CN110789169A - Scrap iron compacting system capable of working continuously - Google Patents
Scrap iron compacting system capable of working continuously Download PDFInfo
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- CN110789169A CN110789169A CN201911084923.9A CN201911084923A CN110789169A CN 110789169 A CN110789169 A CN 110789169A CN 201911084923 A CN201911084923 A CN 201911084923A CN 110789169 A CN110789169 A CN 110789169A
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- baffle
- material receiving
- scrap iron
- receiving device
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- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 title claims abstract description 367
- 229910052742 iron Inorganic materials 0.000 title claims abstract description 183
- 239000000463 material Substances 0.000 claims abstract description 113
- 238000005056 compaction Methods 0.000 claims abstract description 29
- 230000033001 locomotion Effects 0.000 claims abstract description 24
- 230000003028 elevating effect Effects 0.000 claims description 4
- 230000000694 effects Effects 0.000 abstract description 37
- 230000005540 biological transmission Effects 0.000 description 33
- 238000003825 pressing Methods 0.000 description 17
- 238000003754 machining Methods 0.000 description 11
- 238000004519 manufacturing process Methods 0.000 description 10
- 238000009434 installation Methods 0.000 description 9
- 238000000034 method Methods 0.000 description 7
- 230000000149 penetrating effect Effects 0.000 description 7
- 230000000903 blocking effect Effects 0.000 description 5
- 230000005484 gravity Effects 0.000 description 5
- 238000007790 scraping Methods 0.000 description 5
- 239000012634 fragment Substances 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 238000001125 extrusion Methods 0.000 description 3
- 239000002994 raw material Substances 0.000 description 3
- 208000032765 Device extrusion Diseases 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 2
- 239000000047 product Substances 0.000 description 2
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000003302 ferromagnetic material Substances 0.000 description 1
- 239000010419 fine particle Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 238000010422 painting Methods 0.000 description 1
- 238000005381 potential energy Methods 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
- 239000011265 semifinished product Substances 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B9/00—Presses specially adapted for particular purposes
- B30B9/32—Presses specially adapted for particular purposes for consolidating scrap metal or for compacting used cars
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B15/00—Details of, or accessories for, presses; Auxiliary measures in connection with pressing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B15/00—Details of, or accessories for, presses; Auxiliary measures in connection with pressing
- B30B15/30—Feeding material to presses
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B15/00—Details of, or accessories for, presses; Auxiliary measures in connection with pressing
- B30B15/32—Discharging presses
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Accessories And Tools For Shearing Machines (AREA)
Abstract
The invention discloses an iron scrap compacting system capable of continuously working, which comprises a material conveying device, a material receiving device, a conveying device and a compacting device, wherein the material conveying device comprises a first driving roller, a first conveying belt sleeved on the first driving roller and first supporting feet arranged on two sides of the first driving roller, the conveying device is arranged below the first conveying belt, the material receiving device is arranged on the conveying device, a fifth connecting rod is arranged on the first supporting feet, a scraper plate is arranged on the fifth connecting rod, a through cavity is arranged on the scraper plate, and a ninth baffle plate capable of doing lifting motion penetrates through the through cavity; when receiving device is moving to compaction device position department, when receiving device does not take over, ninth baffle rises from leading to the intracavity, plays the effect of blockking to the iron fillings on the scraper blade under the effect of ninth baffle, prevents the whereabouts that iron fillings lasts, makes partial iron fillings stop temporarily on the scraper blade, avoids iron fillings directly to fall down and causes the inconvenience of clearance.
Description
Technical Field
The invention belongs to the technical field of part processing, and particularly relates to an iron scrap compacting system capable of continuously working.
Background
Machining refers to a process of changing the physical dimensions or properties of a workpiece by a mechanical device. The difference in the machining method can be divided into cutting machining and pressing machining. The production process of a machine refers to the whole process of making a product from raw materials (or semi-finished products). For machine production, the raw material transportation and preservation, production preparation, blank manufacturing, part processing and heat treatment, product assembly and debugging, painting and packaging and the like are included. The content of the production process is very wide, modern enterprises organize production and guide production by using the principle and method of system engineering, and the production process is regarded as a production system with input and output. Scrap iron is an industrial raw material of amorphous fine particles or powder of gray to gray black.
Machining factory can produce a large amount of scrap iron bits in process of production, scrap iron bits have very high recycle value, and scrap iron bits need carry out the compaction processing when recycle, convenient transportation, when handling scrap iron compaction, need flatten to scrap iron with panel such as clamp plate, be convenient for process into regular shape with scrap iron, new scrap iron of addition that can not last during the flattening of scrap iron, the transportation of scrap iron needs the separate processing with flattening, even go on with flattening and the transportation of scrap iron in step, still have partial scrap iron to scatter near the processing platform, cause the inconvenience of arrangement.
Disclosure of Invention
The invention provides a scrap iron compacting system capable of continuously working in order to overcome the defects of the prior art.
In order to achieve the purpose, the invention adopts the following technical scheme: a scrap iron compacting system capable of working continuously comprises a material conveying device, a material receiving device, a conveying device and a compacting device, wherein the material conveying device comprises a first transmission roller, a first conveying belt sleeved on the first transmission roller and first supporting feet arranged on two sides of the first transmission roller, the conveying device is arranged below the first conveying belt, the material receiving device is arranged on the conveying device, a fifth connecting rod is arranged on the first supporting feet, a scraper blade is arranged on the fifth connecting rod, a through cavity is arranged on the scraper blade, and a ninth baffle capable of moving up and down is arranged in the through cavity in a penetrating manner; the scrap iron is placed on the first conveyor belt to be conveyed, under the action of the first conveyor belt, the scrap iron is conveyed to the material receiving device, the scrap iron is collected through the material receiving device, and the scrap iron is conveniently conveyed to the compacting device to be compacted; when the material receiving device moves to the position of the compaction device and is not replaced, the ninth baffle plate rises from the through cavity, and the scrap iron on the scraper plate is blocked under the action of the ninth baffle plate, so that the scrap iron is prevented from continuously falling, part of the scrap iron is temporarily stopped on the scraper plate, and the scrap iron is prevented from directly falling to cause inconvenience in cleaning; effectual scrap iron with on the first conveyer belt scrapes down under the effect of scraper blade, prevents that scrap iron from attaching to drop along with the motion of first conveyer belt on the first conveyer belt, avoids scrap iron to cause the influence to equipment, and the convenience is to the clearance of scrap iron.
A fourth connecting plate is arranged on the first supporting leg, a first air cylinder is arranged on the fourth connecting plate, and the ninth baffle is arranged on a piston rod of the first air cylinder; under the effect of first cylinder, the elevating movement of control ninth baffle makes the unable whereabouts of iron fillings when receiving device has not accomplished in turn yet, avoids iron fillings directly to drop on the instrument and equipment and causes the influence to equipment.
The side wall of the through cavity is movably connected with a cover plate, a torsion spring is arranged on the side wall of the cover plate, and a second chute is arranged at the top of the ninth baffle plate; under the action of the torsion spring, the cover plate can be automatically closed after being opened; when the first cylinder drives the ninth baffle to lift from the through cavity, the cover plate is pushed to rotate around the connecting point under the action of the ninth baffle, and iron filings on the cover plate are turned down from the cover plate under the rotation of the cover plate, so that the iron filings are placed on one side of the cover plate, and the quantity of the iron filings falling into the through cavity is reduced; under the setting of second chute, apron unilateral atress when making ninth baffle up-movement makes the apron rotate more easily, turns over the iron fillings on the apron down, prevents that too much falling of iron fillings from leading to the intracavity.
A second cylinder is arranged on the fourth connecting plate, a push plate is arranged on a piston rod of the second cylinder, and a second groove matched with the first cylinder is formed in the push plate; the iron fillings that drop via leading to the chamber drop on the fourth connecting plate, and second cylinder drive piston rod stretches out, makes the push pedal remove along fourth connecting plate surface, pushes away the iron fillings on the fourth connecting plate under the effect of push pedal, is convenient for clear up the iron fillings on the fourth connecting plate.
The compaction device comprises a processing table, a mounting plate arranged above the processing table, a fourth connecting rod penetrating the mounting plate and a third driving motor arranged on the mounting plate and used for driving the fourth connecting rod to do lifting motion, a pressing plate is arranged at the bottom of the fourth connecting rod, a third supporting plate is arranged at the top of the fourth connecting rod, and a seventh baffle plate is arranged on the processing table; scrap iron is collected on the material receiving device, then the material receiving device moves to the compacting device under the action of the conveying device, the material receiving device moves to the processing table under the action of the conveying device, and the third connecting rod is driven to move up and down under the action of the third driving motor, so that the pressing plate is driven to move up and down, the scrap iron on the material receiving device is repeatedly beaten by the pressing plate, and the compacting treatment of the scrap iron is completed; under the action of the third driving motor, the force of hammering the scrap iron each time is uniform, the scrap iron is uniformly stressed, and the treatment effect on the scrap iron is improved; through dropping of the pressing plate at every time, the pressing plate extrudes scrap iron under the action of self gravity and inertia, the connection effect inside the scrap iron is increased, and the scrap iron is conveniently processed into blocks to be conveniently transported.
A third movable groove is formed in the side wall of the seventh baffle, fourth movable grooves are formed in two sides of the third movable groove, a second sliding block is arranged in the fourth movable groove, and a second arc-shaped elastic sheet is arranged on the second sliding block; when the material receiving device moves to the processing table, the material receiving device moves along the side wall of the seventh baffle plate until the material receiving device moves to be in contact with the second arc-shaped elastic sheet, the second arc-shaped elastic sheet has a blocking effect on the movement of the material receiving device, so that the material receiving device stops at one side of the second arc-shaped elastic sheet, the positions of the pressing plate and the material receiving device are aligned conveniently, and the processing of scrap iron can be completed conveniently; after iron fillings processing is accomplished, promote receiving device forward motion, make receiving device extrusion second arc shell fragment under the effect of thrust, second arc shell fragment atress produces deformation, promotes the second slider toward fourth activity inslot motion to make receiving device pass through smoothly, be convenient for collect the iron fillings after the processing is accomplished.
The material receiving device comprises a material receiving plate, a first baffle and a second baffle, wherein the first baffle and the second baffle are arranged on the material receiving plate; the scrap iron is placed on the first conveying belt, the scrap iron is conveyed through the first conveying belt and conveyed to the material receiving device, the first baffle and the second baffle have a blocking effect on the scrap iron on the material receiving plate, the scrap iron is placed to fall off the material receiving plate, and the scrap iron is prevented from falling out in the machining process to influence the surrounding environment of the equipment; when the scrap iron on the material receiving plate reaches a preset value, the conveying device drives the material receiving plate to move towards the compacting device, so that the scrap iron on the material receiving plate can be compacted conveniently, when the first material receiving device moves to the compacting device, the second material receiving device moves to the position below the first conveying belt under the action of the conveying device, the conveying belt does not need to stop working, one part of scrap iron is compacted, the other part of scrap iron is filled in the second material receiving device, the second material receiving device is conveniently supported immediately after the scrap iron in the first material receiving device is treated, and the scrap iron machining efficiency is improved; under the mutual cooperation of the material receiving plate device and the conveying device, the conveying and compacting of the scrap iron can run synchronously, the equipment is always in a working state, the influence on the equipment caused by frequent switching of the equipment is avoided, and meanwhile, the electric energy consumed by switching of the equipment is reduced.
The invention has the following advantages: when receiving device is moving to compaction device position department, when receiving device does not take over, ninth baffle rises from leading to the intracavity, plays the effect of blockking to the iron fillings on the scraper blade under the effect of ninth baffle, prevents the whereabouts that iron fillings lasts, makes partial iron fillings stop temporarily on the scraper blade, avoids iron fillings directly to fall down and causes the inconvenience of clearance.
Drawings
FIG. 1 is a schematic structural diagram of the present invention.
FIG. 2 is a schematic structural diagram of a feeding device of the present invention.
FIG. 3 is a first cross-sectional view of a feeding device of the present invention.
FIG. 4 is a schematic sectional view of a feeding device of the present invention.
Fig. 5 is an enlarged view of fig. 4 at C.
Fig. 6 is a schematic structural diagram of the conveying device of the present invention.
Fig. 7 is a first cross-sectional view of the delivery device of the present invention.
FIG. 8 is a second cross-sectional view of the delivery device of the present invention.
Fig. 9 is an enlarged view of a portion a in fig. 8.
Fig. 10 is a schematic structural view of the receiving device of the present invention.
Fig. 11 is a first schematic cross-sectional view of a receiving device according to the present invention.
Fig. 12 is a second schematic cross-sectional view of the receiving device of the present invention.
Fig. 13 is an enlarged view of fig. 12 at B.
Fig. 14 is a third schematic sectional view of the receiving device of the present invention.
Fig. 15 is a schematic view of the construction of the compaction apparatus of the invention.
Fig. 16 is a first cross-sectional view of the compacting apparatus of the present invention.
Fig. 17 is a second cross-sectional view of the compaction apparatus of the invention.
Fig. 18 is an enlarged view of fig. 17 at D.
Detailed Description
As shown in fig. 1 to 18, a scrap iron compacting system capable of continuously working comprises a feeding device 1, a receiving device, a conveying device 2 and a compacting device 4, wherein the feeding device 1 comprises two first driving rollers 11, two first conveying belts 12 sleeved on the first driving rollers 11 and two first supporting legs 13 arranged at two sides of the first driving rollers 11, the first driving rollers are used for fixing the first conveying belts, the first driving rollers are connected with a first driving motor, and the first driving motor provides rotating power for the first driving rollers; the conveying device 2 is arranged below the first conveying belt 12, the material receiving device is arranged on the conveying device 2 and comprises a material receiving plate 3, and a first baffle 31 and a second baffle 32 which are arranged on the material receiving plate 3, the first baffle and the second baffle are respectively two, the two first baffles are oppositely arranged, the two second baffles are oppositely arranged, and the first baffle and the second baffle are respectively arranged at the periphery of the material receiving plate; when the iron scraps on the material receiving device reach the preset amount, the conveying device 2 can drive the material receiving plate 3 to move towards the compacting device 4.
After scrap iron generated by part processing is collected, the scrap iron is placed on a first conveying belt, the scrap iron is conveyed through the first conveying belt, the scrap iron is conveyed to a material receiving device, a first baffle and a second baffle block the scrap iron on a material receiving plate, the scrap iron is placed to fall off the material receiving plate, and the scrap iron is prevented from falling out in the processing process to influence the surrounding environment of equipment; when the scrap iron on the material receiving plate reaches a preset value, the conveying device drives the material receiving plate to move towards the compacting device, so that the scrap iron on the material receiving plate can be compacted conveniently, when the first material receiving device moves to the compacting device, the second material receiving device moves to the position below the first conveying belt under the action of the conveying device, the conveying belt does not need to stop working, one part of scrap iron is compacted, the other part of scrap iron is filled in the second material receiving device, the second material receiving device is conveniently supported immediately after the scrap iron in the first material receiving device is treated, and the scrap iron machining efficiency is improved; under the mutual cooperation of the material receiving plate device and the conveying device, the conveying and compacting of the scrap iron can run synchronously, the equipment is always in a working state, the influence on the equipment caused by frequent switching of the equipment is avoided, and meanwhile, the electric energy consumed by switching of the equipment is reduced.
The conveying device 2 comprises a support table 21, a third baffle 22 arranged on the support table 21, a transmission groove 221 arranged on the third baffle 22 and a transmission assembly arranged in the transmission groove 221, a second supporting leg is arranged at the bottom of the support table, and the support table is arranged below the first conveying belt; the two third baffles are respectively arranged on two sides of the supporting platform; the third baffle is matched with the material receiving plate, the material receiving plate is limited, and the material receiving plate is prevented from falling off the support table and can smoothly move along the surface of the support table under the action of the transmission assembly; the transmission assembly is arranged in the transmission groove, so that the influence of the outside on the transmission assembly is reduced, and the movement of the material receiving plate is more reliable.
The transmission assembly comprises a second transmission roller 222 arranged in the transmission groove 221 and a second transmission belt 223 sleeved on the second transmission roller 222, a first connecting rod is arranged on the first baffle 31, and a transmission block 35 matched with the second transmission belt 223 is arranged on the first connecting rod; a second driving motor is arranged on one side of the supporting table, an output shaft of the second driving motor is connected with the second driving roller, and the second driving motor provides rotating power for the second driving roller; connect the iron fillings in the flitch when not reaching the default, the transmission piece does not contact with the second conveyer belt, the second driving roller does not rotate, along with the iron fillings weight increase on the flitch connects, the transmission piece enters into the driving groove, reach the default after until the iron fillings on the flitch connect, the transmission piece contacts with the second conveyer belt, the second driving roller drives the motion of second conveyer belt, make the motion of second conveyer belt drive transmission piece, realize connecing the flitch toward the motion of compaction device direction, be convenient for do the compaction processing to the iron fillings on the flitch.
A first through hole is formed in the supporting platform 21, a second connecting rod 231 penetrates through the first through hole, a first supporting plate 23 is arranged at the top of the second connecting rod 231, a first connecting plate 232 is arranged at the bottom of the second connecting rod, an installation cavity 24 is arranged at the bottom of the supporting platform 21, the first connecting plate 232 is arranged in the installation cavity 24, and a first supporting spring 242 matched with the first connecting plate 232 is arranged in the installation cavity 24; connect the flitch to move and receive the iron fillings that drop from first conveyer belt below to first conveyer belt, connect the flitch to be in on first backup pad, under first supporting spring's effect, make and connect the flitch one section distance of up-motion, make the transmission piece deviate from the driving groove, thereby make transmission piece and driving groove throw off the cooperation, prevent to connect the flitch to continue the forward motion, make and connect the flitch to be arranged in first conveyer belt below and collect iron fillings, collect the compaction processing of iron fillings after connecing the flitch and be convenient for.
A contact block 233 is arranged at the bottom of the first connecting plate 232, a first electromagnet 243 matched with the contact block 233 is arranged at the bottom of the mounting cavity 24, the first connecting plate 232 is made of a ferromagnetic material, and a groove 211 matched with the first supporting plate 23 is arranged on the supporting table 21; the contact block controls the power supply of the second driving motor and the first electromagnet; when the scrap iron on the material receiving plate reaches a preset value, the first supporting spring is compressed under the action of gravity, the transmission block is embedded into the transmission groove to be matched with the second transmission belt, the contact block is contacted with the bottom of the installation cavity, the power supply of the first electromagnet is switched on, the second transmission roller starts to rotate when the contact block is contacted with the bottom of the installation cavity, the first electromagnet generates suction to the first connecting plate, the first supporting plate is positioned in the groove, and after the material receiving plate filled with the scrap iron is conveyed out of the first supporting plate, the first supporting plate cannot move upwards under the action of the first electromagnet; when the first material receiving plate is conveyed out of the support table, the second support plate moves to the top of the first support plate under the action of the transmission assembly, and the scrap iron is continuously received, so that the conveying and compaction treatment of the scrap iron are synchronously carried out, and the treatment efficiency of the scrap iron is improved; after the second connects the flitch to be in first backup pad middle part back, first electro-magnet outage promotes first backup pad and up-moves under the effect of first supporting spring elasticity, drives and connects the flitch up-moving to make the transmission piece deviate from the driving groove, make transmission piece and second conveyer belt throw off the cooperation, be convenient for will connect the flitch to fix and play the collecting action to iron fillings below first conveyer belt.
An installation groove 212 is formed in the inner wall of the third baffle 22, a fourth baffle 213 is arranged in the installation groove 212, the fourth baffle 213 is hinged to the inner wall of the installation groove 212, and a first arc-shaped elastic sheet 214 and a stop block 215 which are matched with the fourth baffle 213 are further arranged in the installation groove 212; a first movable groove matched with the stop block 215 is arranged on the inner wall of the mounting groove 212, and a second electromagnet is arranged in the first movable groove; the switch of the second electromagnet is connected with the contact block, and the switch of the second electromagnet can be automatically switched off after being switched on for a period of time; the fourth baffle plate has a blocking effect on the material plate; when the scrap iron on the material receiving plate reaches a preset value, the first connecting plate moves downwards under the action of gravity, the contact block is contacted with the bottom of the mounting cavity, the second electromagnet is powered on temporarily, and the stop block is sucked into the first movable groove under the action of the second electromagnet, so that the stop block is disengaged from the fourth baffle plate; when the material receiving plate is driven to move towards the compaction device under the action of the transmission assembly, the material receiving plate is in contact with the fourth baffle plate, and the fourth baffle plate is pushed to rotate around the connecting point under the action of the material receiving plate, so that the material receiving plate can pass through smoothly; after the material receiving plate passes through, the fourth baffle is pushed to rotate towards the middle position of the support table under the action of the first arc-shaped elastic sheet, the second electromagnet is powered off, the stop block extends out of the first movable groove, and the stop block has a blocking effect on the fourth baffle under the action of the stop block, so that the fourth baffle cannot rotate towards the compacting device; when the second connects the flitch to move to fourth baffle position department under drive assembly's effect, make under the effect of dog and connect the flitch and can't promote the fourth baffle and rotate to connect the flitch and can't continue the past motion, play the positioning action to the flitch, confirmed the position that connects the flitch to be located, make new connect the flitch can both move to first conveyer belt below position at every turn, be convenient for play the collection effect to iron fillings, prevent that iron fillings from directly dropping on a supporting bench.
A first movable cavity 37 is formed in the material receiving plate 3, a second supporting plate 36 is arranged in the first movable cavity 37, a third connecting rod 361 is arranged at the bottom of the second supporting plate 36, a second connecting plate 362 is arranged at the bottom of the third connecting rod 361, a second supporting spring 39 matched with the second connecting plate 362 is arranged at the bottom of the first movable cavity 37, a connecting frame 38 is arranged in the first movable cavity 37, and the third connecting rod 361 is arranged on the connecting frame 38 in a penetrating manner; when the second supporting plate 362 moves downwards, the second baffle 32 moves towards the middle of the material receiving plate 3; when the second supporting plate moves downwards, the second baffle plate moves towards the middle of the material receiving plate; connect the flitch after moving compaction device position department, do the extrusion processing to iron fillings under compaction device's effect, transmit power for the second backup pad when iron fillings atress, make second backup pad compression second supporting spring, second supporting spring atress shrink is one section distance of second backup pad down-motion, thereby drive the second baffle toward connecing the flitch middle part to move, make the second baffle draw close toward the middle part, under second baffle and compaction device's mutually supporting, promote the compaction effect of compaction device to iron fillings, make iron fillings receive the different power of a plurality of directions, increase the inside effect of linking of iron fillings.
A second movable groove 311 is formed in the first baffle plate 31, a first sliding block matched with the second movable groove 311 is arranged on the side wall of the second baffle plate 32, a second movable cavity 312 is further formed in the first baffle plate 31, and a fifth baffle plate 33 matched with the second movable groove 311 penetrates through the second movable cavity 312; under the mutual matching of the first sliding block and the second movable groove, the movement of the second baffle plate is limited, the second baffle plate is prevented from deviating from the preset movement direction under the extrusion of the scrap iron, and the extrusion effect of the second baffle plate on the scrap iron is improved; play the guard action to the second movable groove through the fifth baffle, avoid iron fillings to enter into the second movable groove in influence the removal of second baffle in the second movable groove, prevent that iron fillings from causing the damage to equipment, lifting means's reliability.
Two fifth baffle plates 33 are arranged on the first baffle plate 31, and the two fifth baffle plates 33 are connected through a connecting spring; a connecting block is arranged on the fifth baffle 33 and made of rubber, a sixth baffle 331 is arranged on the connecting block, and a first chute is arranged at one end of the sixth baffle 331; under the action of the connecting spring, the fifth baffle plate is always arranged in the second movable cavity in a penetrating manner, so that the fifth baffle plate is prevented from being separated from the second movable cavity, and the second movable groove is protected under the action of the fifth baffle plate; the fifth baffle is provided with a sixth baffle, so that the side walls of the sixth baffle and the first baffle are positioned on the same horizontal plane, the scrap iron compacting effect is improved, the scrap iron is in a regular rectangular shape after being compacted, and the scrap iron is convenient to transport; when the second baffle moves towards the middle of the material receiving plate, the second baffle pushes the fifth baffle to move towards the second movable cavity, one end of the sixth baffle is conveniently inserted into the second movable cavity along with the movement of the fifth baffle under the action of the first chute, the sixth baffle is synchronously moved into the second movable cavity, and the influence of the sixth baffle on the movement of the fifth baffle is avoided; under the mutually supporting of sixth baffle and second baffle, very big promotion to the compaction effect of iron fillings, be convenient for to the subsequent processing of iron fillings.
A connecting hole is formed in the first baffle 31, the second movable groove 311 is communicated with the first movable cavity 37 through the connecting hole, a connecting rope 3101 is arranged on the second baffle 32, the connecting rope 3101 is arranged in the connecting hole in a penetrating manner, a third connecting plate 310 is arranged on the connecting rope 3101, the third connecting plate 310 is arranged below the second connecting plate 362, and a second supporting spring is arranged at the bottom of the third connecting plate; when the second backup pad down moved under the effect of pressure, the second connecting plate promoted the third connecting plate down to move, and the third connecting plate drives and connects the rope down to move, under the effect of connecting the rope, the pulling second baffle toward connecing the flitch middle part to make second baffle and compaction device mutually support and do the compaction processing to iron fillings from different angles, make the iron fillings after the compaction more compact, promote the compaction effect to iron fillings.
The compacting device 4 comprises a processing table 41, a mounting plate 44 arranged above the processing table 41, a fourth connecting rod 46 penetrating the mounting plate 44, and a third driving motor 45 arranged on the mounting plate 44 and used for driving the fourth connecting rod 46 to move up and down, wherein a pressing plate 462 is arranged at the bottom of the fourth connecting rod 46, and a third supporting plate 461 is arranged at the top of the fourth connecting rod 46; the bottom of the processing table is provided with a third supporting leg 42, the side wall of the mounting plate is provided with a fourth supporting leg 43, the fourth supporting leg is fixedly connected to the side wall of the processing table, and the compacting device is well supported under the action of the third supporting leg and the fourth supporting leg; scrap iron is collected on the material receiving device, then the material receiving device moves to the compacting device under the action of the conveying device, the material receiving device moves to the processing table under the action of the conveying device, and the third connecting rod is driven to move up and down under the action of the third driving motor, so that the pressing plate is driven to move up and down, the scrap iron on the material receiving device is repeatedly beaten by the pressing plate, and the compacting treatment on the scrap iron is completed; under the action of the third driving motor, the force of hammering the scrap iron each time is uniform, the scrap iron is uniformly stressed, and the treatment effect on the scrap iron is improved; through dropping of the pressing plate at every time, the pressing plate extrudes scrap iron under the action of self gravity and inertia, the connection effect inside the scrap iron is increased, and the scrap iron is conveniently processed into blocks to be conveniently transported.
The output shaft of the third driving motor 45 is sleeved with a cam 451 matched with the third supporting plate 461, the mounting plate 44 is further provided with a supporting rod 48, and the supporting rod 48 is sleeved with a buffer spring 481; the length of the buffer spring is greater than that of the support rod, a buffer cushion is arranged at the top of the support rod, and the buffer cushion is made of rubber; when the third driving motor drives the cam to rotate, the flange of the cam is in discontinuous contact with the third supporting plate, the third supporting plate is pushed to move upwards under the action of the cam, the pressing plate is driven to move upwards, and then the pressing plate has certain gravitational potential energy, and falls downwards after the flange of the cam is not in contact with the third supporting plate, so that the pressing plate directly falls on the scrap iron to compact the scrap iron; under bracing piece and buffer spring's effect, play the cushioning effect to the third backup pad, avoid the third backup pad directly to produce the collision with the cam when descending, play guard action, extension equipment life to the cam.
A seventh baffle 411 is arranged on the processing table 41, and a guide block 47 is arranged on one side of the processing table 41 and is of a triangular structure; the seventh baffle plate has a positioning function on the material receiving device, so that the material receiving device is prevented from falling off the processing table, and the material receiving device is stably placed on the processing table to compact scrap iron; after the scrap iron on the material receiving device is processed, the material receiving device slides down from the processing table along the guide block, so that the scrap iron after processing is conveniently collected, and the problem that the scrap iron is too heavy and the material receiving device is difficult to move down from the processing table is prevented.
A fifth connecting rod 141 is arranged on the first supporting leg 13, a scraper 14 is arranged on the fifth connecting rod 141, the scraper 14 is in contact with the first conveyor belt 12, an eighth baffle 142 is arranged on the scraper 14, and the scraper is of a triangular structure; after the scrap iron moves to the tail end of the first conveying belt along with the first conveying belt, the scrap iron falls on the scraping plate, so that the scrap iron falls down along the scraping plate, the scraping plate guides the scrap iron to facilitate the collection of the scrap iron on the material receiving device, the eighth baffle plate blocks the scrap iron on the scraping plate, the scrap iron is prevented from being scattered from the scraping plate, and the scrap iron is prevented from being scattered outside the material receiving device; scrap iron on the first conveying belt is scraped under the effect of the scraper, the scrap iron is prevented from dropping in an equipment gap along with the movement of the first conveying belt on the first conveying belt, the influence of the scrap iron on equipment is prevented, and the difficulty in cleaning the scrap iron is reduced.
A fixing rod 34 is arranged on the first baffle 31, a fourth connecting plate 15 is arranged on the first supporting leg 13, and a fixing hole 151 matched with the fixing rod 34 is arranged on the fourth connecting plate 15; connect the flitch to move to first conveyer belt below under drive arrangement's effect, promote first backup pad up-moving under first supporting spring's effect after the first electro-magnet outage to the drive connects the flitch up-moving, makes the dead lever wear to locate in the fixed orifices, under the mutually supporting of fixed orifices and dead lever, plays the fixed action to the flitch, will connect the flitch to fix in first conveyer belt below, prevents to connect the flitch to remove when connecing the material, is convenient for collect iron fillings.
A through cavity 143 is formed in the scraper 14, and a ninth baffle 1541 capable of moving up and down is arranged in the through cavity 143 in a penetrating manner; when connecing the flitch to move toward compaction device position department, the second piece connects the flitch not yet reachd first conveyer belt below, and the ninth baffle rises from leading to the intracavity, plays the effect of blockking to the iron fillings on the scraper blade under the effect of ninth baffle, prevents the whereabouts that iron fillings last, makes partial iron fillings stop temporarily on the scraper blade, avoids iron fillings directly to fall down and causes the inconvenience of clearance.
A fourth connecting plate 15 is arranged on the first supporting leg 13, a first cylinder 154 is arranged on the fourth connecting plate 15, and the ninth baffle 1541 is arranged on a piston rod of the first cylinder 154; under the effect of first cylinder, the elevating movement of control ninth baffle makes the unable whereabouts of iron fillings when receiving device has not accomplished in turn yet, avoids iron fillings directly to drop on the instrument and equipment and causes the influence to equipment.
A cover plate 144 is movably connected to the side wall of the through cavity 143, a torsion spring is arranged on the side wall of the cover plate 144, and a second chute is arranged at the top of the ninth baffle 1541; under the action of the torsion spring, the cover plate can be automatically closed after being opened; when the first cylinder drives the ninth baffle to lift from the through cavity, the cover plate is pushed to rotate around the connecting point under the action of the ninth baffle, and iron filings on the cover plate are turned down from the cover plate under the rotation of the cover plate, so that the iron filings are placed on one side of the cover plate, and the quantity of the iron filings falling into the through cavity is reduced; under the setting of second chute, apron unilateral atress when making ninth baffle up-movement makes the apron rotate more easily, turns over the iron fillings on the apron down, prevents that too much falling of iron fillings from leading to the intracavity.
A second air cylinder 152 is arranged on the fourth connecting plate 15, a piston rod of the second air cylinder 152 is provided with a push plate 153, and the push plate 153 is provided with a second groove 1531 matched with the first air cylinder 154; scrap iron falling from the through cavity falls on the fourth connecting plate, the second air cylinder drives the piston rod to extend out, the push plate moves along the surface of the fourth connecting plate, and the scrap iron on the fourth connecting plate is pushed down under the action of the push plate, so that the scrap iron on the fourth connecting plate can be conveniently cleaned; the second groove is a reserved space of the first cylinder, so that the push plate is prevented from colliding with the first cylinder, and the first cylinder is protected.
A third movable groove 412 is formed in the side wall of the seventh baffle 411, fourth movable grooves 413 are formed in two sides of the third movable groove 412, a second sliding block 414 is arranged in the fourth movable groove 413, and a second arc-shaped elastic sheet 415 is arranged on the second sliding block 414; when the material receiving device moves to the processing table, the material receiving device moves along the side wall of the seventh baffle plate until the material receiving device moves to be in contact with the second arc-shaped elastic sheet, the second arc-shaped elastic sheet has a blocking effect on the movement of the material receiving device, so that the material receiving device stops at one side of the second arc-shaped elastic sheet, the positions of the pressing plate and the material receiving device are aligned conveniently, and the processing of scrap iron can be completed conveniently; after iron fillings processing is accomplished, promote receiving device forward motion, make receiving device extrusion second arc shell fragment under the effect of thrust, second arc shell fragment atress produces deformation, promotes the second slider toward fourth activity inslot motion to make receiving device pass through smoothly, be convenient for collect the iron fillings after the processing is accomplished.
The scrap iron is placed on the first conveying belt, the first driving motor drives the first driving roller to rotate, the first conveying belt plays a role in conveying the scrap iron, the scrap iron moves to the tail end of the first conveying belt along with the first conveying belt and falls off from the first conveying belt, the scrap iron is collected on the material receiving plate, the weight of the material receiving plate is gradually increased along with the increase of the quantity of the scrap iron on the material receiving plate, the material receiving plate is pressed downwards under the action of gravity, and the material receiving plate pushes the first connecting plate to move downwards until the contact block is contacted with the bottom of the mounting cavity; the power supply of a second driving motor, a first electromagnet and a second electromagnet is switched on under the action of a contact block, so that a transmission assembly starts to work, a material receiving plate filled with scrap iron is driven to move towards a processing table under the action of the transmission assembly, meanwhile, the second material receiving plate moves towards the position of the first material receiving plate under the action of the driving assembly, when the first material receiving plate moves to a processing drawing, the second material receiving plate moves to the top of a first supporting plate, the second driving motor stops working, the end points of the first electromagnet and the second electromagnet push the second material receiving plate to move upwards under the action of a first supporting spring, and a fixed rod is matched with a fixed hole; the third driving motor drives the pressing plate to move up and down, and iron chips are compacted; after the iron fillings compaction on the first material receiving plate is finished, the iron fillings on the second material receiving plate just reach the preset value, the actions are repeated, the second material receiving plate is pushed to the machining table, the first material receiving plate is pushed to move towards the tail end of the machining table under the action of the second material receiving plate, the first material receiving plate is pushed out from the guide block, and the iron fillings after the machining is finished are convenient to collect.
Claims (7)
1. The utility model provides a but continuous operation's iron fillings compaction system, includes feeding device (1), receiving device, conveyor (2) and compaction device (4), feeding device (1) is located including first driving roller (11), cover first conveyer belt (12) on first driving roller (11) and locate first supporting foot (13) of first driving roller (11) both sides, conveyor (2) are located first conveyer belt (12) below, receiving device locates on conveyor (2), its characterized in that: be equipped with fifth connecting rod (141) on the first supporting leg, be equipped with scraper blade (14) on fifth connecting rod (141), be equipped with logical chamber (143) on scraper blade (14), wear to be equipped with ninth baffle (1541) that can do elevating movement in leading to chamber (143).
2. A continuously operable iron scrap compacting system according to claim 1, wherein: be equipped with fourth connecting plate (15) on first supporting leg (13), be equipped with first cylinder (154) on fourth connecting plate (15), ninth baffle (1541) is located on first cylinder (154) piston rod.
3. A continuously operable iron scrap compacting system according to claim 1, wherein: the side wall of the through cavity (143) is movably connected with a cover plate (144), the side wall of the cover plate (144) is provided with a torsion spring, and the top of the ninth baffle plate (1541) is provided with a second chute.
4. A continuously operable iron scrap compacting system according to claim 2, wherein: and a second air cylinder (152) is arranged on the fourth connecting plate (15), a push plate (153) is arranged on a piston rod of the second air cylinder (152), and a second groove (1531) matched with the first air cylinder (154) is arranged on the push plate (153).
5. A continuously operable iron scrap compacting system according to claim 1, wherein: compaction device (4) include processing platform (41), locate mounting panel (44) above processing platform (41), wear to locate fourth connecting rod (46) on mounting panel (44) and locate be used for the drive on mounting panel (44) fourth connecting rod (46) are elevating movement's third driving motor (45), fourth connecting rod (46) bottom is equipped with clamp plate (462), and the top is equipped with third backup pad (461), be equipped with seventh baffle (411) on the processing platform.
6. A continuously operable iron scrap compacting system according to claim 5, wherein: a third movable groove (412) is formed in the side wall of the seventh baffle (411), fourth movable grooves (413) are formed in two sides of the third movable groove (412), a second sliding block (414) is arranged in the fourth movable groove (413), and a second arc-shaped elastic sheet (415) is arranged on the second sliding block (414).
7. A continuously operable iron scrap compacting system according to claim 1, wherein: the material receiving device comprises a material receiving plate (3), a first baffle (31) and a second baffle (32) which are arranged on the material receiving plate (3), and when scrap iron on the material receiving device reaches a preset amount, the conveying device (2) can drive the material receiving plate (3) to move towards the direction of the compaction device (4).
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| Application Number | Priority Date | Filing Date | Title |
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| CN201911084923.9A CN110789169B (en) | 2019-11-08 | 2019-11-08 | Scrap iron compacting system capable of working continuously |
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| CN201911084923.9A CN110789169B (en) | 2019-11-08 | 2019-11-08 | Scrap iron compacting system capable of working continuously |
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| CN110789169B (en) | 2021-08-31 |
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Address after: 313300 Building 1, 2 and 3, Xilong village, Xilong Township, Anji County, Huzhou City, Zhejiang Province Patentee after: Zhejiang Yangli Steel Structure Co.,Ltd. Address before: 313307 Xilong Xiang Xilong Cun, Anji County, Huzhou City, Zhejiang Province Patentee before: Huzhou Yangli Steel Structure Co.,Ltd. |
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Denomination of invention: A continuously working iron filings compaction system Effective date of registration: 20231220 Granted publication date: 20210831 Pledgee: Zhejiang Anji Rural Commercial Bank Co.,Ltd. Xilong green sub branch Pledgor: Zhejiang Yangli Steel Structure Co.,Ltd. Registration number: Y2023330003064 |