CN209971639U - A vertical lathe for the centralized treatment of iron filings - Google Patents
A vertical lathe for the centralized treatment of iron filings Download PDFInfo
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- CN209971639U CN209971639U CN201822260628.1U CN201822260628U CN209971639U CN 209971639 U CN209971639 U CN 209971639U CN 201822260628 U CN201822260628 U CN 201822260628U CN 209971639 U CN209971639 U CN 209971639U
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- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 title claims abstract description 106
- 229910052742 iron Inorganic materials 0.000 title claims abstract description 51
- 238000001125 extrusion Methods 0.000 claims abstract description 60
- 230000007246 mechanism Effects 0.000 claims abstract description 49
- 230000005540 biological transmission Effects 0.000 claims abstract description 44
- 238000013016 damping Methods 0.000 claims description 9
- 230000006835 compression Effects 0.000 claims description 7
- 238000007906 compression Methods 0.000 claims description 7
- 238000007789 sealing Methods 0.000 claims description 5
- 239000004744 fabric Substances 0.000 claims 1
- 230000006378 damage Effects 0.000 abstract description 6
- 238000005056 compaction Methods 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 6
- 238000009825 accumulation Methods 0.000 description 2
- 230000005389 magnetism Effects 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 208000027418 Wounds and injury Diseases 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 239000004575 stone Substances 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型提供一种车床设备,特别是一种用于对铁屑进行集中自动处理的车床,属于机械设备技术领域。The utility model provides a lathe device, in particular a lathe used for centralized and automatic processing of iron filings, belonging to the technical field of mechanical equipment.
背景技术Background technique
随着科技技术的不断创新,传统的机械加工方法,逐渐被车床加工设备所取代,它以高效率,低成本等优势被业内人士所推崇。然而,在对零部件等工件产品进行加工时,会产生大量的废弃铁屑,散落在设备及其周边,随着铁屑的不断堆积,会影响设备的正常运行及生产安全,所以,工作人员需要及时对铁屑进行清理,以防止铁屑堆积过多,而影响设备的正常运转。当对设备上的铁屑进行清理后,清理下来的铁屑会推挤在储存箱内,待存储到一定数量后,再进行统一处理。目前,对堆积的铁屑采取的处理方式是,当铁屑存储箱装满后,需要多个机床工作人员共同搬到挤压处工具处,对铁屑进行压实,压石后的铁屑块再通过工作人员搬到小车上运走,该方式不仅工作强度较大、工作效率低,而且经过压实后的铁屑块重量较大,以人工方式搬运的话,一旦操作不慎,出现手滑脱落等问题时,就会对工作人员造成损伤,对工作人员的人身安全具有一定的危害性。With the continuous innovation of science and technology, the traditional machining method is gradually replaced by lathe processing equipment, which is highly praised by the industry for its advantages of high efficiency and low cost. However, when processing workpiece products such as parts, a large amount of scrap iron will be generated, scattered around the equipment and its surroundings. With the continuous accumulation of iron filings, it will affect the normal operation of the equipment and production safety. Therefore, the staff It is necessary to clean up the iron filings in time to prevent excessive accumulation of iron filings and affect the normal operation of the equipment. When the iron filings on the equipment are cleaned, the cleaned iron filings will be pushed into the storage box, and will be processed uniformly after being stored to a certain amount. At present, the way to deal with the accumulated iron filings is that when the iron filings storage box is full, multiple machine tool workers are required to move to the tool at the extrusion place to compact the iron filings, and the iron filings after pressing the stone The block is then moved to the trolley by the staff for transportation. This method not only has high work intensity and low work efficiency, but also has a large weight of the iron scrap after compaction. When there are problems such as slipping and falling off, it will cause damage to the staff and have a certain hazard to the personal safety of the staff.
实用新型内容Utility model content
本实用新型针对现有技术的不足,提供一种用于铁屑集中处理的立式车床,它结构简单,使用方便,能够自动对铁屑进行传输、压实、输送等工作。Aiming at the deficiencies of the prior art, the utility model provides a vertical lathe for centralized processing of iron filings, which is simple in structure and convenient to use, and can automatically transmit, compact and convey the iron filings.
本实用新型所述问题是通过以下技术方案解决的:The problem described in the present utility model is solved by the following technical solutions:
一种用于铁屑集中处理的立式车床,包括机架、传输机构、挤压腔、挤压机构和输出传送带;所述传输机构、挤压腔、挤压机构和输出传送带均通过机架固定;所述传输机构的末端与挤压腔的进口端配合设置,所述挤压腔上设有对挤压腔内的铁屑进行压实的挤压机构;所述输出传送带与挤压腔的出口端配合设置;所述挤压腔为框架结构,其六面分别用面板进行装配,所述挤压腔的前面板与框架铰接,作为出口端,所述挤压腔的上面板与框架滑动配合,作为进口端;所述挤压机构包括压缩液压缸和阻尼增压机构;所述压缩液压缸的活塞杆与后面板连接;所述阻尼增压机构与前面板连接。A vertical lathe for centralized processing of iron filings, comprising a frame, a transmission mechanism, an extrusion cavity, an extrusion mechanism and an output conveyor; the transmission mechanism, the extrusion cavity, the extrusion mechanism and the output conveyor all pass through the frame fixed; the end of the transmission mechanism is arranged in cooperation with the inlet end of the extrusion cavity, and the extrusion cavity is provided with a extrusion mechanism for compacting the iron filings in the extrusion cavity; the output conveyor belt is connected to the extrusion cavity The outlet end of the extrusion chamber is arranged in coordination; the extrusion cavity is a frame structure, and its six sides are assembled with panels respectively, and the front panel of the extrusion cavity is hinged to the frame. As the outlet end, the upper panel of the extrusion cavity is connected to the frame. Sliding fit serves as the inlet end; the extrusion mechanism includes a compression hydraulic cylinder and a damping booster mechanism; the piston rod of the compression hydraulic cylinder is connected with the rear panel; the damping booster mechanism is connected with the front panel.
上述用于铁屑集中处理的立式车床,所述阻尼增压机构包括升降液压缸、第一连杆、第二连杆、第三连杆和支架;所述第一连杆、第二连杆和第三连杆依次头尾铰接;所述升降液压缸的活塞杆与第一连杆连接,随之带动与第三连杆铰接的前面板动作;所述第一连杆的中部与支架铰接,构成杠杆结构;所述支架为三角形结构。The above-mentioned vertical lathe for centralized processing of iron filings, the damping pressurization mechanism includes a lifting hydraulic cylinder, a first connecting rod, a second connecting rod, a third connecting rod and a bracket; the first connecting rod, the second connecting rod and the bracket; The rod and the third connecting rod are hinged head-to-tail in sequence; the piston rod of the lifting hydraulic cylinder is connected with the first connecting rod, and subsequently drives the front panel hinged with the third connecting rod to move; the middle part of the first connecting rod is connected to the bracket Hinged to form a lever structure; the bracket is a triangular structure.
上述用于铁屑集中处理的立式车床,增设坠落缓冲件;所述坠落缓冲件设置在前面板底部,它包括第一磁块和第二磁块;所述第一磁块固定在前面板的中央底部;所述第二磁块一端通过连接绳与第一磁块一端连接。In the above-mentioned vertical lathe for iron filings centralized processing, a drop buffer is added; the drop buffer is arranged at the bottom of the front panel, and includes a first magnet block and a second magnet block; the first magnet block is fixed on the front panel The central bottom of the second magnet block is connected with one end of the first magnet block through a connecting rope.
上述用于铁屑集中处理的立式车床,传输机构包括横置传输皮带和斜置传输皮带;所述横置传输皮带和斜置传输皮带头尾相连装配;所述斜置传输皮带上还设有固定磁铁,所述固定磁铁设置在斜置传输皮带的内部,它与斜置传输皮带之间具有5-7cm的间距;所述固定磁铁设置多个,均布在斜置传输皮带内部。The above-mentioned vertical lathe for the centralized processing of iron filings, the transmission mechanism includes a transverse transmission belt and an inclined transmission belt; the transverse transmission belt and the inclined transmission belt are assembled end to end; the inclined transmission belt is also provided with There are fixed magnets, the fixed magnets are arranged inside the inclined transmission belt, and there is a distance of 5-7cm between it and the inclined transmission belt; the fixed magnets are arranged in multiples and are evenly distributed inside the inclined transmission belt.
上述用于铁屑集中处理的立式车床,所述框架中与上面板连接的部分为“凹”型结构,所述上面板可在框架中滑动;所述后面板可在挤压腔内做往复动作,它的四边与框架之间具有2-3cm的间隙。In the above-mentioned vertical lathe used for the centralized processing of iron filings, the part connected with the upper panel in the frame is a "concave" structure, and the upper panel can slide in the frame; the rear panel can be made in the extrusion cavity. Reciprocating action, there is a 2-3cm gap between its four sides and the frame.
上述用于铁屑集中处理的立式车床,增设推拉机构,所述推拉机构包括辊轮、轴杆、驱动电机和辊轮架;所述辊轮通过轴杆装配在辊轮架上,所述辊轮设置为多个,均布在轴杆上;所述轴杆一端由驱动电机驱动;所述驱动电机为正反转电机;所述辊轮与上面板相接触;所述辊轮外壁上还设有防滑橡胶。The above-mentioned vertical lathe used for the centralized processing of iron filings adds a push-pull mechanism, the push-pull mechanism includes a roller, a shaft, a drive motor and a roller frame; the roller is assembled on the roller frame through the shaft, and the The rollers are arranged in multiples and are evenly distributed on the shaft; one end of the shaft is driven by a drive motor; the drive motor is a forward and reverse rotation motor; the rollers are in contact with the upper panel; Also features non-slip rubber.
上述用于铁屑集中处理的立式车床,增设密封橡胶垫;所述密封橡胶垫围绕后面板的四边固定。In the above-mentioned vertical lathe used for the centralized processing of iron filings, a sealing rubber pad is added; the sealing rubber pad is fixed around the four sides of the rear panel.
本实用新型通过传输机构、挤压腔和输出传送带,能够对清理下来的铁屑传输至挤压腔内,并配合挤压腔中的挤压机构对铁屑进行压实,最后通过输出传送带输出,从而完成铁屑的处理工作,不仅有效地降低了人工成本,提高了工作效率,而且在整个铁屑处理的工作流程中,无需任何的人工搬运,避免发生传统铁屑压实中所出现的人身安全方面损伤。The utility model can transmit the cleaned iron scraps into the extrusion cavity through the transmission mechanism, the extrusion cavity and the output conveyor belt, and cooperate with the extrusion mechanism in the extrusion cavity to compress the iron scraps, and finally output the iron scraps through the output conveyor belt. , so as to complete the processing of iron filings, which not only effectively reduces labor costs and improves work efficiency, but also does not require any manual handling in the entire iron filings processing workflow, avoiding the occurrence of traditional iron filings. Injury to personal safety.
另外,本实用新型中还设有坠落缓冲件,它通过磁铁对铁屑的磁力,并配合向下的重力,使压实后的铁屑在导运至输出传送带时,能够缓慢地降落,降低输出传送带的受力强度,防止压实后的铁屑块因坠落较快而对输出传送带造成损坏,有效地保障了设备的使用安全性和使用寿命。In addition, the utility model is also provided with a fall buffer, which uses the magnetic force of the magnet to the iron filings and cooperates with the downward gravity, so that the compacted iron filings can be slowly dropped when they are transported to the output conveyor belt, reducing the The force strength of the output conveyor belt can prevent the compacted iron chips from falling quickly and cause damage to the output conveyor belt, which effectively guarantees the safety and service life of the equipment.
本实用新型结构简单,使用便捷,与传统铁屑压实的处理方式相比,不仅有效地提高了工作效率,降低了劳动成本,还能够避免对工作人员造成危害,提高了工作的安全性。The utility model is simple in structure and convenient in use. Compared with the traditional iron filing method, the utility model not only effectively improves the work efficiency, reduces the labor cost, but also avoids harm to the staff and improves the work safety.
附图说明Description of drawings
图1为本实用新型结构示意图;Fig. 1 is the structural representation of the utility model;
图2为图1的A-A剖视图;(未按比例画出)Figure 2 is a cross-sectional view along line A-A of Figure 1; (not drawn to scale)
图3为图2的B-B剖视图。(未按比例画出)FIG. 3 is a cross-sectional view taken along line B-B of FIG. 2 . (not drawn to scale)
图中各个标号分别表示为:1.机架、2.挤压腔、2-1.框架、2-2.前面板、2-3.后面板、2-4.上面板、3.输出传送带、4.压缩液压缸、5.升降液压缸、6.第一连杆、7.第二连杆、8.第三连杆、9.支架、10.第一磁块、11.第二磁块、12.横置传输皮带、13.斜置传输皮带、14.连接绳、15.固定磁铁、16.辊轮、17.轴杆、18.驱动电机、19.辊轮架、20.防滑橡胶、21.密封橡胶垫、22.推拉机构。Each label in the figure is represented as: 1. frame, 2. extrusion cavity, 2-1. frame, 2-2. front panel, 2-3. rear panel, 2-4. upper panel, 3. output conveyor belt , 4. Compression hydraulic cylinder, 5. Lifting hydraulic cylinder, 6. The first connecting rod, 7. The second connecting rod, 8. The third connecting rod, 9. The bracket, 10. The first magnet block, 11. The second magnet Block, 12. Transverse transmission belt, 13. Oblique transmission belt, 14. Connecting rope, 15. Fixed magnet, 16. Roller, 17. Shaft, 18. Drive motor, 19. Roller frame, 20. Anti-skid Rubber, 21. Sealing rubber pad, 22. Push-pull mechanism.
具体实施方式Detailed ways
参看图1、2和图3,本实用新型包括机架1、传输机构、挤压腔2、挤压机构和输出传送带3;所述传输机构、挤压腔2、挤压机构和输出传送带3均通过机架1固定;所述传输机构的末端与挤压腔2的进口端配合设置,所述挤压腔2上设有对挤压腔2内的铁屑进行压实的挤压机构;所述输出传送带3与挤压腔2的出口端配合设置;所述挤压腔2为框架结构,其六面分别用面板进行装配(即上面板、下面板、左面板、右面板、前面板和后面板),所述挤压腔2的前面板2-2上部两端分别与框架2-1铰接,作为出口端,所述前面板与框架之间的铰接方式为轴接,以使前面板能够绕框架做旋转动作;所述挤压腔2的上面板2-4与框架2-1滑动配合,作为进口端;所述挤压机构包括压缩液压缸4和阻尼增压机构;所述压缩液压缸4的活塞杆与后面板2-3连接;所述阻尼增压机构与前面板2-2连接,用于为前面板增加阻力,以配合后面板在对铁屑进行压缩时,能够提供足够的承载力。所述阻尼增压机构包括升降液压缸5、第一连杆6、第二连杆7、第三连杆8和支架9;所述第一连杆6、第二连杆7和第三连杆8依次头尾铰接;所述升降液压缸5的活塞杆与第一连杆6连接,随之带动与第三连杆8铰接的前面板2-2动作;所述第一连杆6的中部与支架9铰接,构成杠杆结构,利用杠杆原理在活塞杆下降时,与活塞杆连接的第一连杆一端下降,另一端升起,从而带动第二、第三连杆动作,使前面板打开;所述支架9为三角形结构。1, 2 and 3, the present utility model includes a frame 1, a transmission mechanism, an
另外,为了使压实后的铁屑在导运至输出传送带时,能够缓慢地降落,降低输出传送带的受力强度,防止压实后的铁屑块因坠落速度较快,而对输出传送带造成损坏,特增设坠落缓冲件,利用磁性原理,对铁屑块具有一定的磁吸力,以达到使铁屑块缓慢掉落的目的;所述坠落缓冲件设置在前面板2-2底部,它包括第一磁块10和第二磁块11;所述第一磁块10固定在前面板2-2的中央底部;所述第二磁块11一端通过连接绳14与第一磁块10一端连接,所述第二磁块用于对降落的铁屑块进行吸引。In addition, in order to make the compacted iron scraps fall slowly when they are transported to the output conveyor belt, reduce the force strength of the output conveyor belt, and prevent the compacted iron scraps from falling faster and cause damage to the output conveyor belt. If it is damaged, a special drop buffer is added. Using the principle of magnetism, it has a certain magnetic attraction to the iron chips, so as to achieve the purpose of slowly dropping the iron chips; the drop buffer is arranged at the bottom of the front panel 2-2. It includes The
本实用新型中所述的传输机构包括横置传输皮带12和斜置传输皮带13;所述横置传输皮带12和斜置传输皮带13头尾相连装配;所述斜置传输皮带13上还设有固定磁铁15,所述固定磁铁15设置在斜置传输皮带13的内部,它与斜置传输皮带13之间具有5-7cm的间距;所述固定磁铁15设置多个,均布在斜置传输皮带13内部。所述固定磁铁15的装配是为了使铁屑在斜置传输皮带13的传送过程中防止较小铁屑的滑落,依托于固定磁铁的磁性,使较小铁屑能够稳定在斜置传输皮带13上进行输送。所述固定磁铁与斜置传输皮带13之间的间距是为了改变固定磁铁与所运输铁屑之间的吸力大小。The transmission mechanism described in the present utility model includes a
本实用新型中所述的框架2-1中与上面板2-4连接的部分为“凹”型结构,所述上面板2-4可在框架2-1中滑动,所述上面板的面板长度小于与之相配合的凹槽长度;所述后面板2-3可在挤压腔2内做往复动作,它的四边与框架2-1之间具有2-3cm的间隙。The part connected to the upper panel 2-4 in the frame 2-1 of the present invention is a "concave" structure, the upper panel 2-4 can slide in the frame 2-1, and the upper panel 2-4 can slide in the frame 2-1. The length is less than the length of the corresponding groove; the rear panel 2-3 can reciprocate in the
另外,本实用新型还设有推拉机构22,用于使上面板能够在框架2-1中进行滑动,所述推拉机构22包括辊轮16、轴杆17、驱动电机18和辊轮架19;所述辊轮16通过轴杆17装配在辊轮架19上,所述辊轮16设置为多个,均布在轴杆17上;所述轴杆17一端由驱动电机18驱动;所述驱动电机18为正反转电机;所述辊轮16与上面板2-4相接触;所述辊轮16外壁上还设有防滑橡胶20。所述推拉机构利用了摩擦力的原理,在辊轮倒转时,带动上面板向后运动,待辊轮正转时,带动上面板向前运动。In addition, the present invention is also provided with a push-
另外,为了使后面板能够在挤压腔内做往复运动,所以它的尺寸小于其它面板尺寸,特增设密封橡胶垫21;所述密封橡胶垫21围绕后面板2-3的四边固定,以防止在挤压过程中,铁屑从缝隙处滑出。In addition, in order to enable the rear panel to reciprocate in the extrusion cavity, its size is smaller than the size of other panels, a special rubber gasket 21 is added; the rubber gasket 21 is fixed around the four sides of the rear panel 2-3 to prevent During the extrusion process, the iron filings slip out of the gap.
Claims (7)
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CN201822260628.1U Expired - Fee Related CN209971639U (en) | 2018-12-30 | 2018-12-30 | A vertical lathe for the centralized treatment of iron filings |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109624376A (en) * | 2018-12-30 | 2019-04-16 | 唐山兴民钢圈有限公司 | A kind of iron filings centralized processor |
CN112917979A (en) * | 2021-02-04 | 2021-06-08 | 杨石昌 | Chemical fiber filament recycling and compacting equipment |
-
2018
- 2018-12-30 CN CN201822260628.1U patent/CN209971639U/en not_active Expired - Fee Related
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109624376A (en) * | 2018-12-30 | 2019-04-16 | 唐山兴民钢圈有限公司 | A kind of iron filings centralized processor |
CN112917979A (en) * | 2021-02-04 | 2021-06-08 | 杨石昌 | Chemical fiber filament recycling and compacting equipment |
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