CN110763643A - Device and method for distinguishing tin surface of float glass by utilizing UV (ultraviolet) illuminance - Google Patents
Device and method for distinguishing tin surface of float glass by utilizing UV (ultraviolet) illuminance Download PDFInfo
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- CN110763643A CN110763643A CN201910964014.8A CN201910964014A CN110763643A CN 110763643 A CN110763643 A CN 110763643A CN 201910964014 A CN201910964014 A CN 201910964014A CN 110763643 A CN110763643 A CN 110763643A
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- support piece
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- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 title claims abstract description 36
- 239000005329 float glass Substances 0.000 title claims abstract description 21
- 238000000034 method Methods 0.000 title claims abstract description 16
- 238000001514 detection method Methods 0.000 claims abstract description 60
- 239000011521 glass Substances 0.000 claims abstract description 37
- 238000005286 illumination Methods 0.000 claims abstract description 28
- 238000012360 testing method Methods 0.000 claims description 3
- 230000000007 visual effect Effects 0.000 abstract description 5
- 238000012795 verification Methods 0.000 abstract description 2
- 238000006124 Pilkington process Methods 0.000 abstract 1
- 238000005516 engineering process Methods 0.000 description 5
- 210000003128 head Anatomy 0.000 description 4
- 238000013461 design Methods 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000006060 molten glass Substances 0.000 description 2
- 239000000758 substrate Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 210000000887 face Anatomy 0.000 description 1
- 238000009472 formulation Methods 0.000 description 1
- 238000005816 glass manufacturing process Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 238000012216 screening Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000005496 tempering Methods 0.000 description 1
- 238000004506 ultrasonic cleaning Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Images
Classifications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/17—Systems in which incident light is modified in accordance with the properties of the material investigated
- G01N21/25—Colour; Spectral properties, i.e. comparison of effect of material on the light at two or more different wavelengths or wavelength bands
- G01N21/31—Investigating relative effect of material at wavelengths characteristic of specific elements or molecules, e.g. atomic absorption spectrometry
- G01N21/33—Investigating relative effect of material at wavelengths characteristic of specific elements or molecules, e.g. atomic absorption spectrometry using ultraviolet light
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/17—Systems in which incident light is modified in accordance with the properties of the material investigated
- G01N21/25—Colour; Spectral properties, i.e. comparison of effect of material on the light at two or more different wavelengths or wavelength bands
- G01N21/255—Details, e.g. use of specially adapted sources, lighting or optical systems
Abstract
The invention discloses a device and a method for distinguishing a tin surface of float glass by utilizing UV (ultraviolet) illuminance, wherein the device comprises an illuminometer, a support piece and a UV lamp, the support piece is arranged on a horizontal table top of a detection environment, the upper surface of the support piece is a supporting surface of glass to be detected, a middle cavity of the support piece is a detection area, the illuminometer is horizontally arranged in the detection area, a detection head of the illuminometer is upwards arranged, the detection head of the illuminometer and the upper surface of the support piece are arranged at intervals to form a detection distance H, the UV lamp is horizontally arranged right above the support piece, and the UV lamp and the upper surface of the support piece are arranged at intervals to form an illumination distance H. In the course of the float glass process, instead of visual dispensing, the tin surfaces are differentiated in advance for the glass by means of digital verification with the aid of a device. Can effectively protect the health of operators.
Description
Technical Field
The invention relates to a tin surface screening or identifying technology of float glass, in particular to a device and a method for distinguishing the tin surface of the float glass by using UV (ultraviolet) illumination.
Background
In the float glass, the molten glass is spread and flattened on the tin liquid surface by utilizing the density difference between the molten glass and the tin liquid and utilizing gravity and surface tension, so that a glass product with flat upper and lower surfaces is formed. Float glass is widely used in the cover plate industry, and as part of performance requirements of terminal customers on the cover plate are continuously improved, the tin surface of the float glass needs to be distinguished for processing in different planes in part of scenes through research in the industry and specific requirements of terminals.
Demand example one is a case where a float glass is used as a large-size panel substrate, and the surface in contact with tin inevitably contains impurities as compared with the surface in contact with air in the float glass production. When chemical tempering is carried out, the surface stress of the tin surface containing impurities is different from that of the two sides of the air surface, so that the warped surface of the cover plate can be bent towards the tin surface. When the large screen is attached, the concave surface is needed for attachment due to the matching of the module and the water gel, so that the tin surface and the warping concave-convex surface need to be distinguished in the manufacturing process.
Demand example two, when float glass is used as a substrate for surface-coated AR products, due to the formulation characteristics of part of float glass, the adhesion of AR layers on the tin surface and the air surface are also different, and part of end customers may specify tin surface coating. For example, in the float glass produced by glass company, the factory technician feeds back to the terminal that the AR adhesion of the tin surface will be better than that of the air surface.
Therefore, there is a need to optimize the float glass manufacturing process, wherein the glass cover plate process requires the processes of transparent glass appearance inspection, ultrasonic cleaning and the like before the previous process is not printed, and the transparent glass cannot be marked with the tin surface, so that a technology for marking the tin surface by the transparent glass is urgently needed to improve the quality and optimize the process.
Disclosure of Invention
In order to overcome the defects of the prior art, the invention aims to provide a device and a method for distinguishing the tin surface of float glass by using UV illumination, which can solve the problems and accurately identify the tin surface of the glass.
The design principle is as follows: in the process of distinguishing or identifying the tin surface of the float glass, the existing manual visual distinguishing method is replaced, and the device is used for carrying out digital verification on the glass in advance to distinguish the tin surface.
The technical scheme is as follows: the purpose of the invention is realized by adopting the following technical scheme.
Utilize UV illuminance to distinguish device of float glass tin face, the device includes illuminometer, support piece and UV lamp, the support piece level sets up the upper surface of support piece is the holding surface of glass that awaits measuring the middle part cavity of support piece is the detection zone, the horizontally setting of illuminometer is in the detection zone, and the measuring head of illuminometer sets up, the measuring head of illuminometer forms detection distance H with the upper surface spaced of support piece's setting, the horizontally setting of UV lamp is in directly over the support piece, just the UV lamp with the upper surface spaced of support piece sets up illumination distance H.
Preferably, the support piece is two glass piers arranged at intervals, the detection area is formed between the two glass piers, and the upper surfaces of the two glass piers are horizontally level.
Preferably, the UV lamp is horizontally supported by a UV lamp supporting component, and the UV lamp supporting component is a mechanical support arm with adjustable height or two horizontal supporting blocks which are oppositely arranged in multiple specifications.
Preferably, the detection wavelength of the UV lamp is 200-300 nm, and the detection frequency is 40-80 HZ.
Preferably, the detection wavelength of the UV lamp is 254nm, and the detection frequency is 60 HZ.
Preferably, the detection distance H < the illumination distance H.
Preferably, the detection distance H is 7mm, and the illumination distance H is 10 mm.
Preferably, the device further comprises a console, the console is in electrical connection with the illuminometer and the UV lamp, the console comprises a processor, a memory and a display screen, and the processor receives the detection value of the illuminometer, judges the tin surface and displays the judgment result and the detection value on the display screen.
A method for distinguishing tin surfaces of glass according to the device, comprising the following steps:
s1, setting the detection area width of the support according to the model of the glass to be detected, and detecting the distance H and the illumination distance H;
s2, setting the wavelength and frequency of the UV lamp;
s3, respectively testing and recording the illumination values of the two sides of the glass to be tested after the light of the UV lamp penetrates through the two sides;
and S4, comparing the illumination values, and judging that the surface of the glass to be measured facing the UV lamp is a tin surface when the illumination value is large.
Preferably, in step S1, the detection distance h is adjusted to 7mm, and the illumination distance is adjusted to 10 mm; in step S2, the detection wavelength of the UV lamp is adjusted to 254nm, and the detection frequency is adjusted to 60 Hz.
Compared with the prior art, the invention has the beneficial effects that: compared with the traditional technology of distinguishing the tin surface of the float glass by visual fog surface, the technology converts visual observation into reading judgment, and the data mode avoids the condition of visual misjudgment. In the traditional fog surface distinguishing technology, the UV light faces upwards and is directly viewed, so that the eyes are damaged after long-time operation; the device and the method have downward light, do not directly view the light, only read the numerical value, and can effectively protect the health of operators.
Drawings
FIG. 1 is a schematic view of the structure of the apparatus for distinguishing the tin surface of a float glass by using UV light illumination according to the present invention;
fig. 2 is an exploded schematic view of the apparatus.
In the figure: 1. a light meter; 2. a support member; 3. a UV lamp; 4. glass to be detected; 5. the UV lamp supports the assembly.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. All other embodiments, which can be obtained by a person skilled in the art without any inventive step based on the embodiments of the present invention, are within the scope of the present invention.
Referring to fig. 1-2, a device for distinguishing a tin surface of float glass by using UV illuminance comprises an illuminometer 1, a support 2 and a UV lamp 3, wherein the support 2 is arranged on a horizontal table top of a detection environment, the upper surface of the support 2 is a supporting surface of glass 4 to be detected, a middle cavity of the support 2 is a detection area, the illuminometer 1 is horizontally arranged in the detection area, a detection head of the illuminometer 1 is upwards arranged, a detection distance H is formed by the arrangement of the detection head of the illuminometer 1 and the upper surface of the support 2 at intervals, the UV lamp 3 is horizontally arranged right above the support 2, and an illumination distance H is formed by the arrangement of the UV lamp 3 and the upper surface of the support 2 at intervals.
Wherein, the detection environment is preferentially a dark box or a dark room, and the error caused by the instability of the light source is avoided. And a control platform horizontal table top is arranged in the detection environment, and the whole device is arranged on the control platform horizontal table top.
Wherein, support piece 2 is two glass piers that the interval set up, two form between the glass pier the detection zone, two the upper surface level parallel and level of glass pier.
Further, the UV lamp 3 is horizontally supported by a UV lamp supporting component 5, and the UV lamp supporting component 5 is a mechanical support arm with adjustable height or two horizontal supporting blocks which are oppositely arranged in multiple specifications.
To achieve a modular design, the UV lamp support assembly 5 is preferably a horizontal support block, and the configuration of the horizontal support block is the same as the glass pier of the support 2, but different in size or height, and is multi-standard designed to accommodate different thickness requirements of the glass 4 to be measured.
The detection wavelength of the UV lamp 3 is 200-300 nm, the detection frequency is 40-80 HZ, and preferably, the detection wavelength of the UV lamp 3 is 254nm, and the detection frequency is 60 HZ.
For the entire device, the detection distance H < illumination distance H, which in one embodiment is 7mm and the illumination distance H is 10 mm.
In order to realize electronic automation, the device also comprises a control console (not shown) which is in telecommunication connection with the illuminometer 1 and the UV lamp 3, the control console comprises a processor, a memory and a display screen, and the processor receives the detection value of the illuminometer 1, judges the tin surface and displays the judgment result and the detection value on the display screen.
The invention also provides a method for distinguishing the tin surface of the glass by adopting the device, which comprises the following steps:
s1, setting the detection area width of the support member 2 according to the type of the glass to be detected, and detecting the distance H and the illumination distance H;
s2, setting the wavelength and frequency of the UV lamp 3;
s3, respectively testing and recording the illumination values of the two sides of the glass 4 to be tested after the light of the UV lamp 3 penetrates through the two sides;
and S4, comparing the illumination values, and judging that the surface of the glass to be measured facing the UV lamp 3 is a tin surface when the illumination value is large.
Preferably, in step S1, the detection distance h is adjusted to 7mm, and the illumination distance is adjusted to 10 mm; in step S2, the detection wavelength of the UV lamp is adjusted to 254nm, and the detection frequency is adjusted to 60 Hz.
Finally, it should be noted that: the above examples are only intended to illustrate the technical solution of the present invention, but not to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; and such modifications or substitutions do not depart from the spirit and scope of the corresponding technical solutions of the embodiments of the present invention.
Claims (10)
1. Utilize UV illuminance to distinguish device of float glass tin face, the device includes illuminometer (1), support piece (2) and UV lamp (3), its characterized in that: support piece (2) level sets up the holding surface of the upper surface of support piece (2) for glass (4) that awaits measuring the middle part cavity of support piece (2) is the detection zone, the horizontally setting of illuminometer (1) is in the detection zone, and the detection head of illuminometer (1) sets up, the detection head of illuminometer (1) forms detection distance H with the upper surface interval's of support piece (2) setting, UV lamp (3) horizontally sets up support piece (2) directly over, just UV lamp (3) with the upper surface interval's of support piece (2) setting forms illumination distance H.
2. The apparatus of claim 1, wherein: support piece (2) are two glass piers that the interval set up, two form between the glass pier the detection zone, two the upper surface level parallel and level of glass pier.
3. The apparatus of claim 1, wherein: the UV lamp support device is characterized in that the UV lamp (3) is horizontally supported through a UV lamp support component (5), and the UV lamp support component (5) is a mechanical support arm with adjustable height or two horizontal support blocks which are arranged in a multi-specification mode and oppositely.
4. The apparatus of claim 1, wherein: the detection wavelength of the UV lamp (3) is 200-300 nm, and the detection frequency is 40-80 HZ.
5. The apparatus of claim 4, wherein: the detection wavelength of the UV lamp (3) is 254nm, and the detection frequency is 60 HZ.
6. The apparatus of claim 1, wherein: the detection distance H < the illumination distance H.
7. The apparatus of claim 6, wherein: the detection distance H is 7mm, and the illumination distance H is 10 mm.
8. The apparatus of claim 1, wherein: the device also comprises a control console, the control console is in telecommunication connection with the illuminometer (1) and the UV lamp (3), the control console comprises a processor, a memory and a display screen, the processor receives the detection value of the illuminometer (1), judges the tin surface and displays the judgment result and the detection value on the display screen.
9. A method of distinguishing tin sides of glass according to the apparatus of any of claims 1 to 8, comprising:
s1, setting the detection area width of the support (2) according to the type of the glass to be detected, and detecting the distance H and the illumination distance H;
s2, setting the wavelength and frequency of the UV lamp (3);
s3, respectively testing and recording the illumination values of the two sides of the glass (4) to be tested after the light of the UV lamp (3) penetrates through the two sides;
and S4, comparing the illumination values, and judging that the surface of the glass to be measured facing the UV lamp (3) is a tin surface when the illumination value is large.
10. The method of claim 9, wherein: in step S1, the detection distance h is adjusted to 7mm, and the illumination distance is adjusted to 10 mm; in step S2, the detection wavelength of the UV lamp is adjusted to 254nm, and the detection frequency is adjusted to 60 Hz.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910964014.8A CN110763643A (en) | 2019-10-11 | 2019-10-11 | Device and method for distinguishing tin surface of float glass by utilizing UV (ultraviolet) illuminance |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910964014.8A CN110763643A (en) | 2019-10-11 | 2019-10-11 | Device and method for distinguishing tin surface of float glass by utilizing UV (ultraviolet) illuminance |
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| Publication Number | Publication Date |
|---|---|
| CN110763643A true CN110763643A (en) | 2020-02-07 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910964014.8A Pending CN110763643A (en) | 2019-10-11 | 2019-10-11 | Device and method for distinguishing tin surface of float glass by utilizing UV (ultraviolet) illuminance |
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| CN (1) | CN110763643A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112986154A (en) * | 2021-02-03 | 2021-06-18 | 重庆神华薄膜太阳能科技有限公司 | Float glass tin surface detection device and detection method |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20070002313A1 (en) * | 2004-06-04 | 2007-01-04 | Berg Klaus J | Process and apparatus for the identification of the tin side and the firing side in float glass |
| CN201653897U (en) * | 2010-04-30 | 2010-11-24 | 北京奥博泰科技有限公司 | Float glass tin surface verification instrument |
| CN105572080A (en) * | 2015-12-18 | 2016-05-11 | 河南理工大学 | Non-contact automatic float glass tin surface recognition device and method |
| CN207379925U (en) * | 2017-11-06 | 2018-05-18 | 江苏春戈玻璃有限公司 | A kind of glass tin face detection device |
| CN109823001A (en) * | 2019-03-27 | 2019-05-31 | 台玻安徽玻璃有限公司 | A kind of double-layer energy-saving high light transmission Low emissivity float glass and preparation method thereof |
| CN211627360U (en) * | 2019-10-11 | 2020-10-02 | 赣州市德普特科技有限公司 | Device for distinguishing tin surface of float glass by utilizing UV illuminance |
-
2019
- 2019-10-11 CN CN201910964014.8A patent/CN110763643A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20070002313A1 (en) * | 2004-06-04 | 2007-01-04 | Berg Klaus J | Process and apparatus for the identification of the tin side and the firing side in float glass |
| CN201653897U (en) * | 2010-04-30 | 2010-11-24 | 北京奥博泰科技有限公司 | Float glass tin surface verification instrument |
| CN105572080A (en) * | 2015-12-18 | 2016-05-11 | 河南理工大学 | Non-contact automatic float glass tin surface recognition device and method |
| CN207379925U (en) * | 2017-11-06 | 2018-05-18 | 江苏春戈玻璃有限公司 | A kind of glass tin face detection device |
| CN109823001A (en) * | 2019-03-27 | 2019-05-31 | 台玻安徽玻璃有限公司 | A kind of double-layer energy-saving high light transmission Low emissivity float glass and preparation method thereof |
| CN211627360U (en) * | 2019-10-11 | 2020-10-02 | 赣州市德普特科技有限公司 | Device for distinguishing tin surface of float glass by utilizing UV illuminance |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112986154A (en) * | 2021-02-03 | 2021-06-18 | 重庆神华薄膜太阳能科技有限公司 | Float glass tin surface detection device and detection method |
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