CN110744883A - 机织石墨烯长丝模块电热地板 - Google Patents

机织石墨烯长丝模块电热地板 Download PDF

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CN110744883A
CN110744883A CN201911066264.6A CN201911066264A CN110744883A CN 110744883 A CN110744883 A CN 110744883A CN 201911066264 A CN201911066264 A CN 201911066264A CN 110744883 A CN110744883 A CN 110744883A
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filament
conductive
electric heating
weft
graphene
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闫俊
闫哲论
王书唯
张贺新
李红
辛欣
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Dalian Polytechnic University
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Abstract

本发明涉及一种地板，具体涉及一种机织石墨烯长丝模块电热地板，中部电热层包括两层绝缘层和位于绝缘层之间的发热布；在织造过程中，靠近发热布幅宽的左边缘位置设置若干导电纤维丝经线，靠近发热布幅宽的右边缘位置设置若干导电纤维丝经线；除设置的导电纤维丝经线外，其它经线为长丝经线且不导电，石墨烯长丝纬线与长丝纬线间隔设置；完成织造后发热布边缘的导电纤维丝经线形成左导电带和右导电带；左导电带和右导电带分别与石墨烯长丝纬线接触，并且左导电带和右导电带分别与石墨烯纬线电连接。其结构简单，采用机织工艺，局部模块化加热。

Description

机织石墨烯长丝模块电热地板
技术领域
本发明涉及一种地板，具体涉及一种机织石墨烯长丝模块电热地板。
背景技术
地暖技术现在已经普及到千家万户，但是大多数的地暖均为水暖，依靠通有热水的管道与空气对流来使室内的空间逐渐暖和起来，地暖的热量大多来自锅炉的燃烧，这会释放大量污染气体，影响地球适居环境；现有一些用户采用电热地板，电热地板利用电热丝或者自限温片等材料制成，这样的电热地板存在工作不稳定，加热不均匀等一系列的问题。
发明内容
鉴于现有技术的缺陷，本发明提供一种机织石墨烯长丝模块电热地板，其结构简单，采用机织工艺，局部模块化加热。
为了上述目的，本发明采用的技术方案是机织石墨烯长丝模块电热地板，其包括自上而下设置的上基材、中部电热层及下基材；所述中部电热层包括两层绝缘层和位于所述绝缘层之间的发热布；所述发热布为经线和纬线交织的机织结构，经线为长丝经线和导电纤维丝经线，纬线为石墨烯长丝纬线和长丝纬线；在织造过程中，靠近发热布幅宽的左边缘位置设置若干导电纤维丝经线，所述靠近发热布幅宽的右边缘位置设置若干导电纤维丝经线；除设置的导电纤维丝经线外，其它经线为长丝经线且不导电，所述石墨烯长丝纬线与长丝纬线间隔设置；完成织造后发热布边缘的导电纤维丝经线形成左导电带和右导电带；所述左导电带和所述右导电带分别与石墨烯长丝纬线接触，并且左导电带和右导电带分别与石墨烯纬线电连接。
基于上述技术方案，本发明的电加热地板中间层采用发热部，结构简单，且工作可靠，其中发热布石墨烯长丝与普通长丝结合编织在一起，电热布整体可具有比现有的金属丝电加热布料更佳的耐弯折或挠曲的机械物理性能，电热布中的导电纤维丝经线和石墨烯长丝纬线形成若干并联电路，进一步的相邻的地板之间通过左导电带和右导电带实现电连接，每一块地板内部的石墨烯长丝纬线相互并联，在纬线方向均匀布置，使电热布工作时发热均匀，无局部过热。并且一根石墨烯长丝纬线断路不会影响其他石墨烯长丝纬线工作，本发明在发热布外层设置绝缘层，保证了电热布的绝缘防水性能，是本产品更加安全可靠。左导电带和右导电带分别与电源正负极连接。
需要说明的是，所述的石墨烯长丝纬线采用石墨烯浆料刷在涤纶长丝上的工艺制成。
进一步的，所述左导电带两端分别连接A导电触点，右导电带两端分别连接B导电触点。
进一步的，所述中部电热层设置在上基材与下基材之间，中部电热层一端凸出，另一端内凹，凸出一端分别设置有一个A导电触点及一个B导电触点，内凹一端也设置有一个A导电触点及一个B导电触点，相邻地板插接时，凸出一端的A导电触点与内凹一端的A导电触点连接，凸出一端的B导电触点与内凹一端的B导电触点连接。其中一个A导电触点连接电源正极，其中一个B导电触点连接电源负极。
进一步的，所述A导电触点及B导电触点均为导电块，A导电触点及B导电触点之间设置中部支撑块，A导电触点及B导电触点两侧分别设置侧支撑块。
进一步的，所述靠近发热布幅宽的左边缘位置优选距离发热布幅宽的左边缘5-4cm处开始，距离发热布幅宽的左边缘3-2cm处结束；所述靠近发热布幅宽的右边缘位置优选距离发热布幅宽的右边缘5-4cm处开始设置导电纤维丝经线，距离发热布幅宽的右边缘3-2cm处结束设置导电纤维丝经线。
进一步的，所述石墨烯长丝纬线与长丝纬线间隔设置方式为，每织入50根长丝纬织入一根石墨烯长丝纬线。
进一步的，所述发热布的长丝经线和长丝纬线均为100D-2000D的长丝，经密 33-132根/英寸、纬密10-90根/英寸；其织物结构为平纹。所述长丝经线和长丝纬线为涤纶长丝及玻璃纤维中的一种或两种。
进一步的，所述绝缘层采用PE或PVC或PU塑料膜制成，绝缘层通过粘结剂与发热层热压粘结，绝缘层的厚度为10μm。
进一步的，所述上基材与上部的绝缘层之间设置防水层，所述防水层由防水基材构成，所述防水基材为片状防水基材；所述片状防水基材为聚合物改性沥青防水基材或合成高分子防水基材的任意一种。
进一步的，所述发热布织物结构为复合斜纹组织；经密40-48根/英寸、纬密35-40根/英寸；其织物组织是依次由四上一下、一上一下、四上两下和一上两下组成，并且经向飞数为-2的复合斜纹组织。
进一步的，所述长丝经线替换为2.1支-30支的短纤，所述长丝纬线替换为2.1支-30支的短纤。
进一步的，所述导电纤维丝经线为碳纤维、碳素复合纤维、铜氨纤维、聚苯胺纤维、聚吡咯纤维、电镀有金属的聚酰亚胺纤维、芳纶纤维或玻璃纤维；所述金属为铜、银、金或镍。
进一步的，所述发热布经过定型，压光的后整理工艺。
本发明的工作过程，电热地板在使用时，电热布两侧导电纤维丝经线形成的导电带通过电源插头连接外部电源给电热布供电，由于与电源插头相连接的两侧导电带与发热织物内的石墨烯长丝相连接，外部电源送入的电能经导电纤维丝送入发热布内平行设置的多条石墨烯长丝，形成若干并联电路，碳纤维发热丝迅速发热，使整个电热布携带热量，相邻的地板之间电连接，具体是，幅宽两侧分别设置有左右两个导电带，每一侧的导电带两端分别与相邻的前后两块地板上的导电带连接，仅需要将其中一块地板的两侧导电带一端外接电源，即可实现整片地板加热。
本发明的有益效果：其结构简单，采用机织工艺，局部模块化加热。
附图说明
图1为本发明结构示意图；
图2为本发明爆炸图；
图3为相邻地板插接示意图；
图4为发热布结构示意图；
图中：1、上基材，2、中部电热层，3、下基材，4、绝缘层，5、发热布，6、长丝经线，7、导电纤维丝经线，8、石墨烯长丝纬线，9、长丝纬线，10、左导电带，11、右导电带，12、A导电触点，13、B导电触点，14、中部支撑块，15、侧支撑块，16、防水层。
具体实施方式
实施例1
如图1-图4所示，需要说明的是，图中各种丝线的数量、比例及疏密程度仅作为示意，具体由经密、纬密数值决定，机织石墨烯长丝模块电热地板，其包括自上而下设置的上基材1、中部电热层2及下基材3；所述中部电热层2包括两层绝缘层4和位于所述绝缘层之间的发热布5；所述发热布5为经线和纬线交织的机织结构，经线为长丝经线6和导电纤维丝经线7，纬线为石墨烯长丝纬线8和长丝纬线9；在织造过程中，靠近发热布5幅宽的左边缘位置设置若干导电纤维丝经线7，所述靠近发热布5幅宽的右边缘位置设置若干导电纤维丝经线7；除设置的导电纤维丝经线7外，其它经线为长丝经线6且不导电，所述石墨烯长丝纬线8与长丝纬线9间隔设置；完成织造后发热布边缘的导电纤维丝经线7形成左导电带10和右导电带11；所述左导电带10和所述右导电带11分别与石墨烯长丝纬线8接触，并且左导电带10和右导电带11分别与石墨烯长丝纬线8电连接。
需要说明的是，所述的石墨烯长丝纬线8采用石墨烯浆料刷在涤纶长丝上的工艺制成。
进一步的，所述左导电带10两端分别连接A导电触点12，右导电带11两端分别连接B导电触点13。
进一步的，所述中部电热层2设置在上基材1与下基材3之间，中部电热层2一端凸出，另一端内凹，凸出一端分别设置有一个A导电触点12及一个B导电触点13，内凹一端也设置有一个A导电触点12及一个B导电触点13，相邻地板插接时，凸出一端的A导电触点12与内凹一端的A导电触点12连接，凸出一端的B导电触点13与内凹一端的B导电触点13连接。
进一步的，所述A导电触点12及B导电触点均为导电块，A导电触点12及B导电触点13之间设置中部支撑块14，A导电触点12及B导电触点13两侧分别设置侧支撑块15。
进一步的，所述靠近发热布5幅宽的左边缘位置优选距离发热布5幅宽的左边缘5-4cm处开始，距离发热布5幅宽的左边缘3-2cm处结束；所述靠近发热布5幅宽的右边缘位置优选距离发热布5幅宽的右边缘5-4cm处开始设置导电纤维丝经线7，距离发热布幅宽的右边缘3-2cm处结束设置导电纤维丝经线7。
进一步的，所述石墨烯长丝纬线8与长丝纬线9间隔设置方式为，每织入50根长丝纬线9入一根石墨烯长丝纬线8。
进一步的，所述发热布的长丝经线6和长丝纬线9均为100D-2000D的长丝，经密33-132根/英寸、纬密10-90根/英寸；其织物结构为平纹。所述长丝经线和长丝纬线为涤纶长丝及玻璃纤维中的一种或两种。
进一步的，所述绝缘层4采用PE或PVC或PU塑料膜制成，绝缘层4通过粘结剂与发热层热压粘结，绝缘层的厚度为10μm。
进一步的，所述上基材1与上部的绝缘层4之间设置防水层16，所述防水层16由防水基材构成，所述防水基材为片状防水基材；所述片状防水基材为聚合物改性沥青防水基材或合成高分子防水基材的任意一种。
进一步，所述发热布5织物结构为复合斜纹组织；经密 40-48根/英寸、纬密35-40根/英寸；其织物组织是依次由四上一下、一上一下、四上两下和一上两下组成，并且经向飞数为-2 的复合斜纹组织。
进一步的，所述导电纤维丝经线7为碳纤维、碳素复合纤维、铜氨纤维、聚苯胺纤维、聚吡咯纤维、电镀有金属的聚酰亚胺纤维、芳纶纤维或玻璃纤维；所述金属为铜、银、金或镍。
进一步的，所述上基材1及下基材3采用木质板材或其他材质。
进一步的，所述发热布经过定型，压光的后整理工艺。
最后应说明的是：以上所述仅为本发明的优选实施例而已，并不用于限制本发明，尽管参照前述实施例对本发明进行了详细的说明，对于本领域的技术人员来说，其依然可以对前述各实施例所记载的技术方案进行修改，或者对其中部分技术特征进行等同替换。凡在本发明的精神和原则之内，所作的任何修改、等同替换、改进等，均应包含在本发明的保护范围之内。

Claims (10)

1.机织石墨烯长丝模块电热地板，其特征在于：包括自上而下设置的上基材、中部电热层及下基材；所述中部电热层包括两层绝缘层和位于所述绝缘层之间的发热布；所述发热布为经线和纬线交织的机织结构，经线为长丝经线和导电纤维丝经线，纬线为石墨烯长丝纬线和长丝纬线；在织造过程中，靠近发热布幅宽的左边缘位置设置若干导电纤维丝经线，靠近发热布幅宽的右边缘位置设置若干导电纤维丝经线；除设置的导电纤维丝经线外，其它经线为长丝经线且不导电，所述石墨烯长丝纬线与长丝纬线间隔设置；完成织造后发热布边缘的导电纤维丝经线形成左导电带和右导电带；所述左导电带和所述右导电带分别与石墨烯长丝纬线接触，并且左导电带和右导电带分别与石墨烯纬线电连接。
2.根据权利要求1所述的机织石墨烯长丝模块电热地板，其特征在于：所述左导电带两端分别连接A导电触点，右导电带两端分别连接B导电触点。
3.根据权利要求2所述的机织石墨烯长丝模块电热地板，其特征在于：所述中部电热层设置在上基材与下基材之间，中部电热层一端凸出，另一端内凹，凸出一端分别设置有一个A导电触点及一个B导电触点，内凹一端也设置有一个A导电触点及一个B导电触点，相邻地板插接时，凸出一端的A导电触点与内凹一端的A导电触点连接，凸出一端的B导电触点与内凹一端的B导电触点连接。
4.根据权利要求3所述的机织石墨烯长丝模块电热地板，其特征在于：所述A导电触点及B导电触点均为导电块，A导电触点及B导电触点之间设置中部支撑块，A导电触点及B导电触点两侧分别设置侧支撑块。
5.根据权利要求1所述的机织石墨烯长丝模块电热地板，其特征在于：所述靠近发热布幅宽的左边缘位置优选距离发热布幅宽的左边缘5-4cm处开始，距离发热布幅宽的左边缘3-2cm处结束；所述靠近发热布幅宽的右边缘位置优选距离发热布幅宽的右边缘5-4cm处开始设置导电纤维丝经线，距离发热布幅宽的右边缘3-2cm处结束设置导电纤维丝经线。
6.根据权利要求1所述的机织石墨烯长丝模块电热地板，其特征在于：所述石墨烯长丝纬线与长丝纬线间隔设置方式为，每织入50根长丝纬织入一根石墨烯长丝纬线。
7.根据权利要求1所述的机织石墨烯长丝模块电热地板，其特征在于：所述发热布的长丝经线和长丝纬线均为100D-2000D的长丝，经密 33-132根/英寸、纬密10-90根/英寸；其织物结构为平纹，所述长丝经线和长丝纬线为涤纶长丝及玻璃纤维中的一种或两种。
8.根据权利要求1所述的机织石墨烯长丝模块电热地板，其特征在于：所述绝缘层采用PE或PVC或PU塑料膜制成，绝缘层通过粘结剂与发热层热压粘结，绝缘层的厚度为10μm。
9.据权利要求1所述的机织石墨烯长丝模块电热地板，其特征在于：所述发热布织物结构为复合斜纹组织；经密40-48根/英寸、纬密35-40根/英寸；其织物组织是依次由四上一下、一上一下、四上两下和一上两下组成，并且经向飞数为-2的复合斜纹组织。
10.根据权利要求1所述的机织石墨烯长丝模块电热地板，其特征在于：所述长丝经线替换为2.1支-30支的短纤，所述长丝纬线替换为2.1支-30支的短纤。
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CN111586906B (zh) * 2020-06-02 2024-05-10 国网智联电商有限公司 石墨烯发热板
CN112931293A (zh) * 2021-01-22 2021-06-11 广西壮族自治区畜牧研究所 一种非洲鸵鸟规模化养殖养舍内智能化清理系统
CN115305615A (zh) * 2021-05-07 2022-11-08 浙江南烯科技有限公司 一种多层织造的发热面料及其制备工艺和应用
CN115305615B (zh) * 2021-05-07 2024-02-27 浙江南烯科技有限公司 一种多层织造的发热面料及其制备工艺和应用

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