranged on the side of the feeding component; the The lifting and supporting components and the pushing component are arranged at intervals and are distributed on the side of the feeding component in accordance with the pushing component. The device can reduce the loading and unloading process, save labor and processing time, and greatly improve the production efficiency. Reduce costs and reduce safety hazards.
Description
技术领域technical field
本发明涉及金属加工技术领域,尤其涉及一种自动上料装置。The invention relates to the technical field of metal processing, in particular to an automatic feeding device.
背景技术Background technique
由于我国管材的产量和消费的快速增长,管材加工技术也随之迅速发展,尤其是激光切割机的问世,更是给管材加工带来了质的飞跃,作为一种专用激光切割机,激光切管机主要针对金属管材进行激光切割。体育器材行业,灯具行业,装饰装潢行业,家具行业,厨具卫浴行业等,都离不开管材的切割成型。众所周知,任何新的加工工艺能够被大众所认可,并且取得了快速发展,必然有着传统工艺所不及的特点,传统的加工方式是等离子枪割,磨具冲压,钻床加工,使用这些传统方式加工,工序复杂,定位难度大,加工精度低,加工质量差,而且需要更多人力。相较之下,激光切割技术则是一项生产效率高、生产力能力强的技术。Due to the rapid growth of pipe production and consumption in my country, pipe processing technology has also developed rapidly, especially the advent of laser cutting machines, which has brought a qualitative leap to pipe processing. As a special laser cutting machine, laser cutting The pipe machine is mainly used for laser cutting of metal pipes. Sports equipment industry, lighting industry, decoration and decoration industry, furniture industry, kitchenware and bathroom industry, etc., are inseparable from the cutting and forming of pipes. As we all know, any new processing technology that can be recognized by the public and has achieved rapid development must have characteristics beyond the traditional technology. The traditional processing methods are plasma gun cutting, abrasive stamping, drilling machine processing, using these traditional processing methods, The process is complex, the positioning is difficult, the machining accuracy is low, the machining quality is poor, and more manpower is required. In contrast, laser cutting technology is a technology with high production efficiency and strong productivity.
发明内容SUMMARY OF THE INVENTION
本发明提供了一种自动上料架,配套用于激光切管机,结构紧凑,自动化程度高。The invention provides an automatic feeding rack, which is matched with a laser pipe cutting machine, and has a compact structure and a high degree of automation.
一种自动上料装置,其特征是 :包括送料组件、上料组件、推料组件和升降托料组件;An automatic feeding device is characterized in that: it comprises a feeding component, a feeding component, a pushing component and a lifting and supporting component;
所述送料组件和上料组件并排设置,推料组件设置在上料组件的侧面,所述升降托料组件与推料组件间隔设置且和推料组件一致分布于上料组件侧面。The feeding component and the feeding component are arranged side by side, the pushing component is arranged on the side of the feeding component, the lifting and supporting component is arranged at intervals from the pushing component, and is distributed on the side of the feeding component consistent with the pushing component.
进一步地,送料组件包括辅助托料架、送料底架、送料输送链、第一连接轴、第一动力部分、翻料气缸、调节板、翻料支架、连接轴;Further, the feeding assembly includes an auxiliary supporting frame, a feeding base frame, a feeding conveyor chain, a first connecting shaft, a first power part, a turning cylinder, an adjustment plate, a turning bracket, and a connecting shaft;
所述送料底架侧面沿着长度方向并排间隔布置有多个辅助托料架,A plurality of auxiliary material support racks are arranged side by side and at intervals along the length direction of the side surface of the feeding chassis,
多个辅助托料架的前后分别贯穿设置有第一连接轴和第二连接轴,所述第一连接轴的中部套设有链轮,所述链轮上紧配有链条,所述链条与动力部分的输出轴连接;A first connecting shaft and a second connecting shaft are respectively arranged through the front and rear of the plurality of auxiliary material carriers, a sprocket is sleeved in the middle of the first connecting shaft, and a chain is fastened on the sprocket, and the chain is connected with the chain. The output shaft connection of the power part;
各辅助托料架铺设有送料输送链,Each auxiliary rack is provided with a feeding conveyor chain.
第二连接轴与各辅助托料架相交处均设置有辅助托板,所述辅助托板覆盖在输送链的前端,所述辅助托板侧面的第二连接轴上安装有翻转支架,所述翻转支架上设置有调节板;第二连接轴的中部连接一翻料气缸;Auxiliary pallets are provided at the intersections of the second connecting shaft and each auxiliary pallet, the auxiliary pallets cover the front end of the conveyor chain, and a flip bracket is installed on the second connecting axle on the side of the auxiliary pallet, and the An adjustment plate is arranged on the overturning bracket; the middle part of the second connecting shaft is connected with a turning cylinder;
进一步地,上料组件包括上料底架,上料输送链、托料板、滚珠丝杠、直线导轨、减速机、伺服电机、上料气缸、V型托架、上料动力部分、连杆轴及限位架;Further, the feeding assembly includes a feeding chassis, a feeding conveyor chain, a feeding plate, a ball screw, a linear guide, a reducer, a servo motor, a feeding cylinder, a V-shaped bracket, a feeding power part, and a connecting rod. Axle and limit frame;
上料底架具有多个,多个上料底架并排间隔设置后相互之间通过连杆轴连接,连杆轴的中部通过链轮结构与上料动力部分相连;最后端的上料底架后端设置有限位架;There are multiple feeding chassis, and the multiple feeding chassis are arranged side by side at intervals and are connected to each other through the connecting rod shaft, and the middle part of the connecting rod shaft is connected with the feeding power part through the sprocket structure; The end is provided with a limit frame;
各上料底架上端面平铺设置有上料输送链 ,所述上料输送链的侧面安装有托料板,A feeding conveyor chain is arranged on the upper end surface of each feeding chassis, and a feeding plate is installed on the side of the feeding conveyor chain.
所述上料底架的下表面上设置有直线导轨,所述直线导轨上平铺设置有输送链,所述直线导轨侧面安装滚珠丝杠,滚珠丝杠前端依次连接减速机和伺服电机;A linear guide rail is arranged on the lower surface of the feeding chassis, a conveyor chain is laid on the linear guide rail, a ball screw is installed on the side of the linear guide rail, and the front end of the ball screw is connected to a reducer and a servo motor in sequence;
各上料底架的竖向侧面安装有上料气缸,所述上料气缸的上端安装有V型托架,A feeding cylinder is installed on the vertical side of each feeding chassis, and a V-shaped bracket is installed on the upper end of the feeding cylinder.
进一步地,所述推料组件包括底座、气缸座、推料支架、导向杆、气缸;Further, the material pushing assembly includes a base, a cylinder seat, a material pushing bracket, a guide rod, and a cylinder;
所述底座上端面安装有气缸座,所述气缸座内并排安装有气缸和导向杆,所述导向杆穿过气缸座后前端连接推料支架。A cylinder seat is installed on the upper end surface of the base, and a cylinder and a guide rod are installed side by side in the cylinder seat, and the front end of the guide rod is connected to a pushing bracket after passing through the cylinder seat.
进一步地,升降托料组件包括电缸,电缸安装在电缸底座上,电缸的头部安装有平辊托料部件。Further, the lifting material supporting assembly includes an electric cylinder, the electric cylinder is installed on the electric cylinder base, and the flat roller material supporting part is installed on the head of the electric cylinder.
本发明的有益效果在于:The beneficial effects of the present invention are:
本装置能够减少上下料工序,节省人工以及加工的时间,大大提高了生产效率。降低成本,减少安全隐患。The device can reduce the loading and unloading process, save labor and processing time, and greatly improve the production efficiency. Reduce costs and reduce safety hazards.
附图说明Description of drawings
图1为本发明的整体装配示意图。FIG. 1 is a schematic diagram of the overall assembly of the present invention.
图2为送料组件的示意图。Figure 2 is a schematic diagram of the feed assembly.
图3为上料组件的示意图。FIG. 3 is a schematic diagram of a feeding assembly.
图4为推料组件的示意图。FIG. 4 is a schematic diagram of a pusher assembly.
图5为升降托料组件的示意图。FIG. 5 is a schematic diagram of a lifting and lowering material support assembly.
具体实施方式Detailed ways
下面结合具体附图和实施例对本发明作进一步说明。The present invention will be further described below with reference to the specific drawings and embodiments.
如图1-5所示:As shown in Figure 1-5:
一种自动上料装置,其特征是 :包括送料组件1、上料组件2、推料组件3和升降托料组件4;An automatic feeding device is characterized in that: it comprises a feeding assembly 1, a
送料组件1和上料组件2并排设置,所述推料组件3设置在上料组件2的侧面,所述升降托料组件4与推料组件3间隔设置且和推料组件3一致分布于上料组件2侧面。The feeding component 1 and the
进一步地,送料组件1包括辅助托料架1-1、送料底架1-2、送料输送链1-3、第一连接轴1-4、第一动力部分1-5、翻料气缸1-6、调节板1-7、翻料支架1-8、连接轴1-9;Further, the feeding assembly 1 includes an auxiliary supporting frame 1-1, a feeding base frame 1-2, a feeding conveyor chain 1-3, a first connecting shaft 1-4, a first power part 1-5, and a turning cylinder 1- 6. Adjusting plate 1-7, turning bracket 1-8, connecting shaft 1-9;
送料底架1-2侧面沿着长度方向并排间隔布置有多个辅助托料架1-1,The side of the feeding base frame 1-2 is arranged with a plurality of auxiliary feeding frames 1-1 side by side and at intervals along the length direction.
多个辅助托料架1-1的前后分别贯穿设置有第一连接轴1-4和第二连接轴1-9,所述第一连接轴的中部套设有链轮,所述链轮上紧配有链条,所述链条与动力部分1-5的输出轴连接;A first connecting shaft 1-4 and a second connecting shaft 1-9 are respectively arranged through the front and rear of the plurality of auxiliary material support racks 1-1, and a sprocket is sleeved in the middle of the first connecting shaft. It is tightly equipped with a chain, and the chain is connected with the output shaft of the power part 1-5;
各辅助托料架1-1上铺设有送料输送链1-3,A feeding conveyor chain 1-3 is laid on each auxiliary rack 1-1.
第二连接轴1-9与各辅助托料架1-1相交处均设置有辅助托板1-10,所述辅助托板覆盖在输送链的前端,所述辅助托板1-10侧面的第二连接轴1-9上安装有翻转支架1-8,所述翻转支架1-8上设置有调节板1-7;第二连接轴1-9的中部连接一翻料气缸1-6;Auxiliary pallets 1-10 are provided at the intersections of the second connecting shaft 1-9 and each auxiliary pallet 1-1, the auxiliary pallets cover the front end of the conveyor chain, and the side surfaces of the auxiliary pallets 1-10 A turning bracket 1-8 is installed on the second connecting shaft 1-9, and an adjusting plate 1-7 is arranged on the turning bracket 1-8; the middle part of the second connecting shaft 1-9 is connected with a turning cylinder 1-6;
上料组件2包括上料底架2-1,上料输送链2-2、托料板2-3、滚珠丝杠2-4、直线导轨2-5、减速机2-6、伺服电机2-7、上料气缸2-8、V型托架2-9、上料动力部分2-10、连杆轴2-11及限位架2-12;The
所述上料底架2-1具有多个,多个上料底架并排间隔设置后相互之间通过连杆轴2-11连接,连杆轴2-11的中部通过链轮结构与上料动力部分2-10相连;最后端的上料底架后端设置有限位架2-12;The feeding chassis 2-1 has a plurality of them, and the plurality of feeding chassis are arranged side by side at intervals and are connected to each other through a connecting rod shaft 2-11, and the middle part of the connecting rod shaft 2-11 is connected to the feeding material through a sprocket structure. The power part 2-10 is connected; the rear end of the last feeding chassis is provided with a limit frame 2-12;
各上料底架2-1上端面平铺设置有上料输送链 2-2,所述上料输送链的侧面安装有托料板2-3,A feeding conveyor chain 2-2 is arranged on the upper end surface of each feeding chassis 2-1, and a feeding plate 2-3 is installed on the side of the feeding conveyor chain.
所述上料底架的下表面上设置有直线导轨2-5,所述直线导轨2-5上平铺设置有输送链,所述直线导轨侧面安装滚珠丝杠2-4,滚珠丝杠2-4前端依次连接减速机2-6和伺服电机2-7;A linear guide 2-5 is arranged on the lower surface of the feeding chassis, a conveyor chain is laid on the linear guide 2-5, and a ball screw 2-4 and a
各上料底架的竖向侧面安装有上料气缸2-8,所述上料气缸2-8的上端安装有V型托架2-9,A feeding cylinder 2-8 is installed on the vertical side of each feeding chassis, and a V-shaped bracket 2-9 is installed on the upper end of the feeding cylinder 2-8.
推料组件3包括底座3-1、气缸座3-2、推料支架3-3、导向杆3-4、气缸3-5;The pusher assembly 3 includes a base 3-1, a cylinder seat 3-2, a pusher bracket 3-3, a guide rod 3-4, and a cylinder 3-5;
底座3-1上端面安装有气缸座3-2,所述气缸座内并排安装有气缸3-5和导向杆3-4,所述导向杆穿过气缸座后前端连接推料支架3-3。A cylinder base 3-2 is installed on the upper end face of the base 3-1, and a cylinder 3-5 and a guide rod 3-4 are installed side by side in the cylinder base. .
升降托料组件4包括电缸4-1,电缸4-1安装在电缸底座4-2上,电缸4-1的头部安装有平辊托料部件4-3。The lifting and supporting material assembly 4 includes an electric cylinder 4-1, the electric cylinder 4-1 is installed on the electric cylinder base 4-2, and the head of the electric cylinder 4-1 is installed with a flat roller material supporting part 4-3.
具体流程:将工件放于辅助托料架1-1和送料底架1-2上,通过电机1带动送料输送链1-3将工件输送至指定位置,翻料气缸1-6驱动,将工件送入托料板2-3,同样通过电机2带动上料输送链2-2将工件输送至指定位置,上料气缸2-8驱动V型托架2-9将工件托起,减速机2-6和伺服电机2-7推动滚珠丝杠2-4转动,把工件送至指定位置,然后升降托料组件4的各结构配合继续将工件送至机床中心位置。The specific process: put the workpiece on the auxiliary support frame 1-1 and the feeding chassis 1-2, drive the feeding conveyor chain 1-3 through the motor 1 to transport the workpiece to the designated position, and drive the turning cylinder 1-6 to move the workpiece. Feed into the supporting plate 2-3, and also drive the feeding conveyor chain 2-2 through the
最后所应说明的是,以上具体实施方式仅用以说明本发明的技术方案而非限制,尽管参照实例对本发明进行了详细说明,本领域的普通技术人员应当理解,可以对本发明的技术方案进行修改或者等同替换,而不脱离本发明技术方案的精神和范围,其均应涵盖在本发明的权利要求范围当中。Finally, it should be noted that the above specific embodiments are only used to illustrate the technical solutions of the present invention and not to limit them. Although the present invention has been described in detail with reference to examples, those of ordinary skill in the art should understand that the technical solutions of the present invention can be Modifications or equivalent substitutions without departing from the spirit and scope of the technical solutions of the present invention should be included in the scope of the claims of the present invention.
Claims (5)
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CN201911244299.4A CN110789924A (en) | 2019-12-06 | 2019-12-06 | An automatic feeding device |
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CN111482719A (en) * | 2020-06-28 | 2020-08-04 | 佛山市宏石激光技术有限公司 | Profile cutting method of laser cutting automatic production line |
CN112372156A (en) * | 2020-11-04 | 2021-02-19 | 樊朝亮 | Profile cutting method of laser cutting automatic production line |
CN112917021A (en) * | 2021-02-04 | 2021-06-08 | 广东宏石激光技术股份有限公司 | Three-chuck automatic feeding and discharging laser pipe cutting machine and using method thereof |
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